4.5 Friction Forces Discuss the tread on car tires. Figure 4 – 1: The tread of a wheel and how it works. How it moves water out of the way, too. High-speed photos (Zoe). DKX In one form or another, friction is present in every engineering system. Sometimes friction is a nuisance and at other times it represents a necessary part of the workings of a system. Whether a friend or a foe, its impact on the system regularly needs to be analyzed and understood. Dry Friction Dry Friction Contact Surface Normal Force, Friction Force Figure 4 – 2: The force between two bodies is divided into a normal force and a friction force. Maximum Static Friction Force Kinetic Friction Force Figure 4 – 3: The friction force F is balanced with the applied force P until the can begins to move. Figure 4 – 4: The maximum static friction force increases with the normal force. Dry friction arises when two solid bodies are pressed against each other, but are otherwise unconnected. The surface between the two bodies is called the contact surface. As shown in Fig. 4 – 2, the resultant force between the two bodies is separated into a component perpendicular to the surface and a component tangent to the surface. The perpendicular component is called the normal force N and the tangential component is called the friction force F. When the friction force is sufficiently small, the fact that the two surfaces are not connected to each other does not come into play because the system is stationary and sliding has not yet occurred. The reaction at the contact surface is found the same way any other reaction is found. For example, consider Fig. 4 – 3 showing a coke can resting on a table. Assume that you push on the can with your finger ever so slightly to the right. A friction force F will act on the can to the left to balance with the force P by your finger. As you press on the can to the right with greater force, a point will be reached when the can begins to slide on the surface. Before this happens, the friction force between the surface and the coke can is easily predicted. The friction force is treated like any other unknown reaction. However, once sliding occurs, the nature of the problem changes. It’s generally difficult to predict with a high level of accuracy the maximum static friction force Fs just before sliding takes place or the kinetic friction force Fk during sliding. Levels of error on the order of 25% are common. The friction forces Fs and Fk are difficult to predict because they depend on a lot of factors. The friction forces Fs and Fk depend on the shape of the contact surface, the roughness of the two bodies at the contact surface, the elasticity of the two bodies at the contact surface, the presence of tiny particles between the bodies, and the temperature of the contact surface. As an engineer, this means that friction isn’t always a desirable force to work with, owing to its relatively poor predictability. Of course, in many engineering problems this level of unpredictability is perfectly acceptable. In automotive belts, for instance, the static friction force F between the belt and the disk is held below Fs by over-design. The belt is made to be flexible, allowing it to stretch over the disk. As external conditions change, the normal force N between the belt and the disk remains sufficiently large to prevent it from sliding, that is to prevent the friction force F from reaching the maximum level Fs after which sliding would occur. As a second example, consider the disk brakes in a car. They’re based on the sliding friction force Fk. The sliding friction force’s unpredictability is overcome through a feedback mechanism. If more force is needed, the driver presses more on the brake pedal and if less force is needed, the driver presses with less force. Even though Fs and Fk depend on a lot of factors, reasonably good estimates can be made based on their relationship with the normal force N at the contact surface. First, consider the experimental test in which the maximum static friction force Fs is measured repeatedly while increasing the values of N. This test produces a curve like the one shown in Fig. 4 – 4. As shown, the maximum static friction force Fs starts out at zero when the normal force is zero. As N increases, Fs increases in proportion to N. The friction force Fs is related to the normal force by Static Coefficient of Friction Static Model of Dry Friction Fs s N , (4 – 1) Figure 4 – 5: The kinetic friction force increases with the normal force. Kinetic Coefficient of Friction Kinetic Model of Dry Friction where the proportionality constant s is a coefficient for the maximum limit of static friction. The coefficient is called the coefficient of statics friction and Eq. (4 – 1) is called the static model of dry friction. Equation (4 – 1) is based on experimental evidence. It can also be derived analytically. It is derived analytically by creating an idealized mathematical model of a rough contact surface. Equation (4 – 1) is derived this way in Example 4 – 5. Next, consider the experimental test in which the sliding friction force is measured while increasing the values of the normal force N. This test produces a curve like the one shown in Fig. 4 – 5. The sliding friction force is related to the normal force N by Fk k N , (4 – 2) Table 4 – 1: Typical coefficients of static Friction and kinetic friction (Zoe) where the proportionality constant k is called the coefficient of kinetic friction. Equation (4 – 2) is called the kinetic model of dry friction. You can’t help but notice the similarity between Eqs. (4 – 1) and (4 – 2) and between Figs. (4 – 4) and (4 – 5). The difference between them lies in the values of the coefficients of friction. Typically, the coefficient of static friction for two bodies in contact with each other is larger than their coefficient of kinetic friction. The remainder of this section looks at a variety of engineering systems that use dry friction as a primary part of how they work. Wedges Figure 4 – 6: A wedge is placed under a block by applying a force P and then removing it. Self-Locking The simple wedge serves a variety of purposes. It can be used to secure an object in a given position or to adjust the object’s position. For example, when placed under a wheel, it prevents the wheel from rolling, or it can be placed under a piece of equipment to adjust its position. Notice that two events occur when using a wedge. First, a force is applied to place the wedge in position. The force is applied to the wedge almost perpendicular to a resulting normal force acting on the object. Then, the dry friction between the wedge and the surrounding objects causes the wedge to selflock, meaning that the applied force can be removed and the wedge will remain in position. Problems involving wedges deal with a) finding the minimum force P required to place a wedge in position, and b) determining whether or not the wedge will stay in position, that is whether the wedge is self-locking. The following example illustrates these ideas. Referring to Fig. 4 – 6, wedge A is placed under block B by force P. The force will be applied and then removed. Denote the coefficient of static friction of the surface below the wedge by A, the coefficient of static friction of the surface between the wedge and the block by B, and assume that the surface to the right of the block is 2 smooth. Also denote the weight of the block by W and neglect the typically small weight of the wedge. Let’s first determine the minimum force needed to move the wedge into position, and then we’ll determine whether or not the wedge stays in position after the force P is removed. Figure 4 – 7: Free Body Diagrams of the Wedge and the Block Figure 4 – 7 shows the free body diagrams of the wedge and the block while the force P is being applied. Notice that the normal forces are all taken to be compressive and that the friction forces are taken to appose the displacement of the wedge and the block. Summing forces in the x and y directions yields 0 P FA FB cos N B sin , 0 N A FB sin N B cos , (4 – 3a-d) 0 P FA N C 0 NA W Equations (4 – 2a,b) are the resultant forces acting on the wedge in the x and y directions and Eqs. (4 – 3c,d) are the resultant forces acting on the system in the x and y directions. Equations (4 – 3) are 4 equations expressed in terms of the six unknowns P, FA, FB, NB, NA, and NC. Two more equations are needed. Assuming a static model of dry friction, the maximum friction forces FA and FB are given by F A A N A, (4 – 4) FB B N B . Equations (4 – 3) and (4 – 4) represent six linear algebraic equations expressed in terms of six unknowns. The solution is (4 – 5) cos sin P A B W , F A AW , cos B sin BW W FB , NB , cos B sin cos B sin cos sin N A W , NC B W cos B sin In Eq.(4 – 5) we see that the six unknowns P, FA, FB, NB, NA, and NC are positive if cos B sin 0, that is when B cot . In other words, the wedge can be pushed under the block when B cot and the minimum applied force P required to Figure 4 – 8: Free Body Diagrams of the Wedge and the Block when the applied force is to the left. The friction forces change direction and the normal force at wall C is taken to be zero. do this is given in Eq. (4 – 5). When B cot , it requires an infinite amount of force to push in the wedge, at least in theory. Let’s now determine whether the wedge is self-locking. To do this, imagine that the applied force P is applied to the left rather than to the right. The wedge now prevents the block from moving in the opposite directions. Also, the normal force NC is now taken to be zero. The free body diagram required for this problem is shown in Fig. 4 – 8. Summing forces in the x and y directions, we get 3 0 P F A FB cos N B sin , 0 N A FB sin N B cos , (4 – 6a-d) 0 P FA 0 NA W Equations (4 – 6) are 4 equations expressed in terms of five unknowns, P, FA, FB, and NB, and NA. Substituting Eqs. (4 – 6c) into (4 – 6a) yields FB tan N B (4 – 7) When FB B N B , it follows from Eq. (4 – 7) that tan B . (4 – 8) Equation (4 – 8) expresses a condition necessary for the block not to slide on the wedge. From Eqs. (4 – 6a) and (4 – 6b), FA A N A if P AW (4 – 10) Equation (4 – 10) is the necessary condition for the block not to slide on the bottom surface. Since AW is positive, this means that a positive force P is required to remove the wedge from under the block. It follows that the block is self-locking if tan B . Square-Threaded Screws Figure 4 – 9: The thread on a square threaded screw, when unwound, makes an angle Photo: DKX Assisting Moment, Resisting Moment Lead, Lead Angle, Mean Radius Square threaded screws have strong threads, capable of supporting relatively large axial loads. Square threaded screws are used in heavy machinery of all kinds. See Fig. 4 – 9. The axial load P acting on a square threaded screw would cause it to turn if it were not for the dry friction at the contact surface of the screw thread. The dry friction prevents the screw from turning. In order to turn the screw an additional moment must be applied. The moment can be applied in one of two directions. It can be applied in the direction in which the load tends to turn the screw, or it can be applied in the opposite direction that the load tends to turn the screw. The minimum moment needed to turn the screw in the direction that the load tends to turn the screw is called the assisting moment. The minimum moment needed to turn the screw in the opposite direction that the load tends to turn the screw is called the resisting moment. Problems involving square-threaded screws deal with a) finding the assisting