San Jose State University Department of Computer, Information and Systems Engineering Department Industrial & Systems Engineering Program ISE 235 - Quality Assurance and Reliability Spring 2000 Course Objectives By the end of the course, a student should be able to, for a given set of operations in a manufacturing or service organization, identify customers and their expectations, define appropriate variables or attributes quality characteristics, gather adequate data to measure the current quality, identify areas for improvement, generate alternative solutions, implement the most promising solutions, and continually improve the operations. Course Conduct This course consists of one 2-hour-and-50-minute lecture period per week. There will be homework assignments, two midterm exams, and one project. To enrich this seminar class, participation is highly encouraged. Course Content The context of quality assurance. Definition and history of quality assurance. Quality and process engineering. Quality strategies. Quality tools. Methods for creating or improving quality, e.g., quality function deployment (QFD), failure mode and effects analysis (FMEA), design of experiments. Methods for implementing or maintaining intended quality, e.g., process capability analysis, statistical process control (SPC). Methods for checking quality, e.g., acceptance sampling. Design and implementation of quality assurance programs, e.g., ISO 9000 certification programs. Practical performance measures involving reliability. System reliability, life distribution, failure rate. Reliability estimation/prediction. Modern reliability issues. Course Prerequisite ISE 130 - Engineering Statistics Grading Homework 25% Midterm I 25% Midterm II 25% Project 25% Textbook William J. Kolarik, Creating Quality, McGraw-Hill, 1995. Instructor Telephone: FAX: E-mail: Homepage: Office Hours: H.-S. Jacob Tsao, Ph.D. (408) 924-4088 (408) 924-4153 jtsao@email.sjsu.edu www.engr.sjsu.edu/jtsao; www.its.berkeley.edu/staff/tsao/jacob.html Mon. 1:00 – 3:00; Mon. 3:30 – 5:00; Wed. 10:30 – 12:00 ISE 235 Syllabus (Continued) Date 1/31 Topics Pages The Bigger Context; Links to Other Subjects & Courses; Quality Concepts, Philosophy and Systems 1-68 Quality and its Determinants: Customers Needs and Expectations, Product, Process, etc. 90-138 2/14 Quality Tools 139-200 2/21 Quality Creation: Process Improvement; Quality Planning; Quality Function Deployment (QFD) 201-241 2/28 Failure Anticipation or Analysis: Failure Mode and Effect Analysis and Logic Tree 242-273 3/6 Statistical Process Control 289-369 3/13 Statistical Process Control (Continued); 3/20 Statistical Process Control (Continued); 2/7 Operating Characteristics Curves and Process Capability 3/27 Spring Break - No Class 4/3 Midterm I (on all subjects covered so far) Acceptance Sampling 4/10 Acceptance Sampling (Continued) 4/17 Reliability 4/24 Reliability (Continued) 5/1 Reliability (Continued) 5/8 Midterm II (on all subjects covered since Midterm I) Reliability (Continued) 5/15 ISO 9000 and Malcolm Baldrige National Quality Award 370-409 410-433 635-766 827-853