J & J Picking Process Project Team 5 Supreme: Nicholas Houanche Vincent Zee Christopher Allyger Denise Delali Dagadu Peter Michael Kruszewski Eric Hewitt 1 Table of Contents SET 3 Project Charter ................................................................................................................................ 3 Business Case.................................................................................................................................. 6 Financial Analysis ......................................................................................................................... 11 Proposed Personnel ....................................................................................................................... 12 Team Contract ............................................................................................................................... 15 Stakeholder Register ..................................................................................................................... 17 Stakeholder Management Strategy ............................................................................................... 19 Gantt Chart .................................................................................................................................... 22 Responsibility Assignment Matrix ............................................................................................... 23 ‘Who Does What When’ Report ................................................................................................... 24 Risk Register ................................................................................................................................. 25 Meeting Agenda ............................................................................................................................ 29 Change Request Form ................................................................................................................... 31 Client Acceptance / Project Completion ....................................................................................... 33 Future Opportunities for Engagement .......................................................................................... 35 Lessons Learned............................................................................................................................ 36 2 Project Charter Project Title: J&J Case Picking Project Project Start Date: January 8th, 2013 Projected Finish: September 8th, 2013 Date: 2/6/2013 Budget Information: Johnson & Johnson has assigned $264,000 for this picking project. The cost of the project will be new hardware, new software, implementation, and training of the entire employee staff. Project Manager: Christopher Allgyer, cta5048@psu.edu Project Objectives: We will make the process of picking throughout the Mechanicsburg warehouse more efficient and effective. The current picking process has around 5% inaccuracies. We will lower this inefficiency in the picking process to at least the industry standard of 2%. With this project we will analyze the problems with the current system, develop ideas for a new system, implement the best system fitting out budget, and analyze whether these inaccuracies are dealt with. With this project we are going to overall make the picking process more effective for the company saving them money in the errors. By the end of the project these inaccuracies will be down to 2% Main Project Success Criteria: The new IT System must aide in the picking process by lowering the physical inaccuracies of 5% to the industrial standard which is 2%. The new process needs all of the technology bought at or under the $264,000 budget, configured, tested, implemented and people to be trained within September 8th, 2013. This way the employees of J&J to use the system correctly and efficiently. Approach: Develop a clear Work Breakdown Structure (WBS), financial analyses, risk analyses, and personal needed to complete the J&J Case Picking Project. Hold weekly meetings with the project team and monthly meetings with the sponsor. 3 Analyze the current system of J&J picking process in the Mechanicsburg warehouse. This is documenting the entire systems processes to see where and how the errors are occurring. After this, develop ideas and plans for a new supply chain system for the warehouse to keeping in mind the project’s time, scope of the system and employees ability to use the system. Research technology in which the system would become more efficient and effective in picking. Purchase all required hardware and software upgrades. Configure and build the entire system so it works congruently with the I.T. for J&J. Conduct new system testing to see if the project will be successful after the software is configured and implemented. Determine a way to measure the value of the new system in terms of the money we are gaining back with it implemented. Roles and Responsibilities Role Name Organization/ Contact Information Position Sponsor Amanda Basile Supply Chain Manager abasile2@its.jnj.com Project Manager Christopher Allgyer Project Manager cta5048@psu.edu Team Member Peter Kruszewski Tech. Consultants pwk5097@psu.edu Team Member Nicholas Houanche Programmer Nqh5042@psu.edu Team Denise Dagadu Tech. Consultants ded5145@psu.edu (Test Lead) 4 (Training) Member Team Member Vincent Zee Financial Analyst Vjz5003@psu.edu Team Member Team Member Joe Smith J&J Programmer jsmith@its.jnj.com Eric Hewitt Business Analyst