moment Ma, b) finding the resisting moment Mr and c) determining whether the screw is self-locking. To simplify the analysis, imagine that the thread is “unwound.” The amount h that any point on a thread moves up or down after one revolution is called the lead of the screw. The unwound angle shown in the figure is called the lead angle. Notice that the lead angle is found from tan (4 – 11) 4 h , 2R where R denotes the mean radius of the screw. Finding the Assisting Moment Figure 4 – 10: Free body diagram of the wedge. Figure 4 – 10 shows an exploded view of the screw and the surrounding casing. The cylindrical screw shaft, the screw thread and the casing thread are shown. The cylindrical screw is acted on by a load P and an applied moment M. The applied moment M is either resisting or assisting depending on its direction. In the figure, the load is downward. Looking from the top, the screw turns clockwise in the direction of the load. Therefore, in the diagram a positive moment M assists the load P and a negative moment M resists the load P. For now, we’ll assume that M is positive. Figure 4 – 10, also shows the forces acting on the different bodies. The applied load P and the assisting moment M acting on the cylindrical screw shaft are balanced with distributed forces acting on the interior surface of the cylinder, where the screw thread protrudes out. The resultant force and moment produced by these distributed forces are equal an opposite to P and M, respectively. The distributed force has an upward component, which is equal to the load P, and a lateral component Q = M/R that produces a moment that is equal and opposite to M. Notice that Q isn’t really a force. It’s the sum of the circumferential components of the force around the cylinder. Looking at the screw thread, it’s acted on by equal and opposite interior distributed forces that produce a downward resultant force P and a lateral component Q. The screw thread is also acted on by distributed forces at the contact surface between the screw thread and the casing thread. The resultant force produced by these distributed forces is resolved into a normal force N and friction component F. Figure 4 – 11: The resultants of the distributed forces acting on the screw thread are transferred to a point. To simplify the analysis, a novel approach to drawing the free body diagram of the screw thread will be adopted. Referring to Figure 4 – 11, P, Q, N, and F have been transferred to a point. The horizontal direction in the figure is not a direction of force, but rather a circumferential direction around the cylinder. The resultant in the horizontal direction therefore represents the resultant moment about the axis of the screw divided by the radius, which has units of force – so it looks and acts like a direction of force, although it really isn’t a force Summing forces in the vertical direction and summing the quasi-forces in the horizontal direction, yields 0 Q F cos N sin , 0 P F sin N cos (4 – 12) The minimum moment is applied when the friction component F and the normal force N are related to each other by the dry friction model given in Eq. (4 – 1), given by F = sN. Substituting Eq. (4 – 1) and the relationship Q = M/R into (4 – 12) yields the assisting moment Ma (4 – 13) s tan RP. 1 s tan In Eq. (4 – 13) we see that Ma could actually be negative depending on the sign of s tan . When s tan is negative, the assisting moment prevents the screw from 5 turning. In other words, when s tan , the coefficient of static friction is not large enough to prevent the screw from turning, even without an applied moment M. On the other hand, when s tan , Ma in Eq. (4 – 13) truly represents the minimum moment needed to turn the screw. Also, notice that the minimum moment required to sustain the turning of the screw (once it has already begun to turn) is determined from Eq. (4 – 13) by replacing s with k . Finding the Resisting Moment Figure 4 – 12: Free body diagram of the screw thread while acted upon by a resisting moment. The resisting moment is found the same way the assisting moment was found. The difference lies in the signs of some of the quantities. The resisting moment is in the opposite direction of the assisting moment, causing the friction component to change direction, too. This means in the free body diagram shown in Fig. 4 – 11 and in Eq. (4 – 12) that the signs of Q and F need to be switched. Figure 4 – 12 shows the free body diagram of the screw thread while it’s being acting on by the load and the resisting moment. From Eq. (4 – 12), the governing equations change to 0 Q F cos N sin , 0 P F sin N cos (4 – 14) The minimum moment is applied when F and N are related by the dry friction model given in Eq. (4 – 1). Substituting Eq. (4 – 1) and the relationship Q = M/R into (4 – 14) yields the resisting moment Mr (4 – 15) s tan RP. 1 s sin In Eq. (4 – 15) we see that Ma could actually be positive or infinite depending on the denominator 1 s tan . When 1 s tan 0 the resisting moment becomes infinite, meaning that it’s theoretically impossible to turn the screw. In order to be able to turn the screw, the coefficient of static friction must satisfy the relationship s cot . As s increases and approaches cot , the moment steadily increases. Also, note that the minimum moment required to sustain the turning of the screw is determined from Eq. (4 – 15) by replacing s with k . It’s also worth pointing out that one would expect the assisting moment to be lower than the resisting moment. To see whether this is true, notice in Eq. (4 – 13) that 0 0 Ma s RP s RP and in Eq. (4 – 15) that M r s RP s RP. It follows 1 0 1 0 that Ma is lower than Ms as expected. Disks and Collar Bearings Figure 4 – 13: The dry friction on the bottom surface of the collar bearing resists turning motion. Photo: DK X Disks and collar bearings, like square threaded screws, are used in engineering systems to support axial loads. Figure 4 – 13 shows a collar bearing or a disk being acted on by a load P and a moment M. Figure 4 - 13 represents a disk when the inner 6 radius is zero. The problem is to find the minimum moment M needed to turn the shaft while it’s being acted on by the load P. The analysis performed here to predict M is similar to the analysis in the previous sub-section to predict the assisting moment Ma and the resisting moment Mr, although there are two notable differences. First, the contact surface of the collar bearing in not inclined whereas the screw had a lead angle associated with an inclined thread. Secondly, the contact surface of the collar bearing is wide whereas the contact surface of the thread was thin. Figure 4 – 14: Transition diagrams for the collar Figure 4 – 14 shows several diagrams; the free body diagram of the collar, an infinitesimal element of the contact surface, and a ring-shaped infinitesimal area used in a minute for integration. As shown in the free body diagram, the collar is acted on by a load P and a moment M on the top surface and a distributed force on the bottom surface. The distributed force maintains the collar in equilibrium in reaction to P and M. The normal component of the distributed force is ideally uniform when the contact surface is dry (unlubricated). Assuming that the normal force is uniform, the part of the normal force that acts over a surface element of area dA is dN (4 – 16) N P dA dA, 2 A ( R2 R12 ) where R1 and R2 are the inner and outer radii, and A ( R22 R12 ) is the area of the contact surface. By using a dry friction model, the friction force acting over the element becomes dF s dN s P ( R22 R12 ) dA. The resultant moment acting on the shaft by the friction force is then M rdF (4 – 17) r s P (R R2 r s P R1 ( R22 R12 ) 2 2 R12 ) dA 2rdr , where the element of area has been taken to be an infinitesimally thin disk. From Eq. (4 – 17) 2 R 3 R13 M s P 22 3 R2 R12 (4 -18) . In the case of a disk, R1 = 0 so from Eq. (4 – 18) the minimum moment M to turn a disk is M (4 -19) 7 2 s RP. 3 Also, notice that the minimum moment required to sustain the spinning of a disk or collar bearing is determined from Eq. (4 – 18) or (4 – 19) by replacing s with k . Journal Bearings Figure 4 – 15: A journal bearing Photo: DK X Journal bearings are designed to support lateral loads, whereas the collar bearings treated in the previous sub-section were designed to support axial loads. Figure 4 – 15 shows a journal bearing and a shaft. Notice that the lateral load P presses the shaft against the journal bearing, causing the shaft to make contact with the journal bearing at point A. The shaft is also acted on by a moment M. The problem is to find the minimum moment M needed to turn the shaft. The location of point A is also not yet known. Figure 4 – 16 shows the free body diagram of the shaft. The shaft is acted on by the lateral load P, the applied moment M, and a reaction force S that has been resolved into a normal component N and a friction component F. By summing forces in the direction of the load one concludes that S = P. By summing moments about the long axis of the shaft, Figure 4 – 16: Free body diagram of the shaft. 0 M RF (4 – 20) Assuming that the journal bearing is dry (unlubricated), the friction force is related to the normal force by the dry friction model, so Eq. (4 – 20) reduces to M s RP sin (4 – 21) where is the angle of static friction. The angle of static friction is related to the coefficient of static friction by tan s . Using the trigonometric identity sin tan 1 tan 2 it follows from Eq. (4 – 21) that the minimum moment needed to turn the shaft is M (4 – 22) s 1 s2 RP , The angle that contact point A makes relative to the line of the load is equal to the angle of static friction Friction Windings Figure 4 – 17: Different friction windings. DK X A friction winding is a winding of a belt or a belt-like object around another object, most commonly a round object, in which the belt or the belt-like object is held in position by friction. Belt-like objects are frequently chains, ropes, wires, and strings and the round objects are frequently columns, disks, and pulleys. In a friction winding, the tension on one side of the winding differs from the tension on the other side of the winding depending on the friction force between the belt and the object. The problem is to find the tension forces in the winding. Figure 4 – 18 shows a typical winding. The angle w is called the winding angle. The winding angle can be a small fraction of 360○ or it can be considerably Winding Angle 8 Figure 4 – 18: A typical winding larger than 360○. Also, notice that a free body diagram of a small section of the belt has been drawn. The free body diagram shows the forces acting on the belt section just before the belt slides in the clockwise direction. The two sides of the belt section are acted on by tension forces that differ by a small amount dT and the round object exerts a small force on the belt section that has been resolved into a normal component dN and a friction component dF. Summing forces is the radial and circumferential directions yields 0 T dF (T dT ) cos d , , 0 dN (T dT ) sin d . (4 – 23) The angle d is infinitesimal, so cos(d ) = 1 and sin (d ) = d where dis measured in radians. Next, assume that contact is made between the round object and the bottom side of the belt. Belts that make contact on their bottom sides are called flat belts. Representing the friction by the dry friction model, the friction force is related to the normal force by dF = sdN and Eq. (4 – 23) reduces to 1 dT s d . T (4 – 24) where the term dT·d goes to zero. Equation (4 – 24) shows how