ICS 13.100 G/TBT/N/CHN/55 T 09 Standardization Administration of the People’s Republic of China (SAC) GB 7258—200× Superseding GB7258-1997 Safety Specifications For Power Driven Vehicles Operating On Roads (Draft for Approval) Issued at: ××××-××-×× Entry into Force: ××××-××-×× Issued by National Bureau of Quality Supervision, Inspection and Quarantine GB 7258—200× Content Preface ............................................................................... II Introduction ............................................................................ V 1 Scope ................................................................................ 1 2 Referenced Specification Documents ....................................................... 1 3 Terms and Definitions ................................................................... 2 4 Whole Vehicle ......................................................................... 5 5 Engine .............................................................................. 10 6 Steering System ....................................................................... 10 7 Braking System ....................................................................... 11 8 Lighting, Signal Device and Other Electric Equipment ........................................ 39 9 Driving System ....................................................................... 39 10 Transmission System.................................................................. 39 11 Body .............................................................................. 39 12 Safety and Protection Devices ........................................................... 39 13 Additional Requirement for Fire Engines, Ambulances, Engineering Rescue Vehicles and Police Cars.. 39 14 Environment Protection Requirement for Motor Vehicles ..................................... 39 Appendix A (specification appendix) Speedometer Indicating Error Test Method ................ 39 Appendix B (specification appendix) Turning Wheel’s Side Slip Value Test Method ............. 39 Appendix C (specification appendix) Braking Performance Test Method ....................... 39 Appendix D (specification appendix) Test Method of Headlamp Beam Luminating Position. ....... 39 Appendix E (specification appendix) Air Tightness Test Method ............................. 39 Appendix F (specification appendix) Test Method of Noise near Driver’s Ears ................... 39 Appendix G (information appendix) Corresponding Table of Safety Specifications for Four Types of Power Driven Vehicles ........................................................................ 39 Reference Documents ................................................................... 39 I GB 7258—200× Preface The appendices of this standard are recommended and other contents are mandatory. This standard supersedes GB7258—1997 “Safety specifications for power driven vehicles operating on roads”. In Comparison with GB7258—1997, the main changes are: 1) Clause 3, Terms and Definitions, is added, the concepts of Centre Axle Trailer, Passenger/Car Trailer Combination, Electric Vehicle etc are redefined. Three Wheel Agricultural Transport Vehicle is renamed as Three Wheel Vehicle. Four Wheel Agricultural Transport Vehicle is renamed as Low-Speed Goods Vehicle, Agricultural Transport Vehicle is classified as a type of power driven vehicle, and Transport Tractor is renamed as Transportation Tractor Combinations. A trailer towed by tractor is classified as a vehicle allowed to engage in road transportation. 2) In 4.1 of Complete Vehicle Marking, a) the requirement of “The vehicle type should be marked on the exterior of the vehicle body, which can be easily seen” in 3.1.1 of GB7258—1997 has been removed; b) the items, which should be marked on the nameplate for all types of power driven vehicles operating on roads, are detailed and also it is made clear that these items should have Chinese characters and the soft nameplates conforming to the specification could be used; c) It is made clear that all road vehicles, motorcycles, mopeds and semi trailers should have a Vehicle Identification Number (VIN) and once marked, they are not allowed to be modified or changed (4.1.3); d) the requirements on easy rubbing of the engine number and product serial number in 3.1.3 of GB7258—1997 have been removed; e) the symbol requirement for carrying hazardous goods road transport vehicle is added (4.1.5). 3) The requirement for the trailer’s axle load and mass parameters for vehicles, vehicle combinations and trailers are added in 4.4 Vehicle Axle Load and Mass Parameters. 4) The audit requirement of the vehicle seating number or passenger number are modified and detailed in 4.5 Load Check. 5) Any warning characters on the motor vehicles should also be in Chinese, is added in 4.8 Graphic and Character Marking. 6) The requirement to have ABS for some types of heavy duty vehicles and trailers is added in 7.12 Brake Warning Devices. In Brake Warning Devices, it stipulates that the vehicles with hydraulic braking systems are required to have a warning device for hydraulic system failing. 7) Mean Fully Developed Deceleration (MFDD) is added in 7.13 Road Braking Performance Test, to test the braking performance of three-wheel vehicles and low speed vehicles. The rear axle braking force requirement for passenger cars and goods vehicles with a gross mass less than 3500kg and the whole vehicle braking force requirement for three-wheel vehicles as well as the special requirement of using plate braking force tester for passenger car testing have been added in 7.14 Braking Force Tester. 8) The full beam intensity of some vehicles’ headlamps has been adequately raised in 8.4.6 Intensity of Full Beam; the requirement for luminating height and horizontal position of dipped and full beam headlights has been adjusted in 8.4.7 Requirement for Light Beam Position. 9) Driving recorder installation requirement for some vehicles is added in 8.5 Other Electric Equipment and Instruments. II GB 7258—200× 10) The worn-out surface indication requirement for passenger car tyres (9.1.8), wheel balance requirement for some vehicles (9.4), chassis technical requirement (9.8) and spare tyre difference to other tyres have been added in 9 Driving System. 11) Special requirements for speed limited vehicles are added in 10.5 Special Requirement for Vehicles with Speed Limiters. 12) Further descriptions are given on all types of safety glass and their suitability in 11.6 Doors and Windows and 11.6.3; “For city public buses operating on special bus lanes on the main roads, they can have passenger doors on the left side of the vehicles due to the locations of the bus stops but no doors are allowed on the right side for this type of vehicles.” is added in 11.6.5. 13) 12.1 All seats of passenger cars (except the foldable seats on the third row or the row afterwards) should have safety belts; 12.8 Safety Protection of Special Gaseous Fuel Device; 12.12 Motor vehicles (excluding three-wheel vehicles) should be equipped with a warning triangle” are specified in 12 Safety and Protection Devices. 14) The noise control requirement outside the vehicles is added in 14 Environment Protection Requirement for Motor Vehicles 15) The appendices have specified the test methods and equipment for safety technical tests motor vehicle; the braking performance for goods vehicles and trailers with full load/empty load ratio higher than 2.0, it is better to have the braking test with additional load (or full load). The transition time requirement for implementing this standard: 1) The following requirement should enter into force for newly registered vehicles 7 months from the issuing date of this standard: 4.8.3. All warning descriptions on motor vehicles should have corresponding Chinese; 7.2.11 Some vehicles are required to have an antilock brake system; 7.12.2 on hydraulic braking fail warning requirement; 8.2.5 Motor vehicles should have reflectors. Trailers and motor vehicles 6 m to 10 m long should have side reflectors and side marker lamps; 8.2.7 requirement of body reflecting marking for some vehicles; 8.5.5 requirement for long journey coaches and sightseeing buses longer than 9 m; 9.1.8 requirement for worn-out indication on passenger car tyres; 10.5 special requirement for speed limited vehicles; 11.2 requirement for description near tipping operation mechanism for vehicles with tip cabs; 12.12 requirement for motor vehicles (excluding three-wheel vehicles) to be equipped with warning triangles. 2) The following requirement should come into force for new production vehicles 13 months from the issuing date of this standard: 7.12.4 requirement for warning of failure of antilock braking; 12.1.1 “all seats of passenger cars (except the foldable seats on the third row or the row afterwards) should have safety belts” for vehicles with less than 5 seats; 12.1.1 For longer journey coaches and sightseeing buses, the driver’s seat, the seat set in front and the seats in front, which can not be protected by the protection rails should have seat belts. 3) 3. 4.1.2 requirement for all names on the product nameplate to be in Chinese should enter into force for newly imported vehicles 19 months from the issuing date of this standard. 4) 4. 12.1.1 “all seats of passenger cars (except the foldable seats on the third row or the row afterwards) should have safety belts” for vehicles with less than 5 seats, should enter into force for new production vehicles 19 months from the issuing date of this standard. 5) 5. 7.1.2 requirement for motor vehicles having emergency braking should enter into force for low speed goods vehicles 25 months from the issuing date of this standard. 6) The implementation date of 4.1.2 and 4.1.3 on the VIN marking requirement for motor vehicles, three-wheel vehicles and low speed goods vehicles will be stipulated separately. Before the date is given, the product (whole vehicle) serial number (4.1.2) should be marked, the vehicle type and product serial number (4.1.3) should be engraved. III GB 7258—200× 7) The implementation date for 8.5.5 on installing vehicle driving recorders should be carried out in line with relevant legislation. Appendices A, B, C, D, E, and F are specification appendices of this standard, Appendix G is an information appendix. This standard is put forward by Ministry of Public Security and Ministry of Communication of People’s Republic of China. This standard comes under Road Traffic Administration Standardization Technical Committee of Ministry of Public Security. The organizations responsible for drafting this standard: Traffic Administration Science Research Institute of Ministry of Public Security, Road Science Research Institute of Ministry of Communication. The organizations participating in the draft: China Automobile Technology Research Centre, Machine Industry Agricultural Transportation Vehicle Development and Research Centre, Tianjin Motorcycle Technology Centre, Vehicle Management Department of Traffic Administration of Tianjin Public Security Bureau, China Inspection Ltd, Luoyang Tractor Research Institute, China Environmental Science Research Institute and Beijing General Public Traffic Company. Main drafters: Ying Chaoyang, Zhou Tianyou, Geng Lu, Zhang Xiansheng, Wang Yulin, Qin Yulin, He Yong, Wu Wei, Wei Jiawen, Wang Fan, Shang Xiangsheng, Liu Xin, Zhao Jialing, Bao Xiaofeng, Li Aimin, Zhan Jiangyun. The previous standards superseded by this standard are: ——GB7258—87, GB7258—1997。 IV GB 7258—200× Introduction The national standard “Safety Specifications for Power Driven Vehicles Operating on Roads” (abbreviated as “GB7258” bellow) is the most basic technical legislation for motor vehicle safety technical administration in our country, it is also one of the main technical grounds on new vehicle registrations and regular vehicle inspections, accident investigations etc by the traffic administrations of the public security organizations. Meanwhile, it is also one of most important technical grounds for our country’s new vehicle type mandatory ratification tests, new vehicle final production tests and import motor vehicle inspections. Since the implementation of GB7258-1997 from 1st January 1998 countrywide, it has made a great contribution to reinforcing motor vehicle safety administration, raising motor vehicle safety levels and ensuring road traffic safety. However, accompanying our national economy’s continuous rapid development, the number of motor vehicles (especially private cars) in our country is increasing rapidly, 4 indexes of the road traffic accidents are rising annually, and the road traffic safety situation is becoming a major issue. Therefore, based on the technical level of our country’s automobile manufacturing industry and the reality of continual upgrading of the road grades, in order to raise motor vehicle technical safety requirements, it is necessary and timely to revise GB7258. Based on “Road Traffic Safety Regulation of People’s Republic of China” and the real situation on our country’s motor vehicle safety administration, the main principles in GB7258’s revisions are: 1) Replace the name of “Agricultural Transportation Vehicle” and include it in the “Motor Vehicle” range for better administration; 2) Increase the passenger car safety requirements adequately. To adapt the current situation of “motor cars integrating into ordinary families”, allow passenger cars to tow trailers; 3) Increase the safety requirement for large coaches, middle to heavy goods vehicles and high speed vehicles to increase the road traffic safety; 4) Add basic safety requirement for gaseous vehicles, bi-fuel vehicles and dual fuel vehicles to enhance the safety administration for these types of vehicles; 5) According to the vehicle situation and the relevant technical development, simplify the administration levels adequately. It is necessary to point out: 1) In view of the new technology market development period, it is an international convention to let the technology mature. To avoid unreasonable technical restriction s to the development of electric motor vehicles, the revised GB7258 only defines the concept of electric motor vehicles without giving any specific requirement. During new vehicle registration and the regular vehicle inspection, the special items for electric motor vehicles can be exempted but any newly manufactured electric motor vehicle should conform to the present valid relevant standards and requirements. 2) To meet peoples’ ever increasing life quality demands, the revised GB7258 allows passenger cars to tow trailers but without giving a specific requirement. To guarantee the safety of the passenger car combination, the relevant organizations of our country should stipulate a technical standard and administration regulations for passenger car combinations without delay. V GB 7258—200× 3) In view of our country’s motor vehicle gas emission control and noise control standards which are still being perfected and a series of standards on vehicle gas emissions are being drafted by our country’s environmental protection departments, the revised GB7258 only gives “motor vehicle’s gas emissions should conform to the relevant regulations” and “motor vehicle’s outside noise level should conform to the relevant regulations”, No standard names and dates are quoted. The vehicle manufacturers, administration organizations and the end users should implement the relevant standards accordingly. 