Technical Progress Report NAS5-02099 January 2006 CDRL-40 Mr. Frank Snow, Code 410.0 THEMIS Mission Manager Goddard Space Flight Center Greenbelt, MD. 20771 Subject: THEMIS Monthly Technical Report Dear Frank, Enclosed is a copy of the monthly technical report for the THEMIS project. Copies have been distributed as itemized below. Additional details on the status of the program are available at any time at the THEMIS ftp site: ftp://apollo.ssl.berkeley.edu/pub/THEMIS/1.1%20Management/REPORTS/ If you have any questions, please don’t hesitate to call. Sincerely, Peter R. Harvey THEMIS Project Manager University of California, Berkeley Cc: Michael P. Riley, Contractor Officer, Code 210S Technical Information Services Branch, Code 239 Dr. Vassilis Angelopoulos, Principal Investigator Dr. David Sibeck, Project Scientist, Code 696 NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 1 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 1. Summary Status and Accomplishments 1.1 Mission Management Written by Peter R. Harvey In January, both BAU and IDPU teams solved problems in their avionics computers. Retesting completed at the unit level and teams set plans for continuing probe integration next month. Technical margins including thermal were re-confirmed as stable and adequate for the mission. 1.2 System Engineering Submitted by Ellen Taylor 1.2.1 Requirements and Verification Pre-Ship Reviews (PSRs) for the flight BAU, Build 3 FSW and Virtual Sat are planned for early next period. Later in the period, a PSR for the Instrument Suites 4 and 5, a PSR for the 2nd Probe (F3) and a Pre-Environmental Review for the Integrated Probe will be held. The MRD will be updated for each one of these reviews with a major release (Rev H) expected at the PER. Minor changes to the BAU requirements in the MRD are expected and have already been discussed. System Change Notices (SCNs) will be initiated for any and all changes. 1.2.2 Integration and Test FM4-FM5 Suites started Environmental Test in the last period with successful Vibration Test. Two major PFRs have occurred during the TV cycle tests of FM4-5: IDPU resetting when SST was turned on; and an oscillation at very cold temperatures of the ESA 28V Supply. Both problems have been evaluated, and solutions tested. Modifications to the boards in all units are ongoing. The team still expects to complete FM4-5 TV cycling early in the next period. PFRs found during FM2 Instrument Suite Integration to the Probe (most note-ably resets on the BAU and IDPU) have all been resolved and the appropriate component level tests completed. Full and final close-out of the PFRs is expected to occur early in the next period with the delivery to UCB of the flight BAU. 1.2.3 Resource Budgets NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 2 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 Power and Mass budgets continue to be tracked. The potential power problem discussed in the last monthly report has been mitigated to some extent with further more detailed analysis. Previous analyses had used unrealistic worst-case numbers. Detailed analysis and actual numbers now show better results. Further discussion of the power analysis can be found in Swales Monthly Resource Budget Report. Provisions and plans to weigh the Probe before going to JPL for Environmental Test are in place. 1.2.4 Reliability, Safety and Risk o Risk: Swales and UCB risks were updated in the last period. IV&V risks continue to be discussed. An additional risk was formally added to the UCB top ten list addressing the concern that the Probe Carrier Assembly is not being “tested as you fly.” To address this risk, all information for the PC and PCA tests will be gathered to ensure all aspects of the systems are tested. o Safety: Safety issues continue to be actively worked with Safety Working Groups (SWG) Meetings. o Reliability: Operating time of Flight Actels Instruments is being tracked. 1.2.5 Engineering and System Change Notices (ECRs and SCNs) – o A few SCNs to address Probe BAU requirements are expected in the next period. 1.2.6 Problem Failure Reports (PFRs) o Significant (high risk) PFRs opened in the last period having to do with resets on the BAU and IDPU have been addressed and are considered closed. 