the change in tension over the belt section depends on the change in the angle. Integrating Eq. (4 – 24) from the left contact point to the right contact point, gives TB 1 TA T dT w 0 s d , so ln TB ln T A s w . (4 – 25) Solving Eq. (4 – 25), we get the tension on the right side expressed in terms of the tension on the left side, the coefficient of static friction and the winding angle, given by TB T A e (4 – 26) s w . Notice that the minimum tension TB to initiate clockwise sliding is larger than the tension TB on the left, as expected. Equation (4 – 26) also shows that TB increases with s and , which are also expected, but is independent of the radius R.. Rolling Resistance Figure 4 – 19: The contact surface under a rolling object deforms ever so slightly. Ideally, a round wheel will roll forever, assuming that the contact force is perfectly horizontal, that the wheel is perfectly round, that the wheel and the contact surface are rigid, and that no other forces act on the wheel. In reality, the situation is different. When a wheel rolls on a surface, a load P acts on the contact surface, causing the surface to deform, ever so slightly. As shown in Fig. 4 – 20, contact is made over a deformed surface rather than at a point. Figure 4 – 20 also shows the line of the resultant force S going through point C. A force Q on the wheel is needed in order to maintain the wheel in translational equilibrium (rolling at a constant speed). The 9 problem is to find the minimum rolling force Q needed to maintain the wheel in equilibrium. Minimum Rolling Force Coefficient of Rolling Resistance The line of the contact force needs to go through point C in order to maintain the wheel in rotational equilibrium. Let the resultant force make contact with the wheel at point A. Point A is a distance a from the vertical axis of the wheel. The quantity a, which is called the coefficient of rolling resistance, is regarded as a property of the wheel and the contact surface. Assuming that the angle in Fig. 4 – 20 is small, the approximation cos = 1, and sin = can be used. It follows that a = R, where R is the radius of the wheel. Summing forces in the x and y directions, Figure 4 – 20: To maintain rotational equilibrium, the contact force S acts through the wheel’s mass center. 0 Q S sin , 0 P S cos . (4 – 27) Using the small angle approximation again, Q Pa / R . (4 – 28) Equation (4 – 28) expresses the minimum rolling force needed in terms of the load P, the coefficient of rolling resistance a, and the radius of the wheel R. Key Terms Assisting Moment, Coefficient of Kinetic Friction, Coefficient of Static Friction, Collar Bearings, Disks, Dry Friction, Friction Force, Friction Winding, Journal Bearings, Kinetic Friction Force, Kinetic Model of Dry Friction, Lead, Lead Angle, Maximum Static Friction Force, Mean Radius, Minimum Rolling force, Normal Force, Resisting Moment, Rolling Resistance, Roughness Angle, Self-Locking, Square-Threaded Screw, Static Model of Dry Friction, Wedge, Winding Angle Review Questions 1. Describe the name of this section. 2. What are the unique elements of this template? Examples Fig. 1a 4 – 1 A 20 ft ladder is leaned up against a wall in a house. The bottom of the ladder rests on a small carpet. The coefficient of static friction between the carpet and the floor is s = 0.5. The wall is assumed to be smooth. Determine whether the ladder slips when a man climbs up it. If it does slip, how far up the ladder has the man climbed before it slips? Neglect the weight of the ladder. 10 Fig. 1b Solution: The problem is best set up by regarding the system as one planar rigid body consisting of the man, the ladder, and the small carpet. To transition to equations, the free body diagram is drawn. Notice in Fig. 1b that the unknown weight of the man was denoted by W. One can only hope that the man’s weight does not affect the answer. Otherwise, the problem can’t be solved. Also notice that the friction force was taken to be positive to the right. If the friction force had been a simple reaction, like the normal force at B, the direction of the force taken in the free body diagram would not have been very important. For example, if the wrong direction is assumed for the normal force NB then in the answer step we’d find that NB is negative, and the analysis would still be correct. On the other hand, the friction force is not a simple reaction. We’ll see momentarily that the directions of the friction force and the corresponding normal force in the free body diagram need to be correct in order to get the correct answer. Now that the free body diagram has been drawn, let’s move on to the equation step where the equations are listed. Summing forces in the x and y directions, and summing moments about point A yields Set-up – The ladder and the man are treated as one planar rigid body. Transition – In the free-body-diagram, the friction force needed to be taken in the correct direction. Equation – The equations were found from the equilibrium conditions and the static model of dry friction. Answer – The equations are not linear because the unknown W is multiplied by the unknown x. Knowledge – The ladder slid to the left when the man was 2/3 of the way up the ladder – independent of his weight. Would this result make sense if the man’s weight was small compared to the weight of the ladder? 0 F NB, 0 W N A , (a) 0 Wx 16 N B Equations (a) are three equations in terms of the four unknowns F, NB, NA, and x. Notice that W is not being counted as an unknown because we’re hoping that it cancels out of the equations before we’re done. We still need an additional equation. The additional equation comes from the static model of dry friction, given by F s N A (b) The reason that the direction of the friction force needs to be correct in the free body diagram is explained by looking at Eq. (b). In Eq. (b), we see that taking the wrong direction for the friction force causes Eq. (b) to be wrong, in turn causing the answer to be wrong. This does not happen with simple reactions. Equations (a) and (b) are four algebraic equations in terms of four unknowns. The solution is F 0.5W , N B 0.5W , (c) N A W , x 8 ft. Notice that W cancelled out of the calculation for x. We now see that the ladder slips when the man is 8 ft to the right of point A, which is about 10.7 ft above point A or 2/3 of the way up the ladder. Fig. 2a 4 – 2 You have a new roommate moving in and you’re helping him move his empty 100 lb dresser across a moderately smooth floor. If the coefficient of static friction between the floor and the dresser is s = 0.25, find the minimum force P needed to move the dresser. Does the dresser slide or tip over? Solution: The dresser is set up as a planar rigid body. In order to help transition to equations, the free body diagram was drawn, which is shown in Fig. 2b. The forces acting at the contact surface between the dresser and the floor could be distributed in any of a number of ways. As shown in Fig. 2b, if the dresser had legs, forces would act on the dresser at points A and B. If the bottom of the dresser had been flat, contact could be made over the entire bottom surface. It really doesn’t matter, though, since the 11 dresser is a rigid body. It’s the resultant force and the resultant moment acting at the contact surface that affect the dresser’s equilibrium. Fig. 2b Summing force in the x and y directions, and summing moments about point A, yields 0 P F, Set-up – The dresser is a planar rigid body. 0 100 N , 0 5P 1.5(100 ) (1.5 x) N (a) Transition – In the free-body-diagram, the force acting on the contact was treated as a single force acting at an unknown location x. Equations (a) are three equations in terms of the four unknowns P, F, N, and x. We need an additional equation, which comes from the static model of dry friction Equation – The equations were found from the equilibrium conditions and the static model of dry friction. The solution to (a) and (b) is Answer – The equations are not linear because the unknown N is multiplied by the unknown x. Knowledge – The dresser did not tip over. It slid when the applied force was 25 N, which is 25% of the dresser’s weight. Fig. 3a Fig. 3b F 0.25 N (b) P 25 N, F 25 N, N 100 N, x 1.25 ft. (c) Since x is smaller than the 1.5 ft, we see that the dresser slides before it tips over. (The dresser tips just after x = 1.5). Note that this problem could also have been solved by assuming that the dresser had legs and that the reactions at the contact surface were concentrated at points A and B. If you do this, you’d see that the two approaches are related to each other by N = NA + NB, and F = FA + FB, in which FA 0.25 N A and FB 0.25 N B . Checking that x is less than 1.5 is equivalent to checking that NA and NB are both positive. The dresser would have tipped if x = 1.5 or, equivalently, if NA = 0. 4 – 3 Two blocks A and B are resting on each other when a force P is applied, as shown. Find the minimum force P needed to cause either of the blocks to move. Let the coefficient of static friction between the two blocks be 0.9 and let the coefficient of static friction between block B and the ground be B0.2. Also, assume that the blocks weigh WA = 10 lb and WB = 50 lb. Solution: This system consists of two planar rigid bodies. To transition to equations, free body diagrams of each block were drawn (See Fig. 3b). Notice that there are two possibilities. Either a) block A slides and block B remains at rest, or b) both blocks move together as a single body. We don’t yet know which of the possibilities occurs when the minimum force P is applied. So, we can guess either one of the possibilities and determine whether it makes sense or leads to a contradiction. For no particular reason, we’ll guess the first possibility. Let’s now list the equations. From the free body diagrams, summing forces in the x and y directions yields Set-up – The system is two planar rigid bodies – the two blocks. Transition – Remember that the friction forces need to be assumed in the correct directions. (a) For Block A: (b) For Block B: 0 P FA , 0 N A 10 0 FA FB , 0 N A N B 50 and from the static model of dry friction for the surface between the blocks FA 0.9 N A . (c) 12 Equations (a), (b), and (c) are five linear algebraic equations in terms of the five unknowns P, NA, FA, FB, and NB. The solution is (d) Equation – There were two possible sets of equations depending on the impending motion. The equations were found from the equilibrium conditions and the static model of dry friction between the blocks. Answer – Five linear equations were solved. algebraic Knowledge – The top block slid and the bottom block remained stationary even though the coefficient of static friction of the top block was 4.5 times greater than the the coefficient of static friction of the bottom block. Fig. 4a Fig. 4b P 9 N, N A 10 N, FA 9 N, FB 9 N, N B 60 ft. Next, since no impending motion is assumed at point B, FB needs to be less than FB = BNB = 0.2(60) =12 lb. Indeed FB = 9 lb which is less than 12 lb so the guess that block A would slide and block B would remain at rest was correct. Had it been incorrect, the solution would have needed to be reworked assuming that both blocks move together as a single body. In this example, notice that the top block slipped relative to the bottom block and that the bottom block remained stationary even though the coefficient of static friction of the top block was much greater than the static coefficient of the bottom block. This example also illustrates an interesting feature of many dry friction problems. In many dry friction problems there is more than one contact surface and the nature of the impending motion is not known in advance. When this happens several possibilities will arise, necessitating the different possibilities to be examined. In a properly formulated problem, one of the possibilities will lead to no contradictions and the others will all lead to contradictions. 