Ewh5020@psu.edu Sign-off: (Signatures of all above stakeholders. Can sign by their names in table above.) Amanda Basile Christopher Allgyer Peter Kruszewski Nicholas Houanche Denis Dagadu Vincent Zee Eric Hewitt Joe Smith Comments: “I want this project to be complete, efficient, and done on time so that it can be successful” –Christopher Allgyer “I will ensure the project is done completely in the J&J budget” – Vincent Zee “When the project is completed the employees will be fully trained to know how to use the system correctly” – Denise Dagadu 5 Business Case Business Case for J&J Picking Process Report Date: 4/17/13 Prepared by: Team 5 Introduction/ Background Team 5 “Supreme” of The Pennsylvania State University working under the I/T Business Unit has set its core goal to provide to J&J the highest quality consulting in replacing its paper-based picking system with an IT-based solution. Team 5 believes that we can find a solution that will increase efficiency and accuracy in the picking process and at the same time significantly reduce costs and decrease the time it takes to process a single order. 2.0 Business Objective Team 5’s strategic goal is to fully assist J&J’s I/T Business Unit in finding a solution which benefits the company by maximizing the efficiency of the picking process with an IT based solution. The ultimate objective is to propose a solution in 8 months’ time to improve the efficiency of the Mechanicsburg distribution center (Mechanicsburg DC) while keeping in mind the J&J Credo. 3.0 Current Situation and Problem/Opportunity Statement – The cost of order picking is estimated to be as much as 55% of the total warehouse operating expense. J&J’s current picking system faces inaccuracies of 5% which result in monetary losses which, even though are hard to calculate are believed to be over double the industry average of 2%. 4.0 Critical Assumption and Constraints – 6 Mechanicsburg DC is relatively new and uses warehouse management system (WMS) v10 (easily integrates with most modern supply chain systems.) J&J’s regulated environment makes it harder to place an out of the box solution so we will per request concentrate on an easily configured technology. The new system must be able to be easily configured in order to reduce costs while placing priority on increasing efficiency and reducing the monetary loss as low as possible; ideally getting rid of it completely. The operators at the distribution center only do case picking. They do not do full-pallet picking, each picking, or piece picking. . 5.0 Analysis of Option and Recommendation There are three options to consider for this opportunity. 1. Do nothing. The business is doing well, and will continue to operate without the project. This option eliminates the need to spend money on revamping the picking system, and does not inconvenience workers with forcing them to learn and adapt to a new system. Alternatively, the current case picking method is an inaccurate process, and a project designed to address this area would improve the efficiency of the business. This could help to reduce cost in the future. 2. Pay for and implement an out-of-the-box system that integrates with existing software and systems. This approach would be the most straight-forward, and require the least amount of configuration of any product we look to implement. We have discovered options which would readily integrate with existing J&J’s existing software infrastructure. However, this type of solution would likely be the least customizable, and may address specific business needs efficiently. 3. Design and implement a custom-built solution. We believe that there is only one option given our role in the project. The current manual picking system must be revolutionized in order to improve performance and we believe that the change from a manual process to a tablet technology based one will be a major improvement to the picking process. Team 5 (Supreme) is in contract with J&J, and have chosen to do option 3 – designing and implementing a custom-built solution. 7 6.0 Preliminary Project Requirements The main features of the tablet based picking system will include the following: 1. Acquiring the proper hardware. The employees who will help implement the new picking system will need to be able to use the tablets and scanners with ease in order to move the products in the distribution system efficiently. 2. Access to maintenance of the tablet and scanners with available software updates. 3. A “Support and Maintenance” system where technical issues with the hardware and software can be quickly resolved. 4. The ability to quickly replace and/or repair defective hardware and software in order to maintain maximum efficiency. 5. The system and its components, together with labor and infrastructure changes, cannot exceed the budget of $264,000. 