4) The revised GB7258 has not defined the outline size, braking performance, headlight intensity and luminating position etc for wheeled special engineering vehicles. The manufacturers, administration organizations and the end users of wheeled special engineering vehicles should implement the relevant standards accordingly. 5) In view of special shapes and structures, forklift vehicles are not suitable as a type of vehicle for driving on road, the revised GB7258 does not apply to forklift vehicles. The forklift vehicle technical requirement should conform to relevant regulations. VI GB 7258—200× Safety specifications for power driven vehicles operating on roads 1 Scope This standard specifies the basic requirement and test method concerning the safety and protection devices of the whole vehicle and its main constituents of the motor vehicle. This standard also specifies the environmental requirement for motor vehicles and the supplementary requirement for fire engines, ambulances, engineering demolition vehicles and police cars. This standard applies to all motor vehicles on the roads in our country. 2 Referenced Specification Documents The clauses in the following documents have become the clauses in this standard after being referenced. For the dated reference documents, all later revision sheets (excluding corrections) and revised versions do not apply to this standard; however, it is encouraged to study with all agreed parties if the latest versions of these documents are applicable. For the non-dated reference documents, all latest versions apply to this standard. GB 1589-2004 Road Vehicle Outline Dimension, Axle Load and Mass Limits GB/T 3181 Paint Colour Standard GB 4094 Marking of Steering Controls, Indicators and Signalling Devices of Motor Vehicles GB 4599 Headlamps Lighting Performance of Motor Vehicles GB 4785 Installation Rules on Exterior Lighting and Signalling Devices for Motor Vehicles and Trailers GB 5948 Lighting Requirement of Incandescent Filament Light Source of Headlamps of Motorcycles GB 8108 Vehicle Electronic Alarm Systems GB 8410 Interior Decorating Materials burning Characteristic of Motor vehicles GB 9656 Safety Glass of Motor Vehicles GB 10395.1 General Rules of Part One of Safety Technical Requirement on Agricultural Tractors and Machines GB 10396 General Rules on Safety Markings and Hazard Symbols of Agricultural Tractors, Lawn mowers and Horticultural Machines GB/T 11381—1989 Test Method for Bus Roof Static Loading GB 11567.1 Side Protection Requirement of Motor Vehicles and Trailers GB 11567.2 Rear Underneath Protection Requirement of Motor Vehicles And Trailers GB/T 12428 Calculation Method of Bus Loading GB 13057 Strength of Passenger Seats and Fixtures on Buses GB 13392 Marking of Road Vehicles Carrying Hazardous Goods GB/T 13594 Antilock Braking Performance and Test Method for Motor Vehicles and Trailers GB 13954 Special Vehicle Indicating Lights GB 15084 Rear-view Mirror Performance and Installation Requirement for Motor Vehicles 1 GB 7258—200× GB 15365 Marking of Steering Controls, Indicators and Signalling Devices of Motorcycles GB 16735 Road Vehicles – Vehicle Identification Number(VIN) GB 17352 Rear-view Mirror and Installation Requirement for Motorcycles and Mopeds GB/T 17676 Marking of Natural Gas Motor Vehicles and LPG Motor Vehicles GB 18100 Installation Rules on Lighting and Signal Devices for Two Wheel Motorcycles and Mopeds GB/T 18411 Product Nameplate Marking on Road Vehicles GB 18565 General Requirements and Test Method for Business Vehicles GB/T 18697—2002 Noise Measurement Method in Vehicle Interior(eqv ISO 5128:1980) GB/T 19056 Road Vehicle Driving Recorders GB 19151 Warning Triangles for Motor Vehicles GB 19152 Headlamp Lighting Performance Requirement for Mopeds GA 406 Reflectors on Vehicle Body QC/T 659—2000 Marking of Motor Vehicle Air Conditioning(HFC-134a) 3 Terms and Definitions The following terms and definitions apply to this standard. 3.1 Power-Driven Vehicle All power driven or drawn wheel vehicles on roads for passenger and/or goods transportation or special work, including motor vehicles, vehicle combinations, transportation tractor combinations, wheeled special engineering vehicles and trailers. 3.2 Motor Vehicle The main uses of power driven non-track weight bearing vehicles with 4 or more wheels are: carrying passengers and/or goods; pulling goods carrying vehicles or special motor vehicles; special application vehicles. This term also includes: a)vehicles connected with power lines, such as trolleybuses; b)three wheel vehicles with a kerb mass above 400kg. 3.2.1 Passenger Car Any car designed mainly for carrying passengers and their luggage and/or casual things with not more than 9 seats including the driver’s seat is called a Passenger Car. (2.1.1 , GB/T 3730.1—2001) 3.2.2 Bus Any commercial vehicle mainly designed for carrying passengers and their luggage with more than 9 seats including the driver’s seat is called a Bus. A bus can have one or two decks. Sleeper Coach Any long journey vehicle specially designed and manufactured with passenger sleepers is called a Sleeper Coach. Public City-Bus Any city vehicle specially designed for sitting and standing passengers with fixed routes and stops is called a Public City-Bus. 3.2.3 Semi-Trailer Towing Vehicle Any commercial vehicle with special equipment for semi-trailer towing is called a Semi-Trailer Towing Vehicle. 2 GB 7258—200× (2.1.2.2, GB/T 3730.1-2001) 3.2.4 Goods Vehicle Any commercial vehicle designed and equipped mainly for transporting goods, which may or may not tow a trailer is called a Goods Vehicle. (2.1.2.3, GB/T 3730.1-2001 Three-wheel Vehicle (i.e. the original Three-wheel Agricultural Transportation Vehicle) Any three-wheel goods vehicle with a top speed of less than 50km/h is called a Three-wheel Vehicle. Low-Speed Goods Vehicle (i.e. the original Four Wheel Agricultural Transportation Vehicle) Any four-wheel goods vehicle with a top speed of less than 70km/h is called a Low-Speed Goods Vehicle. 3.2.5 Special Motor Vehicle Any special operation vehicle with special designs and technical features is called a Special Motor Vehicle, such as road sweepers, refuse collectors, truck cranes etc. 3.2.6 Gaseous Fuel Vehicle Any vehicle using LPG, natural gas or a coal gas engine is called a Gaseous Fuel Vehicle. 3.2.7 Bi-Fuel Vehicle Any vehicle which has two independent sets of fuel supply systems, one supplying natural gas or LPG and another supplying fuel rather than natural gas or LPG, is called a Bi-Fuel Vehicle. Two fuel supply systems supply fuel to the engine separately but not simultaneously, such as a petrol/compressed natural gas vehicle, or a petrol/LPG vehicle etc. 3.2.8 Dual-Fuel Vehicle Any vehicle which has two independent sets of fuel supply systems, one supplying natural gas or LPG and another supplying fuel rather than natural gas or LPG, is called Dual-Fuel Vehicle. Two fuel supply systems supply fuel to the engine simultaneously mixed in a preset ratio, such as a diesel/natural gas vehicle, or a diesel/LPG vehicle etc. 3.2.9 Electric Vehicle Electric Vehicle is the general name for pure electric vehicles, combined (electric) vehicles and fuel cell vehicles. 3.3 Trailer Any road vehicle is called a Trailer, including Centre Axle Trailers, Tow Bar Trailers and Semi Trailers, which have no power of their own and need to be towed by other motor vehicles or tractors. goods carrying; special applications. 3.4 Centre Axle Trailer 3.5 Any trailer whose towing device cannot move vertically (relative to the trailer) and whose axle is near the trailer’s centre of gravity (under balanced load), is called a Centre Axle Trailer. This kind of trailer has a relatively low vertical load used for towing vehicles and also has one or more axles driven by the towing vehicle. 3.5.1 Tow-Bar-Trailer A trailer which has at least has two axles is called Tow-Bar-Trailer including Tow-Bar Goods Trailer, General Tow-Bar Trailer and Special Tow-Bar Trailer, which features: one turning axle; tow-bar connecting the towing vehicle through angled directional move; 3 GB 7258—200× tow-bar can move vertically and is connected to the chassis, therefore it does not bear any vertical force. 3.5.2 Semi-Trailer A trailer whose axle is located behind the vehicle’s centre of gravity (during a balanced load), which can pass its vertical and horizontal forces to the towing vehicle’s connection mechanism. Trailers include goods semi-trailers, special semi-trailers and caravan semi-trailers. 3.6 Vehicle Combinations Vehicle Combinations (except Three-wheel Vehicles and Low-Speed Goods Vehicles) comprises a motor vehicle and a trailer, which includes a Passenger/Car Trailer Combination, Road Train and Articulated Goods Vehicles. 3.6.1 Passenger Vehicle Combinations A Passenger Vehicle Combination is a combination of a passenger car and a trailer. 3.6.2 Goods Vehicle Combinations A Goods Vehicle Combination is a combination of a goods vehicle and a tow-bar trailer or a centre axle trailer. Tow-bar Tractor Combinations A Tow-bar Tractor Combination is a combination of a full trailer towing goods vehicles and a tow-bar trailer. Centre Axle Trailer Combinations A Centre Axle Trailer Combination is a combination of a goods vehicle and a centre axle trailer. 3.6.3 Articulated Vehicles An Articulated Vehicle is a combination of a semi towing vehicle and a semi trailer connected with an azimuth moving connection. 3.7 Motorcycles A Motorcycle can be driven by several methods and its designed maximum speed is higher than 50km/h, which include two wheel motorcycles, sidecar motorcycles and motor tricycles (both sidecar motorcycles and motor tricycles can be called three wheel motorcycles), when a combustion engine is used and its displacement is larger than 50mL. 3.8 Mopeds Any two wheel light motorcycle and three wheel motorcycle (excluding the electric driven two wheel vehicle with a designed maximum speed lower than 20km/h) with a maximum speed lower than 50km/h is called a Moped. When a combustion engine is used, its displacement should be smaller than 50mL. 3.9 Transportation Tractor Combinations A Transportation Tractor Combination is a goods vehicle combined with a trailer towed by a tractor, which includes a Wheeled Tractor Transportation Combination and a Walking Tractor Transportation Combination. Note 1: The tractor in this standard refers to a tractor with a maximum designed speed of less than 20km/h, the walking tractor with a maximum designed speed of less than 40km/h engaging in goods transportation by road with a towing trailer. Note 2: The walking tractor transportation combination includes walking tractor combination variations, i.e. with a rated engine power of less than 14.7 kW and using a walking tractor chassis, using a steering wheel instead of steering handles and combined with the trailer to form an articulated transportation combination. 3.10 Special Purpose Roller Mobile Machinery 4 GB 7258—200× Special Purpose Roller Mobile Machinery include any wheeled engineering vehicle with a special structure, special features and a designed maximum speed lower than 20km/h, such as loaders, graders, excavators, diggers and bulldozers but excluding forklift trucks. 4 Whole Vehicle 4.1 Mark of Whole Vehicle 4.1.1 Any motor vehicle should have at least one permanent trademark or manufacturer’s mark at a visible place on the front of the vehicle. 4.1.2 Any motor vehicle should have at least one permanent product nameplate and its fixing, position and form should be in line with GB/T 18411; the fixing, positing and form of the mark on a transportation combination tractor should conform to its relevant standards; when a special mark and marking system (soft nameplate) conforming to Appendix A of QC/T 659—2000 is used under special conditions, all items should be engraved on the nameplate and the adhesive should be pressure sensitive. The specific position of the product nameplate should be pointed out clearly in the product manual. The production nameplate on the chassis should be removed after the vehicle modification. The product brand, vehicle type, manufacturing date, manufacturer and manufacturing country should be clearly marked on the nameplate of the motor vehicle. Refer to Table 1 for other items which need to be added for all types of motor vehicles. The content marked on the product nameplate should conform to the standard, i.e. be clear, durable and easy to recognize; each item should have its Chinese name. Table 1 Complementary Marking Items for All types of Motor Vehicles Type of Motor Vehicles Motor Vehiclesa Complementary Marking Items Passenger Carb Busc VIN, engine model, engine displacement, engine’s net power or rated power, designed maximum mass (gross mass), seating numbers (occupant numbers) Goods Vehiclesd VIN, engine model, engine’s net power or rated power, gross mass, kerb mass, designed maximum towing mass Semi Trailers VIN, engine model, engine’s net power or rated power, kerb mass, designed maximum static loading, maximum towing mass Motorcycles and Mopeds VIN, Engine model, engine’s displacement or net power, kerb mass e Tractors Comprised in Transportation Tractor Combinations finished product serial number, engine model, engine’s rated power, usage mass, designed maximum towing mass Wheeled Special Engineering Vehicles chassis number, engine model, engine’s rated power, kerb mass, designed maximum speed Trailers VIN, gross mass, kerb mass For electric vehicles, the electric motor’s net power and the rated DC and AC voltages should also be marked out. b For passenger vehicles capable for towing, the maximum designed towing mass should also be marked out. c The engine’s displacement mark could be exempted for passenger cars. d For goods vehicles without towing capability, the mark of the designed maximum towing mass could be a 5 GB 7258—200× exempted. e The loading weight or passenger numbers should be marked out for motor tricycles. VIN mark for two wheel motorcycles and mopeds could be exempted. f The chassis number should be marked out for towing bar trailers and centre axle trailers before a unified VIN is adopted for them. 4.1.3 Any motor vehicles, motorcycles, mopeds and semi-trailers must have VIN and its content and make-of should comply to GB 16735: There should be at least one VIN engraved on the chassis (for vehicles without chassis, it can be marked on a main weight bearing part, which can not be removed). The marking position should be as far as possible at the front right side. If restricted by the structure, it can be marked at other places. VIN marked on vehicles should be easy for rubbing and the height of the alphanumeric characters of VIN should not be lower than 7mm and the depth should not be thinner than 0.3mm; for motorcycles and mopeds, the character height should not be shorter than 5mm and the depth should not be thinner than 0.2mm. Other motor vehicles should engrave easy to see and easy to rub whole vehicle models and product serial numbers at the stipulated place. The product model should be before the product serial number and a start and an ending mark should be engraved between both ends of the product serial number; the character height of the whole vehicle model and the product serial number is 10.0mm and the depth of it should not be less than 0.3mm. The specific position of the engraved VIN or the whole vehicle model and the product serial number should be pointed out clearly in the product manual. Once engraved, it does not allow being changed or modified. It is not allowed to engrave both VIN and the whole vehicle model/product serial on the same vehicle chassis (for vehicles without chassis, it can be marked on a main weight bearing part, which can not be removed); the content of VIN marks on the same vehicle should be the same. 4.1.4 The engine’s model and product serial number should be engraved (or caste) on the cylinder block and kept permanently, a beginning and ending mark should be engraved at two ends of the product serial number (it can be exempted, if there is not room for it); if the engraved (or caste) engine model and product serial number can not be seen easily, a permanent engine model and product serial number should be added at an easily to be seen place at the engine block; when a special mark and marking system (soft nameplate) conforming to Appendix A of QC/T 659—2000 is used under special situations, all items should use engraved on the nameplate and the adhesive should be pressure sensitive type. For motorcycles and mopeds, a trade mark or manufacturer mark should be cast at an easy to be seen place on the engine; the engine’s product serial number should be engraved at an easy to see place on the crankcase; a beginning and ending mark should be engraved at two ends of the product serial number (it can be exempted, if there is not room for it). The specific position of the engine’s serial number should be given in the product manual. 