4 – 4 Three cement pipes were stacked on top of each other, as shown. The interest lies in gaining a wide-ranging understanding of the limitations of this stacking, given that the coefficient of static friction between any two pipes is A and between any pipe and the ground is C. The question arises for which values of A and C is the stack stable. Solution: Notice that no numbers have been supplied, so the interest lies in expressing the results in terms of the system parameters. The system is three pipes, which are each planar rigid bodies. Also, notice that this problem possesses a symmetry that can be used to simplify the problem. Since the lower pipes are identical to each other, we could imagine looking at the pipes from the front or the back and the problem would be the same. This means that the reactions on the left and right pipes are the same, as the three free body diagrams in Fig. 4b show. Also, because the impending motion of pipe C is downward and the impending motion of the lower pipes is outward, the friction forces acting on pipe C are always upward, and the friction forces acting on the lower pipes are always inward. Because of symmetry, it turns out that it is sufficient to consider the equilibrium of the lower left pipe and the vertical equilibrium of the whole system. The other equilibrium conditions are redundant, meaning that they’ve already been considered, in effect, through the symmetry. From Fig. 4b, 0 FA FC sin N C cos , (a1-3) For Pipe A: 0 N A W N C sin FC cos 0 RF A RFC (b) Set-up – The system is three planar rigid bodies. Transition – The symmetry in the system simplified the problem. Only the equilibrium of the left pipe and the equilibrium of the system in the vertical direction needed to be considered. For the System: 0 2 N A 3W . The values of A and C for which the system is stable are found by first finding the values of A and C where the system transitions from being stable to being unstable. There are two possibilities. The transition takes place a) when the top pipe slides down and the two bottom pipes roll outward or b) when the top pipe rolls down and the two bottom pipes slide outward. From the static model of dry friction for the surfaces 13 FC C N C or FA A N A. (c1-2) Equations (a), (b), and (c1) or (c2) are six equations. Equation – The equations were nonlinear because of the unknown angle. There were two possibilities to consider depending on the impending motion. Let’s first assume that the transition takes place when the top pipe slides down and the bottom pipes roll outward. Substituting Eqs. (b), (c1), and (a3) into (a1) yields Answer – In addition to solving equations, inequalities needed to be checked. In Eq. (d) we see that depends on the coefficient of static friction and, perhaps more interestingly, does not depend on the weight or the radius of any pipe (Can you provide a purely logical reason for this by looking at the system?) Also, referring back to Fig. 4a, notice that the angle can’t be larger than when the bottom two pipes touch, which cos is when = 60○. When 0 60 o , we find in Eq. (d) that 0.268 0.5 . 1 sin When C > 0.5, it follows from the equations that FC > CNC (can you show this?) so the top pipe doesn’t ever slide when C > 0.5. Similarly, when C < 0.268 it can be shown that FC > CNC, so the top pipe always slides when C < 0.268. Substituting (d) and (b) into (a) yields the remaining unknowns when 0.268 C 0.5 , given by 1 1 1 3 (e1-4) FA CW , FC CW , N C W , N A W . 2 2 2 2 Knowledge – We found two mechanisms of “failure,” depending on the relative sizes of the coefficients of static friction. The weight and the radius did not affect the answer. The stability characteristics of the system were summarized in the graph below. C (d) cos . 1 sin Next, let’s look at the friction force at A to check whether it has exceeded the limit FA = ANA. Comparing the limiting value of FA with the value in (e), we see that the friction limit is not exceeded if C 3 A . (f) Fig. 4c The angle at which the top pipe slides down is found by solving Eq. (d). This is done using the substitution x = cos The angle is found to be 2 C 1 2 C cos 1 (g) . Next, let’s consider the possibility that the transition takes place when the top pipe rolls downward and the two bottom pipes slide outward. Substituting Eqs.(b), (c1), and (a3) into (a1), we get 3 A (h) cos . 1 sin cos 0.5 When 3A > 0.5, 1 sin it follows from the equations that FA > ANA so the bottom pipes never slide when 3A > 0.5. Similarly, when 3A < 0.268 it can be shown that FA > ANA, so the bottom pipes always slide when 3A < 0.268. The angle at which the bottom pipes slide outward is found by solving Eq. (h). The angle is Since 0 60 o , we again see in Eq. (h) that 0.268 6 A . 1 9 2 A cos 1 (i) 14 This analysis illustrated several things about friction problems in general in addition to the characteristics of pipes stacked on each other. First, with respect to dry friction problems in general, notice that there were a fair number of possibilities and conditions to keep track of. This is characteristic of dry friction problems with multiple friction surfaces causing multiple mechanisms of failure. Secondly, with respect to pipes stacked on each other, we found that the weight and radius of any pipe did not affect stability. Stability was influenced solely by the values of A and C. To help visualize the stability conditions of the stacked pipes, the A – C plane was graphed, as shown in Fig. 4c. This graph displays all of the conditions found in the analysis succinctly giving the engineer a greater understanding of the problem. 4 – 5 Derive the static model of dry friction, Eq. (4 – 1), by creating an idealized rough surface between two solid bodies. Fig. 5a Solution: A rough surface between two bodies is a series of smooth bumps and grooves that follow an irregular pattern. To idealize a rough surface, the smooth bumps and groves can be given a regular, repeating pattern and the two surfaces can then be “mated.” As shown in Fig. 5a, the rough surface between the two bodies is represented by repeating triangular bumps that are up against each other. The roughness angle is denoted by s. The free body diagram of a section of the top body is shown in Fig. 5b. Summing forces along the x and y directions yields 0 F ( R1 R2 ) sin s , (a) 0 N ( R1 R2 ) cos s . Fig. 5b Equation (a) are two equations expressed in terms of the two unknown reactions R1 and R2. Solving for R1 and R2 gives (b) R1 F cos s N sin s , sin 2 s (c) R2 F cos s N sin s . sin 2 s The two reactions need to be positive or zero, that is R1 0 and R2 0. In (b) we see that R1 0 when F > 0 and N > 0 although in (c) we see that R2 could be less than zero depending on s. Sliding is initiated when R2 = 0, so from (c) we get the static model of dry friction Fs s N , in which s tan s . (d) We also see in (d) that the static coefficient of friction is equal to the tangent of the roughness angle. Fig. 6a 4 – 6 A 20 ft ladder is leaned up against a wall in a house with a 200 lb man standing on it, as shown. A 15○ wedge is then placed under the bottom of the ladder at point A. The coefficients of static friction between the wedge and the ladder and between the wedge and the floor are each s = 0.5. The wall is assumed to be smooth. First, find the 15 minimum force P needed to place the wedge in position. Then determine whether the wedge is self-locking. Neglect the weight of the ladder and the wedge. Solution: This system is best set up as two rigid bodies; one represents the man and the ladder and the other represents the wedge. To transition to equations, the corresponding free body diagrams were drawn, as shown in Fig. 6b. Fig. 6b When the wedge is being placed in position, the impending motion of the wedge is the right, so the friction forces acting on the wedge are to the left, as shown. Summing forces in the x and y directions, and summing moments about point C, we get (a) For the wedge: (b) For the entire system: Equation – The equations were found from the equilibrium conditions and the static model of dry friction. Answer – The equations were linear algebraic equations. There were solved twice; when the wedge was put in and when it was taken out. Knowledge – It required 175 lb to put in the wedge. It required +25 lb to remove the wedge, so the wedge is self-locking. 0 N C N A cos F A sin 0 P FC N B , Set-up – The system consists of two planar rigid bodies. Transition – In the free-body-diagram, take note of the directions of the friction forces. 0 P F A cos FC 0 N C 200 , 0 16 N B 6(200 ). Equations (a) and (b) are five linear algebraic equations in terms of the six unknowns P, FA, FC, NC, NA, and NB. The additional equation comes from the static model of dry friction at point C, given by FC 0.5 N C (c) Equations (a), (b), and (c) are six linear algebraic equations expressed in terms of six unknowns. The solution is P 175 lb , FA 77 .6 lb , FC 100 lb , (c) N C 200 lb, N A 186 lb, N B 75 lb Notice that FA <A NA, so no sliding takes place between the wedge and the ladder. Next, the question arises whether the wedge is self-locking. To answer this question, imagine that the applied force P is to the left, that is, that we’re trying to remove the wedge. This switches the directions of the friction forces since the impending motion of the wedge has switched. Switching the signs of P, FA, and FC in Eqs. (a) and (b), the solution to the new equations becomes (d) P 25 lb , F A 77 .6 lb , FC 100 lb , N C 200 lb, N A 228 lb, N B 75 lb Notice that | FA | <A NA, so there is no sliding between the wedge and the ladder. Also, since P is positive, so the wedge is self-locking. Fig. 7a 4 – 7 A 25 lb wheel rests against a smooth wall. Find the minimum force needed to place a 15○ wedge under the wheel, so that the wedge is not touching the floor. The coefficient of static friction between the wedge and the wheel and between the wedge and the floor are each s = 0.2. Is the wedge self-locking? Neglect the weight of the wedge. 16 Solution: This system consists of two rigid bodies; the wheel and the wedge. The corresponding free body diagrams are shown in Fig. 7b. Fig. 7b When the wedge is being placed under the wheel, the impending motion of the wedge is the left, so the friction forces on the wedge are to the right, as shown. Summing forces in the x and y directions, and summing moments about point C, (a) For the wedge: (b) For the entire system: 0 N C F A sin 15 N A cos15 0 P FC N B , Set-up – The system consists of two planar rigid bodies. Transition – Two sets of free body diagrams are considered – when the applied force is to the right and when the applied force is to the left. . 