Revised: September 2012
North Slope Training Cooperative
Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 2
Administration and Safety
Emergency Procedures
Breaks, Lunches
Restrooms, Smoking
Safety Minute
Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 3
Introductions
Name
Company
Position
Length of time in Alaska
Experience on North Slope or other industrial sites
© North Slope Training Cooperative—All Rights Reserved Revised: September 2012 Course No. NSTC-20 4
Goal
To provide workers with an awareness of potential lead hazards in the workplace and how to prevent overexposure.
Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 5
Objectives
Be familiar with the regulatory standards for working safely in areas where there are potential lead hazards.
Explain the characteristics of lead and where it is found in the workplace.
Describe the adverse health effects of lead exposure.
Course No. NSTC-20 6 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved
Objectives
Describe the control measures for lead hazards.
Describe safe work practices when working with materials containing lead or in areas where lead is present.
Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 7
North Slope Training Cooperative
Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 8
Regulatory References
OSHA General Industry: 29 CFR 1910.1025
OSHA Construction Industry: 29 CFR
1926.62
EPA Identification of Dangerous Levels of
Lead: 40 CFR Part 745
Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 9
General Industry Standard
29 CFR 1910.1025: Non-paint related maintenance activities
Machining and hot work on leaded alloys
Work on lead joint pipes
Gaskets in chlorine piping
Flashings around roof drains and vents
Melted lead for counterweights on forklifts
Use of Hilti guns and similar fasteners
Lead solders and anchors
© North Slope Training Cooperative—All Rights Reserved Revised: September 2012 Course No. NSTC-20 10
Construction Industry Standard
29 CFR 1926.62: Paint-related construction and maintenance operations
Abrasive sanding, scraping, or removal of leadbased paint
Welding, cutting or burning metals with leadbased paint
Dismantling of structures covered with leadcoated paint or other materials
Application of lead-containing paint or other materials
Course No. NSTC-20 11 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved
Employer Responsibilities
Written compliance program
Work site and pre-job hazard assessment
Testing and monitoring to determine lead levels
Information and training for potential lead exposure under the OSHA and EPA Lead
Standards
Implementing hazard controls to eliminate or minimize lead exposure
OSHA 29 CFR 1926.62(d)(i-v)(A-F);1926.62(e)(2)
© North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 12 Revised: September 2012
Employee Responsibilities
Consult the company Industrial Hygienist during pre-job planning.
Wear the appropriate PPE for the exposure level including respiratory protection.
Follow safe work practices when performing job tasks involving lead exposure.
Follow proper decontamination and waste disposal procedures.
Course No. NSTC-20 13 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved
Characteristics of Lead
A soft, bluish-gray, heavy metal
Occurs naturally as an element
Has excellent anti-rust properties
Used in the steel galvanizing process
Used in batteries, solder, paints
Released into the air by work activities involving materials containing lead
© North Slope Training Cooperative—All Rights Reserved Revised: September 2012 Course No. NSTC-20 14
Terms and Exposure Limits
Lead
µg/m
PEL
TWA
3
Action level*
Metallic lead, all inorganic lead compounds, and organic lead soaps
Micrograms of lead per cubic meter of air
Employee exposure w/out respirators to an airborne concentration of 30 micrograms (µg/m 3 ) of lead calculated as an 8 hr. TWA
Permissible Exposure Limit (50 µg/m 3 for lead during 8 hr. TWA; 33 ug/m 3 for a 12 hr. TWA
Time-weighted average; an exposure limit over a given period of time
Normal air 0.1 to 2.0 µg/m 3
Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved
OSHA 29 CFR 1926.62(c)(1-3)
OSHA 29 CFR 1926.62(j)1
Course No. NSTC-20 15
North Slope Training Cooperative
Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 16
Hazard Assessment
What are the lead exposure hazards at your location?
What specific work activities may involve the use of lead or lead-containing products?
Who will be involved in the work and how can exposure be eliminated or reduced through hazard controls?
Course No. NSTC-20 17 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved
Exposure Sources
Fumes: welding with lead; cutting or burning metals or materials containing lead
Dust: sanding, grinding, scraping of lead-based painted surfaces
Mists: spray-painting with lead-based paints
© North Slope Training Cooperative—All Rights Reserved Revised: September 2012 Course No. NSTC-20 18
Routes of Entry
Inhalation — breathing air with leadcontaining dust, particles, or fumes
Ingestion — eating, smoking, chewing tobacco, or applying cosmetics with lead dust on your hands
Small amounts of lead can be eliminated from the body, but what cannot be eliminated will be stored in the organs.
