TM 2-1 AGENDA: MANAGERIAL ACCOUNTING AND COST CONCEPTS A. The work of management. B. Management accounting contrasted with financial accounting. C. Cost classifications for: 1. Financial statement preparation. 2. Predicting cost behavior. 3. Assigning costs to cost objects. 4. Making decisions D. Accounting for labor costs. E. Cost of Quality. © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-2 THE PLANNING AND CONTROL CYCLE © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-3 MANAGERIAL AND FINANCIAL ACCOUNTING CONTRASTED © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-4 AN OVERVIEW OF COST CLASSIFICATIONS IN CHAPTER 2 Purpose of classification Cost classifications Preparing an income statement and balance sheet • Product costs • Direct materials • Direct labor • Manufacturing overhead • Period costs (nonmanufacturing costs) • Selling costs • Administrative costs Predicting changes in cost • Variable costs due to changes in activity • Fixed costs Assigning costs • Direct costs • Indirect costs Making decisions • Differential costs • Sunk costs • Opportunity costs © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-5 COST CLASSIFICATIONS IN MANUFACTURING COMPANIES © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-6 COST FLOWS IN A MANUFACTURING COMPANY © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-7 COST FLOWS EXAMPLE EXAMPLE: Ryarder Company incurred the following costs last month: Purchases of raw materials .......... Direct labor ................................. Manufacturing overhead .............. $200,000 $270,000 $420,000 But: • Some of the goods sold this month were produced in previous months. • Some of the costs listed above were incurred to make goods that were not sold this month. Therefore: • Cost of goods sold does not equal the sum of the above costs. • We need to determine the values of the various inventories. © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-8 COST FLOWS EXAMPLE (continued) Additional data for Ryarder Company: Raw materials inventory: Beginning raw materials inventory ............. Purchases of raw materials ........................ Ending raw materials inventory .................. Raw materials used in production .............. $10,000 $200,000 $30,000 ? Work in process inventory: Beginning work in process inventory .......... Total manufacturing costs ......................... Ending work in process inventory............... Cost of goods manufactured (i.e., finished) $40,000 ? $60,000 ? Finished goods inventory: Beginning finished goods inventory ............ Cost of goods manufactured (i.e., finished) Ending finished goods inventory ................ Cost of goods sold .................................... $130,000 ? $80,000 ? © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-9 INVENTORY FLOWS Basic Equation for Inventory Accounts: Beginning + Additions = Ending + Withdrawals balance to inventory balance from inventory or Withdrawals = Beginning + Additions - Ending from inventory balance to inventory balance © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-10 COST FLOWS EXAMPLE (continued) Computation of raw materials used in production Beginning raw materials inventory ................ $ 10,000 + Purchases of raw materials ........................... 200,000 – Ending raw materials inventory ..................... 30,000 = Raw materials used in production ................. $180,000 Computation of total manufacturing cost Raw materials used in production ................. $180,000 + Direct labor ................................................. 270,000 + Manufacturing overhead ............................... 420,000 = Total manufacturing cost .............................. $870,000 Computation of cost of goods manufactured Beginning work in process inventory ............. $ 40,000 + Total manufacturing cost .............................. 870,000 – Ending work in process inventory.................. 60,000 = Cost of goods manufactured (i.e., finished) ... $850,000 Computation of cost of goods sold Beginning finished goods inventory .............. + Cost of goods manufactured (i.e., finished) .. – Ending finished goods inventory .................. = Cost of goods sold ...................................... $130,000 850,000 80,000 $900,000 © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-11 SCHEDULE OF COST OF GOODS MANUFACTURED Ryarder Company Schedule of Cost of Goods Manufactured Direct materials: Beginning raw materials inventory .......... Add: Purchases of raw materials ............ Raw materials available for use .............. Deduct: Ending raw materials inventory .. Raw materials used in production ........... Direct labor ............................................. Manufacturing overhead ........................... Total manufacturing cost .......................... Add: Beginning work in process inventory . Deduct: Ending work in process inventory . Cost of goods manufactured ..................... Cost of Goods Sold Beginning finished goods inventory ........... Add: Cost of goods manufactured ............. Goods available for sale ........................... Deduct: Ending finished goods inventory ... Cost of goods sold ................................... $ 10,000 200,000 210,000 30,000 $180,000 270,000 $420,000 870,000 40,000 910,000 60,000 $850,000 $130,000 850,000 980,000 80,000 $900,000 © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-12 COST CLASSIFICATIONS TO PREDICT COST BEHAVIOR To predict how costs react to changes in activity, costs are often classified as variable or fixed. VARIABLE COSTS Variable cost behavior can be summarized as follows: In Total Variable Cost Behavior Total variable cost increases and decreases in proportion to changes in activity. Per Unit Variable cost per unit is constant. EXAMPLE: A company manufactures microwave ovens. Each oven requires a timing device that costs $30. The cost per unit and the total cost of the timing device at various levels of activity (i.e., number of ovens produced) would be: Cost per Timing Device $30 $30 $30 $30 Number of Ovens Produced 1 10 100 200 Total Variable Cost—Timing Devices $30 $300 $3,000 $6,000 © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-13 FIXED COSTS Fixed cost behavior can be summarized as follows: In Total Fixed Cost Behavior Total fixed cost is not affected by changes in activity (i.e., total fixed cost remains constant even if activity changes). Per Unit Fixed cost per unit decreases as the activity level rises and increases as the activity level falls. EXAMPLE: Assume again that a company manufactures microwave ovens. The company pays $9,000 per month to rent its factory building. The total cost and the cost per unit of rent at various levels of activity would be: Rent Cost per Month $9,000 $9,000 $9,000 $9,000 Number of Ovens Produced 1 10 100 200 Rent Cost per Oven $9,000 $900 $90 $45 © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-14 A GRAPHIC VIEW OF COST BEHAVIOR $6,000 Total Variable Cost Total Fixed Cost $9,000 $3,000 0 100 200 Microwaves produced 0 100 200 Microwaves produced RELEVANT RANGE If activity changes enough, fixed costs may change. For example, if microwave production were doubled, another factory building might have to be rented. The relevant range is the range of activity within which the assumptions that have been made about variable and fixed costs are valid. For example, the relevant range within which total fixed factory rent is $9,000 per month might be 1 to 200 microwaves produced per month. © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-15 COST CLASSIFICATIONS FOR ASSIGNING COSTS TO COST OBJECTS COST OBJECT A cost object is anything for which cost data are desired. Examples of cost objects: • Products • Customers • Departments • Jobs DIRECT COSTS A direct cost is a cost that can be easily and conveniently traced to a particular cost object. Examples of direct costs: • The direct costs of a Ford SUV would include the cost of the steering wheel purchased by Ford from a supplier, the costs of direct labor workers, the costs of the tires, and so on. • The direct costs of a hospital’s radiology department would include Xray film used in the department, the salaries of radiologists, and the costs of radiology lab equipment. INDIRECT COSTS An indirect cost is a cost that cannot be easily and conveniently traced to a particular cost object. Examples of indirect costs: • Manufacturing overhead, such as the factory managers’ salary at a multi-product plant, is an indirect cost of any one product. • General hospital administration costs are indirect costs of the radiology lab. © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-16 COST CLASSIFICATIONS FOR DECISION-MAKING DIFFERENTIAL COST Every decision involves choosing from among at least two alternatives. Any cost that differs between alternatives is a differential cost. Only the differential costs are relevant in making a decision. EXAMPLE: Bill is currently employed as a lifeguard, but he has been offered a job in an auto service center in the same town. When comparing the two jobs, the differential revenues and costs are: Monthly salary .................... Monthly expenses: Commuting ...................... Meals ............................... Apartment rent ................. Uniform rental .................. Sunscreen ........................ Total monthly expenses ....... Net monthly income ............ $1,200 Auto Service Center $1,500 Differential costs and revenues 30 150 450 0 10 640 $ 560 90 150 450 50 0 740 $ 760 60 0 0 50 (10) 100 $200 Lifeguard $300 © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-17 OPPORTUNITY COST An opportunity cost is the potential benefit given up when selecting one course of action over another. EXAMPLE: Linda has a job in the campus bookstore and is paid $65 per day. One of her friends is getting married and Linda would like to attend the wedding, but she would have to miss a day of work. If she attends the wedding, the $65 in lost wages will be an opportunity cost of attending the wedding. EXAMPLE: The reception for the wedding mentioned above will be held in the ballroom at the Lexington Club. The manager of the Lexington Club had to decide between accepting the booking for the wedding reception or accepting a booking for a corporate seminar. The hall could have been rented to the corporation for $600. The lost rental revenue of $600 is an opportunity cost of accepting the reservation for the wedding. SUNK COST A sunk cost is a cost that has already been incurred and that cannot be changed by any decision made now or in the future. Sunk costs are irrelevant and should be ignored in decisions. EXAMPLE: Linda has already purchased a ticket to a rock concert for $35. If she goes to the wedding, she will be unable to attend the concert. The $35 is a sunk cost that she should ignore when deciding whether or not to attend the wedding. [However, any amount she can get by reselling the ticket is NOT a sunk cost. And while she should ignore the $35 sunk cost, she should not ignore the enjoyment she would get if she were to attend the concert.] © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-18 ACCOUNTING FOR LABOR COSTS (Appendix 2A) Labor costs can be categorized as follows: Direct labor (Discussed earlier) Indirect labor (part of manufacturing overhead) Janitors Supervisors Materials handlers Engineers Night security guards Maintenance workers Other labor costs Idle time Overtime premium Labor fringe benefits IDLE TIME Idle time represents the wages of direct labor workers who are idle due to machine breakdowns, material shortages, power failures, and the like. The cost of idle time is often added to manufacturing overhead. EXAMPLE: An assembly line worker is idle for 2 hours during the week due to a power failure. If the worker is paid $15 per hour and works a normal 40 hour week, labor cost would be allocated as follows between direct labor and manufacturing overhead: Direct labor cost ($15 per hour × 38 hours) ................ Manufacturing overhead cost ($15 per hour × 2 hours) Total cost for the week ............................................... $570 30 $600 © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-19 OVERTIME PREMIUM Any overtime premium paid to factory workers (direct as well as indirect labor) is usually considered to be part of manufacturing overhead. EXAMPLE: Assume again that an assembly line worker is paid $15 per hour. The worker is paid time and a half for overtime (time in excess of 40 hours per week). During a given week this employee works 46 hours and has no idle time. Labor cost would be allocated as follows: Direct labor cost ($15 per hour × 46 hours) ...................... Manufacturing overhead cost ($7.50 per hour × 6 hours) ... Total cost for the week ..................................................... $690 45 $735 LABOR FRINGE BENEFITS Labor fringe benefits are made up of employment related costs paid by the employer. These costs are handled in two different ways by companies: 1. Many companies treat all such costs as indirect labor and add them to manufacturing overhead. 2. Other companies treat that portion of fringe benefits that relates to direct labor as additional direct labor cost. © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-20 QUALITY COSTS (Appendix 2B) • The costs of correcting defective units before they reach customers are called internal failure costs. Examples: • Scrapped units. • Rework of defective units. • Costs that are incurred by releasing defective units to customers are called external failure costs. Examples: • Costs of fixing products under warranty. • Loss of sales due to a tarnished reputation. • The costs of internal and external failures can be avoided by: • Preventing defects. • Finding defective units before they are released. The costs associated with these activities are called prevention costs and appraisal costs, respectively. • Generally, prevention is the best policy. It is usually far easier and less expensive to prevent defects than to fix them. © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-21 EXAMPLES OF QUALITY COSTS © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-22 TRADING-OFF QUALITY COSTS © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-23 QUALITY COST REPORTS • Quality cost reports summarize prevention costs, appraisal costs, internal failure costs, and external failure costs that would otherwise be hidden in general overhead. • Managers are often surprised by how much defects cost. • The report helps identify where the biggest quality problems lie. • The report helps managers assess how resources should be distributed. If internal and external failure costs are high relative to prevention and appraisal costs, more should probably be spent on prevention and appraisal. • Because quality cost reports are largely an attention-directing device, the costs do not have to be precise. • Unfortunately, the cost of lost sales due to external failures is usually excluded from the reports due to measurement difficulties. © The McGraw-Hill Companies, Inc., 2010. All rights reserved. TM 2-24 SAMPLE QUALITY COST REPORT © The McGraw-Hill Companies, Inc., 2010. All rights reserved.