Area Of Expertise in SAP-PP

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ASHOK KUMAR.V.D
Ph: +91 9789839783 (Mobile)
Email: vdashoku@yahoo.com
SAP Consultant – PP-Module
Total Experience – 6+ Years
SAP Experience – 1+ Years
Professional Experience
Profile:
Over 6 Years of strong functional experience including various fields like in
Production Planning,Quality Assurance,Inventory and Shop Floor Control.
Presently working with FOXCONN India Private Ltd since October 2007 as
Application Consultant SAP-PP.
More than One and Half years Experience as SAPR/3 PP Functional Consultant
Post Go live Support and end user training.
I have sound knowledge in Discrete Industry, of Master Data, Planning Strategies,
MRP, Shop floor control & standard SOP.
Vast Experience and implementation of TPM,5S,QC and Kaizen Activities.
Wide exposure in productivity improvement and cost reduction studies through
Setup time reduction, Cycle time improvement, Multi-manning.
Core Team Member for shop floor production planning system.
Strengths
Quick learner, Belief in hard work, Result oriented, Dynamic, Optimistic, Dedicated
Easily trainable, Confident, Highly competitive, Effective both as a lone worker and a
Corporate team member.
Technical Skills
o
ERP PACKAGE
: SAP R/3 (Enterprise version 6.0)
o
Technical Package
: Auto CAD –2000, Pro-E-2001.
EDUCATION QUALIFICATION
Post Graguate Diplamo in Plastics Engineering – CIPET-Hyderabad,2004.
– Dr.Sivanthi Adithanar College Of
Bachelor of Engineering (Mechanical)
Engineering, India, 2001.(M.S University)
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SAP Skill Set in Functional Modules
SAP EXPERIENCE:
Organization
: Foxconn India Private Limited
Product
: Mobile Phone Enclosures
Designation
: Application Consultant (SAP – PP)
Duration
: Sep.2007 – Till Date
Foxconn Technology Group is the foremost provider of joint-design, joint-development,
manufacturing, assembly and after-sales services to global Computer, Communication and
Consumer-electronics ("3C") leaders. Aided by its legendary execution, uncompromising
customer devotion and its award-winning proprietary business model, ECMMS, Foxconn Group is
not only the largest, but also the fastest growing multinationals manufacturing services provider
(including CEM, EMS, ODM and CMMS) In the world.
Job Responsibilities

Important Responsible for ticket raising and solving the first level Issues .
Roles and Responsibilities

Prepared the Complete AS-IS Process for Production Planning for Mobile Phone
Division.

Prepared the master data i.e. MATERIAL MASTER, BOM, WORKCENTRE & ROUTING,
for Plastics component Division.

Preparation of Business Process Master List, To-Be documents , Gap analysis.

Co-ordination with technical team for object development.

System Configuration.

BDC uploading for material master, BOM & routing.

Full Interaction with consultants of implementation partner for developing & customizing
the SAP package for Arihant group.

Defining the planning strategy.

Converting planned order to production orders/purchase requisitions.

Posting of goods issue, order confirmation & goods receipt.

Rework, scrap & rejection scenarios in production.

Day to day job monitoring & scheduling of production order.

Post Go-Live support.
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Area Of Expertise in SAP-PP

Creation of Basic master data.

Demand Management.

Material Requirement Planning (MRP).

Production Order Management.

Shop Floor Control (SFC).

PP Workflow Approval Process.

Repetitive Manufacturing.

Discrete Manufacturing.
Non SAP Experience – Domain Experience
(1)
Company
: Needle Industries India Private Limited (PONY) -Nilgiris
Duration
: Aug 2006 –Sept 2007
Designation
: Assistant Engineer
Reporting To
: Manager
Needle Industries Products is one of the Leading Packaging products (forEXPORT)
Manufacturing industries in Nilgiris.The company designs, manufacture and markets
Systems. We are a fully devoted company to quality assurance and control Company.
Responsibilities

Production planner

Process planning, optimization

Capacity and Material planning in a multivariate production setup

Design and modification of parts for Product structures and systems

Lean Manufacturing Team Leader

Consultant to various Maintenance Divisions for various Repair schemes

Process Planner For Production Department

Managing and leading 15 technicians and 120 operators in a state of the art production
environment

End user of ERP application IFS for day to day manufacturing activities such as
1. Work Order Management
2. Job ticket entry to confirm production
3. Material Specification confirmation
4. Part detail Drawing for different projects
3
(2)
Company
: English Tools & Castings Limited -Coimbatore
Duration
: June 2004 –July 2006
Designation
: Junior Engineer
Reporting To
:
Chief Manager
English Tools & Castings Ltd is the leading mfg company which is in the felid of
Manufacturing Automobile Components for PRICOL & Ashok Lay Land from Plastics
Injection Molding & Aluminum die castings process. (Certified as ISO 9001 company).
Responsibilities

Develop the Hard Tools & Supply the product as per the customer need.

Preparation & Optimization of plant layout.

Solving Customer Complaints using problem solving techniques.

Monitoring Projects with respect to budgeted cost, demand forecasts, time over runs to
ensure timely execution of production.

Reviewing shift wise utilization, yield, efficiency and raw material reconciliation.

Ensuring high Quality of all components made and making improvements for achieving
better quality.

Supervising overall production operation, manpower & material planning and production
schedule

Vendor Product Evaluation & Development.
(3)
Company
: Rain Bird Pipe Products-Coimbatore
Duration
: June 2001 –June 2003
Designation
: Production Technician
Reporting To
: Manager
Rain Bird Products is one of the Leading Automotive (for PRICOL)/ Water Management
Systems & Manufacturing industries in coimbatore.The company designs, manufacture and
Markets water Management systems. We are a fully devoted company to quality assurance
And control and being certified as ISO 9001 Company.
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Responsibilities

New Tool optimization & assembly line optimization.

New process / product evaluation & trained the operators in assembly line.

Managing Production related tasks including planning, control, and trouble shooting in the
shop floor.

Ensuring smooth operations including shift management to maintain productivity

Setting up production targets and achieving the planned production targets.

Monitoring shop floor control systems.

Identify Key business issues, with strong target orientation to interact with higher levels of
management / engineering departments.

Vendor / Sub–contractor development.
Career History

Taking Pilot run at various stages of New Product Development.

Implement 5S and Kaizen activities.

Cost reduction by streamlining the manufacturing process

Through time study and standardization of work.

Implementation and maintenance of kanban systems.

Handled Just in time and maintain “ HEIJUNKA”(leveled production)

Productivity improvement. Reduce cycle time.
Other Relevant Information
Father’s Name
: A.Vijayaramapandi
Date of Birth
: 06.06.1980
Gender
: Male
Nationality
: Indian.
Marital Status
: Unmarried.
Passport No.
: F1190477
Pan card No
: AXWPK3284D
Willing to relocate
: Yes
Language Proficiency
: English, Tamil,Telugu
Permanent Address
: 737,Edayar Street,
Coimbatore-641001-India.
Yours Sincerely,
( ASHOK KUMAR.V.D )
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