2 Space Segment Development 2.1 Instrument Written by Michael Ludlam 2.1.1. Instrument Data Processor Unit Written by Michael Ludlam The two problems on the IDPU reported last month have been fixed. The problem on the DCB board causing the IDPU to reset was traced to a race condition from the signals from the 8085 processor to the Actel. By synchronising the IOM and ADR15 lines to the DCB 20MHz clock using a flip-flop IC this race condition was removed. The fix was NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 3 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 tested in thermal vacuum over the full temperature range of the IDPU and no problems were detected. The second problem fixed this last month was to solve the high inrush current causing IDPU resets seen in thermal vacuum. Capacitors were added to the power on switches of the +5VD supplies on the PCB board to slow down the inrush and thus keep the +5VD supply within regulation on the DCB board. During FM4 and FM5 instrument suite thermal vacuum a problem was discovered with the IDPU LVPS ESA supply. At cold temperatures the supply oscillated and produced a ripple of several hundred mV on the output supply. No damage was done to the ESAs but the LVPS will require a modification to fix this problem. This is a work in progress at this time but a solution is being worked at present. FM6 IDPU LVPS has been finished and is currently undergoing testing. The FM6 IDPU will be integrated after FM4 and FM5 Instrument Suite Thermal Vacuum is completed. 2.1.2 Instrument Suite FM4 and FM5 Instrument Suites are complete and are undergoing thermal vacuum testing. Four cycles of the seven required have been completed. Due to a problem with the IDPU LVPS supply the test was stopped but will resume once a solution has been found – see IDPU section for details. Once complete this will finish the five instrument suites environmental tests. IDPU Flight Software Written by Peter Harvey I&T Support. During the period, FSW supported IDPU processor testing by developing programs to detect memory changes due to DMA memory contention. A logic solution was developed, tested and implemented on all processors. The changes were verified over temperature using these software test programs. During the review of procedures it was determined that some GSEs were sending command scripts at nearly 90 commands per second for sustained periods. The IDPU was eventually dropping commands since it executes commands at 32 Hz. Thus, a change was made to identify and flag an error message in this condition. Change Summary. Of the 34 requested changes to the FSW, 33 have been developed and integrated into V2.14 software. These are described in thm_fsw_007M_Changes.doc. NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 4 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 Development Efforts. During the period, Version 4.0 testing got back on track. Since making the DCB circuit update to correct the DMA contention, the ETU has never reset. The telemetry and command database was updated to include all Version 4.0 telemetry points and these were included in thm_fsw_003_ctm_V4.00.xls. Displays specifications for the new telemetry points were added to thm_fsw_100_Displays.doc. TYPE PROM EEPROM UPLINK ETU 2.01B 2.14 4.00 FM1 2.01B 2.08 2.13 FM2 2.01B 2.13 -- FM3 2.01B 2.08 2.13 FM4 2.01B 2.14 -- FM5 2.01B 2.14 -- FM6 2.01B --- Verification Summary. Since the change requests through version 2.14 were expected features of the version 4.0, these requirements were added to thm_fsw_001F_Tables.xls as module 24 “EEPROM.” This brought the total testable requirement count to 202. Of the 202 testable requirements in the IDPU FSW, 198 have been tested either at the unit, the integrated software or the hardware level. 2.1.3. Electric Field Instrument (EFI) 2.1.3.1. Spin-Plane Boom Mechanical Flight Build and Testing Written by Bill Donakowski General Overview As previously reported, all THEMIS Spin Plane Boom Flight Units are completely fabricated, environmentally tested, and are ready for installation into the Flight Probes. There are no outstanding problems relating the instruments or their installation onto the Probe. Flight Hardware Spares Build and Test The Flight Spares (two units, S/N 922 and 924) have been assembled, checked out, and environmentally acceptance tested. No further work is required; the units are in Flight storage. 