7.0 Budget Estimate and Financial Analysis The cost for the entire project is $259,962. This cost was based on a variety of factors including personnel, hardware costs, software costs, testing, training, and support. The personnel costs total an estimated $120,126 and would amount to 46% of the project’s total cost. The Project Manager working for a total of 1053 hours at a rate of $43/hr with a pay total of $45,279. The Programmer working for a total of 825 hours at a rate of $41/hr with a total of $33,825. The Business Analyst would work for 897 hours at a rate of $30/hr for a total of $26,910. The Financial Analyst working for 441 hours at a rate of $32/hr for $14,112. The hardware for the project would total an estimated $56,400 and would count as 22% of the total project cost. $22,400 of that would be spent towards 40 CHS 7 scanners at a price of $560.00 per unit. The additional $8,000 would be spent on 40 units of Samsung tablets at a price of $200.00 per unit. Then there is Warranty Plans. There is $24,000 spent on 40 units of the Tablets Warranty plans for 4 years at a price of $600. Finally, $2,000 will be spent for 40 units of protection cases for the tablets at $50 a unit. The licensing software for this project would cost $3,996.00 and would amount to 2% of the total project cost. The project testing is estimated to cost $45,800 and takes up 18% of the total project costs. The test lead would work 1145 hours at a rate of $40/hr. Training and support amount to $33,640 thus 13% of the total cost. The training lead is estimated to work a total of 841 hours at a rate of $40/hr for a total of $33,640. 8 8.0 Schedule Estimate The sponsor would like to see the projected completed within an 8 month period. Initiating Phase (January 8 – January 25) Planning Phase (January 25 – February 27) Executing Phase (February 27 – June 13) Monitoring & Controlling Phase (June 13 – August 9) Closing Phase (August 9 – September 6) 9.0 Potential Risks There are several risks involved with this project. The foremost risk is a lack of cooperation from employees to embrace or learn this new system. We believe that an efficient employee base is crucial for the implementation of the system and maximization of its efficiency. Another potential risk is the life cycle of the tablets and scanners. Our objective is to use our hardware for the longest period possible without performance issues. We also want to be ready and capable to maintain our hardware. The other potential risk we foresee is a technical issue with the software; such as software security, connectivity, and updates. There is also risks in getting the project done one time and correctly. We got reduced by one month of our time schedule so we need to find out how to get rid of this 1 month that we originally had scheduled. Also with losing this time we took time away from testing. By taking away from testing we might have more bugs or errors in the systems all causing risks. 10.0 Exhibits Exhibit A: Financial Analysis Exhibit B: Work Breakdown Structure 9 10 Financial Analysis 11 Proposed Personnel Supply Chain Manager (J&J)- Amanda Basile Supply chain manger will work in cohort with the project manager. They are part of the internal Supply chain I/T Business Unit at J&J. They will help the project manager define scope and keep scope within reason with their supply chain expertise. The supply chain manager’s role will be to assure that the supply chain side of the project is addressed adequately to the needs of J&J. Preferred experience is 5+ years in the J&J supply chain business unit 20 hours a week is the expected hours of work that will be needed for the 8 month process but she will be paid by J&J because she is employed through them She will provide us with the information of what the stakeholders need for the new Warehouse Management System and what is expected. Project Manager- Christopher Allgyer Project manager will hold all things together. Will have experience handling projects for supply chain issues. Preferably will have experience with integrating a new picking process into an organization of J&J’s size. Preferred experience is 5+ years in the business of project management. $45,279 will be the projected salary. 1053 is the expected hours of work that will be needed for the 8 month process. Test Lead –Peter Kruszewski The Test Lead will act as an advisor. They will come up with the technical requirements as well as help deliver crucial information to the developer. The Test Lead will also be in charge of the testing phase and creating test scripts Preferred experience is 5+ years. $45,800 will be the projected salary for the duration of the 8 month project. He is expected to work 1145 hours throughout the project. The tech consultant will be knowledgeable in the technology that we are trying to implement, and how to test it. Programmer (J&J) J&J will provide one programmer who can help with the pharmaceutical technicalities Although we are hoping that not too much customization will be needed, J & J does have certain specifications, which will need to be applied to the system. He will be programming with Nicholas Houanche in Java. Preferred experience is 5+ years 12 Since they are from J&J they will not be part of our budget 825 expected hours of work that will be needed over a 8 month duration Will be well versed in reconfiguring software. Will have experience tweaking out of box software’s to the needs a business. Programmer- Nicholas Houanche Although we are hoping that not too much customization will be needed, J & J does have certain specifications, which will need to be applied to the system. The system will be written in Java code between Nick and the J&J Programmer. Preferred experience is 5+ years $33,825 will be the projected salary. 825 is the expected hours of work that will be needed over a 8 month duration Will be well versed in reconfiguring software. Will have experience tweaking out of box software’s to the needs a business. Training Lead - Denise Dagadu The training lead will act as an advisor. They will come up with training manuals and how to convey information to operators. They will also administer training to the workers that will be using the system so that it is used effectively and efficiently. Preferred experience is 5+ years. $33,640 will be the projected salary. 