0 P FC F A cos15 N A sin 15 0 N C 25, For the wheel, summing moments about the center of the wheel: 0 RFA , (c) Equation – The equations are linear algebraic equations. where R is the radius of the wheel. Equations (a), (b) and (c) are five linear algebraic equations in terms of the six unknowns P, FC, FA, NA, NC, and NB. The additional equation comes from the static model of dry friction at surface C, given by Answer – Since the equations are linear, they’re solved by standard methods. (c) Knowledge – It required 11.5 lb to place the wedge under the 25 lb wheel. It required –1.70 lb to remove it, so the wedge is not self-locking. Equations (a), (b), and (c) are six linear algebraic equations expressed in terms of six unknowns. The solution is P 11 .7 lb , FC 5 lb , F A 0 lb , (c) N A 25 .9 lb, N C 25 lb, N B 6.70 lb FC 0.2 N C Notice that FA <A NA, so no sliding takes place between the wedge and the wheel. Next, let’s determine whether the wedge is self-locking. To do this, imagine that F acts to the right instead of to the left. The directions of the friction forces switch since the impending motion of the wedge is now to the right. Switching the signs of P, FA, and FC, the solution to the new equations becomes (d) P 1.70 lb , FC 5 lb , FA 0 lb , N A 25 .9 lb, N C 25 lb, N B 6.70 lb Notice that | FA | <A NA, so there is no sliding between the wedge and the wheel. However, the force P is negative so the wedge is not self-locking. Fig. 8a 4 – 8 In a furniture manufacturing process, boards are clamped together with a clamping force of 100 lb. The wood is clamped by an automated wrench that turns a square-threaded screw that has a lead of 1/8 in, a radius of 3/8 in, and a coefficient of static friction of 0.5. The wrench needs to be programmed to exert a moment of Ma when unclamping the boards and a moment of Mr when clamping the boards. Determine the moments Ma and Mr. Solution: This type of system was already analyzed in the sub-section on squarethreaded screws. The unclamping moment is an assisting moment and the clamping moment is a resisting moment. First, the lead angle needs to be calculated. From Eq. (4 – 11), 17 1/ 8 0.053052 , 2 (3 / 8) which yields and angle of 3.04○. (You don’t need to know the angle for the calculations that follow.) From Eq. (4 – 13) and (a) the unclamping force is tan (a) Ma (b) s tan RP 1 s tan 0.5 0.053052 3 / 8 100 1.36 lb ft, 1 0.5 0.053052 12 and from Eq. (4 – 15) and (a) the clamping force is Mr (c) s tan RP 1 s tan 0.5 0.053052 3 / 8 100 1.78 lb ft. 1 0.5 0.053052 12 Notice that the difference between the unclamping force and the clamping force is about 25%. Fig. 9a Fig. 9b 4 – 9 A 48 in long, 8 in wide, 550 lb precision table top in a manufacturing plant needs to be leveled to within 0.1○. The table top is leveled by turning a nut in a squarethreaded screw that is built into the table’s left leg, as shown. The screw has a lead of 1/8 in, a radius of 3/8 in, and a coefficient of static friction of 0.4. The nut is turned by exerting a force F on the end of an 8 in long wrench. Currently the table is tilting down to the right by 1.5○. Find the force F needed to turn the nut and the number of turns (revolutions) to level the table. Also assume that a 1200 lb machine is resting on the table, as shown. Solution: The system is best divided into two sub-systems; one is the table top and the other is the leg sub-system. The table top is a planar rigid body and the leg subsystem consists of several parts, but the important part is the square-threaded screw, which was analyzed in the sub-section on square-threaded screws. The free body diagram of the table top is shown in Fig. 9b. Summing forces in the y direction and summing moments about point A, 0 PA 1200 550 PB , (a) 0 2(550 ) 3(1200 ) 4 PB . Set-up – The system needed to be analyzed is the table top. Equations (a) are a pair of equations expressed in terms of the unknowns PA and PB. Solving for the unknowns, PA = 575 lb and PB = 1175 lb. The force acting on the end of the square-threaded screw is therefore 575 lb. From Eq. (4 – 11), the lead angle of the screw is Transition – The free-body-diagram of the leg was not needed because it was analyzed earlier in the text. (b) Equation – The leg reactions were first found. Then it was observed that the required moment is assisting. Eq. (4 – 13) was used. tan 1/ 8 0.053052 , 2 (3 / 8) which yields and angle of 3.04○. Since the table is being lowered at point A, the applied moment is an assisting moment. From Eq. (4 – 13), and (b) 18 (c) Ma 0.4 0.053052 3 / 8 575 6.1047 lb ft, 1 0.4 0.053052 12 Answer – A small angle assumption was made to calculate the amount y that the left leg needed to be lowered. This wasn’t necessary, but the approximation was a little simpler. The force exerted on the end of the wrench to turn the nut is then Knowledge – The wrench was turned about 10 times with a force of 9.16 lb. Since the tilt angle is small, the left end of the table needs to be lowered about y = (48/12)(1.5·/180) = 0.1047 ft. But the lead of the screw is 1/8 in = 0.010417 ft. Therefore, the nut needed to be turned n = 0.1047/0.010417 =10.1 times. (d) F Mr 6.1047 9.1571 9.16 lb. 8 / 12 0.6667 4 – 9B Develop formulas, similar to Eq. (4 – 13) and (4 – 15), for the assisting moments and the resisting moments associated with V-shaped screws. Fig. 9Ba Solution: The screw shown in Fig. 9Ba is supported by the triangular shaped side walls in the thread of the screw. Let’s look at the normal force dN0 acting on the side walls. As shown in Fig. 9Bb, the resultant of the normal force produced by the side walls is N0 (a) N cos / 2 Referring to Eq. (4 – 12), the friction force F is now related to the normal force N0 by F = sN0, so from (a) Fig. 9Bb F eff N , (b) where eff is the effective coefficient of static friction, given by s . cos / 2 (c) eff Using the trigonometric identity 1 1 tan 2 a , (c) can be rewritten as cos a eff s 1 tan 2 / 2 , (d) h cos . Following the same steps that led from (4 – 2a 12) to (4 – 13), the assisting moment for a V-shaped thread becomes where, from Fig. 9Bb, tan / 2 Ma (e) eff tan 1 eff tan RP, in which eff is given by (d). Notice that Eq. (e) is the same as Eq. (4 – 13) except that the coefficient of static friction s has been replaced with the effective coefficient of 19 static friction eff. Similarly, Eq. (4 – 15) can be used for V-shaped screws if the coefficient of static friction used in that equation is the effective coefficient of static friction, which is related to the coefficient of static friction by (d). In this way, Eqs. (4 – 13) and (4 – 15) can be used for V-shaped screws. Also, T2 T1e (d) s w sin / 2 . Notice by comparing (d) with (4 – 26) that the sin /2 term, which is less than 1, increases the exponent, which in turn increases the effectiveness of the friction. One could say that the static coefficient of dry friction becomes effectively seff s . sin / 2 Fig. 10a 4 – 10 A heavy man-hole cover needs to be slid across a floor and put in position. Doing this requires two people. It has already been learned that each person needs to exert 60 lb of force to slide the man-hole cover straight. How much force does each person need to exert to rotate it (without translation)? Fig. 10b Solution: This problem requires two situations to be analyzed; translating a cover and rotating a cover. The free body diagram of the translating cover is shown in Fig. 10a. In Fig. 10a, the friction force is related to the normal force by the kinetic model of dry friction, so Set-up – Two problems needed to be looked at. Transition – The free-bodydiagram of the translating system was drawn. The rotating system was analyzed earlier in this section. Equation/Answer – The general solutions to the translating problem was found and Eq. (4 – 19) was used. Answer – The two solutions needed to be compared to find the answer. Knowledge – It’s 33% easier to rotate a cover than to translate it. Interestingly, we solved this problem even though we didn’t have enough information to find k or W. 2FT k W (a) where FT = 60 lb is the force to translate the cover and W is the weight of the cover. The free body diagram of the rotating cover was already analyzed in the sub-section on disks. From Eq. (4 – 19), M (b) 2 k RW . 3 where R is the radius of the cover. The applied moment M in Eq. (b) is related to the force FR each person exerts to rotate the cover by M = 2RFR, so from (a) and (b) 2 RFR (c) 2 2 k RW R k W . 3 3 2 R2 FT 3 Dividing both sides by 2R, FR (d) 2 FT 2(60 ) 40 lb. 3 3 We see that it’s 33% easier to rotate the cover than to translate it. Would that be true for covers having other shapes? What shapes do you think would be the most difficult to rotate? Fig. 11a 20 4 – 11 A cross-beam supports a steel tension rod that is being pulled on by a P = 250 N load. The tension rod is connected to the beam by a collar bearing having an inner radius of R1 = 1 cm and an outer radius of R2 = 2 cm. The coefficient of static friction between the bearing and the beam is s =0.3 and the coefficient of kinetic friction between the bearing and the beam is k =0.2. Find the minimum moment needed to begin twisting the rod and the minimum moment needed to sustain the twisting. Set-up – This type of problem was set-up in the section on collar bearings. Transition – Not necessary Equation/Answer – Equation (4 – 18) was used. Answer – The equations were solved. Knowledge – The beginning moment is 1.94 N·m and the sustaining moment is 1.30 N·m, which is 33% less than the beginning moment. Fig. 12a Fig. 12b Solution: Assume that the rod is rigid and that, by twisting the rod, the collar bearing twists on the supporting beam. This type of problem was analyzed in the section on collar bearings. From Eq. (4 – 18), the moment required to begin the twisting is (a) 2 2 3 13 M 0.3(250 ) 2 2 3 2 1 The moment required to sustain the twisting is (b) 2 2 3 13 1 M 0.2(250 ) 2 2 1.29627 1.30 N m. 3 2 1 100 4 – 12 An axle is supported on each end by journal bearings. Find the moment M needed to turn the axle while it’s being subjected to a P = 200 lb load, as shown. The radius of the axle is R = 3 in and the coefficient of static friction between the bearing and the shaft is s =0.25. Neglect the weight of the axle. Solution: This type of problem was treated in the sub-section on journal bearings. To find the moment M, the loads PA and PB at bearings A and B first need to be found. They’re found by looking at the equilibrium of the shaft. The free body diagram of the shaft is shown in Fig. 12b. Summing forces in the vertical direction and summing moments about point A 0 PA PB 200 , 0 3(200 ) 5PB . (a) Set-up – The shaft is a planar rigid body. Solving (a), PA = 80 lb and PB = 120 lb. The moment needed to turn the shaft overcomes the friction at both bearings. Using Eq. (4 – 22), the total moment that needs to be applied is Transition – The free body diagram of the shaft was drawn. Equation – Translational equilibrium in the y direction, and rotational equilibrium about the x and z axes were enforced. Equation (4 – 22) was also used. Answer two linear /Answer –– The Equation (4 – algebraic 18) was equations were first solved and then used. the formula for the minimum moment was used. Knowledge – The minimum moment is 12.1 lb·ft. We also discovered that the reactions at A and B actually didn’t need to be calculated. 1 100 1.9444 1.94 N m. M MA MB (b) s 1 s2 s 1 s2 R( PA PB ) 0.25 1 0.25 2 RPA s 1 s2 s 1 s2 RPB RP (3 / 12 )200 12 .127 12 .1 lb ft. Notice in (b) that the different reactions at A and B actually didn’t need to be calculated, so the development of (a) wasn’t actually necessary. In (b) we found that P could have been used in Eq. (4 – 22) to find M. 21 Fig. 13a 4 – 13 A sailor temporarily secures a boat by first wrapping a rope around a capstan and then pulling on the other end of the rope to prevent it from slipping. Assuming that the boat would exert no more than 1000 lb of force on the rope, and that the sailor doesn’t want to pull on the rope with more than 50 lb of force, how many times around the capstan must the sailor wrap the rope? The coefficient of static friction between the rope and the capstan is 0.2. Solution: This type of problem was treated in the sub-section on friction wrappings. From Eq. (4 – 26) Knowledge – The number of turns around the capstan was under 3 even though the coefficient of restitution was only 0.2 and the tension was reduced by a factor of 1000/50 = 200. Capstans are very effective! 