2.1.4. Electro Static Analyzer (ESA) Written by Christopher Scholz General The THEMIS ESA team has been working to finish up the full build of all six sets of ESA Analyzers. Subsequent to the build up of the individual PWB’s each board is bench tested and then tested as a complete ESA Analyzer. NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 5 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 ESA PWB Assembly tasks The THEMIS ESA PWB’s for the FM 1 thru FM 5 units have been completely finished in regards to electrical build up. These same boards have also been thoroughly cleaned, in house for boards with magnetics, HVPS, HV Motherboard and LVPS and at San Mina for the Sweep Interface and Preamplifier. The THEMIS ESA PWB’s for units FM 1 thru FM 5 have been completed for electrical assembly work. The FM 1 thru FM 5 boards have been cleaned, staked and conformally coated. The boards have also passed inspection by UCB and GSFC inspectors. These boards can be considered complete for electrical build purposes. The THEMIS ESA PWB’s for FM 6 are still in progress in regards to electrical build. The LVPS has been harnessed and had its enabling plug installed. The HV Motherboard is complete as are the two High Voltage Power Supplies, Positive and Negative. The Preamplifier has its Flight Actel Installed. The Sweep Interface needs to have its trim resistors set, its Flight Actel installed and the SMA harness installed. After Bench testing these boards can be cleaned and then staked and conformally coated. ESA Testing The FM 2 ESA Analyzer has gone through individual bench testing, complete ESA analyzer testing, vibration and Thermal Vacuum testing. The FM 2 unit has also been integrated with its IDPU and been installed on the Probe F2 The FM 1 thru FM 3 ESA analyzers have gone through individual board bench testing and have gone through vibration testing and have also undergone thermal vacuum testing. This is at the suite level in conjunction with the IDPU. After environmental testing the ESA analyzers will undergo a second round of calibration testing to assure that values have not drifted or varied due to vibration or temperature fluctuations. The FM 4 and FM 5 ESA analyzers have undergone bench level testing and have now been assembled into complete analyzers. The analyzers have passed the bench tests and have been disassembled, staked and coated. The ESA analyzers for FM 4 and FM 5 have been reassembled and have undergone a short bench check. The ESA Analysers have undergone calibration followed by ESA/IDPU vibration testing These two units are currently in the restarted Thermal Vacuum testing. During calibration of the various ESA analyzers an anomaly had appeared in the calibration data. This was a minor variation and had been thought to have been possibly a variation in the Ion Gun or maybe even differences in the Micro Channel Plates. Instead it was determined that there was an off axis orientation in the data. This anomaly was tracked down to the way the top hat seats on the release plate. There is a nutplate on the back of the release plate that was interfering with top hat and causing it to be cocked. NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 6 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 The nutplates have subsequently been modified on all six ESA Analyzers and thru bench testing, mechanical analysis and subsequent recalibration of the FM 2, FM 4 and FM 5 units has shown that the problem is resolved. See PFR 139. The FM 6 ESA still needs to go through ESA analyzer level testing, suite level testing with the IDPU, vibration and thermal vacuum testing as well as pre and post calibrations. During ESA Analyzer testing it was discovered that the analyzer was noisier than expected and it now appears that the noise comes about when the Analyzers have not had sufficient pump down time in the vacuum chamber. By doing a longer pumpdown and reaching a lower pressure as will be seen in orbit the noise issue will go away. Another noise mitigation task was to add an inline resistor to the T3 terminal on the TLAN anode. This has been done to all TLAN anodes F1 - F6. ESA Team Tasks Mario Marckwardt has built up all ESA anodes with Flight MCP’s, micro channel plates. Mario is also testing ESA Anode/MCP combinations to determine how different vendor plates may or may not affect cross talk noise when assembled into an analyzer unit. It appears that the Burle plates appear to be quieter in the assembly than the Photonis plates. Chris Scholz is doing the technician work to finish out electrical builds and modifications on the individual F6 boards. In addition he is performing in house cleaning, staking and coating. Chris is also maintaining the electrical build documentation and updating parts lists and build documentation as required. Dr. Charles Carlson is doing all bench level board testing, as well as complete ESA analyzer assembly and testing. Dr. Carlson is also overseeing the testing and potential noise reduction measures for the MCP’s Dr Jim Mc Fadden is heading up the ESA Analyzer calibration activities in conjunction with Dr. Carlson. 