4.1.5 The markings on road vehicles carrying hazardous goods should comply with GB 13392. 4.2 Outline Dimension The outline dimensions of motor vehicles, vehicle combinations and trailers should conform to GB 1589-2004; the outline dimensions of motorcycles, mopeds and tractor combinations refer to Table 2. Table 2 Outline Dimension for Motorcycle, Moped and Tractor Combination Motorcycles and Mopeds Unit: Meter Motor Vehicle Types Length Width height two wheel motorcycles ≤2.50 ≤1.00 ≤1.40 sidecar motorcycles ≤2.70 ≤1.75 ≤1.40 motor tricycles ≤3.50 ≤1.50 ≤2.00 6 GB 7258—200× Transportation Tractor Combinations two wheel mopeds ≤2.00 three wheel mopeds ≤2.00 wheeled transport tractor combinations walking tractor combinations ≤10.00 ≤5.00 a ≤0.80 ≤1.10 ≤1.00 ≤1.10 ≤2.50 ≤3.00 a ≤1.70 ≤2.20 For the transportation combinations with the output power higher than 58 kW, the combinations’s length is limited to 12.00m and the height is limited to 3.50m. a 4.3 Rear Suspension The rear suspension of buses and closed compartment trucks (tank trucks) is not allowed to exceed 65% of its wheelbase. For special motor vehicles with guaranteed safety, the rear suspension requirement can be calculated as the same as buses; for other vehicles, the rear suspension is not allowed to exceed 55% of its wheelbase. Note: For multi-axle motor vehicles, the wheelbase is calculated from the first axle to the last axle (the wheelbase of articulated buses is calculated from the first axle to the second axle), the rear suspension is calculated from the centre line of the last axle backwards. For buses, the rear suspension is calculated from the outer body dimension; if there is a rear bumper, it should be calculated from the bumper (excluding the ladder). Axle Load and Mass Parameter 4.3.1 The axle load and mass parameter of motor vehicles, motor vehicle combinations and trailers should comply with GB 1589—2004. 4.3.2 When a vehicle is under empty load or full load, the kerb mass and the gross mass should be distributed reasonably between each axle, the axle load distribution between the right side and left side wheels should be in balance. 4.3.3 When a sidecar motorcycle is under empty or full load, the wheel load of the sidecar should be under 35% of the kerb mass and 35% of the gross mass. 4.4 Loading Ratification 4.4.1 Mass Parameter Ratification After the calculation and referring to the maximum designed axle load, tyres loading capability and officially approved technical document, the maximum allowed gross mass may be ratified by selecting the lowest value from the result. Under empty or full load, the ratio between the axle load of any motor vehicle’s steering axle (or steering tyres load) and its kerb mass and allowed maximum gross mass should not be less than: 30% for passenger cars 18% for three-wheel vehicles and motor tricycles 20% for other motor vehicles Note: For articulated vehicles, it should be calculated separately under empty load and full load; for articulated buses, it should be calculated for the front vehicle under empty and full load. The driving axle’s load of any motor vehicle or motor vehicle combinations should not be less than 25% of the allowed maximum gross mass. The allowed maximum load for the trailer of any goods vehicle combinations should not exceed the allowed maximum load for the goods vehicle. The mass ratio between the trailer and the towing tractor (the ratio between the trailer’s allowed maximum gross mass and the tractor’s usage mass) for any tractor towing combination should not exceed 3. 4.4.2 Passenger Seating Number Ratification 7 GB 7258—200× If the inner side width of the passenger cabin (between the two window’s lower edge above the driver seat and measured from the rear pillar of the car door) is wider than 1200mm, it can be ratified for two seats; if the width is more than 1650mm, it is for three seats. Excluding the front row seats, passenger cabin’s inner width is measured from the middle seat; the seating should satisfy that the width between each row should not be less than 650mm, the depth of the seat should not be less than 650mm and each passenger should have 400mm seating place. 4.4.3 Bus Passenger Number Ratification 4.4.3.1 Ratification of Passenger Mass should be carried out in accordance of GB/T 12428. 4.4.3.2 The seat width and standing passenger’s floor area ratification: the seat width for each passenger should not be less than 400 mm; each standing passenger’s floor area in a city public bus and trolley bus should not be less than 0.125 ㎡, each standing passenger’s floor area in other city coaches should not be less than 0.15 ㎡, no standing passengers are allowed for any long journey coach or sightseeing coach with a vehicle length shorter than 6m. The passenger’s floor area in any passenger car should be defined in line with GB/T 12428. Note: The city public bus only refers to public buses operating on city roads. 4.4.3.3 Sleeper number ratification: each sleeper berth on any sleeper coach is for one passenger only. 4.4.3.4 The passenger number is the smallest number calculated from 4.5.3.1, 4.5.3.2 and 4.5.3.3. 4.4.4 Cabin Seating Number Ratification for Motor Vehicles With A Driving Cab (excluding Motorcycles and Mopeds) For the front row seat of the cab with one or two rows, if the width of the inner side of the passenger cabin (between the two window’s lower edge above the driver seat and measured from the rear pillar of the car door) is wider than 1200mm, it can be ratified for two seats; if the width is more than 1650mm, it is for three seats. For the rear row seat of the cab with one or two rows, the inner width of the vehicle is measured from the middle of the seat. When the space in the front row is not less than 650mm and the depth of the row is not less than 400mm, each 400mm can be ratified for one passenger. For goods vehicles with sleepers, the number of sleeper berths will not be ratified into the passenger seat number. For transportation tractor combinations and three-wheel vehicles with a cab, besides the driver’s seat, a seat for a co-driver can be ratified, provided the seat is not less 400mm wide, the depth of it is not less than 400mm and the seat will not add to the vehicle’s outline size; without meeting all the above conditions only one seating for the driver is allowed. The total seating in the driving cab cannot exceed 6. 4.4.5 Seating Number Ratification for Motorcycles and Mopeds For two wheel motorcycles, besides the driver, a fixed seat can be ratified for one passenger. For sidecar motorcycles, besides the driver’s seat, a fixed seat on the motorcycle and a fixed seat on the sidecar can be ratified for each passenger. For motor tricycles, the cab is for the driver only; if fixed lengthways (same as vehicle’s moving direction) seats in the carriage (the depth of the seats should not be less than 400mm and the distance to the driver’s seat should not be less than 650mm), each 400mm seating is for one passenger and the maximum is for two passengers; no passenger is allowed in the cab without meeting the above conditions. Mopeds can only have a driver’s seat. 4.5 Power to Weight Ratio 8 GB 7258—200× The power to weight ratio for three-wheel vehicles, low speed goods vehicles and transportation tractor combinations should not lower than 4.0 kW/t, for other motor vehicles except trolley buses, it should not be lower than 5.0 kW/t. Note: The power to weight ratio is the ratio between the engine’s net power (0.9 x engine’s rated power or nominal power) and engine’s allowed maximum gross mass. 4.6 Rolling Resistance Angle and Stable Parking Angle 4.6.1 Under empty load or static load situations, the left and right side maximum rolling resistance angles should not be less than: 25° for three wheel motor vehicles (including three-wheel vehicles and three wheel motorcycles); 28° for double decker buses; 30° for motor vehicles, which have a gross mass 1.2 times above its kerb mass; 32° for sleeper coaches, special vehicles and wheeled special engineering vehicles, which have a gross mass 1.2 times above its kerb mass; 35° for other vehicles (excluding two wheel motorcycles and mopeds). 4.6.2 When two wheel motorcycles and mopeds are parked and supported by parking poles, the stable parking angle to the left, right and front sides should not be less than 9°, 5°, 6° respectively;when supported by parking stands, the stable parking angle to the left, right and front sides should not be less than 6°. 4.7 Graphic and Character Marking 4.7.1 The markings for controls, indicators and signalling devices on motor vehicles (except three-wheel vehicles and single cylinder diesel low speed goods vehicles) should be made inline with GB 4094 and B 15365. 4.7.2 The control mechanisms, such as gearlevers, handles and switches on three-wheel vehicles and single cylinder diesel low speed goods vehicles should use durable markings to clearly mark their functions, operating directions on the control mechanisms or nearby places. The markings should have contrast in colour to its background. A detailed and easy to understand description on how to operate all these control mechanisms should be given in the product manual. 4.7.3 All warning descriptions on motor vehicles should have corresponding Chinese. 4.7.4 The markings of gas fuel type for gas fuel motor vehicles, bi-fuel vehicles and dual-fuel vehicles should be marked in line with GB/T 17676. 4.7.5 For vehicles specifically carrying flammable or explosive hazardous goods on road, characters or signs of “No Flame” should be clearly marked on both sides of the vehicle body. 4.7.6 All three-wheel vehicles, low speed goods vehicles and transportation tractor combinations should have safety warning signs to remind people on the corresponding safety device items. The safety warning signs should comply with GB 10396. 4.8 Appearance 4.8.1 The appearance of all vehicles should be clean, all parts should be in a good condition and well connected without loose ends or defects. 4.8.2 The vehicle body should look good. The height difference on the symmetrical outer left and right edges of the vehicle body should be less than 40mm. 4.8.3 The height difference to the ground of any symmetrical parts, such as steering handles etc on two wheel motorcycles and mopeds should not be higher than 10mm. 4.9 Water Leakage Check When the engine is not running and the vehicle is parked, there should not be any visible leakage from the water tank, water pump, cylinder block, cylinder head gasket, air heating device and all connections. 9 GB 7258—200× 4.10 Oil leakage Check After driving not less than 10 km continuously, park the vehicle for 5 min and then observe. There should be no visible leakage. 4.11 Speedometer Indicating Error excluding vehicles with designed maximum speed less than 40 km/h) The vehicle speedometer indicated speed V(Unit: km/h)and the real vehicle speed should conform to the 1 following formation: 0 ≤ V1 - V2 ≤ (V2/10) + 4 See Appendix A for speedometer error test method. 4.12 Driving Track When motor vehicle combinations and transportation tractor combinations are driving on a flat and dry straight road, the maximum swaying between the centre of the trailer’s rear axle and the centre of the towing vehicle’s front axle should not be higher than 110 mm for passenger vehicle combinations and should not be higher than 220 mm for other vehicle combinations. When other vehicles are driving in a straight line, the line between the front and rear axle centres and the driving track centre line should be identical. 4.13 Other Requirement The special structures and devices on the special vehicles and wheeled special engineering vehicles should not affect the vehicle driving safety. 5 Engine 5.1 The engine should be performing well and running stably without any abnormal noise, the idle speed should be stable and the oil pressure should be normal. The engine’s power should not be 75% lower than the one marked on the nameplate (or in the product manual). 5.2 The engine should have good start performance. Any motor vehicle’s (except three-wheel vehicles and single cylinder diesel low speed goods vehicles) engine should be able to start from the driver’s seat. 5.3 Any diesel engine’s stop mechanism should be effective and moving well. 5.4 The engine’s ignition, fuel supply, lubrication, cooling and exhaustion systems should be complete and perform well. 6 Steering System 6.1 The steering wheel of motor vehicles (except three-wheel vehicles) must be at the left side, the steering wheel for other motor vehicles is not allowed to be at the right side; the special vehicles can have two steering wheels at the left and right sides, if necessary. 6.2 The steering wheel (or steering handles) of motor vehicles should be able to move freely, easy to steer and without any restraint. Motor vehicles should have turning limit mechanism. 6.3 The turning wheels on motor vehicles should have automatic straightening mechanism, so that the vehicles can drive stably in a straight-line. 6.4 The steering wheel’s maximum turning amount should not be larger than: a)20° for motor vehicles with the designed highest speed not less than 100km/h; b)45° for three-wheel vehicles; c)30° for other motor vehicles. 6.5 Motor vehicles (except three-wheel vehicles) should have some appropriate deficiency turning characteristic. 6.6 The left and right turning angles of the turning wheels for three-wheel vehicles, motorcycles and mopeds should not larger than: 10 GB 7258—200× a)45° for three-wheel vehicles, three wheel motorcycles and three wheel mopeds; b)48° for two wheel motorcycles and two wheel mopeds. 6.7 Driving on a flat, solid, dry and clean road, the motor vehicles should not drift. The steering wheel (or steering handles) should not vibrate, or be insensitive to the road or have any abnormity. 