1000 50e (a) 0.2 w . Solving for w in (a), w ln(1000 / 50) / 0.2 14.979 rad. The number of turns is then n w / 2 14.979 / 2 2.38. 4 – 14 Develop a formula, similar to Eq. (4 – 26), for the V-shaped belt shown. Fig. 14a Solution: The belt shown in Fig. 14a is supported by the side walls of a groove in a disk. Let’s look at the normal force produced by the side walls on a slice of the disk. As shown in Fig. 14b, the resultant of the normal forces produced by the side walls is dN 2dN 0 sin / 2 (a) The friction force dF in Eq. (4 – 23) is related to dN0 by dF = 2sdN0, in which dN0 is related to dN by (a). So, from (a), Fig. 14b dF 2 s dN 0 (b) s dN sin / 2 Substituting (b) into (4 – 23), yields 1 1 dT s d T sin / 2 (c) instead of Eq. (4 – 24). Following the same steps that led to (4 – 26) yields T2 T1e (d) s w sin / 2 . Notice by comparing (d) with (4 – 26) that the sin /2 term, which is less than 1, increases the exponent, which in turn increases the effectiveness of the friction. One could say that the static coefficient of dry friction becomes effectively seff Fig. 15a s . sin / 2 4 – 15 A W = 3250 lb corvette sits on a level road with its brakes disengaged. Determine the force Q needed to begin moving the car. The rolling resistance of the wheels is a = 0.3 in and the wheel radii are R = 13 in. 22 Solution: This type of problem was treated in the sub-section on rolling resistance. First, the equilibrium of the car is examined. The free body diagram of the car is shown in Fig. 15b. Summing forces in the vertical direction and summing moments about point A 0 N A N B 3250 , (a) 0 (53 / 12 )3250 (105 / 12 ) N B (36 / 12 )Q Fig. 15b The force needed to push the car overcomes the friction at each of the wheels. Using Eq. (4 – 28), summing forces in the horizontal direction yields (b) Set-up – The car is a planar rigid body. Transition – The free body diagram of the car was drawn. Q Q A QB N A a / R N B a / R ( N A N B )a / R 3250(0.3/1 3) 75 lb. Notice in (b) that NA and NB didn’t need to be individually calculated, so the second equation in (a) wasn’t necessary. In (b) we saw that W was used in Eq. (4 – 28) to find Q. In any event, from (a) and (b), NA = 1580 lb and NB = 1670 lb. Equation – Translational equilibrium in the x and y directions, and rotational equilibrium about the z axis were enforced. Equation (4 – 28) was also used. Answer The (4two /Answer – –Equation – 18)translational was used. equilibrium equations were solved to determine the minimum force Q. Knowledge – The minimum force Q is 75 lb. We also observed that the reactions at A and B didn’t really need to be individually calculated. 23 Problems 4 – 1 (L) A broom is pushed across the floor. If the coefficient of static friction between the broom and the floor is 0.4, find the largest angle that the broom can be pushed. Answer: = 68.2○. 4 – 2 (L) A block is resting on an inclined surface. What is the smallest that the coefficient of static friction can be? Answer: s= 1. 4 – 3 (L) An industrial slide in an automated production process moves delicate parts from one station to the next. If the coefficient of kinetic friction between the part and the slide is 0.4, find the slide angle that causes the part to slide at a constant speed. Answer: = 21.8○. 4 – 4 (L) Find the smallest coefficient of static friction that allows the 180 lb person to hoist the 60 lb crate without slipping. Answer: s = 0.340. 4 – 5 (L) A 100 lb block on an inclined surface is being pulled on by force P, as shown. The coefficient of static friction between the block and the surface is 0.6. What is the smallest force P1 needed to move the block upward? What is the smallest force P2 needed to prevent the block from sliding downward? Answer: P1 = 110 lb, P2 = 18.3 lb. 4 – 6 (L) Find the smallest force P that can move the 50 N block. The coefficient of static friction is 0.5, = 20○ and = 30○. Answer: P = 36.4 N. 4 – 7 (L) A 100 lb piece of metal has been machined with triangular shaped grooves and a contact surface has been machined with matching grooves. The groove angles are 35○, as shown. If the contact surface is smooth, find the minimum force P needed to move the piece of steel. What is the equivalent value of the coefficient of static friction? Answer: P = 70.0 lb, s= 0.700. 4 – 8 (L) A 50 N block of wood resting on an inclined surface is acted on by a horizontal force of P = 300 N, as shown. What minimum downward force Q1 prevents the block from sliding to the right? What minimum downward force Q2 causes the block to slide to the left? Let s= 0.3 and = 60○. Answer: Q1 = 268 N, Q2 = 20.8 N. 4 – 9 (L) A 20 lb beam is pinned at one end and leaning against a block of wood on the other end. Find how much force P is needed to remove the block. The coefficients of static friction are A = 0.2 and B = 0.3. Answer: P = 5 lb. 4 – 10 (L) A ladder is resting on a smooth wall, as shown. Find the smallest coefficient of static friction between the ladder and the ground that’ll support the ladder. Answer: s = 0.188. 24 4 – 11 (L) A wire is being pulled with 40 lb of force using a wire stripper. Find the smallest gripping force P needed to prevent the wire from slipping through the stripper’s teeth. The coefficient of static friction between the wire and the teeth is 0.8. Answer: P = 12.5 lb. 4 – 12 (L) Two 10 lb bars are being pressed down with force P, as shown. Find the minimum force needed to cause the bars to slip on the floor Answer: P = 20 lb. 4 – 13 (L) A 30 lb post and a 50 lb post are resting on a concrete slab, as shown. Find the maximum force P that can be applied without causing either post to slide. Answer: P = 7.69 lb. 4 – 14 (L) It requires 200 lb·ft to loosen the pipe shown. If a wrench is used to loosen the pipe, first find how much the wrench needs to be tightened (the normal forces N acting on the pipe). Then find how much force P is needed to turn the wrench. The coefficient of static friction between the pipe and the wrench teeth is 6.0 and the diameter of the pipe is 1 in. Answer: N =35.1 lb, P = 21.1 lb. 4 – 15 (L) A 0.3 lb spool of textile yarn is pulled on with a force P, as shown. For what angle will the spool remain in static equilibrium? If the coefficient of static friction between the spool and the horizontal surface is 0.4, what is the largest force P for which the spool will remain in static equilibrium? Answer: = 48.2○. P = 0.124 lb. 4 – 16 (L) A 100 N disk is placed in a corner. Find the minimum moment M needed to turn the disk counter-clockwise. The radius of the disk is 20 cm and the coefficients of static friction between the surfaces are 0.2. Answer: M = 4.62 N·m. 4 – 17 (L) The coefficient of static friction between a disk and a bar is A and the coefficient of static friction between a horizontal surface and the disk is B. Find the smallest coefficients of static friction A and B that will support the bar. Answer: A = 1, B = 0.667. 4 – 18 (L) Find the smallest weight WA needed to cause the blocks to slide to the left. Let WB = 60 N, A = 0.4, B = 0.6, A = 30○ and B = 60○. Answer: WA = 456 lb. 4 – 19 (L) A light mechanism is designed to slide a 50 lb block to the right. Find the minimum force P needed to slide the block. The coefficient of static friction is 0.2 and = 30○. Answer: P = 13.1 lb. 4 – 20 (L) Two structural members stay together by friction, as shown. Find the weight W needed to overcome the friction and cause the horizontal bar to drop. The coefficient of static friction is s = 0.6, = 60○, and the weights of the members are WAC = 15 lb and WBC = 30 lb. Answer: W = 750 lb. 25 4 – 21 (M) Find the shortest arm c on the clamp for which the clamp will bind. a sb Answer: c . 2 s 4 – 22 (M) A drawer is being pulled open. How far to the right (d) can the drawer be pulled without it getting stuck? Let s = 0.75. Answer: d = 12 in. 4 – 23 (M) A 20 lb wheel is secured on the left by a tension wire while being pulled on to the right by a force P. Find the minimum force P needed to slide the wheel. The coefficient of static friction is s = 0.3. Answer: P = 18 lb. 4 – 24 (M) Find the smallest force P that can move block B. Let WA = 30 N, WB = 20 N, WC = 30 N, A = 0.5, B = 0.4, and C = 0.3. Answer: P = 35 N. 4 – 25 (M) An engineer is sanding a 5 lb block on a belt sander. If he’s pressing down on the block at a 30 ○ angle, what force P is he applying to keep the block in equilibrium? The coefficient of kinetic friction between the block and the belt is 1.5. Answer: P = 64.6 lb. 4 – 26 (M) A heavy package needs to be dragged across the floor at a constant speed. The coefficient of static friction between the package and the floor is 0.8. Find the angle that minimizes the force P needed to exert. Answer: = 38.7○. 4 – 27 (M) An engineer is sanding a 5 lb block on a belt sander. Find the minimum force that the engineer needs to apply to keep the block in equilibrium. What is the angle of the force? The coefficient of kinetic friction between the block and the belt is 1.5. Answer: P = 20.2 lb, = 21.8○. 4 – 28 (M) A crane is pulling a 1000 lb shipping container with force of P at a 40○ angle, as shown. Find the maximum force for which the container remains stationary. The coefficient of static friction between the container and the ground is s = 0.3. Answer: P = 312 lb. 4 – 29 (M) A 20 lb triangular block rests on a 25 lb rectangular block while being pressed on by a force P. Find the minimum force P needed to initiate motion. The coefficient of static friction between the block and the horizontal surface is 0.25 and between the two blocks is 0.2. The angle of the triangular block is = 25○. Answer: P = 57.4 lb. 4 – 30 (M) Two 15 N blocks are arranged as shown. Find the minimum force P needed to slide the blocks. The coefficients of static friction between the block and the horizontal surface and between the two blocks are 0.3. The vertical surface is smooth and = 30○. Answer: P = 24.9 N. 4 – 31 (M) An industrial drum sander in a furniture plant consists of a sanding disk, a motor and a uniform elevation bar. The disk and the motor weigh a combined 20 lb and the elevation bar weighs 5 lb. Find the minimum moment needed to turn the disk counter-clockwise. The coefficient of static friction between the disk and the wood is 1.5. Answer: M = 3.84 lb·ft. 26 4 – 32 (M) Three identical cylinders are stacked on top of each other, as shown. The coefficient of static friction between the cylinders is A and the coefficient of static friction between the cylinders and the ground is B. Find the smallest coefficients of static friction A and B for which the stack is stable. Answer: A = 0.268, B = 0.0893. 4 – 33 (M) A disk is resting in a triangular groove when a moment M is applied. The moment can either cause the disk to roll or cause it to slip. Find the smallest coefficient of static friction for which the disk rolls. Let = 30○. Answer: s= 0.578. . 4 – 34 (M) Two identical blocks are secured, as shown. Find the largest angle that supports the inner block. The coefficient of static friction between the surfaces is s. Answer: tan 1 (3 s ). 4 – 35 (M) Find the largest possible gripping angle if the coefficient of static friction between the nut and the pliers is s. Answer: 2 tan 1 s . 