2.1.7. 2.1.8. Magnetometer Booms Written by Paul Turin The final harness work on the mag booms has been completed for the FM2 FGM boom – the Frangibolt Winchester connectors have been added to FGM units FM2-5, and the BGe Kapton overwrap has been added to the SCM harness on the F2 probe. The original harness routing for the FM2 FGM boom has not proven to work well with the BGe Kapton overwrapping, so the harness will be rerouted on the probe deck. This entails removing the FGM boom shoulder from the probe, rerouting the harness, and remounting and realigning the boom. This work will occur this week. NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 7 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 3 Mission Integration and Test 3.1 On-site Operations Written by Jeremy McCauley, Integration and Test Manager 3.1.1. General The first Probe continued MINT activities at Berkeley. After finishing all scheduled integration tasks and testing in the month of December, the team turned their attention to diagnosing and solving issues identified from that testing. Weeks of troubleshooting in the IDPU PCB logic and DAP supply circuits have led to the successful diagnosis and correction of two difficult items. These fixes have been installed and tested and the F2 IDPU is ready to continue Probe INT activities. The BAU EDU2 was returned to Swales Aerospace on January 12. This has rendered electrical testing of the Probe impractical. Thus, the team has worked to close out all mechanical and harnessing issues that had remained through the activities in December. We anticipate that early in February the Probe will be waiting on the Flight Model BAU delivery. All activities practically accomplished before its delivery will be complete. 3.1.2. Facilities. The humidity problem has been all but mitigated with the floor humidifiers described last month. Activities were stalled for one day when the facility was recorded at 20% relative humidity. The floor units were shown to be incapable of mediating such a large deficit (30% relative humidity is the specified lower limit for activities). Discussions with UCB facilities personnel regarding a permanent, high-capacity unit have yielded no proposals within the scope of this project. 3.1.3. Mechanical Ground Support Equipment The Mechanical GSE necessary for onsite INT activities had been assembled and prepared for the arrival of the first probe. All MGSE functioned as intended. 3.1.4. Electronic Ground Support Equipment The EGSE racks provided by Swales worked without notable incident throughout all MINT activities. 3.1.5. Instrument INT Activities. The F2 IDPU underwent extensive testing to diagnose a race condition in the memory allocation on the PCB. The condition has been alleviated and the unit tested. Following vibration testing in the first week of February, the unit will be ready to return to the Probe. NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 8 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 The F5 IDPU failed to turn on the SST in IDPU/ESA thermal vacuum testing. Tests at ambient conditions reproduced the error. The condition has been alleviated and the unit tested. Following vibration testing in the first week of February, the unit will be ready to return to the Probe. The ESA units have continued to suffer from the noise issue discovered last month. Repeated testing has brought changes in testing and assembly that are now being used to assemble the F2 unit. 3.1.6. Mission INT Activities The P2 Probe completed MINT activities onsite at UCB with the BAU EDU2. Troubleshooting of issues with the BAU and IDPU was conducted until the BAU EDU2 was returned to Swales on January 12. Without the BAU, electrical testing at the Probe level is impractical. Instead, harness and thermal closeouts have been done to bring the Probe to the most complete configuration possible without the avionics on board. Since both the BAU and IDPU were removed, access is at its best to the internal harnessing of the spacecraft. Activities requiring such access are now completed. Considerable effort has gone into finding a suitable light source for Solar Array verification. Halogen bulbs produced too much IR heat and forced procurement of a light which generates a more suitable spectrum. We look forward to testing with such a light early in February. 