6.8 When vehicles are driving on a flat, solid, dry and clean concrete or tarmac road at 10 km/h along a straight line and turning to a circle with a diameter of 24 m within 5 seconds, the force applied to the steering outer edge should not higher than 245 N. 6.9 When the maximum load on the motor vehicle’s turning axle is above 4000 kg, a power steering system should be used. For vehicles equipped with power steering systems, the power steering should not be intermittent on driving. When the power steering system fails, the motor vehicle can still be controlled by the steering wheel. For vehicles equipped with electric power steering systems, there should be sufficient power supply to the power steering system during the driving. 6.10 Motor vehicles and motor vehicle combinations (excluding any protruded special equipment on special vehicles), wheeled transportation tractor combinations should be able to pass the same circle track with outer diameter D1 25.00 m and inner diameter D2 10.60 m. When motor vehicles and motor vehicle combinations, wheeled transportation tractor combinations are driving from a straight line and transiting to the above circle, any part protruding vertically from the vehicle’s outer side (side swaying value) should not be higher than 0.80 m (for articulated buses and trolley buses, it should be less than 1.20 m). See Appendix A for the test method GB 1589—2004. 6.11 The wheel alignment of any motor vehicle (except three-wheel vehicles) should conform to the vehicle’s relevant technical specification; the wheel alignment values should be included in the product manual. For vehicles without independent front axle suspension, the turning wheel’s slip value tested by the side slip tester should be ±5 m/km. See Appendix B for the test method. 6.12 There should be no cracks and defects on the turning joints and arms, straight and cross turning rods; the ball pins should not be slack. No welding is allowed on the straight rods for the modification or repair work. 6.13 There should be no deformation and cracking on the front shock absorbers, upper and lower connecting plates and steering handles on any three-wheel vehicles, motorcycles and mopeds. 7 Braking System 7.1 Basic Requirements Any motor vehicle should have systems or devices to make it decelerate, stop and park efficiently. 7.1.1 Any vehicle should have a good driving brake system. 7.1.2 Any motor vehicle (excluding three-wheel vehicles) should have emergency braking capability. 7.1.3 Any motor vehicle (excluding two wheel vehicles, sidecar motorcycles and mopeds) should have a parking brake mechanism. 7.1.4 The controls for the driving brake should be independent from the controls for the parking brake. 7.1.5 The braking system should be durable and will not be damaged by vibrations or impact. 7.1.6 Some parts, such as pedals and their supports, main braking cylinders and pistons, braking valves, main braking cylinders and pedals, braking air tanks, wheel cylinders and pistons and the rods connecting the braking arms and cam shaft should be parts that do not lose their effectiveness easily. If these parts can become ineffective, making the vehicles unable to meet the specified emergency braking performance, then they must be replaced by metals or materials with an equivalent performance to the metals; the braking mechanism should not have any obvious defects during normal braking. 11 GB 7258—200× 7.1.7 To prevent deformation and damage all rods in the braking system should not have any interference and friction with other parts of the vehicle. 7.1.8 The braking hoses should use special corrosion-resistant high-pressure hoses. Their installation should guarantee good continuous operation; the hoses should have enough length and flexibility to suit the movement of the connecting parts without causing any damage; the hoses should have some appropriate protection to avoid abrasion, tangling or any other mechanical damage; the hose’s installation should avoid contact with the exhaust pipe and any other high temperature places. The braking hose should not interfere with other parts and should not be old, cracked or pressed flat. The failure of other pneumatic devices should not affect the normal operation of the braking system. 7.2 Driving Brake The driving brake should guarantee that the driver has safe control of the vehicle whilst driving and is able to decelerate and stop the vehicle efficiently. The driving brake should be easy to control so that it can be implemented from the driving seat without taking two hands off the steering wheel (or steering handles). 7.2.1 Each wheel on motor vehicles (excluding three-wheel vehicles), motorcycles and mopeds, trailers (excluding trailers with a gross mass less than 750kg) should have a braking device. 7.2.2 Braking action during driving should apply to all wheels of the motor vehicles (excluding three-wheel vehicles, transportation tractor combinations and trailers with a gross mass less than 750kg). 7.2.3 The braking force of the driving brake should be distributed reasonably on each axle. 7.2.4 The braking force for motor vehicles (excluding two wheel, sidecar motorcycles and mopeds) should be reasonably distributed between the same axle’s two wheels relatively to the vertical central plane of the vehicle. 7.2.5 The braking system should have a mechanism which compensates for wear. When the braking unit is wearing out, the braking gap should be easily adjusted through the manual or automatic compensation mechanism. Any braking controls and their parts and the braking assembly should have a reserve margin. When the braking devices are overheated or the pads are worn out to a certain degree, effective braking is still maintained without any immediate adjustment. 7.2.6 For vacuum assisted driving brakes, the specified braking performance should be maintained when the vacuum assistance unit fails. 7.2.7 The braking pedal travel should conform to the vehicle’s relevant technical specifications. 7.2.8 The force applied on the braking pedal to produce the maximum braking effect should not be higher than 500 N for passenger cars and not higher than 700 N for other vehicles. For motorcycles and mopeds (excluding motor tricycles), the force applied on the braking pedal to produce the maximum braking effect should not be higher than 400 N and the force applied on the braking lever by hand should not be higher than 250 N. 7.2.9 When the hydraulic braking servo reaches the specified braking effect, the pedal travel should not be more than ¾ of the full pedal travel; for vehicles with an automatic braking gap adjustment, the pedal travel should not be more than 4/5 of the full pedal travel. A passenger car should not travel further than 120 mm when braking and not more than 150 mm for other motor vehicles. 7.2.10 For hydraulic braking systems, the brake fluid should not cause any corrosion to the brake pipe, nor should there be any air blockage in the pipe caused by the engine or other heat sources which may affect braking performance. 7.2.11 Long-distance coaches and sightseeing buses with gross mass above 12000 kg, goods vehicles with gross mass above 16000 kg and their allowed towing trailers with gross mass above 10000 kg and trailers with gross mass above 10000 kg should be equipped with the antilock brake mechanism. 12 GB 7258—200× Note: The gross mass of semi-trailers in the above clause refers to the vertical static load on the ground from all axles of semi-trailers excluding the static load transferred to the towing vehicles, when the semi-trailers are under full load and connected to the towing vehicles, 7.2.12 The braking system’s design and manufacture for motor vehicle combinations should guarantee that the braking delay between the last axle of the trailer and the front axle of the towing vehicle is less than 0.2 s. 7.3 Emergency Brake 7.3.1 The emergency brake should guarantee that the vehicle can be stopped in the specified distance even when one brake pipeline is out of order. 7.3.2 The emergency brake could be part of a driving brake system with an emergency braking characteristic or a separate braking system. 7.3.3 The emergency brake should be controllable, the layout should be easy for the driver to operate and the driver should be able to implement the emergency brake from his seat while holding the steering wheel with at least one hand. 7.4 Parking Brake 7.4.1 The parking brake should allow the vehicle to park on a slope without the driver. The driver should be able to initiate the parking brake from his seat. For motor vehicles and wheeled transportation tractor combinations, when the trailer (excluding trailers with loading below 3000 kg and towed by wheeled tractors) is not connected to the towing vehicle, the trailer should have its own parking brake. It should be possible for a man standing on the ground to initiate the trailer’s parking brake. 7.4.2 The parking brake should be able to lock the operating mechanism automatically. The force applied by the driver’s hand should not be higher than 400 N for passenger cars and 600 N for other vehicles; when operated by foot, the force should not be higher than 500 N for passenger cars and 700 N for other vehicles. 7.4.3 The parking brake’s control unit should be installed at an appropriate position and have enough travel margin (excluding those operated by switch). In general the specified braking effect should be reached when the control unit travels 2/3 of its full travel range. The ratchet control unit should guarantee that when the specified braking effect is achieved, the control lever’s pulling time is not more than 3. 7.4.4 When a stored spring energy braking system is used for park braking, it should be possible to release the brake quickly when the system fails; if any special tool is needed, this tool should be included in the tools which accompany the vehicle. 7.5 For vehicles using an hydraulic braking servo, the brake pedal should not move forward slowly when a force of 700 N (400 N for motorcycles and mopeds) is applied to it for 1 min. 7.6 For vehicles using a compressed air braking servo, when the air pressure reaches 600 kPa under no braking and the air compressor stops for 3 min, the air pressure’s decrease should not be more than 10kPa. Push the braking pedal in fully when the air pressure reaches 600kPa, observe the air pressure for 3 min after it stabilises, the pressure decrease should not be more than 20 kPa for motor vehicles and 30 kPa for motor vehicle combinations, articulated passenger cars, articulated trolley buses and transportation tractor combinations. 7.7 For vehicles using a compressed air braking servo, after 4 min (6 min for motor vehicle combinations and 8 mm for articulated passenger cars and articulated trolley buses) when the engine is running at 75% of its rated speed, the air pressure gauge indicated pressure should reach the vehicle starting pressure from 0 (using 400 kPa for vehicles without a starting pressure). 7.8 The compressed air braking system should have a pressure limit device to make sure the air pressure in the air tank will not exceed the allowed maximum pressure. 13 GB 7258—200× 7.9 The driving brake system of any motor vehicle (excluding three-wheel vehicles) should use double loop or multi loop systems. When some of the pipes are not working, the remaining pipes can still achieve more than 30% of the specified efficiency. 7.10 During driving no automatic braking should occur. When the trailer (excluding trailers with loading masses below 3000kg and towed by wheeled tractors) is disconnected from the towing vehicle accidentally, the trailer should be able to brake automatically and the towing vehicle’s brake will still be available. 7.11 Air Tank 7.11.1 Compressed Air and Vacuum Protection Any Vehicle with an air tank or vacuum canister should use a one-way valve or other protection device, so that if the connection between the tank (or canister) and the compressed air source fails or leaks, the compressed air (or vacuum) will not lose effectiveness completely. 7.11.2 The capacity of the air tank should guarantee that under the maximum pressure adjusted by the adjustment valve and without further charge, the pressure will not be lower than the start pressure (using 400 kPa for vehicles without a starting pressure) after fully pushing the braking pedal 5 times. 7.11.3 The air tank should have a dirt release valve. 7.12 Brake Warning System 7.12.1 For vehicles using hydraulic braking, the fluid reservoir top-up should be easy to access. The structural design should enable the fluid level to be checked without opening the container. If this is not the case, there should be a low fluid level warning device. 7.12.2 For vehicles using hydraulic braking (excluding three-wheel vehicles and single cylinder diesel low speed goods vehicles), when any hydraulic transmission part fails, there should be a red warning signal to inform the driver and the signal should not be later than brake activation. The signal should remain on as long as the failure still exists while the ignition switch is at the ON (running) position. The warning signal should be eye catching even in daylight, the driver should be able to check the warning lights easily from his seat and failure of this device should not make the braking system fail completely. 7.12.3 For vehicles using compressed air braking, when the control system’s air pressure is lower than the start pressure (using 400 kPa for vehicles without a starting pressure), the warning device should give an easy to hear or easy to see continuous signal to the driver. 7.12.4 For vehicles with an antilock braking unit, when the antilock braking unit fails, the warning device should give an easy to hear or easy to see continuous signal to the driver. 7.13 Road Braking Performance Check The test for motor vehicle’s driving brake and emergency brake performance should be carried out on a flat, solid, clean, dry concrete or tarmac road with the adherence coefficient less than 0.7. The engine should be disconnected during the test. 7.13.1 Driving Brake Performance Test Using Braking Distance to Check Braking Performance The motor vehicle’s braking distance and braking stability should conform to Table 3 at the specified initial speed. If there is any doubt on the braking distance result without load, a full load braking distance test can be carried out using Table 3. The braking distance refers to the vehicle’s travelling distance from the foot touching the brake pedal (or the hand touching the brake handle) to execute the emergency braking at the specified initial speed until the vehicle has stopped. The braking stability requires that during braking any part of the vehicle (excluding non vehicle width parts) is not allowed to exceed the edge of the test route by a specified width. 