841 hours is the expected hours of work that will be needed over an 8 month period The training lead will be knowledgeable in the technology that we are trying to implement; they should have experience with implementing picking systems into an organization and be knowledgeable of the general technical needs so that they will be able to help train. Financial Analyst - Vincent Zee The financial analyst will be in charge of initial projections and estimates of the total cost of the project along with a cost breakdown structure of the resources used Preferred experience is 5+ years. $14,112 will be the projected salary. 441 hours is expected hours total for Vincent. This is for the first month, the first week of every month until the project is over, and the first month of the year for the next 5 years. The beginning estimate will help identify the scope of the project and its cost. The weekly checks per month will help make sure the project stays within budget, and if not, is quickly identified and dealt with. A financial analysis of the project will be completed the first month of every year over a five year period to measure benefits and any extra costs. Business Analyst - Eric Hewitt 13 The business analyst will be in charge of gathering requirements, working closely with the client to see what other needs they have for the system. They will be a middle ground for the tech and business people. They will be well versed in supply chain project work. 5+ years of experience highly preferred. $26,910 will be the projected salary. 897 hours is the expected hours of work that will be needed over a 8 month period. Business analyst will act as a liaison between supply chain group, team 5, and J & J as a whole. 14 Team Contract Project Name: J&J Picking Process Project Team Members Names and Sign-off: Name Sign-off on Team Contract Nicholas Houanche Nicholas Houanche Peter Kruszewski Peter Kruszewski Eric Hewitt Eric Hewitt Vincent Zee Vincenct Zee Denise Dagadu Denise Dagadu Christopher Allgyer Christopher Allgyer Code of Conduct: As a project team, we will: respect each other attend meetings five minutes before they begin no breaches of business ethics carry out our duties as professional and as effectively as we can operate in a proactive manner, stopping and resolving problems before they occur Participation: We will: contribute effectively meet deliverable and meeting deadlines work as a team distribute the work evenly to the team Communication: We will: listen to each other attentively respect everyone’s ideas that are contributed to the team abide by the 48 hour rule for our SME to read and review our documents before next meeting be in contact with the SME for any cancellations of a meeting within the 24 hour period and notify all teammates. Problem Solving: We will: brainstorm different idea and the work that needs to be done 15 sit down as a team and consult with one another ask questions from outside sources like the project stakeholders so we can really understand what they need Meeting Guidelines: We will: create a time that is available for the group attend all meetings bring good and new ideas to the group meetings ask questions that we are having trouble with give everyone equal opportunity in participation avoid blame when something occurs. abide by the 24 and 48 hour rules listed in communication 16 Stakeholder Register Stakeholder Register for J&J Case Picking Project Prepared by: Team Supreme Name Position Date: 4/17/13 Internal Project Role /Extern Contact Information al Amanda Basile J&J Supply Internal Project Sponser Internal Leader and Work abasile2@its.jnj.com Chain Manager Christopher Allgyer Project Manager cta5048@psu.edu Distributor Peter Kruzewski Project Team Internal Test Lead pwk5097@psu.edu Member Nicholas Houanche Project Team Internal Nqh5042@psu.edu Member Denise Dagadu Project Team Internal Training Lead Internal Financial Analyst Internal Programmer Internal Business Analyst Ewh5020@psu.edu ded5145@psu.edu Member Vincent Zee Project Team Vjz5003@psu.edu Member Joe Smith Project Team jsmith@its.jnj.com Member Eric Hewitt Project Team Member Jan Mahar Project Advisor External Project Controller jbm18@psu.edu Bob Sanders Salesman External Hardware Supplier bsanders@samsung.c (Samsung om Representative) Mary Gram Saleswoman External Hardware Supplier mgram@serlio.com (Serlio Representative) 17 J&J Warehouse Warehouse Pickers Employees Internal Impacted Group Inquiries will be directed to Amanda Basile and forwarded Project Team Project Staff Members Internal Implements Case cta5048@psu.edu Picking Solution 18 Stakeholder Management Strategy Stakeholder Management Strategy for J&J Picking Process Prepared by: Team Supreme Name Date: 4/17/13 Level of Level of Interest Influence Amanda Basile High High Christopher High High Medium Medium High Low Denise Dagadu Medium Low Vincent Zee Medium Medium Allgyer Peter Kruszewski Nicholas Houanche Potential Management Strategies She is the project sponsor. She is a very important part of the project. She must be updated with all of the project's status. Also let known of everything going on in the project. Christopher is the project manager He does his best to make sure work is divided fairly and effectively and that everyone is contributing to the project evenly. He needs to be clear in what things need to be done for project success. As the test lead Peter needs