3.1.7. Operations Controllers UCB Controllers have provided consistent support to the MINT efforts. Team members have been able to gain experience using the ITOS interface and the Probe commands. Effort is being placed on managing personnel to support all activities while maintaining MOC operations. 4 Integration & Test Preparations for JPL and KSC Written by Rick Sterling 4.1.Overview We expect to start Environmental Testing of the first probe at JPL around March 19. Our lead contact at JPL, Mr. Andrew Rose, indicates that preparations are in good shape. Deliverables owed to KSC and Astrotech are all up to date at this time. Detailed preparations are ongoing. NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 9 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 4.2 Preparations for JPL Following is a snapshot of the status and/or recent issues regarding major activities: 4.2.1 Transportation Transportation company (Threeway Logistics) is scheduled. Vibration and magnetic flux monitoring equipment is in line. The necessary paperwork for transporting pyrotechnics is ready. A Berkeley team including Parts, QA and I/T is preparing the manifest and overall shipping and handling plan. We will be using rolling wire racks for most equipment and supplies. Each item to be sent to JPL (enable and disable plugs, connectors, cables, test equipment, etc) will have an ID with rack, shelf and bin number to simplify movement, handling and organization. 4.2.2 Magnetics Procedures for this test have been prepared by Michael Ludlam (Berkeley) and Pablo Navarez (JPL). One problem is that our lead Magnetics Test Engineer, Michael Ludlam, may possibly NOT be allowed to enter JPL because he is a foreigner without citizenship or permanent resident status. Vassilis is doing what he can to enable Ludlam to come on site to JPL for the Magnetics Test. We have arranged with Bob Snare of UCLA to be a backup in event that Michael Ludlam cannot be on site. We will fit check the MGSE hardware with the magnetics hardware (helmholtz coil, spin table and encoder) in the next few weeks. Pablo Navarez will visit UCB next week to review the MGSE, discuss testing details and deliver the transport monitor magnetic sensors. 4.2.3 EMC/EMI Procedures for this test have been written by Dave Curtis (UCB) and Pablo Navarez (JPL). To test and measure the solar panels generating current we will shine high intensity light on one side of spacecraft panels during test. A new light source has been identified after an initial light source proved inadequate. 4.2.4 Vibration/Shock A Vibration Test procedure has been written by Dave Pankow based on his planning and collaboration with JPL’s Terry Sharton. We have decided to use solid weights at 2X spacecraft mass for test run of the vibration setup and equipment. NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 10 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 A z-axis riser has been designed and built to prevent magnetic charging of the spacecraft during the z-axis shake. Pyrotechnics for the shock test are being shipped from Swales to JPL next week. This includes the separation initiator plus replacement separation bolt cutter. 4.2.5 Thermal Vacuum Ellen Taylor has written the Thermal Vacuum Functional Test Configuration procedure and is working on the overall electrical functional tests to be performed. Chris Smith is working on the other aspects of Thermal Balance and Thermal Vacuum including the model, details of the thermocouple placement, heating and power supply requirements, etc.. Chris is working with JPL’s Pat Martin and Doug Perry. We will include radiation sources for testing the SST and ESA units within the Thermal Vac test. These are low level Ni-63 and Am-241 sources. Appropriate arrangements are being made with UCB and JPL Environmental Health and Safety groups responsible for the safe-keeping and transfer of the licensed radiation sources. The chamber feedthrough for the major umbilical harnessing has been tested and approved at JPL. Other harnesses which will be needed for testing during Thermal Vacuum will be tested in the coming weeks when we receive the Flight Avionics unit and test in Thermal Vac configuration at UCB. 4.2.6 RCS Leak Check Mike Sholl has written the procedure which will guide RCS leak and pressure check of the probes. This is a hazardous test but can be done at Building 179 (Magnetics Test facility). 