14 GB 7258—200× Table 3 Braking Distance and Braking Stability Requirement Initial Braking Speed km/h Type of Motor Vehicle Braking Distance Test Requirement without Load Braking Distance Test Requirement at Full Load m Width of Test Route Way M m ≤5.0 Three-wheel vehicles 20 Passenger Cars 50 ≤20.0 ≤19.0 2.5 Low Speed Goods Vehicles with Gross Mass under 3500kg 30 ≤9.0 ≤8.0 2.5 Other Motor Vehicles with Gross Mass under 3500kg 50 ≤22.0 ≤21.0 2.5 Other Motor Vehicles and Vehicle Combinations 30 ≤10.0 ≤9.0 3.0 Two Wheel Motorcycles 30 ≤7.0 —— Sidecar Motorcycles 30 ≤8.0 2.5 Motor Tricycles 30 ≤7.5 2.3 Mopeds 20 ≤4.0 —— Wheeled Transportation Combinations Walking Tractor Combinations Tractor 20 Transportation 20 ≤6.5 2.5 ≤6.0 ≤6.5 3.0 2.3 Test Braking Performance by Mean Full Developed Deceleration When motor vehicles and motor vehicle combinations carry out an emergency braking manoeuvre under the specified initial speed, the average deceleration and braking stability should conform to Table 4. The brake coordination time for hydraulic braking vehicles should not be higher than 0.35 s, for compressed air braking vehicles it should not be higher than 0.60 s, for motor vehicle combinations, articulated buses and articulated trolley buses it should not be higher than 0.80 s. If there’s any doubt about the result of the average deceleration under full braking force without load, a full load Mean Full Developed Deceleration test can be carried out using Table 4. Mean Full Developed Deceleration (MFDD): MFDD Vb2 Ve2 2 5.9 2 Se Sb MFDD - Mean Full Developed Deceleration, unit - m/s2; V o - Initial Speed of Test Vehicle, Unit - km/h; Vb - 0.8 V o , Test Vehicle Speed, Unit - km/h; Ve - 0.1 V o , Test Vehicle Speed, Unit - km/h; S b - Distance of Test Vehicle from V o to Vb , Unit – m; 15 GB 7258—200× S e - Distance of Test Vehicle from V o to Ve , Unit – m. The brake coordination time refers to the time from the foot touching the brake pedal (or the hand touching the brake handle) to execute emergency braking until the vehicle deceleration (or Braking force) reaches 75% of the Mean Full Developed Deceleration specified in Table 4 (or the braking force specified in Table 6). Table 4 Braking Deceleration and Braking Stability Requirement Initial Braking Speed km/h Type of Motor Vehicles Test Average Deceleration under Full Load and Full Braking force m/s2 Test Average Deceleration under Full Braking Force without Load m/s2 ≥3.8 Width of Test Route Way M Three-wheel vehicles 20 Passenger Cars 50 ≥5.9 ≥6.2 2.5 Low Speed Goods Vehicles with Gross Mass under 3500kg 30 ≥5.2 ≥5.6 2.5 Other Motor Vehicles with Gross Mass under 3500kg 50 ≥5.4 ≥5.8 2.5 Other Motor Vehicles Combination Vehicles 30 ≥5.0 ≥5.4 3.0 and 2.5 The force on the brake pedal or braking air pressure during the braking performance test should meet the following requirements: a)Test at Full Load Pressed Air Braking System: Indicated Pressure by Air Gauge ≤ Rated Operating Pressure; Hydraulic Braking System: Force on Pedal Passenger Cars ≤500 N; Other Motor Vehicles ≤700 N. b)Test without Load Pressed Air Braking System: Indicated Pressure by Air Gauge ≤600 kPa ; Hydraulic Braking System: Force on Pedal Passenger Cars ≤400 N ; Other Motor Vehicles ≤450 N 。 For two wheel, sidecar motorcycles and mopeds, the force on the pedal should not be higher than 400 N, the force on the hand lever should not be higher than 250 N. For three-wheel vehicles, motor tricycles and transportation tractor combinations, the force on the pedal should not be higher than 600 N. If motor vehicles and motor vehicle combinations conform to 7.13.1.3 of the force on the braking pedal or the braking air pressure road driving test performance as well as conform to 7.13.1.1 or 7.13.1.2, the vehicles are qualified. 7.13.2 Emergency Braking Performance Test When motor vehicles (excluding three-wheel vehicles) carry out the emergency braking performance test at full load and without load according to Table 5, the emergency braking performance should meet the requirement of Table 5. 7.13.3 Parking Brake Performance Test 16 GB 7258—200× Without load, the parking brake mechanism should guarantee that the vehicle can park on a 20% slope (15% for vehicles with gross mass to kerb mass ratio lower than 1.2) for at least 5 min with the adherence coefficient between the tires and the road not less than 0.7. For motor vehicles that can tow trailers, the parking brake mechanism should be able to park the motor vehicle combinations on a 12% slope under full load (the adherence coefficient between the tires and the road should not be less than 0.7). The operating force should be tested in line with 7.4.2. Note: Under the specified test condition, if a motor vehicle can park on a greater grading slope with conformed adherence force, the vehicle should be treated as having passed the parking brake performance test. Table 5 Emergency Braking Performance Requirement Initial Braking Speed km/h Braking Distance Passenger Cars 50 Buses Other Motor Vehicles (except Three-wheel vehicles) Type of Motor Vehicles Allowed Operating Force Less Than N Average Deceleration under Full Braking Force m/s2 Hand Operating Foot Operating ≤38.0 ≥2.9 400 500 30 ≤18.0 ≥2.5 600 700 30 ≤20.0 ≥2.2 600 700 m 7.14 Braking Force Tester 7.14.1 Driving Brake Performance Test The braking force of motor vehicles and motor vehicle combinations tested on the tester should conform to Table 6. If there is any doubt over the result of the braking force without load, a braking force test under full load can be carried out in line with Table 6. The braking force of the front and rear axles for motorcycles and mopeds should conform to Table 6. Only the driver can ride the vehicle during the test. The force on the pedal or the braking air pressure during the test should be in line with 7.13.1.3. Table 6 Braking Force Bench Test Requirement Percentage of Total Braking Force and Total Vehicle Weight Type of Motor Vehicles Empty Load Full Load ≥45 Three wheel Vehicles Percentage of Axle Braking Force and Axle Load a Front Axle Rear Axle — ≥60 b Passenger Cars and Goods Vehicles with Gross Weight below 3500 kg ≥60 ≥50 ≥60 b ≥20 b Other Motor Vehicles Combination Vehicles ≥60 ≥50 ≥60 b —— Motorcycles — — ≥60 ≥55 Mopeds — — ≥60 ≥50 and 17 GB 7258—200× a b Use dynamic axle load for calculation when a platform braking tester is used to test passenger cars. Both the empty load test and full load test should meet this requirement. Braking Power Balance Requirement (excluding two wheel, sidecar motorcycles and mopeds) Measure the maximum difference in braking force between the left and right wheels during the increase in braking force and compare it to the higher figure of this axle’s left and right wheel braking force measured during the entire process. The result should not be any higher than 20 % of the front axle’s braking force and 24 % higher than the braking force of the rear axle (or other axle’s), when the axle’s braking force is not below 60 % of its axle’s load. When the rear (or other axle’s) braking force is less than 60 % of the axle load, the maximum difference in braking force between the left and right wheels measured in the whole process should not exceed 8% of the axle load. The braking coordinating time of the motor vehicle should not exceed 0.35 s for hydraulic braking vehicles, not higher than 0.60 for compressed air braking vehicles; the braking coordinating time should not be higher than 0.80 s for motor vehicle combinations and articulated buses and articulated trolley buses. Holding Force Requirement of Tyres: During the braking test, the holding back force of each tyre should not be any higher than 5 % of the axle load. 7.14.2 Parking Brake Performance Test When testing the parking brake force for motor vehicles and motor tricycles, the vehicle should be empty and with a driver. When the parking brake mechanism is applied, the total park braking force should not be any lower than 20 % (15 % for vehicles with gross mass to kerb mass lower than 1.2) of the total weight of the vehicle under the test. 7.14.3 If there is any doubt regarding the result from the test, a road test can be repeated in line with 7.13 and use the result for the full load test. 7.15 See Appendix C for motor vehicles braking performance test methods. 7.16 The total release time of a vehicle’s brake (the time from releasing the pedal to the braking effect clearing up) should not exceed 0.80 s. 8 Lighting, Signal Device and Other Electric Equipment 8.1 Basic Requirement The lamps on vehicles should be mounted properly, complete, efficient and will not be loosened, damaged, failed or changing the light direction whilst the vehicle is in motion; all lights should be properly mounted, moving smoothly and will not switch off whilst the vehicle is in motion. The locations of switches should be within the reach of the driver. With the exception of the indicators, the hazard lights and the marking lamps for fire engines, ambulances, engineering rescue vehicles and police cars, other outside lamps must not flash. 8.2 Quantity, Position, Light Colour and Minimum Geometric Visibility of Lamps and Signal Devices 8.2.1 The quantity, position, light colour and minimum geometric visibility of the exterior lamps and signal devices on motor vehicles (excluding Three wheel vehicles and single cylinder diesel low speed goods vehicles) and trailers should conform to GB 4785. 8.2.2 The lighting, signal devices and their installations on motorcycles and mopeds should conform to GB 18100. 8.2.3 All Three wheel vehicles, single cylinder diesel low speed goods vehicles and transportation tractor combinations should have headlights, front lights, rear lights, braking lights, rear registration lights, rear reflectors, front and rear indicators; motor tricycles should also have rear fog lights. The light colour of the lamination and signal devices should conform to GB 4785. 18 GB 7258—200× 8.2.4 The quantity, position, light colour and minimum geometric visibility of the exterior lights and signal devices on other vehicles should refer to GB 4785. 8.2.5 Motor vehicles should have reflectors. Trailers and motor vehicles longer than 6 m should have side reflectors and side mark lights. The reflector should be firmly connected with the vehicle and its reflecting light can be verified at the straight rear 150 m away at night when lit by a headlight of a motor vehicle. 8.2.6 Motor vehicles without load higher than 3.00 m or wider than 2.10 m should have clearance lights. 8.2.7 Goods vehicles with gross weight above 12000 kg and trailers with gross mass above 3500 kg should have reflecting marks on the rear of the vehicle, which could show the back width of the vehicle. Goods vehicles longer than 10 m and trailers with gross mass above 3500 kg should also have side reflecting marks and the side reflecting marks should not be 50 % shorter than the length of the vehicle. 8.2.8 The affixing specifications and materials used for the vehicle body reflecting marks should conform to GA 406. 8.2.9 Tow-bar trailers should have two indicators on the front at the left and right side. They must be white at the front and red at the back. These lamps should be 300 mm~400 mm higher than the front fencing board and 150 mm away from the sideboard. 8.2.10 Any auxiliary lights, reflectors or accessories should not affect the performance of the specified lights and signal devices by this standard and have any adverse affect to other road users. 8.3 General Requirement on Lighting and Signal Devices 8.3.1 The front lights of motor vehicles, rear lights, clearance lights (if installed), side marker lights (if installed), trailer lights (if installed), rear registration lights and dashboard lights must have the capacity to be switched on and off simultaneously and be switched on while the headlights and engines are switched off. The electrical connection between motor vehicles and trailers should guarantee that the front lights, rear lights, clearance lights (if installed), side marker lights (if installed), rear registration lights can be switched on and off simultaneously but the above rule will not apply when the front lights, rear lights and side mark lights are also used as parking lamps (mixed usage). 8.3.2 The status of the front and rear indicators, hazard lights and braking lights of motor vehicles should be observed 100 m away during daylight, the status of the indicator side lights should be observed 30 m away during daylight; clear weather. The brightness intensity of braking lamps should be much stronger than rear lights. 8.3.3 There should be no obvious difference in the colour and intensity between the symmetrical lamps with the same function. 8.3.4 When a circuit of lighting or signal device fails, it should not affect other circuits working properly. 8.3.5 The dashboard must comprise non-dazzling materials and a hood. Any lighting devices in the cab and their reflection on the windscreen, mirrors and dashboard should not dazzle the driver. 8.3.6 The dashboard should comprise instrument lighting. When the instrument lighting is switched on, all instruments on the dashboard should be clearly visible without dazzling. 8.3.7 The dashboard in motor vehicles (excluding Three wheel vehicles and single cylinder diesel low speed goods vehicles) should have indicators to show which direction the vehicle will be turning and the blue indicator to show that the full headlight beam is on. 8.3.8 All motor vehicles (excluding Three wheel vehicles) and transportation tractor combinations should have hazard warning lights, which are independent of the control of the general light switch. For trailer-towing vehicles, the switch for the hazard lights should also switch on all indicators on the trailers and the hazard lights even when the engine is switched off. The flashing frequency of the hazard lights and indicators should be 1.5 Hz ± 0.5 Hz and the start time should exceed 1.5 s. 19 GB 7258—200× 8.3.9 All buses should have carriage lamps and door lamps. Buses longer than 6 m should have at least two lines of the carriage lighting circuits, one of them could be the circuit for inlet/exit lighting. When one circuit fails, another can still guarantee the lighting in the carriage. 8.4 Headlights 8.4.1 Under normal condition, the headlight beams of motor vehicles should keep stable. 8.4.2 Vehicles with headlights should have a full beam and dip beam switching device. When switching to dip beam, all full beam lighting should be off at the same time. 8.4.3 The full beam headlamps and the dip beam headlamps should be arranged in parallel, the dip headlamps should be at upper or outer side of the full beam headlamps in other situations. 8.4.4 Dip beam headlights should not dazzle. 8.4.5 The headlamps of motor vehicles (excluding Three wheel vehicles), motorcycles and mopeds should conform to GB 4599, GB 5948 and GB19152. 8.4.6 Intensity of Full Beam The intensity of each the headlight full beam should meet the requirements specified in Table 7. The power supply should be charging during the test. Table 7 Minimum Requirement For Headlight Full Beam Intensity Unit: Candela Test Item Newly Registered Vehicle Type of Motor Vehicle Vehicle in Use One Light System Two Light System Four Light System a One Light System Two Light System Four Light System a Three wheel Vehicle 8 000 6 000 - 6 000 5 000 - Vehicles with Maximum Designed Speed less than 70 km/h - 10 000 8 000 - 8 000 6 000 Other Motor Vehicles - 18 000 15 000 - 15 000 12 000 Motorcycles 10 000 8 000 - 8 000 6 000 - Mopeds 4 000 - - 3 000 - - - 8 000 - - 6 000 - 6 000 b 6 000 - 5 000 - Transportation Tractor Combinations Rated Power >18 kW Rated Power ≤18 kW 5 000 b a The four light system refers to the headlights with 4 full beams; Two symmetrical lights of a four light system meet the requirement of the two light system and is treated as qualified. b A transportation walking tractor combination is only permitted to have one headlight. 