to make sure he finds all the bugs in the implementation of the new system. Sometimes he has trouble finding motivation in finding all of the bugs. We must motivate him by constantly reminding him of problems that could occur so he finds most of them. Nick is our programmer on our team. He needs to make sure he interacts with the entire team on how he and Joe are doing with configuration programming. He needs to be taught how to professionally work with the Joe because we need this interaction to be very professional. Also needs to be updated on project tasks and timeline. As training lead we need to test her to make sure she understands the system so that she can actually train the employees of the system. We must manage her toughly so that we make sure she has full knowledge of the system. Vincent is the Financial Analyst. He needs to make sure he is constantly 19 Joe Smith High Low Eric Hewitt Medium Medium Jan Mahar Medium Medium Bob Sanders Medium High Medium High Medium Medium (Samsung Representative) Mary Gram (Serialio Representative) J&J Warehouse Pickers update with the costs of the project to make sure we are on track. By constantly updating him with our cost his job will be done better for us. Joe needs to know exactly what we want from the project. He needs to be updated constantly with program issues that we are implementing so that he can fix them. We need to make sure we treat him with total professionalism because he is from J&J company which we are working for. Eric is our Business Analyst. He needs to be told in what we are trying to accomplish in the project. Implement our goal of this project in his head so that he can understand what J&J needs at the budget they provided us. We need to remind him to have meetings with Vincent to make sure the financials are on the right track for the project to be successful. Jan will be a project controller. She keeps in contact with J&J and SME’s. She needs to be in contact with our team for issues of completing the project or with the team. She can be the deciding factor of what gets done for the project. Samsung is who is providing us with our electronics for the project. We need to make sure we treat them very professionally like they do to us so that we can have future business with them. We can also give them feedback for future production of their electronics. Serialio is a company providing us with the RF scanners. They will also make sure these are the products that we want and are working effectively. We need to always stay in contact with them to give them feedback of the products and so we may have future business plans. These are the people using our product. We need to make sure we interact with them throughout the project so we realize we are meeting their needs to make the process easier. We really need their 20 Project Team High Medium feedback so we need to be professional and kind with these people. Due to the “hiccup” the project team may be negatively impacted by the changes. Redistribution of salaries and other resources, as well as shortened schedule were necessary to keep project on track. We must be effective and clear in our communications in why these changes were necessary. 21 Gantt Chart 22 RAM 23 “Who does what when?” 24 Risk Register 25 26 27 28 Project Status Meeting Meeting Agenda Focus: Discuss the challenges, status, and next steps for Case Picking at J&J Project Date: 4/11/2013 Time: 12:30PM – 1:30 PM Location: 208 IST / Conference Call (888-735-6514, #47363) Chair: Jan Mahar, Project Controller Attendees: Key Project Stakeholders, J&J Supply Chain Executives Objective: To detail the current status of the project, review challenges, and preview next steps. Agenda: Introduce all attending meeting (5 minutes) Review Project Status: Jan Mahar (5 mins) Team Supreme Consulting carrying out paperless solution to improve supply chain pick process accuracy and productivity at warehouses Outcome of phase 1-2, and set 1-2 deliverables Project Currently on Schedule Detailed Briefing of Project Challenges: Jan Mahar, Project Controller (10 mins) Communication Issues within project team Prioritized Risks snafu Late Financial Analysis Discuss Remediation Strategies, and ongoing status of issues Briefly Name Major Current Deliverable Assignments: Jan Mahar, Project Controller (5mins) Discuss Project Hiccup & Solution: Jan Mahar, Project Controller (10 mins) Project hiccup o 12% reduction in budget – from $300,000 to $264,000 Projected project costs were already under budget at a whopping 18.5% Decided to make best of new allocated budget, purchased additional equipment for the tablets 1. Now only 13.5% under budget 2. Current Estimated Project Cost - $260,000 of budgeted $264,000 29 o 1 month reduction in length of project Important: Testing phase reduced by two work-weeks!!! o Project scope unaffected by recent hiccup, solution remains the same Review Assumptions Related to Project Changes: Jan Mahar, Project Controller (10 mins) Assumptions related to budget change o Assume since estimated project cost were already under budget project won’t be affected adversely i. No costs had to be cut due to hiccup changes Assumptions related to timeframe reduction o Assume project will be able to completed in one month less time i. Testing along with other minor changes have been made to the project WBS ii. Team Supreme is more than capable of getting the project wrapped up on time Open Forum/ Address Questions: All (15 minutes) How can communication be made better throughout the team? The