4 – 36 (M) A desert menu rests on a moderately smooth dinner table. Find a formula for the largest distance d that the menu can be opened and still stand up. The coefficient of static friction between the menu and the table is s(s 2c s Answer: d 2c s . 1 s2 4 – 37 (M) A simple bar can be used in mechanisms to prevent an object from sliding in one direction while allowing it to move freely in the opposite direction. The coefficient of static friction is s. Find the largest distance d that prevents the object from moving to the right. Answer: d s 1 s2 L. 4 – 38 (M) Find the largest angle that the fork can be rotated and still support the bar. The coefficient of static friction is s. b 2c Answer: tan 1 ( s ). b 4 – 39 (M) A sphere of weight W is placed in a corner. Find the minimum moment M needed to turn the disk counter-clockwise if the radius of the disk is R, the coefficient of static friction between the sphere and the horizontal surface is s and the vertical surface is smooth. Answer: M = sRW. 4 – 40 (M) A disk of weight W is resting in a groove, as shown. Find the largest moment that maintains the disk in equilibrium. Assume that stan s RW . Answer: M (1 s2 ) cos 27 4 – 41 (M) A 45 lb case is being subjected to the forces shown. How large can P2 be before the case slides on the ground? Let s = 0.4, P1 = 10 lb, = 50○, and = 20. Answer: P2 = 8.42 lb. 4 – 42 (M, C) A spring pulls on a collar, as shown. The unstretched length of the spring is 4 cm and the coefficient of static friction between the collar and the shaft is 0.3. Find the largest distance y that the collar can be placed and remain there. Answer: y = 3.26 cm. 4 – 43 (M, C) A spring pulls on a collar, as shown. The unstretched length of the spring is 4 cm and the coefficient of static friction between the collar and the shaft is 0.3. Find the largest distance x that the collar can be placed and remain there. Answer: x = 1.90 cm. 4 – 44 (H) A collar of length L having an inner diameter of dC is designed to slide over a shaft having an outer diameter of dS. Find an expression for the coefficient of friction at which the system shown “locks up.” You’ll see that the expression reveals that sliding friction is overcome by minimizing the ratio between the clearance and the long sliding dimension. This ratio shows up and is minimized in the many engineering systems. Answer: s L dC L d d S C 4 – 45 (H) A 25 lb block rests next to a 30 lb wheel when the wheel is subjected to a moment M, as shown. The radius of the wheel is 2 in and the coefficient of static friction between the surfaces is 0.4. Find the minimum moment needed to cause the wheel to move. Answer: M = 2.41 lb·ft. 4 – 46 (H) A 75 lb bar is resting on a 25 lb cylinder, as shown. The coefficients of static friction between all of the surfaces are s. Find the smallest s for which the system remains at rest in the position shown. Let = 60○. Answer: s = 0.577. 4 – 47 (H) A light rod with a 50 lb drum at its end is being hoisted up a smooth, inclined track using a 50 lb counterweight. At what angle can the system jam? Let s = 0.8, = 30○. Answer: = 37.5○. 4 – 48 (H, C) An 8 in long mixing stick is resting on a 3 in wide shot glass. If the coefficient of static friction between the stick and the glass is 0.2, find the smallest angle that supports the stick. Answer: =16.0○. 4 – 49 (H, C) A pole is being lowered, as shown. At what angle does the pole slip? Answer: = 41.7○. 4 – 50 (H, C) A 75 lb bar is resting on a 25 lb cylinder, as shown. Find the largest angle for which the system remains at rest. Let A = 0.4, B = 0.6 and C = 0.4. Answer: = 61.9○. 28 4 – 51 (M) A light wedge is inserted between two 15 lb blocks, as shown. Find the minimum force P that would cause the blocks to slide outward. Let s = 0.6 and = 25○. Is the wedge self-locking? Answer: P = 11.7 lb, no. 4 – 52 (M) A light wedge is inserted between two 20 lb cylinders, as shown. Find the minimum force P that would cause the cylinders to slide outward. Let A = 0.5, B = 0.8, and = 30○. Is the wedge self-locking? Answer: P = 20 lb, no. 4 – 53 (M) A light wedge is inserted between a wall and a 100 lb block, as shown. Find the minimum force P that would cause the block to slide. Let A = 0.6, B = 0.6, C = 0, and = 20○. Is the wedge self-locking? Answer: P = 285 lb, no. 4 – 54 (M) A light wedge is inserted between a wall and a 100 lb block, as shown. Find the minimum force P that would cause the block to slide. Let A = 0, B = 0.6, C = 0.6, and = 20○. Is the wedge self-locking? Answer: P = 285 lb, no. 4 – 55 (M) A light wedge is inserted between a wall and a 100 lb block, as shown. Find the minimum force P that would cause the block to slide. Let A = 0.6, B = 0.6, C = 0.6, and = 20○. Is the wedge self-locking? Answer: P = 141 lb, no. 4 – 56 (M) A light wedge is between a wall and a 100 lb block that is acted on by a Q = 100 load, as shown. Find the minimum force P needed to pull out the wedge. Let s = 0.6 and = 20○. Answer: P = 6.39 lb. 4 – 57 (M) A light wedge is inserted between a smooth inclined surface and a 500 lb container, as shown. Find the minimum force P that would cause the container to slide. Let s = 0.5 and = 20○. Answer: P = 45.3 lb. 4 – 58 (M) A light wedge is tilting a 1000 lb crate against a wall, as shown. Find the minimum force P1 that would cause the crate to slide up the wall. Then, find the minimum force P2 needed to remove the wedge. Let A = 0.5, B = 0, C = 0, and = 10○. Answer: P1 = 676 lb, P2 = 324 lb. 4 – 59 (M) A light wedge is tilting a 1000 lb crate against a wall, as shown. Find the minimum force P1 that would cause the crate to slide up the wall. Then, find the minimum force P2 needed to remove the wedge. Let A = 0, B = 0.5, C = 0.5, and = 10○. Answer: P1 = 1180 lb, P2 = 349 lb. 4 – 60 (M) A light wedge is inserted between a wall and a cylinder, as shown. Find the minimum force P that would cause the cylinder to slide. Let A = 0.4, B = 0.4, C = 0.7, and = 30○. Answer: P = 55.5 lb. 4 – 61 (L) Two plates are held together using a ½ in diameter bolt, as shown. The design calls for compressing the spacer 200 lb. When tightening the bolt, how much torque should be applied? The lead of the bolt is 3/32 in and its coefficient of static friction is s = 0. 29 Answer: Mr = 1.78 lb·ft. 4 – 62 (L) A square threaded rod is attached to two gears, as shown. The left gear carries a 200 lb load and the right gear does not carry any load. Find the minimum moment required to lower the rod. The radius of the thread is 3/8 in, its lead is 1/8 in and its coefficient of static friction s = 0.5. Answer: Mr = 3.55 lb·ft. 4 – 63 (L) A wood-working table clamp is being used to clamp a piece of wood. Find the resisting moment needed to clamp down on the wood with 250 lb of force. The radius of the thread is 3/8 in, its lead is 1/8 in and its coefficient of static friction s = 0.5. Also, let a = 4 in, and b = 6 in. Answer: Mr = 11.1 lb·ft. 4 – 64 (M) A 50 lb beam is supported by two square threaded screws, as shown. Each beam is cushioned using a rubber washer with a spring constant of 250 lb/ft and the system is perfectly balanced, meaning that the beam is perfectly horizontal. Then a 70 lb load is placed on top of the beam, shift the mass center to point C. Find the moment needed to raise the left end and balance the system. Also, predict how many turns will be needed to balance the system. The radius of the thread is 3/8 in, its lead is 1/8 in and its coefficient of static friction s = 0.4. Also, let a =2 ft and b = 4 ft. Answer: Mr = 1.16 lb·ft, n = 15.4 times. 4 – 65 (M) A jack is subjected to a 2,200 lb automotive load, as shown. Find the moment needed to raise the jack. The radius of the thread is 3/8 in, its lead is 1/8 in, its coefficient of static friction s = 0.3, and = 30○. Answer: Mr = 42.7 lb·ft. 4 – 66 (M) A 150 lb concert stand supports a 250 lb audio mixer in the position shown. Find the moment needed to lower the mixer. The radius of the thread is 3/8 in, its lead is 1/8 in and its coefficient of static friction s = 0.5. Answer: Ma = 1.25 lb·ft. 4 – 67 (M) A motorized platform supports a 250 lb load. Find the motor moment needed to raise the platform. The radii of the threads are 3/8 in, their leads are 1/8 in and their coefficients of static friction are s = 0.4. Answer: Mr = 3.46 lb·ft. 4 – 68 (M) Truss ABC is being reinforced using the tension wire AD. How much torque is needed to tighten the tension wire in order to reduce the compressive load in member AB to 240 lb? The radius of the thread is 3/8 in, its lead is 1/8 in and its coefficient of static friction is s = 0.4. Answer: Mr = 2.48 lb·ft. 4 – 69 (M) The inclined platform weighs 200 lb. Find the minimum moment needed to raise the platform. The radius of the thread is 3/8 in, its lead is 1/8 in and its coefficient of static friction is s = 0.6. Answer: Mr = 2.13 lb·ft. 4 – 70 (H) A square threaded screw is being used to lower the 75 lb rafters in an experimental greenhouse roof (The total weight of the roof with the rafters is 600 lb). First, find the moment needed to turn the screw when H/B = 2. Then, find the moment needed to turn the screw when H/B = ½. The radius of the thread is 3/8 in, its lead is 1/8 in and its coefficient of static friction is s = 0.4. Answer: Mr = 7.13 lb·ft, Ma = 2.75 lb·ft, 30 4 – 71 (L) A 300 lb load acts on a 1 ft radius column that has been placed directly over an 8 in radius hole, as shown. If the coefficient of static friction between the column and the ground is s = 0.6, find the minimum moment M needed to turn the column. Answer: M = 152 lb·ft. 4 – 72 (L) A worker holds a 200 lb industrial sander in position at the end of a handle, as shown. Find the force F that the worker exerts on the handle by each of his hands. The coefficient of kinetic friction between the sander and the floor k = 1.2. Answer: F = 80 lb. 4 – 73 (L) The base of a chair consists of column A fixed to the seat, and a tubular support B attached to the wheels. The inside radius of the tubular support is r1 = 3/8 in and the outer radius is r2 = 1 in. If a 100 lb load acts on the chair, determine the minimum moment M needed to swivel the chair. The coefficient of static friction between column A and tube B is s = 0.3. Answer: M = 184 lb·ft. 4 – 74 (L) A 250 lb load acts on a 150 lb, 6 in radius column, as shown. If the coefficient of static friction between the column and the ground is s = 0.3, find the minimum moment M needed to turn the column. Answer: M = 40 lb·ft. 4 – 75 (L) A 25 lb force presses down on disk A which presses down on disk B. The top of disk B has a 2 in radius and a coefficient of static friction of A = 0.4. The bottom of disk B has a 1 in inner radius, a 2 in outer radius and a coefficient of static friction of B = 0.4. Find the minimum moment M needed to turn disk A. Which surface slips? Answer: M = 1.11 lb·ft, Surface A slips. 