8.4.7 Requirement for Light Beam Position When checking the dip beam headlight position, project the headlight on a screen 10 m away, the dark and bright changing line angle or central height should be 0.7H~0.9H (H is the height of the headlight reference centre) for passenger cars, it should be 0.6H~0.8H for other motor vehicles (excluding transportation tractor combinations). The horizontal deviation to the left of the dipped headlight for motor vehicles (except the vehicle with only one headlight) should not exceed 170 mm and the right deviation should not exceed 350 mm. The headlight dip beam lighting position for transportation tractor combinations can be checked referring to the above method. The beam centre on the screen should not exceed 0.7H; the horizontal deviation to the right should not exceed 350 mm and there should be no deviation to the left. 20 GB 7258—200× When checking the full beam headlight position, project the headlight on a screen 10 m away, the centre of the beam ranging from the height of the screen to the ground should be 0.9H~1.0H for passenger cars and 0.8H~ 0.95H for other motor vehicles; the horizontal deviation to the left of the full beam headlight for motor vehicles (except the vehicle with only one headlight) should not exceed 170 mm and the right deviation should not exceed 350 mm. See Appendix D for Test Method of Headlight Beam Luminating Position. 8.5 Other Electric Equipment and Instruments 8.5.1 Car Horn Performance Requirement All motor vehicles (excluding transportation walking tractor combinations) should be fitted with a reliable horn with the capacity to produce a continuous sound. The sound level of the horn should be measured 2 m in front of the vehicle and at a height of 1.2 m. The sound level should be 80 dB (A) ~112 dB (A) for motorcycles and mopeds with an engine power below 7 kW and 90 dB (A) ~115 dB (A) for other motor vehicles. 8.5.2 The alternator should be in good working condition. The battery must have the capacity to withstand the normal voltage. The electric wires should be fire retardant. All electric wires should be bundled, laid out correctly and properly connected. All connection points should be reliable and insulated. The insulation sleeves should also be used where the wires are passing through holes. 8.5.3 Three wheel vehicles, single cylinder diesel low speed goods vehicles and wheeled transportation tractor combinations should have the oil pressure gauge (or oil pressure indicator), coolant temperature gauge (except for vehicles with vapour cooling system) or coolant temperature warning light, current meter or charging indicator; other motor vehicles should be fitted with a coolant temperature gauge or coolant temperature warning light, current meter (or voltage meter, charging indicator), fuel gauge (gas volume display device for gaseous vehicles, electrical capacity display device for electrical vehicles), speedometer and oil pressure gauge (or oil pressure warning light) and switches, all of which should be sensitive and in good working order. Vehicles using pneumatic braking system should also be fitted with a air pressure gauge. Motorcycles and mopeds should be fitted with speedometers. 8.5.4 Vehicles longer than 6 m should have a general power supply switch. Wires not going through the general power supply switch (such as the wire for hazard lights) should be fused. 8.5.5 Coaches for long journeys and sightseeing buses, semi towing vehicles and goods vehicles with gross mass above 12000 kg should have driving recorders to record, store, display and document the speed, time, mileage and the driving status information of the vehicle; for vehicles installed with electronic digital recorders, the recorders should conform to GB/T 19056. 8.5.6 Electrics Requirement for Trolley Bus Under normal operation, trolley buses must have the capacity to start the engine in a stable manner and accelerate evenly. Under all operating situations, the electric sparks on the commutator should not exceed Level 1.5 with good insulation and should not generate any abnormal noise. When the ambient relative humidity is 75 %~ 90 %, the total insulation resistance of the trolley bus should not be lower than 3 MΩ; when the relative humidity is above 90 %, it should not be lower than 1 MΩ. The current collector must operate normally at a height of 4.2 m~6.0 m from the ground. When the current collector is disconnected from the overhead wire, there should be a sound signal in the driving cab. The height from the ground for the current collector to hoist freely should not exceed 7.0 m. Waterproof electric insulation should be fitted between the current collector and the current collect poles, safety rope should also be fitted 21 GB 7258—200× with insulation balls and other safety measures. This should prevent the occurrence of a short circuit when two current collect poles are touched accidentally. At the standard overhead wire height, the current collector should have the capacity to adjust the pressure to the overhead wire in 80 N~100 N. There should be no sparks when the current collectors slide along the wires whilst the car is in motion. 9 Driving System 9.1 Tyre Requirements 9.1.1 Tread Depth of Tyre: The tread depth of the tyres should not be shorter than 1.6 mm for passenger cars, motorcycles, mopeds and trailers and the tread depth of turning wheels for other vehicles should not be shallower than 3.2 mm; the tread depth for other tyres should not be shallower than 1.6 mm. 9.1.2 The woven layers on the surface of the tyre must not be exposed due to part abrasions. Tyres should not be damaged, unusually worn and deformed so as to affect their usage. 9.1.3 The tyres should not contain cracks or cuts longer than 25 mm on the surface or the side, which could expose the woven layers. 9.1.4 The type and tread pattern of the axle tyres should be the same. The tyres should conform to the complete vehicle manufacturer’s specification. 9.1.5 The rethreaded tyres must not be used when turning wheels of motor vehicles. 9.1.6 The speed grade of the tyres used by motor vehicles should not be lower than its maximum designed speed. 9.1.7 The installation of a double tyre wheel should facilitate air pumping and there must be nothing trapped between the two tyres. 9.1.8 There should be a surface worn-out indication on tyres of the passenger car. If the spare tyre is different to the other tyres, a reminder should be placed near the spare tyre (or an appropriate place) to bring this to the attention of the driver. 9.2 Any load on the tyre should not exceed its rated load, the air pressure should conform to the specified loaded pressure. For vehicles fitted with an automatic tyre air pumping device, the automatic tyre air pumping should guarantee the air pressure to meet the specifications of the manufacturer. 9.3 Horizontal Wobbling and Radial Bouncing of Wheel Assembly This should not exceed 5 mm for vehicles with gross mass above 3500 kg, not exceed 3 mm for motorcycles and mopeds and not exceed 8 mm for other vehicles. The dynamic balance of the wheels should conform to the relevant technical specifications for motor vehicles with the designed speed exceeding 100 km/h. 9.4 The wheel nuts and semi axle nuts should be complete and tightened according to the specified torque. 9.5 The sealing for all ball joints on the chassis should not have any cracks and cuts, the stable rods should be connected reliably, there should be no deformation or damage of any kind. There should be no cracks or breaking blades in the leaf springs, the type and shape of springs on the same axle should be the same, the type and shape of other springs should conform to the specifications in the product manual. The central bolts and the U bolts should be tightened without any cracks and no welding together is permitted. The leaf springs must not be welded together or have any deformity. 9.6 The shock absorbers should be complete, efficient and without any obvious oil leakage. The chassis specification should meet GB 18565 for passenger cars with the designed maximum speed higher than 100 km/h and the axle load lower than 1500 kg. 22 GB 7258—200× 9.7 The chassis should not have any deformation, rust or cracks. All nuts and rivets might be in tact and tightened. 9.8 There should be no deformation or cracks on the front and rear bridges. 9.9 There should be no deformed rods and bars between the bridges and suspension. 10 Transmission System 10.1 Clutch 10.1.1 The engaging of the clutch should be stable and the disengaging should be complete. There should be no abnormal noise, shaking or slipping during the operation. 10.1.2 The travel range of the pedal should conform to the relevant specifications. 10.1.3 When the clutch is completely disengaged, the force on the pedal should not exceed 300N (not exceeding 350N for transportation tractor combinations) and the hand gripping force should not exceed 200N. 10.2 Transmission Box and Sub-gear 10.2.1 During the gear change, the gear wheels should be in mesh and the mutual lock, auto lock and reverse lock mechanisms should work well without disordered gear or gear jumping; there should be no abnormal noise during the running; the gear change lever and other transmission rods should not affect other parts from working. 10.2.2 A gear position layout mark should be displayed on the gear change lever and sub-gear lever, which can be easily seen by the driver from the driver seat. If it is difficult to place the layout mark on the gear lever, it may be relocated to an area that is more easily seen but in close proximity to the gear lever. 10.2.3 For vehicles with sub-gears, the operating procedure to engage the sub-gear should be stated on the gear position layout plate or in the product manual. 10.2.4 If an electric car is put into reverse by means of the engine and there is only one action by the driver to execute the forward and reverse change, the design should guarantee the change can only be implemented when the vehicle is stationary or at low speed. 10.3 Drive shaft There should be no vibration or abnormal noise from the drive shaft and no cracks and loosening at the middle axle and the drive shaft joint. For buses fitted with a front engine, rear wheel drive and under floor drive shaft layout, protection devices should be fitted to protect the danger caused by the drive shaft disconnection or connection broken. 10.4 Transmission Bridge There should be no deformation and cracking on the transmission bridge shell and bridge tubes, the transmission bridge should work properly without any abnormal noise. 10.5 Special Requirement for Vehicles with Speed Limiter The design and technical characteristic for vehicles with a speed limit, such as Three wheel vehicles and low speed goods vehicles should guarantee that their real maximum speeds with full load will not exceed the designed maximum speeds and their maximum speeds without load will not exceed 110 % of the designed maximum speeds. Note: The real maximum speed refers to the maximum speed a vehicle can reach on a road with a flat and good surface. 11 Vehicle Body 11.1 The technical condition of the vehicle body should guarantee good working condition and safety for the passengers and goods. 23 GB 7258—200× 11.2 The vehicle body and cab should be solid and durable. There should be no cracks and rust on the surface of the vehicle body. For vehicles fitted with a tipping cab, there should be a cab lock (such as a safety hook) and a description near the operating devices to remind the driver how to use it correctly. 11.3 The roof of a bus should be able to withstand an evenly spread static load equivalent to its gross mass, but the test load should not be higher than 10000 kg. For articulated buses, the front and rear vehicle should be tested respectively with this specification and the test method should be in line with GB/T 11381—1989. 11.4 For any touchable parts inside and outside of the vehicle body, there should not be anything sharp and protruding, which could cause harm to people. 11.5 Fire retardant materials should be used for interior decoration in the driver’s cab and passenger compartment. The retardant characteristic should conform to GB 8410. 11.6 Doors and Windows 11.6.1 Vehicle doors and windows should be easy to open and close but no unattended opening or closing is permitted. The locks should be reliable. The doors and windows should be well sealed without leakage. 11.6.2 Power-operated doors must still have the capacity to be opened manually during a mechanical failure . There should also be a visible sign and operating description of the door for long journey coaches and sightseeing buses. 11.6.3 The door and window glass should conform to the safety glass regulation as indicated in GB 9656. The windscreen of motor vehicles and Three wheel vehicles in a driver’s cab should use laminated glass or synthetic material glass, part toughened glass may be used for non passenger carrying vehicles (such as goods vehicles) and toughened glass windscreen can be used for vehicles with maximum designed speed lower than 40 km/h; other windows can use laminated glass, toughened glass, double glazing or glass and synthetic material combination glass. The laminated glass must not be used for the emergency exit window; this must be fitted with breakable safety glass. 11.6.4 The driver’s cab should have good front view and side view; the transparency ratio for visible light of the windscreen and windows in the driver’s view should not be lower than 70 %. No reflecting mirroring sun blocking film should be used on vehicle windows. Note: The window in the driver’s view refers to the windows within the driver’s rear view mirrors. 11.6.5 Excluding the driver’s door and the emergency exit, there should be no other doors on the left-hand of passenger buses. For public buses operating in special bus lanes on main roads, they can have passenger doors on the left side of the vehicles due to the locations of the bus stops but no doors are allowed at the right side for this type of vehicles. 11.6.6 For vehicles with power operated windows, the window glass should have the capacity to stop anywhere during ascending or descend automatically when there is a hindrance. 11.7 The driver’s seat should be strong, hardwearing and be fitted properly. The driver’s seat of the motor vehicle (excluding Three wheel vehicles) should be adjustable at the front and the back. All controls in the cab should be easy to operate and reasonably laid out. See the relevant regulations for the specific requirement. 11.8 The seating in the passenger cars and buses should be reasonably laid out. The distance between the seats in the same direction should not be less than 650 mm and not less than 1200 mm for seats facing each other in passenger buses. The seating should be lengthways (same as the driving direction of the vehicle) for long journey coaches and sightseeing buses. The floor of the bus should be sealed and strong, the strength of the seats and other fixtures should conform to GB 13057. 11.9 The sleepers should be laid out lengthways (same as the vehicle’s driving direction), the sleeper should not be narrower than 450 mm, the longitudinal space between sleepers should not be less than 1400 mm, the 24 GB 7258—200× cross space between sleepers should not less than 350 mm. In double deck layout, the upper deck should not be lower than 780 mm and the space between the decks should not be less than 750 mm. 11.10 A passenger corridor should be fitted in buses, the height and width of which should be large enough to allow the corridor test device to pass through. 