project is continually facing roadblocks, what is some advice to keep things on track? Is there any concern about the current track of the project? What is a good way to raise team morale given current setbacks due to hiccup changes? The shortened testing phase is sure to be hectic, what are ways to ensure things stay on target? If team resistance occurs based on decreased timeframe, what can be used as a motivator? Are there any reservations you want to discuss about Team’s Supreme’s solution to the hiccup change? Next Steps (Outcomes of this meeting): Follow up: Address unanswered questions ● Project will enter Closing phase o Upcoming Milestones: Final Project Presentation Client Acceptance Next Meeting: TBA, Held at Completion of Project Closing Phase 30 Change Request Form Project Name: Johnson & Johnson Picking Process Date Request Submitted: June 8, 2013 Title of Change Request: Budget and Schedule Change to Case Picking Project Change Order Number: 1 Submitted by: Team Supreme Contact: Chris Allgyer, cta5048@psu.edu Change Category: Scope X Schedule X Cost Technology Other Description of change requested: Our team was alerted that due to the income statement of J&J management decided to cut the budget of several projects, including our case picking project. Subsequently, we were alerted that our project’s budget would be cut by 12% and the deadline would be pushed forward by one month. The projected cost for our project was 18.5% under budget; therefore, in order to utilize the available budget, we increased our projected cost by $15,000 by purchasing additional equipment for the tablets, bringing us to 13.5% under budget. The WBS, Financial Analysis, and Risk Register were affected by this change. In the WBS, we decreased the testing period by two weeks as well as purchasing equipment by two days. The projected cost in the Financial Analysis was increased by $15,000. Finally, the Risk Register was updated to reflect the change in budget and schedule. Events that made this change necessary or desirable: Our previous budget was 18.5%, or $56,000, under budget according to our Financial Analysis, requiring us to increase it to 13.5%, or $41,000, under budget in our WBS. Our schedule was also cut by one month, requiring us to shorten the amount of time certain tasks needed. We pushed the schedule forward from October to September, which was reflected in the WBS. Justification for the change/why it is needed/desired to continue/complete the project: Decreasing time spent for testing and implementing the system as well as purchasing equipment was a necessity in order to meet the new deadline. Increasing the budget was also necessary in order to fully utilize the available budget as well as bring us closer to the completion of this project. Impact of the proposed change on: Scope: N/A Schedule: The nine month schedule was reduced by one month. Cost: Our projected cost was increased due to being under budget and aiding us in finishing the project one month earlier. Staffing: The hours worked for the Test Lead, Assistant Programmer, and Project Manager were decreased to compensate for the new schedule. Risk: The earlier deadline may affect the overall system quality at launch due to less time for testing and implementation. Team members may also be rushed to complete the 31 project by the deadline, increasing risk for error. In addition, more resources than expected may be needed to meet the new deadline. Other: N/A Suggested implementation if the change request is approved: Please see “Description of change requested” section in this document for project changes. Timeline changes will occur immediately, with concurrent tasks to be completed appropriately. Reduction of hours in the entire project will be administered. A new hourly rate will be calculated to determine the correct compensation for the remainder of the project. Previous compensation will not be affected. Required approvals: Name/Title Project Manager, Christopher Allgyer Project Sponsor, Amanda Basile Project Controller, Jan Mahr Date 4/21/2013 Approve/Reject Approve 4/21/2013 Approve 4/21/2013 Approve 32 Client Acceptance Client Acceptance/Project Completion Form Project Name: Project Manager: J&J Case Picking Project Christopher Allgyer I (We), the undersigned, acknowledge and accept delivery of the work completed for this project on behalf of our organization. My (Our) signature(s) attest to my (our) agreement that this project has been completed. No further work should be done on this project. Name Signature Christopher Allgyer Title Project Manager Peter Kruszewski Project Team Member Peter Kruszewski 4/10/2013 Nicholas Houanche Project Team Member Nicholas Houanche 4/10/2013 Denise Dagadu Project Team Member Denise Dagadu 4/10/2013 Vincent Zee Project Team Member Vincent Zee 4/10/2013 Joe Smith Project Team Member Joe Smith 4/10/2013 Amanda Basile Sponsor Amanda Basile 4/10/2013 Christopher Allgyer 1. Was this project completed to your satisfaction? Yes X Date 4/10/2013 No[] 2. Please provide the main reasons for your satisfaction or dissatisfaction with this project Team Supreme was extremely professional and completed all project deliverables satisfactorily. Scope, Time, and Cost goals were met. The case picking solution met all project requirements, and will decrease Johnson & Johnson’s future case picking costs. 