Fall Protection - North Slope Training Cooperative

Revised: September 2012

Lead Safety Awareness

North Slope Training Cooperative

Course Overview

Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 2

Administration and Safety

Emergency Procedures

Breaks, Lunches

Restrooms, Smoking

Safety Minute

Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 3

Introductions

Name

Company

Position

Length of time in Alaska

Experience on North Slope or other industrial sites

© North Slope Training Cooperative—All Rights Reserved Revised: September 2012 Course No. NSTC-20 4

Goal

To provide workers with an awareness of potential lead hazards in the workplace and how to prevent overexposure.

Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 5

Objectives

Be familiar with the regulatory standards for working safely in areas where there are potential lead hazards.

Explain the characteristics of lead and where it is found in the workplace.

Describe the adverse health effects of lead exposure.

Course No. NSTC-20 6 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved

Objectives

Describe the control measures for lead hazards.

Describe safe work practices when working with materials containing lead or in areas where lead is present.

Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 7

North Slope Training Cooperative

Lead Standards

Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 8

Regulatory References

OSHA General Industry: 29 CFR 1910.1025

OSHA Construction Industry: 29 CFR

1926.62

EPA Identification of Dangerous Levels of

Lead: 40 CFR Part 745

Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 9

General Industry Standard

29 CFR 1910.1025: Non-paint related maintenance activities

Machining and hot work on leaded alloys

Work on lead joint pipes

Gaskets in chlorine piping

Flashings around roof drains and vents

Melted lead for counterweights on forklifts

Use of Hilti guns and similar fasteners

Lead solders and anchors

© North Slope Training Cooperative—All Rights Reserved Revised: September 2012 Course No. NSTC-20 10

Construction Industry Standard

29 CFR 1926.62: Paint-related construction and maintenance operations

Abrasive sanding, scraping, or removal of leadbased paint

Welding, cutting or burning metals with leadbased paint

Dismantling of structures covered with leadcoated paint or other materials

Application of lead-containing paint or other materials

Course No. NSTC-20 11 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved

Employer Responsibilities

Written compliance program

Work site and pre-job hazard assessment

Testing and monitoring to determine lead levels

Information and training for potential lead exposure under the OSHA and EPA Lead

Standards

Implementing hazard controls to eliminate or minimize lead exposure

OSHA 29 CFR 1926.62(d)(i-v)(A-F);1926.62(e)(2)

© North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 12 Revised: September 2012

Employee Responsibilities

Consult the company Industrial Hygienist during pre-job planning.

Wear the appropriate PPE for the exposure level including respiratory protection.

Follow safe work practices when performing job tasks involving lead exposure.

Follow proper decontamination and waste disposal procedures.

Course No. NSTC-20 13 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved

Characteristics of Lead

A soft, bluish-gray, heavy metal

Occurs naturally as an element

Has excellent anti-rust properties

Used in the steel galvanizing process

Used in batteries, solder, paints

Released into the air by work activities involving materials containing lead

© North Slope Training Cooperative—All Rights Reserved Revised: September 2012 Course No. NSTC-20 14

Terms and Exposure Limits

Lead

µg/m

PEL

TWA

3

Action level*

Metallic lead, all inorganic lead compounds, and organic lead soaps

Micrograms of lead per cubic meter of air

Employee exposure w/out respirators to an airborne concentration of 30 micrograms (µg/m 3 ) of lead calculated as an 8 hr. TWA

Permissible Exposure Limit (50 µg/m 3 for lead during 8 hr. TWA; 33 ug/m 3 for a 12 hr. TWA

Time-weighted average; an exposure limit over a given period of time

Normal air 0.1 to 2.0 µg/m 3

Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved

OSHA 29 CFR 1926.62(c)(1-3)

OSHA 29 CFR 1926.62(j)1

Course No. NSTC-20 15

North Slope Training Cooperative

Lead Hazards

Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 16

Hazard Assessment

What are the lead exposure hazards at your location?

What specific work activities may involve the use of lead or lead-containing products?

Who will be involved in the work and how can exposure be eliminated or reduced through hazard controls?

Course No. NSTC-20 17 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved

Exposure Sources

Fumes: welding with lead; cutting or burning metals or materials containing lead

Dust: sanding, grinding, scraping of lead-based painted surfaces

Mists: spray-painting with lead-based paints

© North Slope Training Cooperative—All Rights Reserved Revised: September 2012 Course No. NSTC-20 18

Routes of Entry

Inhalation — breathing air with leadcontaining dust, particles, or fumes

Ingestion — eating, smoking, chewing tobacco, or applying cosmetics with lead dust on your hands

Small amounts of lead can be eliminated from the body, but what cannot be eliminated will be stored in the organs.