11.11 No outside luggage rack is permitted for buses shorter than 7.5 m. For other buses, the luggage rack should not be higher than 300 mm and the length should not exceed one third of the length of the vehicle. The luggage racks in buses must prevent objects falling off and the load capability should not be less than 40 kg/m2. 11.12 For public buses longer than 6 m and trolley buses, the first step of the passenger door should not be higher than 400 mm; if steel hanging steps are used, the first step for the back passenger door should not be higher than 430 mm. 11.13 The goods compartment should be properly installed, the fencing boards and the floor board should be strong. 11.14 For two wheel motorcycles, mopeds and sidecar motorcycles, the centre plane deviation of the front and rear wheel should not exceed 10 mm. 11.15 Passenger cars should be fitted with wheel guards, the rear wheels of trailers should be fitted with mud flaps and all other motor vehicle wheels should be fitted with mud flaps. 11.16 Motor vehicles should have dedicated places for fixing registration number plates. The plate at the front should be in the middle or near the right side (the driving direction of the vehicle) and the plate on the back should be positioned in the middle or near the left side. 12 Safety and Protection Devices 12.1 Safety Belt 12.1.1 All seats of passenger cars (except the foldable seats on the third row or the row behind) should be fitted with safety belts. For buses with less than 20 seats (including the driver’s) or shorter than 6 m, goods vehicles and trailers with the designed maximum speed not lower than 100 km/h, the front row seats should be fitted with seat belts. For long journey coaches and sightseeing buses, the driver’s seat, the front passenger and the seats in front, which cannot be protected by the protection rails, should have seat belts. Seat belts should also be fitted when the space between seats is larger than 1000 mm and there are no protection rails or other protecting settings 600 mm along the seat front edge. 12.1.2 Each sleeper should have two-point safety belts fitted in sleeper coaches. 12.1.3 The seat belt should be reliable and efficient, the installation position should be reasonable and the fixing points should have enough strength. 12.2 Outdoor Rear-view Mirrors and Front Down-view Mirrors 12.2.1 Motor vehicles should have at least one left and one right rear view mirror. The characteristic and the installation requirement for the rear view mirrors should be in accordance with GB 15084. The installation position and angle of the rear view mirror for motor vehicles (excluding motorcycles without cab and mopeds) should enable the driver to see the road to the left and right side of the vehicle within 50 m. 12.2.2 The flat head goods vehicles longer than 6 m and flat front buses should have at least one front down-view mirror. This must allow the driver to see 1.5 m down and 3 m to the side from the windscreen. 12.2.3 The outdoor rear view mirrors and the front down-view mirrors must be easy to adjust and must also retain their positions. 12.2.4 The front down-view mirror installed below 1.8 m from the ground should be able to withstand mild impacts from passers-by. 25 GB 7258—200× 12.3 Windscreen Wipers 12.3.1 All motor vehicles must be fitted with windscreen wipers, the wiping area should guarantee that the driver will be able to see through the windscreen. 12.3.2 All wipers should be in good working order. 12.3.3 When the wipers are switched off, they should have the capacity to be switched to the original positions (excluding transportation tractor combinations). 12.4 The driver’s cab should have a device to protect the driver from direct sunlight dazzling through and this device will not cause any injury to the driver during a car collision. 12.5 The windscreen of passenger cars should have de-fog and defrost devices. 12.6 Emergency Exit 12.6.1 Buses shorter than 6 m should be fitted with an emergency exit or emergency exit window both sides of the passenger seating area. 12.6.2 For buses longer than 6 m, if there is only one door on the right-hand side of the vehicle for passenger ascending/descending, a safety door or emergency exit window should be fitted. Long journey coaches and sightseeing buses should have a roof emergency exit. When the sleepers are in double deck in sleeper coaches, the windows should be in two rows. The safety door must have the capacity to be opened without other tools. The number and positions of the safety exit should conform to the relevant regulations. 12.6.3 Requirement for Safety Door The net height of the safety door should not be lower than 1250 mm, the net width should not be narrower than 550 mm. The door hinge should be at the front side of the door, the opening angle should not be less than 100° and be kept open below this angle and at the same time it should trigger the alarm device. If no less than 550 mm free passage can be formed when the safety door is open, the 100° angle can be ignored. The width of safety passage should not be less than 300 mm; if this width is shorter than 300 mm, foldable seats or other measures should be considered to broaden the passage. The safety door should have a locking mechanism and the lock should be reliable. It should be locked when the safety door is closed and it will remain locked if the vehicle vibrates, bumps or collides with another vehicle. The safety door should be easily opened/ easy to open in the vehicle without any tools, the outside handle should have a protection sleeve and the height of the handle from the ground should not exceed 1800 mm (without loading). 12.6.4 Requirement for Safety Window The area of the emergency exit window or roof emergency exit should not be below 3 × 105)mm2, which can connect an oval of 400 mm × 600 mm from the inside (330 mm × 500 mm for buses no longer than 7 m); if the safety window is located at the back of the bus, the area should not be smaller than (4 × 105)mm2,, which can connect a rectangle of 500 mm × 700 mm from the inside. The safety window should be easy to open from inside and outside of the vehicle; the window should be fitted with safety glass in addition to a hammer in close proximity to facilitate breaking the glass. The roof emergency exit should be easy to open or remove from inside and outside. When the exit opened, it should form a passage in to and out of the vehicle. The ejecting roof emergency exit should not open accidentally. 12.6.5 Marking Each emergency exit should be clearly marked “Emergency Exit”. 26 GB 7258—200× The emergency controls for passenger door and safety exit should display clear symbols or characters marked in close proximity with an operation description. The characters should not be smaller than 20 mm. 12.7 Fuel System Safety Protection 12.7.1 The fuel tank and pipes should be solidly built and affixed. They will not be damaged or start leaking through vibration or impact. 12.7.2 The fuel filling cap and the vent hole will not leak when the vehicle is in motion. 12.7.3 For motor vehicles (excluding motorcycles, mopeds and single cylinder diesel motor vehicles), the use of gravity or siphon to supply fuel to the carburettor or fuel injector directly is not permitted. 12.7.4 The fuel filling inlet and the fuel tank vent hole should not be in the opposite direction with the exhaust outlet. They must not be located more than 300 mm away from the exhaust pipe. If this is not possible, an efficient heat insulation measure should be taken. The fuel filling inlet and the vent hole of the fuel tank should be more than 200 mm away from any exposed electric connections and switches, which may generate sparks. For buses longer than 6 m, the fuel filling inlet and the vent hole of the fuel tank should be more than 300 mm away from any part of the exhaust system. 12.7.5 No part of the fuel tank is permitted to protrude to the front of the petrol engine. For buses longer than 6 m, the distance of the fuel tank to the front of the bus should not be shorter than 600 mm and the distance to the back should not be shorter than 300 mm. The installation of a further fuel tank is not permitted. 12.7.6 The fuel filling inlet and the vent hole of the fuel tank must not be positioned in the passenger compartment. 12.8 Safety Protection of Special Gaseous Fuel Device 12.8.1 The gaseous fuel supply system should have efficient safety protection measures to prevent gas leaking, such as high pressure and over current protection devices. 12.8.2 For bi-fuel vehicles, a fuel change system with fuel change switch should be fitted. For the fuel control, even the ignition switch can cut off the fuel supply automatically when the engine suddenly stops. The installation position of the fuel change switch should be easy for the driver to control. The switch position should be clearly marked. The switch should be able to control the supply of petrol and the supply of gas separately. The fuel change switch should control the electromagnetic valves for petrol and gas; when the electric current is cut off, the electromagnetic valves should be in the “off” position. 12.8.3 The vehicle’s compressed natural gas tank should conform to the relevant regulations, the compressed natural gas pipe should use stainless steel tubing or other special high-pressure natural gas pipes; the LPG tank should conform to the relevant regulations, the high-pressure pipe should use a special LPG tube. 12.8.4 The gas tank securely fixed to the vehicle, the base that the tank is fixed to should be able to prevent the tank from turning or moving. The tank base should be easy for loading and unloading. The strength and solidity of the tank should not decrease after the installation and the chassis (or body) of the vehicle should not be affected by it. Note: Both the compressed natural gas tank of the vehicle and the LPG tank are referred to as the “gas tank”. 12.8.5 The gas tank should be installed away from any heat source and heat insulation measure should be taken when necessary. In any case, the distance between the gas tank, all high pressure pipes and connections and any part of the exhaust pipes and transmission shaft should not be less than 75 mm; fixed reliable insulation should be given when the distance is between 75 mm ~ 200 mm. 12.8.6 The gas tank should be installed at a ventilated area or sufficient ventilation measure should be taken. 27 GB 7258—200× 12.8.7 The distance of the gas tank from the rear wheel edge of the vehicle should not be less than 200 mm. When installed under the chassis, an efficient protection measure should be taken under the gas tank; the gas tank and its accessories should not be installed before the front axle of the vehicle. 12.8.8 The gas tank should not be installed in the driver’s cab, passenger carriage or goods compartment. If it has to be installed in the above position, there should be a protection cover to effectively separate the gas tank with the driver’s cab and passenger carriage. The separation device should prevent the gas tank from entering the driver’s cab, passenger carriage or goods compartment, on impact. 12.8.9 The installation and the protection cover of the gas tank should not affect the normal operation and maintenance of the area. 12.8.10 The manual cut-off valve and the pressure adjustment valve should conform to their relevant specifications. The manual cut-off valve should be installed in a convenient place between the gas tank and the pressure adjustor; the valve unit should not be installed directly in the driver cab. 12.8.11 There should be a filter device between the gas tank and its adjustor, which is easy to maintain, clean and replace. 12.8.12 The special area (such as between the relative moving parts) of the high-pressure pipe should be fitted with a flexible hose. Rigid tubes should be used in other areas. 12.8.13 The rigid pipes should be well arranged and fixed at a safe distance apart. All high pressure pipes and their connections should have effective protection, the high pressure pipe connections should be installed at clearly visible and accessible areas. 12.8.14 The pipe connections should not leak. See Appendix E for the test method. 12.9 The engine exhaust pipe should not point to the right-hand side of the vehicle. 12.10 For vehicles carrying flammable or explosive hazardous goods by road, a red indicating light should be clearly located on the driver’s cab and the fire fighting equipment in the vehicle should be installed as a safety measure. The exhaust pipe should be installed in the front part of the vehicle and grounding device should be fitted on the rear of the vehicle. 12.11 All buses should be fitted with fire extinguishers. The extinguishers should be installed in convenient places and should be within easy reach. 12.12 Motor vehicles (excluding Three wheel vehicles) should be equipped with a warning triangle specified by GB 19151. The warning triangle should be stored in an easily accessible location. 12.13 Passenger cars and buses shorter than 6 m should have front and rear bumpers, goods vehicles (excluding Three wheel vehicles) should be fitted with front bumpers. 12.14 The structure of the goods compartment or other carrying means should be able to store the goods in a safe and reliable manner. 12.15 At the front side of a goods vehicle compartment (excluding dumper trucks and goods vehicles loading less than 1000 kg) there should be a safety rail at least 70 mm higher than the driver’s cab. 12.16 For Three wheel vehicles without a cab, the front side of the goods compartment should have a strong enough safety rail, the height of the rail should be at least 800 mm above the driver’s seat. 12.17 For cargo vans, there should be a strong enough separation after the last row of seats. 12.18 Connection Mechanism between the Towing Vehicle and the Towed Vehicle 12.18.1 The connection mechanism should be reliable. 12.1 The structure of the connection mechanism between the towing vehicle and the towed vehicle should guarantee mutual strong and reliable connection. 12.1.1 The connection mechanism between the towing vehicle and the towed vehicle should have a safety device to prevent accidental disconnection whilst the vehicle is in motion. 28 GB 7258—200× 12.2 Safety Mechanism at Sides and Lower Back of Motor Vehicles and Trailers 12.2.1 Goods vehicles gross mass above 3500 kg and trailers should have side protection mechanism to prevent passers-by being rolled in and its technical specification should conform to GB 11567.1. 12.2.2 A side protection mechanism should be fitted between the goods vehicle and its trailer in a goods vehicle combination to prevent anything objects from getting dislodged. 12.2.3 With the exception of semi towing vehicles and long goods vehicle combinations, gross mass above 3500 kg of goods vehicles and trailers should be fitted with a safety protection mechanism at their lower back in accordance with GB 11567.2. Note: The long goods vehicle combinations refer to specially designed and manufactured vehicle carrying inseparable long goods, such as timber, steel bars etc. 12.3 The passenger seat(s) of two wheeled motorcycles and sidecar motorcycles should be fitted with handles (hand straps) and foot rests. 