33 3. Please provide suggestions on how our organization could improve its project delivery capability in the future. To improve delivery capability, Team Supreme could establish meetings with Johnson & Johnson staff on a periodic basis. This will allow Johnson & Johnson and other companies to have a greater level of input in advising and approving the direction of the proposed solution. Thank you for your inputs. 34 Future Opportunities for Engagements Amanda Basile Johnson & Johnson Plaza New Brunswick, New Jersey 08933 Dear Amanda, We would like to take this opportunity to thank you for selecting our firm to work on this case picking project with Johnson & Johnson. It was an overwhelmingly positive experience for our team, and we enjoyed working with everyone at Johnson & Johnson throughout the project. Due to the consistently rapid change in technology, we recognize that our solution and the technologies involved in the case picking deployment may need to be periodically upgraded. We also realize that there may have been features that were not included in the implemented solution because they were outside the scope of this project. As we have worked on this original implementation, we feel that our firm would be best suited to carry out any planned upgrades, maintenance, additions, or changes to the case picking system. In addition, Team Supreme feels that we are optimally placed to carry out implementations of this case picking system in other Johnson & Johnson warehouse locations. We hope that you will select us for any future projects you feel we are suited to carry out. We look forward to a continued positive relationship with Johnson & Johnson and any future opportunities working with your company. Sincerely, Christopher Allgyer Christopher Allgyer Team Supreme 35 Lessons Learned Lessons Learned Report Prepared by: Team 5 Date: 09/09/13 Project Name: Johnson & Johnson Picking Case Project Project Sponsor: Amanda Basile Project Manager: Christopher Allgyer Project Dates: January 8th 2013 – September 8th, 2013 Final Budget: $259,962 1. Did the project meet scope, time, and cost goals? Yes, the project met scope, time, and cost goals. The final Case Picking Process implementation covered all of the project requirements. The project was completed within the 8 month timeline. The project came in under budget at $259,962. 2. What was the success criteria listed in the project scope statement? The project success criteria in the project scope statement is that, the new IT System must aide in the picking process by lowering the physical inaccuracies of 5% to the industrial standard which is 2%. The new process needs all of the technology bought, configured, implemented, tested on time. Also there needs to be training with the employees of J&J to use the system correctly and efficiently. 3. Reflect on whether or not you met the project success criteria. Although met with obstacles, our team met the project success criteria because we completed the project on time and under budget even when faced with a hiccup change, we also stayed within scope as well. Testing was the most difficult part to keep on target since we reduced the timing by two work-weeks to accommodate the hiccup change but we definitely overcame that the struggle. 4. In terms of managing the project, what were the main lessons your team learned? In terms of managing the project, the main lessons your team learned by the team boiled down to a minute few that really stick out. First, communication is key, it took the team a whole month to adequately communicate with each other well enough for things to run effortlessly smooth. Next, planning is everything, when you think you have all the details panned out take a step back and detail it even more. In a huge project like this it was an invaluable lesson that we had to learn early on. Lastly, it’s a fact of life that some people 36 need to be micromanaged. There were a couple of times where the ball was dropped and deliverables were turned in the last minute. To combat that certain members were sent constant reminders as well as a stricter deadline was given to everyone for due dates. 5. Describe one example of what went right on this project. One notable example of what went right on this project was the construction of the WBS. In a project detailing exactly each thing that is supposed to take place over an extended period can be an intimidating feat. However, Project Manager Christopher Allgyer was able to culminate it within a very short amount of time. This increased the team’s confidence in him as an effective as well as efficient leader. This also led to the project getting the ball rolling very early on. 6. Describe one example of what went wrong on this project. One keen example of what wrong during this project was the Financial Analysis not being submitted adequately. This in turn led for it to be deemed late by our reviewers and a semi-setback in the project’s progression. On the bright side this led to everyone on the team actively checking each other’s work check for mishaps. With everyone taking interest in other’s work it unintentionally increased team morale. 7. What will you do differently on the next project based on your experience working on this project? Based on our experience working on this project, for future engagements we will do our best to make sure that everyone in the group is communicating effectively and early on. Communication really opens the door for innovate ideas and information sharing. As we progressed through the project it’s amazing how much more effective meetings became once the door for communication and interaction was utilized in a productive way. 37 38