4.2.7 Alignment For the first probe through Environmental Test (F2), we plan to do alignment of the magnetometers, communication and ACS components both before and following the Vibration Test. This will demonstrate whether the launch shake causes a shift in alignment. Subsequent probes will be aligned at the last stage of the flow at JPL. Paul Turin has arranged with people at Lawrence Berkeley Lab to have one of their experts with Faro Arm come to JPL for alignment operations. NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 11 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 4.2.8 Spin Balance We plan to use the GSFC Miller Table for spin balance and mass properties measurement of the probes. This will be done during the final stage of the Environmental Testing when all probes are at JPL and just prior to shipping to KSC. Dennis Lee is facilitating the scheduling and coordination. 4.2.9 Test telemetry and data flow For most environmental tests there will be real time data received at the on site EGSE. The ITOS computers at JPL will forward the telemetry to the Berkeley MOC (Mission Operations Center). This will serve two purposes: a) to test out the same process we will have at Astrotech and KSC and b) to enable others to view the test results. At the Berkeley MOC the data will be archived as raw telemetry and also as a database of engineering data. For example, in each telemetry frame the real time voltages, currents and temperatures will be extracted and stored along with the time stamp. Plotting tools are being developed so that engineers and scientists can easily display the changes in various parameters over time. The database will be accessible from on site or remote locations. Appropriate firewall and security measures will be installed. 4.3 Preparations for KSC The following launch site deliverables were submitted during the last month Information for Environmental Impact Analysis Program Point of Contact for Waste Management. An important issue worked recently is the schematic for the long Boeing harness which runs from the payload atop the Delta II rocket to the Blockhouse. A revision/clarification in the shielding requirements from Swales prompted discussion and modification of the preliminary Boeing design. A wiring error and some naming issues were also identified and resolved. Boeing was able to modify the shielding scheme to meet the Swales requirements. We have also been attentive to avoid ground loops. The harness is now in the final process of review prior to approval to build. The network and communication requirements during the pre-launch processing at Astrotech and the pad are in the final stages of review. I expect this also will receive final review and confirmation at the next GOWG/TIM meeting. There will now be three voice loops to Berkeley in the pre-launch activities from the pad. At the pad, telemetry from the five probes will flow to the EGSE in the blockhouse and then be forwarded to Astrotech and the Berkeley Mission Operations Center (MOC). People who are at Hangar AE will NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 12 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 be able to remotely monitor the probe health and safety by viewing the engineering data (voltages, currents, temperatures, etc) which will be processed and displayed on a near real time basis on the internet. Appropriate firewall and password protection will be implemented. A thorough RF Test will be done at Astrotech in the Payload Processing Facilities prior to transfer to the Hazardous Processing Facilities for Fueling and subsequent processing. A transmitter check (RF Chirp Test) will be done at the pad after mating with the Delta II. Detailed plans for fueling and potential de-fueling will be presented at next GOWG/TIM meeting. In addition to the biweekly MIWG and GOWG teleconferences, coordination is ongoing with the following key contacts: LSIM – Bill Van Dyke Astrotech Manager – Gerard Gleeson Delta II Launch Coordinator – Victor Segall Network and Communications – Ed Kachmar Various details of the Launch Site Support Plan (LSSP) continue to be worked. I expect the LSSP will finally be signed after the forthcoming GOWG Technical Interchange Meeting, now scheduled for April 5. 5 Mechanical Ground Support Equipment 5.1 Mechanical Ground Support Equipment List, THM-SYS-033 Written by Bill Elliott 5.1.1. General THM-SYS-033 (MGSE Tracking List) has been updated to reflect the receipt of most of the MGSE on schedule. The revision level has been changed to (Rev AL 02-09-06). 