4 – 76 (L) Two geared cylinders are acted on by 100 lb and 80 lb loads, as shown. Find the minimum moment M needed to turn the cylinders. Let s = 0.5, R = 3 in, RA = 5 in, and RB = 8 in. Answer: M = 12.5 lb·ft. 4 – 77 (L) A 100 lb load acts on a pin having an inner radius of 3 in and an outer radius of 4 in, as shown. The pin, in turn, presses down on the bracket at two contact surfaces. Find the minimum moment M needed to turn the pin. Assume that the normal forces acting each of the two contact surfaces are uniform although not necessarily equal to each other. Let s = 0.4. Answer: M = 11.7 lb·ft. 4 – 78 (L) A 50 lb force acts on two large posts that are placed on top of each other, as shown. Find the minimum moment M needed to turn the top post. Assume that the coefficients of static friction are s = 0.3 and that the radii of the post are R = 4 in. Does the bottom post also turn? Answer: M = 6 lb·ft, No. 4 – 79 (M) A 90 lb beam rests on a pair of 2 in radius columns that are geared to each other, as shown. Find the minimum moment M needed to turn the columns if the coefficients of static friction between the four contact surfaces are s = 0.2. Answer: M = 3.33 lb·ft. 4 – 80 (M) A brake system consists of a lever that pushes a disk into a wheel that’s geared to an axle. Find the lever force P needed to stop the wheel from turning if a resisting moment of M = 2 lb·ft acts on the axle. Let k = 0.2. Answer: P = 15 lb. 31 4 – 81 (M) An applied force P acts on a disk that has a conically tapered contact surface. Derive an expression for the minimum moment M needed to turn the disk if the coefficient of static friction is s. Express M in terms of the inner radius R1, the outer radius R2, the coefficient of static friction s and the taper angle is . 2 s P R23 R13 Answer: M . 3 sin R22 R12 4 – 82 (M) The Morse taper is used in machining to hold a work-piece. A standard Morse taper uses a taper of 5/8 in per foot. If a 20 lb load acts on the taper shown, find the minimum moment M needed to turn the taper, to remove it from its spindle. Use the formula developed in Prob. 4.1 – 81 to solve this problem and let s = 0.3. Answer: M = 3.55 lb·ft. 4 – 83 (M) A 150 lb load acts on the bent shaft, as shown. Find the minimum moment M needed to turn the shaft and the location of the point of contact A. Let s = 0.6 and let the radius of the shaft be R = 1 in. Answer: M = 6.43 lb·ft, = 31.0○. 4 – 84 (M) A shaft is acted on by two loads, as shown. Find the minimum moment M needed to turn the shaft and the locations of the points of contact A and B. Let s = 0.5 and let the radius of the shaft be R = 2 in. Answer: M = 17.3 lb·ft, = 124○, = 103○. 4 – 85 (M) A beam is acted on by a 45 load P, which would cause the beam to rotate clockwise if it were not for the friction in the pinned joint. How much additional force P is needed to overcome the friction in the pinned joint and cause the shaft to rotate clockwise? Let s = 0.8. Answer: P = 0.309 lb. 4 – 86 (M) A support column is being pulled to the left by a 150 lb tensile force. An unknown tensile reaction force T acts to the right while the beam is supporting a 250 lb load, as shown. The column is held in place at its base by a slip connection that has a coefficient of static friction of A = 0.4 on the bottom surface and B = 0.4 along the side surface. Find the minimum moment needed to turn the column. The radius of the column is 4 in. Answer: M = 53.2 lb·ft. 4 – 87 (H) A light ring supports a heavy disk, as shown. The disk lines up with the vertical axis of the ring when a clockwise moment M is first applied. The moment M causes the disk to roll up the ring and the ring to rotate clockwise, as well, to maintain equilibrium. If the applied moment is the largest moment that can be applied without slip, find the angle that the disk rotates and the angle that the ring rotates. Let s = 0.3. The inner radius of the ring is 1 in and the outer radius of the disk is ¾ in. Answer: = 16.7○, = 39.0○. 4 – 88 (L) A weight of W = 50 N hangs from a cable that’s wrapped around a fixed disk. Find how much minimum force P is needed to pull up the weight. Let s = 0.5. Answer: P1 = 241 N. 4 – 89 (L) A weight of W = 50 N hangs from a cable that’s wrapped around a fixed disk. Find how much minimum force P to prevent the weight from moving downward. Let s = 0.5. Answer: P = 10.4 N. 32 4 – 90 (L) A thread is wound around a spool in three stages. First, the thread is placed in a hole in the spool. Secondly, the thread is lightly wound around the spool n times until it “catches.” Third, the thread is wound around the spool more aggressively. If the force, that keeps the end of the tread in the hole, needs to be lower than 0.2 lb, and if the force acting on the other end of the thread during the third stage is held below 10 lb, find the number of times n the thread needs to be lightly wound around the spool in stage two. Let s = 0.1. Answer: n = 6.23 turns. 4 – 91 (L) The force that it takes to take your belt off can be calculated by regarding your waste as a cylindrically shaped body with an effective coefficient of static friction between the belt and the waste of s. If the force needed to take off your belt is 20 lb and a resistance force of about 1 lb acts on the belt at the other end, find the effective coefficient of static friction s. Answer: s = 0.477. 4 – 92 (L) Imagine that you happened to see your dry towel slide off your towel rack in the position shown. Find the coefficient of static friction between the towel and the towel rack. Answer: s = 0.350. 4 – 93 (L) A clamp is tightened around a pipe with 40 lb of force. Then, a force P is applied to slide the clamp around the pipe. Find the minimum force P needed to do that. The coefficient of static friction between the clamp and the pipe is s = 0.5. Answer: P = 89.9 lb. 4 – 94 (L) A belt is placed around a guide on the left and a motor disk on the right, as shown. The guide is then tightened until the spring is stretched 0.5 in. Find the minimum moment that the motor needs to exert to cause the belt to slip around the guide. Assume that there is no slip between the belt and the motor disk. Let s = 0.3, k = 100 lb/ft and R = 3 in. Answer: M = 0.82 lb·ft. 4 – 95 (L) A weight W is supported by a cable that’s wrapped around a round surface and attached to a spring, as shown. Assume that the spring is stretched 0.1 ft. Find the maximum weight W supported by the cable in the position shown. Let s = 0.6 and k = 200 lb/ft. Answer: W = 132 lb. 4 – 96 (L) A belt is placed around a guide on the left and a pulley on the right, as shown. The guide is first tightened until the spring is stretched 0.1 m. Then an external force P is applied to the top of the belt. Find the minimum force P needed to slide the top of the belt to the right. Let s = 0.4 and k = 250 N/m. Answer: P = 31.4 N. 4 – 97 (L) A simple tension adjustment mechanism consists of a bar placed against a belt. The tension P needed to move the belt increases when the bar is lowered. If the belt is acted on by a W = 50 lb weight on the left, how far down does the bar need to be lowered (d) to cause the belt to slide to the right with a minimum of P = 100 lb. The radius of the head on the bar is 0.5 in and s = 0.5. Answer: d = 2.82 in. 4 – 98 (M) A tie will slip off a hanger if it’s not properly balanced. Find the smallest height difference h beyond which the tie slips off the hanger in the clockwise direction. Let s = 0.1. Answer: h = 13.1 in. 33 4 – 99 (M) A force P pulls on a 200 lb crate, as shown. When the force is large enough, the crate will cease to be in equilibrium because either: a) the crate slides to the left, b) it tips over clockwise, or c) it tips over counter-clockwise. Find the minimum force P that causes the crate to move. Does the crate slide, tip over clockwise, or tip over counter-clockwise? Let A = 0.4 andB = 0.8. Answer: P = 339 lb, It slides. 4 – 100 (M) A force P pulls on a 200 lb crate, as shown. When the force is large enough, the crate will cease to be in equilibrium because either: a) the crate slides to the left, b) it tips over clockwise, or c) it tips over counter-clockwise. Find the minimum force P that causes the crate to move. Does the crate slide, tip over clockwise, or tip over counter-clockwise? Let A = 0.4 and B = 0.8. Answer: P = 447 lb, It tips over clockwise. 4 – 101 (M) A force P pulls on a 200 lb crate, as shown. When the force is large enough, the crate will cease to be in equilibrium because either: a) the crate slides to the left, b) it tips over clockwise, or c) it tips over counter-clockwise. Find the minimum force P that causes the crate to move. Does the crate slide, tip over clockwise, or tip over counter-clockwise? Let A = 0.4 and B = 0.8. Answer: P = 246 lb, It tips over counter-clockwise. 4 – 102 (M) The tension on the left is 50 lb and the tension applied on the right is the largest tension for which the cable doesn’t slip to the right. Find the reactions at connection A. Let s = 0.4 and = 40○. Answer: M = 15.6 lb·ft, Px = -28.7 lb, Py = 88.3 lb. 4 – 103 (M) A height adjustment mechanism consists of a light bar placed between smooth bearings acted on by a load P. Find the minimum load P needed to initiate upward motion of the weight W. Let s = 0.4 and = 25○. Answer: P = 169 lb. 4 – 104 (H) A heavy belt can slide around a cylinder of radius R, as shown, making contact with the sides of the cylinder and the bottom ledge of the cylinder. The cross section of the cylinder lies in the horizontal plane. Assume that the coefficient of static friction of both surfaces is s and that the weight per unit length of the belt is w. First, show that the tension in the dT belt is governed by the differential equation s T s wR . Next, assume that the tension in the cable is zero at = 0, d and show that the maximum tension in the belt for which the belt remains in static equilibrium is T wR(e s 1) . 4 – 105 (M) Referring to Problem 4 – 104, find the tension T needed to slide a 2 lb belt wound once around a 3 in radius cylinder, letting s = 0.5. Answer: T = 6.64 lb. 4 – 106 (H) A heavy belt can slide around a cylinder of radius R, as shown. The cross section of the cylinder lies in the vertical plane. Assume that the coefficient of static friction is s and that the weight per unit length of the belt is w. First, show that the dT tension in the belt is governed by the differential equation s T wR( s cos sin ) . Next, show that the d maximum tension in the belt for which the belt remains in static equilibrium is Rw T Ae s [cos (1 s2 ) sin (2 s )], where A is a constant determined by evaluating T at an angle for which the 1 s2 tension is known. 34 4 – 107 (M) Using the formulas developed in Problem 4 – 107, find the largest distance d for which the belt does not slip off the disk. Let R = 0.1 ft, w = 10 lb/ft, and s = 0.8. Answer: d = 0.245 in. 4 – 108 (M) Find the largest angle for which the disk does not slip out from under the rope. Let WC = WD = 10 lb,A = 0.75 and B = 0.9. Answer: = 15.6○. 4 – 109 (M) The radii of the wheels in a 20,000 lb semi are 1.5 ft. If it takes 450 lb to move the semi on level ground, estimate the rolling resistance a between the tires and the road. Answer: a = 0.405 in. 4 – 110 (M) A 100 N force presses down on a bar, as shown. Find the minimum force Q needed to cause the wheel to roll. Assume that the wheel radius is R = 0.2 m, the rolling resistance on the bottom surface is aA = 1 mm, and that the rolling resistance on the top surface is aB = 2 mm. Answer: Q = 1.5 N. 4 – 111 (M) The weight W of an object is hoisted with the help of a counter-balance weight W + W. When the hoist is locked, find how large the % difference E = 100W/W can be without the weight slipping up the hoist. Let , = 0.1. Answer: E = 36.9%. 4 – 112 (M) Find the minimum force needed to move the 0.4 lb roller. The rolling resistance is a = 0.1 in and the radius of the roller is 1 in. Answer: P = 0.247 lb. 4 – 113 (M) Find the minimum force needed to move the 2 lb roller. The rolling resistance is a = 0.5 in and the radius of the roller is 2 in. Answer: P = 6.89 lb. 4 – 114 (M) In the figure shown the rolling resistance Q of a wheel of radius R is compared with the friction force Q acting on a sliding block. Using the figure shown, determine the relationship between the coefficient of static friction and effective rolling resistance that produce the same force Q. Answer: eff = a/R. 4.1-115 to 4.1-120 Applied Problems 35