StoTHERM EXTERNAL WALL INSULATION SYSTEMS StoTherm External Wall Insulation System Planned Maintenance A. General Information The advanced design and high performance levels offered by Sto synthetic resin based External Render and Paint coatings ensure that maintenance requirements are reduced to an absolute minimum. Sto products and systems are more resistant to soiling than most traditional building materials and their continued performance and durability does not rely on periodic maintenance. The need for cleaning or over-coating is usually determined by a degradation in the aesthetic appearance of the facade caused by surface soiling and the Client’s desire for a fresh appearance. The rate at which soiling accumulates is dependent on a number of local factors including: B. colour (lighter shades show dirt more than darker ones) texture (the heavier the texture the more possibility for dirt retention) aspect (north facing facades remain wetter for longer thereby likelihood of algal and fungal growth). increasing the location (city environments are more subject to pollution, traffic ones) grime, etc. than rural client requirements. Frequency Taking account of the above noted variable criteria it is not possible to a cyclic period for planned maintenance. accurately determine High quality latex and solvent based paints would require re-coating every 5-6 years. StoSilco coatings are still performing after 15 years without the need to re-coat. When over-coating becomes necessary, renovation should be infrequent, quickly executed and economical. C. Method Statement Cleaning of Soiled Synthetic Resin Coatings The removal of soiling can be divided into two categories:a. b. Surface soiling that can be removed by washing. Surface soiling that requires overpainting. Surface soiling removable by washing 1. Light soiling may be removed by the use of a soft brush and warm addition of a mild household detergent. water with the 2. Heavier soiling may require the use of a power washer, subject to the following rules: Water pressure not to exceed 30 bar. Water temperature not to exceed 30ºC. Nozzle to be no closer than 500mm to the surface being cleaned. Surface soiling that requires overpainting After washing as above, apply one or two coats of StoColor Crylan or StoColor Maxicryl acrylic resin paint, or StoSilco Color silicone resin paint tinted to the colour reference of the original plaster if the same colour scheme is required or to any other colour if a change is desired. Repair Procedure for StoTherm External Wall Insulation Systems Mechanical Damages Method Statement a. Material requirements: Insulant: expanded polystyrene to match thickness of original installation Adhesive: StoLevell Uni - for masonry backgrounds Sto Dispersion Adhesive - for board, plywood backgrounds Sto Flexyl - for below DPC Reinforcing coat: StoLevell Uni or Sto BTS/B or Sto RFP or Sto Flexyl Reinforcing mesh: Sto Armor Mesh and/or Sto Reinforcing Mesh Fine Sto PVC Mesh Angle Bead or Sto Armor Angle Primer: Sto Primer ( only required with StoLevell Uni, Sto BTS/B and Sto Flexyl) Decorative finish: Stolit or StoSilco or Superlit b. Repair procedure The following procedures relate to adhesively fixed systems and for isolated repairs in mechanically fixed systems. Wherever possible ensure that the repaired area is finished to align with existing features such as doors, windows, string courses, downpipes, etc. to reduce its visual impact. 1. Remove the existing Sto finish from the wall approximately 150mm beyond the damaged area. Care should be exercised to avoid damaging the reinforcing coat and mesh in this area. This may be achieved by grinding the surface with a suitable electric hand-tool or by softening the surface with a steam stripper and carefully removing the finish. 2. Carefully cut away the Sto Reinforcing Mesh to within 100mm from the edges of the existing Sto finish. 3. Cut away the damaged insulation leaving clean smooth sides to the hole formed. 4. Cut a piece of insulation to accurately fill the hole. Rasp the surface to achieve the correct thickness. 5. Adhere the insulation in position with the appropriate adhesive for the substrate and allow to set. 6. Cut a piece of Sto reinforcing mesh to cover the insulation and to overlap the existing mesh by about 50mm on all sides. 7. Apply the appropriate reinforcing plaster over the area to be meshed and immediately embed the pre-cut piece of mesh. Ensure the correct thickness of plaster is applied and ‘feather out’ at edges. 8. If required, brush apply 1 coat of Sto Primer when the reinforcing coat has fully dried. 9. Mask off the surrounding area of finish plaster. 10. Apply the decorative finish and texture to match the existing surface finish. The finish should be applied to within 5 - 10mm of the surrounding finish and then carefully ‘stippled in’ with a small brush to blend the wet finish into the existing surface. NB Due to normal colour variations between different batches of material and the effects of natural weathering over a period of time it may be necessary to clean or overpaint the area or section where the repair has been effected to ensure minimal visibilty of the repair. In this case, please refer to the section headed ‘Cleaning of Soiled Synthetic Resin Coatings’.