Course No. NSTC-20 19 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved

Symptoms of Lead Poisoning

Fatigue, dizziness, irritability

Constipation/diarrhea

Stomach aches

Vomiting

Confusion/memory problems

Muscle and joint pains

“Wrist drop”

© North Slope Training Cooperative—All Rights Reserved

OSHA 29 CFR 1926.62, Appendix C, II

Course No. NSTC-20 20 Revised: September 2012

Acute Health Effects

Anemia

Gastrointestinal symptoms

Fetal damage in pregnant women

Large doses can result in:

Seizures

Coma

Death

© North Slope Training Cooperative—All Rights Reserved

OSHA 29 CFR 1926.62, Appendix C, II

Course No. NSTC-20 21 Revised: September 2012

Chronic Health Effects

Brain disorders

Nervous system damage

Gastro-intestinal problems

Reproductive problems

Circulatory system

Kidney damage

© North Slope Training Cooperative—All Rights Reserved

OSHA 29 CFR 1926.62, Appendix C, II

Course No. NSTC-20 22 Revised: September 2012

North Slope Training Cooperative

Control Measures

Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 23

Engineering Controls

Mechanical ventilation

Product elimination or substitution

Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved

OSHA 29 CFR 1926.62(e)(3)

BP ASH, page 22

Course No. NSTC-20 24

Administrative Controls

Reduce exposure time through job rotation

Regulated areas

Authorized personnel only

Post warning signs

Check labels

© North Slope Training Cooperative—All Rights Reserved

OSHA 29 CFR 1926.62 (e)(4)

Course No. NSTC-20 25 Revised: September 2012

Personal Protective Equipment

Coveralls or other full body work clothing

Gloves, hats, shoes or disposable shoe covers

Eye protection (face shields, vented goggles)

Hearing protection appropriate to the task

© North Slope Training Cooperative—All Rights Reserved

OSHA 29 CFR 1926.62 (g)

Course No. NSTC-20 26 Revised: September 2012

Respiratory Protection

Respirators must be used when: installing or implementing engineering or work clothing an employee ’s exposure to lead exceeds the PEL engineering and work-practice controls cannot reduce the exposure to or below the PEL when the employee requests a respirator.

check your company ’s written respiratory program

OSHA 29 CFR 1926.62 (g)

Course No. NSTC-20 27 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved

North Slope Training Cooperative

Safe Work Practices

Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved Course No. NSTC-20 28

Good Housekeeping

A rigorous housekeeping program is required to minimize lead exposure.

Keep surfaces free of lead accumulation and clean up spills immediately.

Vacuum with HEPA equipment to minimize dispersal of lead into the workplace.

Do not use compressed air to clean surfaces with suspected lead contamination.

OSHA 29 CFR 1926.62(h)(1-5)

Course No. NSTC-20 29 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved

Good Housekeeping

Shoveling, dry or wet sweeping, and brushing may be used only where vacuuming or other equally effective methods have been tried and found not to be effective.

All lead debris should be wetted and doublebagged.

Bags and containers should be appropriately labeled as lead-containing wastes.

Tools must be cleaned before taking them out of the work area.

OSHA 29 CFR 1926.62(h)(1-5)

Course No. NSTC-20 30 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved

Hygiene Facilities and Practices

Consuming food and beverages, smoking, or applying cosmetics will not be allowed in work areas where lead may be present.

Lunchroom and break facilities will be as free from lead contamination as practicable.

Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved

OSHA 29 CFR 1926.62(i)(1-5)

Course No. NSTC-20 31

Hygiene Facilities and Practices

Employees shall wash their face and hands prior to eating, drinking, smoking, or applying cosmetics.

Surface lead dust must be removed from protective clothing by vacuuming, downdraft booth, or other cleaning method before entering lunchroom facilities or eating areas.

© North Slope Training Cooperative—All Rights Reserved

OSHA 29 CFR 1926.62(i)(1-5)

Course No. NSTC-20 32 Revised: September 2012

Hygiene Facilities and Practices

Clean change areas will be provided for employees who have potential exposure to lead.

Change areas will be equipped with separate storage facilities for protective equipment storage and street clothes to prevent cross-contamination.

© North Slope Training Cooperative—All Rights Reserved

OSHA 29 CFR 1926.62(i)(1-5)

Course No. NSTC-20 33 Revised: September 2012

Contaminated Reusable PPE

Employees will not be allowed to leave wearing any protective clothing or equipment used during the work day.

They may be expected to shower and change into clean clothes at the end of the work shift.

All employees will follow company decontamination procedures.

OSHA 29 CFR 1926.62(g)(2)(v)

Course No. NSTC-20 34 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved

Contaminated Reusable PPE

Contaminated reusable PPE must be placed in containers labeled as follows:

CAUTION

Clothing contaminated with lead.

Do not remove dust by blowing or shaking.

Dispose of lead-contaminated wash water in accordance with applicable local, state, or federal regulations.

Most PPE used in lead contaminated areas will be disposable.

OSHA 29 CFR 1926.62(g)(2)(v)

Course No. NSTC-20 35 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved

Site Specific Operations

Know your roles and responsibilities.

Know the site-specific operations at your facility.

Conduct a hazard assessment prior to start of work to determine if lead exposure is a concern.

Use lead hazard control measures and follow company procedures for working safely.

Course No. NSTC-20 36 Revised: September 2012 © North Slope Training Cooperative—All Rights Reserved

Summary

Lead Regulatory Standards

Employer and Employee Responsibilities

Terms and Exposure Limits

Lead Hazards in the Workplace

Hazard Sources and Routes of Entry

Acute and Chronic Health Effects

Control Measures

Safe Work Practices

Housekeeping

Hygiene Facilities and Practices

© North Slope Training Cooperative—All Rights Reserved Revised: September 2012 Course No. NSTC-20 37

Lead Safety Awareness