Puzzle Cube Project Ms. Bruce Grove City High School Constraints • 27 individual blocks • You will design 5 parts • Each part will consist of 3-6 individual pieces • No 2 parts can be the same • Some parts should interlock • Parts should come together as a cube • Each Cube is 1” by 1” by 1” Design Process 1. 2. 3. 4. Define a Problem Brainstorm Research and Generate Ideas Identify Criteria and Specify Constraints 5. Explore Possibilities 6. Select an Approach 7. Develop a Design Proposal 8. Make a Model or Prototype 9. Test and Evaluate the Design using Specifications 10. Refine the Design 11. Create or Make Solution 12. Communicate Processes and Results – ITEA Standards for Technological Literacy In a typical Class • Students will… – Brainstorm different part designs & sketch in isometric view – Design & sketch in isometric 2 design solutions – Choose a solution and build the puzzle cube – Draw multiview drawings for each part – Draw each part in CAD – Assemble parts in CAD – Develop final working drawings in CAD Example Brainstorming Example Sketched Solution Example Parts in Inventor Working Drawing Exploded View Standards • • • • • • • Design Process Isometric Sketching Multiview Sketching Dimensioning CAD Solid Modeling CAD Assembly Drawing CAD Multiview Any Questions? Marketing Introduction • Concurrent engineering requires the use of many people outside the engineering design office. • Marketing is a key element in how a part may be designed, produced, packaged and advertised. • Commercially designed parts must be manufactured at a cost that does not cut into profits. • The product needs to be packaged for shipping in a cost effective manner as well. • The following slides will discuss the marketing factors that have an effect on the design process. Cost Analysis includes expenses from the following departments: -- Engineering Engineering -- Manufacturing Manufacturing -- Inventory Inventory Control Control - Shipping - Sales Photo from MJE Corporation Photo from GBI Photo from Delta Tool and Manufacturing Inc Minimizing Costs Was an engineering analysis done to: • Test the use of less expensive materials? • Redesign packaging to cut cost? • Cut the cost of maintenance, repairs, and operation? • Check the reliability of the cost estimate? Minimizing Costs Optimization of production costs Use of existing equipment, processes and facilities. Low cost tooling. Utilization of standard parts. Use of new and more efficient processes. Need to cut down on inspection and testing. Packaging Design Factors Shapeofofthe Size thePackage Package Product Protection Ability to Stack Container is Packages Low Cost Structurally Sound Minimal Use Eye Catching Standardized of forMaterial Transport Humidity Dust and Dirt Vibration from Temperature Extremes Transport Shock Extremes Photo from LANCO INC Packaging Design Factors Color Printed Art Work Text Foreign Languages UsedFonts: Where Color: Necessary Size of Text Readability, Style Warnings: Attention Getting Special Instructions: Chemical, QuantityFragile, to Stack, Biological How to Open, Other Associations with Relationship Holidays, Nature to Human Trademarks Feelings Logos Photos from Transparent Container Company Packaging Design Factors Environmental Competitive Differences and Attractiveness Compared to Competitors Disposal of use Packaging: Minimal of Material: Biodegradable? For Cutting Cost. Recyclable? For Cutting Waste. Photo from LANCO INC Advertising • For advertising purposes, renderings and illustrations of products are necessary to show the public. • The concept or system design documentation helps the public understand what it is that you designed. This week • You will complete all sketches • You will complete a marketing plan – Including Pricing – Packaging examples Next Week • You are to complete CAD Drawings (after approval of sketches) • You will receive your blocks • You will make your container ANY QUESTIONS?