JASPAL SINGH SAWHNEY
Mobile : +91-8308874906
Email : jsingh63@rediffmail.com
Seeking assignments in Quality Assurance / Production Control / New
Development with an organization of repute
Location Preferred : ANY PART IN INDIA
Abridgment
A Competent professional with over 2 decades of experience in Quality
Assurance and Product Development. Presently working with M/s Shivani
Locks ( P ) Limited. Experienced in managing cross functional activities
encompassing quality of the product and proficiency in Co-ordinating with the
Vendors, enhancing their process operations; thereby achieving the required
quality level. Proven skills in managing various quality standards and fulfilling the
norms of ISO 9001/ TS-16949. Knowledge of innovative and yield enhancing
Production techniques. Significant expertise in development of machines /
equipments & production aids for machining. Excellent communication ,
analytical and problem solving skills.
Key Result Area
Quality Control - Processes - Quality Documentation - Product
Development - Team Management
Organizational Particulars
March'06- Till Date… M/S Shivani Locks ( P )LIMITED
SATAV ESTATE BEHIND RECOLD
Kharabwadi CHAKKAN
Dist. PUNE ( MAHARASTRA )-410501
Designated Quality Head as Sr.Manager Quality Assurance
Industry Manufacturing Sector
Company Profile
This is a major establishment Company Manufacturing Locks / Latch
Assly Since 1988 for all renowned OEM Car Manufactures i.e Tata Motors
, Maruti Suzuki, General Motors, Tata-Fiat Motors, Mahindra & Mahindra,
Force Motors, Honda Siel, TOYATA , Eichers Motors , Johndree
Tractors,etc.
Job Profile :
 Interact with all the key Customers on a periodic basis to understand their
requirements / complaints for the improving the and overall Quality image of the
Company.
 Monitor all the open Quality issues for the each Customer and ensure timely
closure of the same.
 Record and maintain the list of Customer Complaints and ensure timely initial
and final responses in the specified formats.
 Co-ordinate with Customers during the customers Audit and ensure all the
actions pertaining to the audit findings are satisfactorily implemented on the
shop floor.
 To carry out the process capability studies and give the feed back to the
Concerned Departments for making necessary improvements.
 Plan and implements process studies audits and ensure timely feedback is
given to the concerned departments.
 To interact with the Production Engineers / Operators on a daily basis to
analyze the Root cause for the Major Rejections and help in Problem Solving.
 To maintain , monitor and control the calibration activity for all the instruments
and gauges.
 To plan and procure the all types of instruments / gauges.
 To conduct the MSA studies as per the Plan.
 To carry out the Layout Inspection of parts as per the plan.
 To ensure the proper collection and recording of the inspection data during the
every processing stage in the computer system.
 To record and highlight the discrepancies in the route cards and ensure proper
corrective actions are in place for overall improvement in data capturing system.
 To ensure proper communication to all the Shop Floor and the Quality
personnel regarding daily Scrap percentage.
 To participate in new product development meetings and ensure the progress
of the Quality related activities as per APQP TIME PLAN.
 To participate and furnish the Process / Rejection data to the team during the
preparation of Process FMEA.
 To ensure preventive actions are in place when the new product is developed,
taking into account the experiences with similar Part.
 To monitor and give the feedback on the Quality of the new parts during the
proto type run / PPAP run with all relevant inspection data and capability Reports
to Departments.
 Leading the team of Quality Professionals.
 Responsible & looking after implementation & maintenance of the documented
system & Procedure as per ISO/TS-16949:2002.
 All QMS related documentation , process monitoring and measurement .
 Finalization of Quality Plan and Co-coordinating with Third Party inspection
agencies like Lloyds,DNV,TUV,SGS for inspection.
Period:- Sept'01- Feb'06
ORGANISATION
M/s Beta Industrial Products is a Leading manufacturing of Rubber to Sheet
Metal part moulded Parts for 100% E.O.U. for all Automotive Cars, Trucks and
Heavy Duty Dumpers related to Automobile Manufacturing i.e.
MACK,HENDRICCSON,CHERVLOT,etc.
DESIGNATION :- MANAGER Q.A.
JOB PROFILE : Responsible & Looking after implementation & maintenance of the Documented
system & procedure as per ISO / TS-16949:2002, Quality part of the new &
modified parts & their PPAP documentation & submission, customer interaction
with
Export customers like Mack ,Hedriccson,Terex. Customer complaint & their
analysis in customer specified Formats.