12.4 The touchable surfaces during the normal start and driving with a temperature not exceeding 80˚ measured at 23˚±3˚ ambient temperature should have permanent joining or fixed protection mechanism or boards. 12.5 Protection hoods should be fitted to any exposed rotating parts, such as drive belts, cooling fans, start ratchets and power axles in Three wheel vehicles and transportation tractor combinations in accordance with GB 10395.1. 13 Additional Requirement for Fire Engines, Ambulances, Engineering Rescue Vehicles and Police Cars 13.1 The body of the fire engine should be painted in R03 Red in line with GB/T 3181. 13.2 The body colour of the ambulance should be white with the specified graphics sprayed at the left, right sides and in the middle of the rear of the vehicle. 13.3 The body of the engineering rescue vehicle should be painted in Y07 Yellow in line with GB/T 3181. 13.4 The body colour of the police car should conform to the relevant regulations. 13.5 Fire engines, ambulances, engineering rescue vehicles and police cars should be equipped to fulfil their purposes. All equipment should be laid out well and reliably fixed. 13.6 The sirens installed in fire engines, ambulances, engineering rescue vehicles and police cars should conform to GB 8108, the warning lights should conform to GB 13954. All sirens and warning lights should be fixed properly. 14 Environment Protection Requirement for Motor Vehicles 14.1 The exhaust emissions of motor vehicles should conform to the relevant regulations. 14.2 The external warning sirens should conform to the relevant regulations. 14.3 The noise level near the driver of the vehicle (excluding Three wheel vehicles and low speed goods vehicles) should not exceed 90 dB(A). See Appendix F for the test method. 14.4 The noise level near the driver in Three wheel vehicles and low speed goods vehicles should conform to the relevant regulations. The noise level in buses driving at a constant speed of 50 km/h should not exceed 79 dB(A), the test is carried out in accordance with 18697-2002. 29 GB 7258—200× Appendix A (specification appendix) Speedometer Indicating Error Test Method A1 The speedometer indicating an error test should be carried out on a roller type speedometer tester. A road speedometer indicating error test can be carried out for vehicles (such as four wheel drive vehicles, vehicles with anti drive skidding mechanism etc), which cannot be tested on a roller speedometer tester. A2 The test to establish whether the vehicle is up to standard is as follows: the wheels of the vehicle must be rotating, the speedometer indicates a speed V1 reaching 40 km/h, if the speed indicated by the tester V2 is between 32.8 km/h ~ 40 km/h, then the vehicle being tested is up to standard. When the speed indicated by the tester V2 reaches 40 km/h, if the vehicle’s speedometer indicated speed V1 is between 40 km/h ~ 48 km/h, the vehicle under test is up to standard. Appendix B (specification appendix) Side Slip Value Testing Method for the Turning Wheel B1 The side slip of the turning wheel should be carried out on a side slip tester. B2 Set the vehicle directly facing the side slip tester with the steering wheel in the middle position; B3 Drive the vehicle along the indicated line on the slip plate with a stable constant speed of 3 km/h~ 5 km/h without turning the steering wheel; B4 Measure the side slip value when the vehicle is passing the test plate. Appendix C (specification appendix) Braking Performance Test Method C1 Braking Test on Road C1.1 The braking performance test on road should be carried out on a flat (slope less than 1 %), dry and clean solid road (with the adherence coefficient between the tyre and road less than 0.7). C1.2 Draw the side lines of the test passage on the road with the width specified in Table 3. Drive the vehicle along the middle line of the road. When the speed reaches the specified initial speed, change the gear to the neutral (set the transmission to D for auto transmission vehicles). When the vehicle is sliding the initial speed, carry out an emergency stop to bring the vehicle to a halt. C1.3 When checking the vehicle’s braking performance by braking distance, use the speedometer, the fifth wheel tester or other instruments to measure the braking distance. With the exception of vehicles with pneumatic braking system, the force on the braking pedal (hand operating force) should be measured at the same time. 30 GB 7258—200× C1.4 When using Mean Fully Developed Deceleration (MFDD) to check the braking performance, use instruments to measure MFDD and the braking coordinating time. With the exception of vehicles with pneumatic braking system the force on the braking pedal (hand operating force) should be measured at the same time. C2 Braking Performance Test by Tester C2.1 The roller surface of the tester should be dry and without any loose materials and smears. The adherence coefficient on the roller surface should not be less than 0.75. To obtain enough adherence force during the braking test, adding additional mass or the force equivalent to the additional mass on the vehicle (the additional mass or force is excluded in the axle load) is permitted. Measures to prevent the vehicle from moving (such as triangle stops or fixing wires) can be taken during the test. When the above actions are taken and there are still wheel locking and slipping on the roller or the whole vehicle is moving backwards with rollers, the braking force is not up to standard and it needs to be tested by other methods specified in this standard. C2.2 Using Platform Braking Tester The platform surface of the tester should be dry and without any loose materials and smears. The adherence coefficient on the platform surface should not be less than 0.75. Drive the vehicle directly on to the platform braking tester at a speed of 5 km/h ~ 10 km/h (or the testing speed recommended by the manufacturer), place the gear in neutral (set the transmission to D for auto transmission vehicles), carry out an emergency stop to halt the vehicle and measure the values required in 7.14. C3 Selection of Test Method When considering using the roller braking tester or platform braking tester to check the vehicle’s braking performance during the technical safety test, the platform braking tester is more suitable for passenger cars with front axle driving. A road braking test should be used for vehicles unsuitable for braking testers or there is doubt on the result from braking testers. For goods vehicles and trailers with full load/empty load ratio exceeding 2.0, it is better to have the braking test with additional load (or full load), the additional load should be calculated in the axle load and the gross mass of the vehicle in this situation. For vehicles under full loading, the entire braking force percentage of the vehicles should be tested as full load test; if the load is not full, the entire braking force percentage of the vehicle should be tested as a weighted value of the full axle load and the empty load. 31 GB 7258—200× Appendix D (specification appendix) Test Method of Headlight Beam Luminating Position. D1 On Screen Test: The ground of the test site should be flat, the screen should be vertical to the ground. Whilst the test is being carried out, the vehicle should not be carrying any load except the driver. The tyre pressure should be normal. Park the vehicle vertically before the screen and ensure that the headlight reference centre is 10 mm away from the screen. Make a contour line on the screen from the height H of the headlight reference centre to the ground; use the projected line on the screen from the vertical centre plane of the vehicle; define the left and the right headlight reference centre lines. Measure the left and the right dipped and full beam’s vertical and horizontal azimuths and deviations. D2 Using Headlight Tester Adjust the vehicle under test from the specified distance to the headlight tester (using suitable add-ons). From the tester screen measure the left and the right dipped beam and the vertical and horizontal azimuths and deviations. D3 Selection of Test Method The use of headlight testers for the vehicle safety technical test is recommended. Appendix E (specification appendix) Air Tightness Test Method E1 Air Tightness Test for Compressed Natural Gas Vehicles and Petrol/Compressed Natural Gas Bi-Fuel Vehicles E1.1 Test Content The air tightness test for the gas storage system should include (3~5) MPa natural gas low pressure leakage test and 20MPa natural gas high pressure air tightness test. E1.2 Natural(3~5)MPa Gas Low Pressure Leakage Test Select one of the following two natural gas low pressure leakage tests: 1) Liquid Air Leaking Test Apply soap foam or other non-corrosive foam on all pipe connections and after a while check whether there are bubbles coming out after a while. 2) Test with Gas Leakage Tester Check all pipe connections with a gas leakage tester. There should be no leaking gas. When a gas leakage is detected by a gas leakage tester, the liquid air leaking test should be used to confirm and locate the leakage. E1.3 20MPa Natural Gas High Pressure Air Tightness Test 32 GB 7258—200× Conduct a natural gas high pressure air tightness test after confirming that there is no leakage by the low pressure leakage test. There should be no gas leakage detected within 5 min. If any pipeline gas leakage is detected, shut the integration valve first. Tighten the clips or connectors. Tapes may be used for tightening. E2 Air Tightness Test for LPG Vehicles and Petrol/LPG Bi-Fuel Vehicles The air tightness test for the gas storage system may be carried out using one of the following methods: liquid air leaking test, gas leakage tester and pressure meter test. Pressure meter test method: Connect the pipeline with the pressure meter. For 1 min observe at the rated pressure of 2.2 MPa. The pressure should drop on the pressure meter. See E1.2 for the test methods on the liquid air leaking test and the gas leakage tester test. Appendix F (specification appendix) Method for Testing Noise experienced by the Driver During the test to establish noise experienced by the Driver: F1 The vehicle should be empty, in a parked position, in neutral gear, with the engine running at rated speed with the doors and windows closed; F2 The testing position should be in accordance with GB/T 18697—2002 F3 The environmental noise level of 10 dB(A) should be lower than the noise during the test; F4 The sound level meter should be set at Power “A” and “Fast” positions. 33 GB 7258—200× Appendix G (information appendix) Corresponding Requirement Table of Safety Specifications for Four Types of Power Driven Vehicles Operating On Roads Table G1: Corresponding Requirement Table of Safety Specifications for Four Types of Power Driven Vehicles Operating On Roads Standard Serial Numbering 4.1.1~4.1.4 4.1.5 4.2 4.3 4.4.1 4.4.2 4.4.3 4.5~4.7 4.8.1 4.8.2 4.8.3 4.8.4,4.8.5 4.8.6 4.9.1,4.9.2 4.9.3 4.10,4.11 4.12 4.13 4.14 5.1,5.2 5.3 5.4 Three wheel Vehicles Other Motor Vehicles and Combination Vehicles Motorcycles and Mopeds Transportation Tractor Combination √ √ √ √ -- √ -- -- √ √ √ √ -- √ -- √ √ √ -- √ √ √ √ √ -- -- √ -- √ √ √ √ -- √ √ -- √ √ -- -- √ √ √ √ -- √ -- -- √ √ -- √ √ √ √ √ -- -- √ -- √ √ √ √ -- √ √ -- -- √ -- √ -- √ -- -- √ √ √ √ √ √ -- √ √ √ √ √ 34 GB 7258—200× 6.1,6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 6.13 7.1.1 7.1.2 √ √ √ √ -- √ -- √ √ √ √ √ -- √ -- -- √ -- √ -- √ √ √ √ √ √ -- √ -- √ -- -- -- √ -- √ -- √ -- -- -- √ √ √ √ -- √ -- √ √ √ √ -- √ -- -- Three wheel Vehicles Other Motor Vehicles and Combination Vehicles Motorcycles and Mopeds Transportation Tractor Combination √ √ √ √ -- √ √ √ √ √ √ √ -- √ -- -- √ √ √ √ -- √ -- √ -- √ -- -- Table G 1 (to be continued) Standard Serial Numbering 7.1.3~7.1.8 7.2.1~7.2.3 7.2.4~7.2.10 7.2.11,7.2.12,7.3 7.4,7.5 7.6~7.8 7.9 7.10 7.11 7.12.1 7.12.2 7.12.3 7.12.4 7.13.1 7.13.2 7.13.3 7.14 7.15 7.16 √ √ √ √ -- √ -- -- √ √ √ √ -- √ -- -- -- √ -- √ -- √ -- -- √ √ √ √ -- √ √ -- √ √ √ √ √ √ √ -- √ √ √ √ √ √ -- -- 35 GB 7258—200× 8.1 8.2.1 8.2.2 8.2.3 8.2.4 8.2.5 8.2.6 8.2.7~8.2.9 8.2.10,8.3.1~8.3.6 8.3.7 8.3.8 8.3.9 8.4.1,8.4.2 8.4.3 8.4.4 8.4.5 8.4.6,8.4.7 8.5.1~8.5.3 8.5.4~8.5.6 9.1~9.3 9.4 √ √ √ √ -- √ -- -- -- -- √ -- √ √ √ √ -- -- -- -- √ √ √ √ -- √ -- √ -- √ -- √ √ √ √ √ -- √ -- -- -- √ -- √ -- √ -- -- √ √ √ √ -- √ -- -- √ √ √ √ -- √ √ -- √ √ √ √ √ √ √ √ -- √ -- -- √ √ √ √ -- √ -- -- Three wheel Vehicles Other Motor Vehicles and Combination Vehicles Motorcycles and Mopeds Transportation Tractor Combination √ √ √ √ -- √ -- -- √ √ √ √ √ √ √ √ -- √ -- -- √ √ √ √ √ √ -- -- Table G 1 (to be continued) Standard Serial Numbering 9.5~9.7 9.8 9.9~9.11 10.1,10.2.1,10.2.2 10.2.3,10.2.4 10.3,10.4 10.5 36 GB 7258—200× 11.1~11.2 11.3 11.4 11.5 11.6.1 11.6.2 11.6.3,11.6.4 11.6.5,11.6.6 11.7 11.8~11.12 11.13 11.14 11.15,11.16 12.1 12.2 12.3 12.4~12.6 12.7.1,12.7.2 12.7.3 12.7.4 12.7.5 12.7.6 12.8 12.9 12.10~12.13 12.14 12.15 12.16 12.17 12.18,12.19 12.20 12.21 12.22 √ √ √ √ -- √ -- -- √ √ √ √ -- √ -- -- √ √ √ √ -- √ -- -- √ √ √ √ -- √ -- -- √ √ √ √ -- √ -- -- √ √ √ √ -- -- √ -- √ √ √ √ -- √ -- -- √ √ √ √ √ √ √ √ -- √ -- -- √ √ √ √ √ √ -- √ √ √ √ √ -- √ -- -- -- √ -- √ -- √ -- -- √ √ √ √ -- √ -- -- √ √ √ √ √ √ -- -- √ -- -- -- -- √ -- -- -- √ -- √ -- -- √ -- √ -- -- -- √ -- -- √ Three wheel Vehicles Motor Vehicles and Combination Vehicles Motorcycles and Mopeds Transportation Tractor Combination -- √ √ -- -- √ -- -- -- √ √ -- Table G1 (end) Standard Serial Numbering 13.1 13.2,13.3 13.4~13.6 37 GB 7258—200× 14.1,14.2 14.3 14.4 14.5 √ √ √ √ -- √ -- -- √ √ -- -- -- √ -- -- Note: “√” in the table means this type of motor vehicle should comply with the requirement of this clause; “-” means this clause does not apply to this type of vehicle. 38 GB 7258—200× References 1. Chapter III – Federal Highway Administration, US Department of Transportation, Part 393 – Parts and Accessories Necessary for State Operation; 2. Chapter V – Federal Highway Administration, US Department of Transportation, Part 570 – Vehicle in Use Inspection Standards; 3. Japan Safety Regulation for Road Vehicle; 4. All-Union State Standard of Russia “Roadworthiness Requirement and Test for Motor Vehicle Safe Driving” (гост25478-91) 5. EU Council Directive 96/96/EC of 20 December 1996 on the approximation of the laws of the Member States relating to roadworthiness tests for motor vehicles and trailers; 6. GB/T 3730.1-2001 of “Terms and Definitions for Motor Vehicle and Trailer Types”; 7. GB12676-1999 of Motor Vehicle Braking System Structure, Performance and Test Methods”; 8. GB13094-1997 of “Safety Requirement for Passenger Vehicles”; 9. GB/T15089-2001 of “Classification of Motor Vehicles and Trailers”; 10. GB18320-2001 – “Technical Safety Requirement for Agricultural Transportation Vehicles”; 11. GB/T18437.1-2001 of “Technical Modification Requirement for Gaseous Fuel Vehicle – Compressed Natural Gas Vehicles”; 12. GB/T18437.2-2001 of “Technical Modification Requirement for Gaseous Fuel Vehicle – LPG Vehicles”; 13. JT/T426-2000 – “Performance Requirement and Test Methods for Motor Vehicle Trains”; 14. The document of Ministry of Public Security of PRC of “Circulation on ‘Motor Vehicle Registration Regulation’ Issued by Ministry of Public Security”; 15. The national standard promotion and implementation teaching materials on GB7258-1997 of “Safety Specifications for Power Driven Vehicles Operating On Roads of State Administration of Quality Supervision.” 39