course outline - Department of Mechanical Engineering

advertisement
COURSE OUTLINE
Fall 2009-2010
COURSE
:
INSTRUCTOR
: Assoc. Prof. Dr. Erbil Akbil
Room: ME 200 B
Phone: xxx.1045
E-Mail: erbil.akbil@emu.edu.tr
ASSISTANT
MENG 375 (3, 1) 3 Machine Elements I
: XXXXX
Room: ME xxx
Phone: 630 XXXX
E-Mail: XXXX.XXX@emu.edu.tr
CLASS SCHEDULE & OFFICE HOURS:
Day
Period Place/Room
Monday
7, 8
ME 111
Wednesday
1, 2
ME 111
Lecture/Tutorial
Lecture and/or Tutorial
Lecture
Office Hours
4th.. Period
4th. Period
CATALOG DESCRIPTION
MENG 375 Machine Elements I
Systematic approach to design; standardization, dimensioning and tolerancing; strength
of mechanical elements; theories of failure under static and dynamic loading situations;
impact loading; shaft design: screw threads and threaded fasteners; power screws;
bolted and riveted joints in shear; keys and couplings. (Prerequisite: MENG 222
Strength of Materials)
Required Background:
It is expected that the student taking this course have a good background and problem
solving skills in: Statics, strength of materials, calculus, and trigonometry. Also
knowledge of dynamics, materials, and manufacturing processes would be helpful.
Textbook: Mechanical Engineering Design, 8th. Edition, By J.E. Shigley & C.R. Mischke,
R.G. Budynas, Mc Graw-Hill, 2004
References:
1. Machine Elements in Mechanical Design, 4th.. Edition, R.L. Mott, Prentice Hall,
2004.
2. Machine Design “An Integrated Approach”, 2nd. Ed., By R.L. Norton, Prentice Hall,
2000.
3. Fundamentals of Machine Elements, By Hamrock-Jacobson-Schimid, McGraw-Hill,
1999.
4. Design of Machine Elements, 7th. Edition, By M.F. Spotts & T.E. Shoup, Prentice
Hall, 1998.
1
Course Objectives:
1. To develop an understanding on the fundamentals of the mechanical design
process,
2. To develop good and careful problem formulation and solution skills for
designing selected machine components and systems.
3. To develop an ability to make proper analysis and assumptions by employing
the concepts and theories.
4. To develop an understanding of standards, tolerances and fits.
5. To develop a working knowledge in the use of various standard procedures and
catalog information in the identification and selection of engineering materials.
6. To develop an understanding of the importance of safety, reliability, and cost
factors in design.
7. To develop an ability to work well as a part of a team.
Course Outcomes:
The student, after satisfactorily completing this course, will be able to:
1. Apply the design process to engineering problems, including the consideration
of different technical alternatives while bearing in mind cost, environmental
concerns, safety, and other constraints.
2. Use material properties data for strength, stiffness, and ductility in the analysis
and design of machine elements to insure safe operation.
3. Identify loading of machine elements and perform stress and deformation
calculations to design safe machine parts.
4. Design machine members subjected to axial tensile and compressive forces,
bending moments, and torsion.
5. Design long and intermediate length columns.
6. Properly consider loading, stress concentrations, and fatigue in design
calculations.
7. Analyze combined stresses using Mohr's circle.
8. Get familiar with codes and standards in relation to machine elements.
9. Select and specify materials, and understand the importance of tolerances and
fits in critical design applications.
10. Appreciate the importance of working in teams.
GRADING POLICY
- Midterm Exams (2)
- Final Examination
- Semester Project(s)
- Quizzes
- Homework & Participation
=
=
=
=
=
30 %,
34 %
16 %
14 %
6%
Minimum Student Material:
Assigned Textbook, calculator, a complete set of drafting tools and supplies, binder
for handouts and class notes, sufficient amount of A-4 size plain papers, and three
pen/pencils of different colors. You must always come to class with your Textbook
and calculator.
Attendance:
Attendance shall be taken regularly. Being present in the classroom is the own
responsibility of the student. All homework will be collected in the classroom (not to
be submitted to the mailbox or at the office of the instructor or the assistant). All
missing work will be scored with a zero.
2
COURSE CONTENTS:
Week-1
Introduction to Design: Engineering Design Process; Stress versus Strength,
Design Factors & Factor of Safety, Reliability, Numbers and Units (4 hrs.)
Week-2
Review of Statics: Static Equilibrium, Constraints/Supports, Shear & Bending
Moment Diagrams, and Force Flow Concepts (4 hrs.)
Week-3
Mechanical Properties of Materials: Static Strength; Elastic & Plastic
Deformations; Hot Working, Cold Working and Heat Treatment; Hardness;
Alloyed, Cast, and Non-ferrous Metals; Plastics; Notch Sensitivity; and
Corrosion (4 hrs.)
Week-4
Stress and Strain: Stress Components, Mohr’s Circle, Elastic Strain, StressStrain Relations, Normal & Shear Stresses, Beam Stresses, (4 hrs)
Week-5
Torsion, Stresses in Cylinders,
Temperature Effects (4 hrs.)
Week-6
Deflection and Stiffness: Spring Rates; Deflections Due to Tension,
Compression, and Torsion; Deflection due to Bending; Methods of Finding
Deflection; (4 hrs)
Week-7
Midterm Exam (Midterm Exam Week)
Week-8
Statically Indeterminate Deflection Problems; Curved Members (2 hrs.)
Tolerances and Fits. (2 hrs.)
Week-9
Compression Members: Short, intermediate, and long columns with central
loading; Columns with eccentric loading; Column Design (4 hrs.)
Curved
Members,
Contact
Stresses,
Week-10 Shock & Impact-: Suddenly applied loading; Deflections and Stresses due to
impact loading (4 hrs.)
Week-11 Static Failure Criteria: Failure Under Static Loading; Ductile and Brittle Failure
Criteria; Effects of Stress Concentration (4 hrs.)
Week-12 Failure Due to Variable Loading: Introduction to Fatigue; Strain-Life & StressLife Relationships; Endurance Limit; Fatigue Strength, Endurance-Limit
Modifying Factors; Effects of Stress Concentration & Notch Sensitivity (4 hrs.);
Week-13 Cumulative Fatigue Damage; Surface Fatigue Stress & Strength; Safe Design &
the Design Factor in Fatigue. Fatigue Diagrams; Torsional Fatigue Strength;
Combined Loading (4 hrs.)
Week-14 Applications Involving Endurance Limit, Endurance Strength and Fluctuating
Stresses; General Revisions (4 hrs);
Week-15 General Revisions; and
Week-16 Final Examination
3
Eastern Mediterranean University
Faculty of Engineering
Department of Mechanical Engineering
Assignment Cover Page Sample
Meng375-Machine Elements 1
(Fall 2008-2009)
Assignment #:
Student,
Question
Number
:………………………
Name :………………………
Surname :………………………
Group
:………………………
Grade
2.25
2.25
2.44
2.55
2.77
TOTAL
Due date
:……………………
Submitted on
:……………………
Instructor: …………………..
4
Download