 To initiate action when process becomes unstable / non- capable through
Problem Solving Techniques & Quality Tools.
 Vendor quality system audit & their improvement activity.
 Analysis the in-house rejection through Quality Tools.
 Kaizen , suggestion activities of the company.
 To make the Trend Graph of Customer rejection , Customer Complaints ,
internal rejection.
 To verification and improvement of taking counter measure.
 Team Leader of suggestion system of QA Deptt.
Period:- Oct'97- Aug'01
ORGANISATION
M/S HARG INDIA LIMITED One of the Leading Manufacturing Unit with ISO
9001:2002 for making HYDRAULIC LIFTS FOR ALL OEM TRACTOR
MANUFACTURING UNIT I.E FARMTRACK , HMT, TAFE, EICHER , AS WELL
WORLD RENOWED MITA LIFTS OF ITLAY.
DESIGNATION : Assistant Manger ( Q.A. )
 Hands on experience of using & implementing Q.C. Tools & S.Q.C. techniques
such as Process Flow Charts, Control Plan, FMEA, Fish bone Diagram ,
Preato Chart, Histograms, Process Capability.
 Responsible for application of Quality System in the Company.
 As a part of development team actively involve in every process design and
product process validation.
 To ensure conduct of initial & ongoing Process Capability Study.
 As a customer representative responsible & authorized for ensuring customer
Requirements as addressed in product development and also actively involved in
every engineering change & process change.
 To carry out Gauge validation activities & maintain History Cards of Individual
Gauges.
 Doing Product Audit & Process Audit.
 Hands on experience of inspection of machined & fabricated, Casted
Components as per Drawing , inspected Standard, or Process Sheet in the Shop
Floor as well at the site.
 Preparation of Supplier Quality Rating.
 Supplier up gradation through suggestion Schemes ,5S Activities , Red bin
Analyses ( In - House defect measurement ) Quality Circle, Problem
Solving by 7 Q.C.
Techniques Kaizen activities.
follow-up with suppliers for their improvement & development & Quality of
components being
Supplied by them.
Aug'93-Sep'97 M/S Talbros Automotive Components Ltd
Designated Engineer ( Supplier Quality Engineering )
One of the Leading Manufacturing Unit with ISO 9001:2002 /TS-16949-2002
/ISO14001/OSHAS18001 for making Automotive Gaskets and related
components as well also manufacturing Automobile Parts of Precision to the
Leading auto Giants i.e. Maruti Suzuki ashok Leyland tata motors and all O.E.M.
giants
DESIGNATION : ENGINEER Suplier Quality ( Q.A. )
 Hands on experience of using & implementing Q.C. Tools & S.Q.C. techniques
such as Process Flow Charts, Control Plan, FMEA, Fish bone Diagram ,
Preato Chart, Histograms, Process Capability.
 Responsible for application of Quality System in the Company.
 As a part of development team actively involve in every process design and
product process validation.
 To ensure conduct of initial & ongoing Process Capability Study.
 As a customer representative responsible & authorized for ensuring customer
Requirements as addressed in product development and also actively involved in
every engineering change & process change.
 To carry out Gauge validation activities & maintain History Cards of Individual
Gauges.
 Doing Product Audit & Process Audit.
 Hands on experience of inspection of machined & fabricated, Casted
Components as per Drawing , inspected Standard, or Process Sheet in the Shop
Floor as well at the site.
 Preparation of Supplier Quality Rating.
 Supplier up gradation through suggestion Schemes ,5S Activities , Red bin
Analyses ( In - House defect measurement ) Quality Circle, Problem
Solving by 7 Q.C.
Industry Manufacturing Sector
Sep'83 - Jul ‘93 M/s Punjab Tractors Limited ( Mohali ) Near Chandigarh
Designated Assistant Engineer ( Quality Engineering )
M/S PUNJAB TRACTORS LTD is ISO 9001:2001 Company .This company has
a reputed name for manufacturing Tractors ranging from 25H.P. TO 55 H.P. They
also have callobration for manufacturing HYDRAULIC FORKLIFTER WITH
WORLD RENOWED CO. M/S KOMASTU THEY WERE MANUFACTURING IN
THE RANGE OF 1.0 TONNE TO 5.0TONNE CAPACITY AND ALSO
MANUFACTURING THE HYDRACLIC ATTACHMENT I.E. SHOVEL
ATTACHTMENT BALE CLAMPING ATTACHMENT.- Having also Modern
Standard Room for Inspecting the Components as per Quality Standards drive
as per the Customers need...