Course No. NSTC-20 19 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved
Symptoms of Lead Poisoning
Fatigue, dizziness, irritability
Constipation/diarrhea
Stomach aches
Vomiting
Confusion/memory problems
Muscle and joint pains
“Wrist drop”
© North Slope Training Cooperative—All Rights Reserved
OSHA 29 CFR 1926.62, Appendix C, II
Course No. NSTC-20 20 Revised: September 2012
Acute Health Effects
Anemia
Gastrointestinal symptoms
Fetal damage in pregnant women
Large doses can result in:
Seizures
Coma
Death
© North Slope Training Cooperative—All Rights Reserved
OSHA 29 CFR 1926.62, Appendix C, II
Course No. NSTC-20 21 Revised: September 2012
Chronic Health Effects
Brain disorders
Nervous system damage
Gastro-intestinal problems
Reproductive problems
Circulatory system
Kidney damage
© North Slope Training Cooperative—All Rights Reserved
OSHA 29 CFR 1926.62, Appendix C, II
Course No. NSTC-20 22 Revised: September 2012
North Slope Training Cooperative
Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 23
Engineering Controls
Mechanical ventilation
Product elimination or substitution
Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved
OSHA 29 CFR 1926.62(e)(3)
BP ASH, page 22
Course No. NSTC-20 24
Administrative Controls
Reduce exposure time through job rotation
Regulated areas
Authorized personnel only
Post warning signs
Check labels
© North Slope Training Cooperative—All Rights Reserved
OSHA 29 CFR 1926.62 (e)(4)
Course No. NSTC-20 25 Revised: September 2012
Personal Protective Equipment
Coveralls or other full body work clothing
Gloves, hats, shoes or disposable shoe covers
Eye protection (face shields, vented goggles)
Hearing protection appropriate to the task
© North Slope Training Cooperative—All Rights Reserved
OSHA 29 CFR 1926.62 (g)
Course No. NSTC-20 26 Revised: September 2012
Respiratory Protection
Respirators must be used when: installing or implementing engineering or work clothing an employee ’s exposure to lead exceeds the PEL engineering and work-practice controls cannot reduce the exposure to or below the PEL when the employee requests a respirator.
check your company ’s written respiratory program
OSHA 29 CFR 1926.62 (g)
Course No. NSTC-20 27 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved
North Slope Training Cooperative
Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 28
Good Housekeeping
A rigorous housekeeping program is required to minimize lead exposure.
Keep surfaces free of lead accumulation and clean up spills immediately.
Vacuum with HEPA equipment to minimize dispersal of lead into the workplace.
Do not use compressed air to clean surfaces with suspected lead contamination.
OSHA 29 CFR 1926.62(h)(1-5)
Course No. NSTC-20 29 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved
Good Housekeeping
Shoveling, dry or wet sweeping, and brushing may be used only where vacuuming or other equally effective methods have been tried and found not to be effective.
All lead debris should be wetted and doublebagged.
Bags and containers should be appropriately labeled as lead-containing wastes.
Tools must be cleaned before taking them out of the work area.
OSHA 29 CFR 1926.62(h)(1-5)
Course No. NSTC-20 30 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved
Hygiene Facilities and Practices
Consuming food and beverages, smoking, or applying cosmetics will not be allowed in work areas where lead may be present.
Lunchroom and break facilities will be as free from lead contamination as practicable.
Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved
OSHA 29 CFR 1926.62(i)(1-5)
Course No. NSTC-20 31
Hygiene Facilities and Practices
Employees shall wash their face and hands prior to eating, drinking, smoking, or applying cosmetics.
Surface lead dust must be removed from protective clothing by vacuuming, downdraft booth, or other cleaning method before entering lunchroom facilities or eating areas.
© North Slope Training Cooperative—All Rights Reserved
OSHA 29 CFR 1926.62(i)(1-5)
Course No. NSTC-20 32 Revised: September 2012
Hygiene Facilities and Practices
Clean change areas will be provided for employees who have potential exposure to lead.
Change areas will be equipped with separate storage facilities for protective equipment storage and street clothes to prevent cross-contamination.
© North Slope Training Cooperative—All Rights Reserved
OSHA 29 CFR 1926.62(i)(1-5)
Course No. NSTC-20 33 Revised: September 2012
Contaminated Reusable PPE
Employees will not be allowed to leave wearing any protective clothing or equipment used during the work day.
They may be expected to shower and change into clean clothes at the end of the work shift.
All employees will follow company decontamination procedures.
OSHA 29 CFR 1926.62(g)(2)(v)
Course No. NSTC-20 34 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved
Contaminated Reusable PPE
Contaminated reusable PPE must be placed in containers labeled as follows:
CAUTION
Clothing contaminated with lead.
Do not remove dust by blowing or shaking.
Dispose of lead-contaminated wash water in accordance with applicable local, state, or federal regulations.
Most PPE used in lead contaminated areas will be disposable.
OSHA 29 CFR 1926.62(g)(2)(v)
Course No. NSTC-20 35 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved
Site Specific Operations
Know your roles and responsibilities.
Know the site-specific operations at your facility.
Conduct a hazard assessment prior to start of work to determine if lead exposure is a concern.
Use lead hazard control measures and follow company procedures for working safely.
Course No. NSTC-20 36 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved
Summary
Lead Regulatory Standards
Employer and Employee Responsibilities
Terms and Exposure Limits
Lead Hazards in the Workplace
Hazard Sources and Routes of Entry
Acute and Chronic Health Effects
Control Measures
Safe Work Practices
Housekeeping
Hygiene Facilities and Practices
© North Slope Training Cooperative—All Rights Reserved Revised: September 2012 Course No. NSTC-20 37