Transportation & Supply Chain Costs: Answers to Questions John H. Vande Vate Spring, 2001 1 1 Assignment #1 (Group) • How does the average inventory at the origin compare with the common estimate: Average Shipment Size/2 or Production Rate * Average Headway/2? 2 2 Analysis • Item Hours from one headway – headway*shipment size/2 – headway*(headway*Rate of Demand)/2 – headway2*Rate of Demand/2 • Total Item Hours – sum (hi2*D’)/2 • Total Time – sum hi • Average Items in Inventory – sum (hi2*D’)/[2*sum(hi)] 3 3 Average Inventory • sum (hi2*D’)/[2*sum(hi)] • How does this compare with Production Rate * Average Headway/2? i.e., with Avg(h)*D’/2? • How does sum(hi2)/sum(hi) compare with Avg(h)? 4 4 2 sum(hi )/sum(hi) How does compare with Avg(h)? • Some extremes – There’s just one headway – Headways are 0 and H • More general – (h12 + h22)/(h1+h2) ? (h1+h2)/2 – 2(h12 + h22) ? (h1+h2)2 – (h1-h2)2 ? 0 5 5 Conclusion If there is variation in the headways then the average number of items in inventory is greater than estimated from the average headway Why? 6 6 (Un)Common Sense • Inventories associated with longer headways are not only larger, they are also around longer. 7 7 Apparent Contradiction “The maximum accumulation at the destination is the same as it is at the origin” Max. Inv. at Destination Max. Inv. at Origin In transit Time 8 8 Assignment #2 • Explain this apparent contradiction. • Is Daganzo just plain wrong? • Can we calculate the maximum inventory at the destination? • What about the average inventory? 9 9 Explanation • Daganzo is right is we also assume that – Shipment arrives when customer inventory reaches 0 – What does this say about transit times, etc.? 10 10 Average Inventories at Destination • How to calculate this when transit time varies? • Inventory at Origin + Pipeline + Destination = Total Inventory 11 11 Maximum Inventory • • • • • It is a random variable Bound it Calculate a distribution Tail Probabilities ... 12 12 Assignment #3 • E(f(x)) f(E(x)) Avg. Cost of Shipment Cost of Avg. Shipment Assignment 3: What relationship is there between • Avg. Cost of Shipment • Cost of Avg. Shipment? 13 13 LTL Rates Total Cost Cost of Avg. Shipment Avg. Cost of Shipment Avg. Shipment Customer 1 Volume Shipped 14 Customer 2 14 Conclusion • Typically the Cost of the Average Shipment Overestimates the Average Cost of a shipment. • Calculating the Average Cost of a shipment is more tedious. • Get Average Cost of Shipment from averages for each segment 15 15