Industry Manufacturing Sector
JOB PROFILE : To carry out the Layout Inspection of parts as per the plan.
 To ensure the proper collection and recording of the inspection data during the
every processing stage in the computer system.
 To record and highlight the discrepancies in the route cards and ensure proper
corrective actions are in place for overall improvement in data capturing system.
 To ensure proper communication to all the Shop Floor and the Quality
personnel regarding daily Scrap percentage.
 To participate in new product development meetings and ensure the progress
of the Quality related activities as per APQP TIME PLAN.
 To participate and furnish the Process / Rejection data to the team during the
preparation of Process FMEA.
 To ensure preventive actions are in place when the new product is developed,
taking into account the experiences with similar Part.
 To monitor and give the feedback on the Quality of the new parts during the
proto type run / PPAP run with all relevant inspection data and capability Reports
to Departments.
 Leading the team of Quality Professionals.
 Responsible & looking after implementation & maintenance of the documented
system & Procedure as per ISO-9001:2008
 All QMS related documentation , process monitoring and measurement .
 Finalization of Quality Plan and Co-coordinating with Third Party inspection
agencies like loyds,DNV,TUV,SGS for inspection.
Industry Manufacturing Sector
Jun '82 - Aug '83 M/s Jotindera Steel Tubes and Pipes Limited (
Faridabad )
Designated Supervisor Tube - Mill ( Production )
Industry Manufacturing Sector.
Core Proficiency & Exposure
A.QUALITY
 QMS & EMS Implementation
 Ensured adherence to the various Quality measures viz. ISO QMS -ISO
9001:2002 / TS-16949:2002 by maintenance of appropriate requisite
documentatation / Records.
 Devising and implementation process & Quality Plans & undertaking SPC Study
for the critical parameters.
 Implementing Customer specific Quality System Activities.
 Reviewing analytical documents , SOP'S ,General Test Procedures , Protocols
and their summary Reports.
 Materials Inspection - Incoming and In- House
 Maintaining Quality Standards for Incoming Materials ,ensuring stringent
adherence to Quality Standards norms & practices , identifying gaps & Taking
Corrective Preventive Actions.
 Responsible for In- House material Testing / inspection of Components.
 Monitoring manufacturing processes such as Press-Shops, Brazing, Welding,
Machining, Painting, Assembly etc.and all related Tests and Inspection
Standards.
 Supplier Quality & Technical Assurance
 Implementation Supplier Approval Process that will lead to consistent and
reliable Vendor Base.
 Assessment of the performance of the Vendors based on various criterions
such as Supplier PPM, Vendor Ratings , Quality Improvement rate etc.
 Providing Technical Guidance to the vendor team, guiding them on resolving
performance bolltlenecks.
TESTING & INSPECTION
 Method development and validation i.e. rigorous Testing of methods to ensure
that they are precise , accurate, reproducible,” Fool - Proof” and specific to
product etc.
B NEW PRODUCT DEVELOPMENT
 Undertaking product development after requirement analysis, finalizing
specifications and prototype development.
 Preparing of stage wise operation drawings to meet Technical specification of
Finish Product as per Customer Drawings.
 Selecting appropriate Machinery & Tooling process wise and their procurement.
 Fascinating new product development initiative with Key focus on Quality, Cost
& Delivery;
developing components in conformance to pre-set Technical Specifications.
Educational Testimonial
 1981 Diploma in Mechanical Engineering
G.B.Pant Polytechnic Okhala, New - Delhi ( India ) with 70% Age
 2009 B.E.Mechanical Engineering
ASIAN INSITUTE OF MANAGEMENT AND TECONOLOGY,New -Delhi with
70% Age
IT Knowledge
 Windows Environment & Internet
 M.S.Words, Ms- Excel ,Ms-Acess, Ms- Power Point
Project / Training / Seminars
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8-D Problem Solving Tool
Statistical Process Control ( SPC )
Potential Failure Mode & Effect Analysis ( FMEA )
Measurement System Analysis ( MSA )
Statistical Tool of Quality ( 7 QC )
ISO 9001 : 2000 Internal Quality Auditor Training Course by ( TUV )
EMS - 14001-2004 Internal Quality Auditor Training Course by ( TUV )
5-S ,KAIZEN
Individual Niceties
DATE OF BIRTH : 18TH JUN'1963
ADDRESS : A-1/356 JANAK PURI, NEW DELHI- 110058