5.2 Mechanical Ground Support Equipment Design and Procurement Written by Bill Elliott 5.2.1. General The majority of the mechanical ground support equipment design is on hand at Berkeley. The Thermal Box is on hand. The Z-Axis vibration fixture is due February 15. The next step, proof testing, will occur during the 2nd and 3rd week of February per : THM-GSEMEC-903 MGSE PROOF TESTING PROCEDURE. NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 13 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 5.2.2 Equipment List Equipment on hand includes (2x) Rollover Fixtures, (1x) Lifting Frame Assembly, (1x) Turntable Assembly, (1x) Cart, Rollover, (2x) Hanger Bracket Assembly, (2x) Tongue Bracket Assembly, (2x) Thermal Box Assembly (less frame due this week), (1x) Modified Probe Stand to mount to Probe Shipping Box Base, X & Y Vibration Fixtures, (1x) Probe Spin Plate Assembly, (1x) PCA Spin Plate Assembly, (1x) Encoder Assembly 5.2.3 Procedures MGSE Procedures are being circulated in draft form. Procedures include: THM-MINTPROC-056 Roll-Over Fixture Procedure, THM-MINT-PROC-058 MGSE Lifting Procedure and THM-MINT-PROC-059 MGSE Thermal Vac Procedure. 6 Ground Segment Development 6.1 Mission Operations Development Written by Manfred Bester 6.1.1. General Operations Several open RFAs from the THEMIS Mission Operations Review and from previous reviews are currently still worked. A pre-FOR Flight Dynamics & Flight Operations Review is scheduled for late April of 2006. 6.1.2. Mission Design & Maneuver Planning Contributed by Sabine Frey and Daniel Rummel Further progress was made with fine tuning the current mission design. All of the critical quantities driving the mission design – conjunction hours (4 and 5 probe conjunctions in T1 and T2), shadow durations and total mission delta V, not exceeding 700 m/s for all probes – look very stable for launch dates between October 19 and November 19, 2006. As expected, all numbers vary slightly as a function of launch date and corresponding selection of the wedding days. The maneuver sequence has been optimized around the RCS re-pressurization profile, also taking into account the 30-min transmitter-on time constraint. Refinement of the maneuver sequence using GMAN for finite targeting was completed for all four observing seasons (T1, D1, T2 and D2). Re-entry is currently still targeted with impulsive maneuvers. The final mission design with all maneuvers targeted as finite burns is expected to be completed by end of February. The current mission profile is robust with respect to contingencies, such as missed maneuvers. A back-up maneuver is included in the nominal maneuver plan for all final orbit placement steps. Once the EFI booms are deployed, all orbit maneuvers will be executed as side-thrust or beta-thrust maneuvers, broken up into multiple segments. NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 14 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 Maneuvers with a delta V of less than a few m/s will be performed as side-thrust maneuvers since the perturbations associated with attitude precessions for axial thrust maneuvers would otherwise degrade the targeting accuracy. Maneuvers with a delta V of less than 0.5 m/s will be skipped altogether. The total number of maneuvers, not counting attitude precession and spin-rate changes, is of the order 110. It will likely not be possible to completely de-conflict the maneuver schedule in such a way that only one orbit maneuver falls into any given operations shift. For those cases, the operations sequence will be carefully planned and exercised to demonstrate feasibility. Ephemeris files spanning the entire mission for all five Probes were delivered to the Space Physics Data Facility (SPDF) at GSFC for access by the science community. 6.1.3. Orbit and Attitude Determination Contributed by Daniel Cosgrove Further progress was made with the development and testing of IDL based OD support tools that allow for automated pre-processing, graphics visualization, selection of tracking arcs, quality checking and archiving of definitive vectors. Using two-way Doppler data from FAST collected at BGS and other stations for more several months now, the OD process was tested further. An automated process was implemented to select OD arcs and to roll forward as new tracking data are collected. GSFC/FDF analyzed FAST/BGS two-way Doppler data and determined that BGS tracking data are nominal, and issued a certification document. UCB independently analyzed FAST two-way Doppler data from BGS and other ground stations, and derived mean residuals and standard deviations from the OD process that are consistent with the FDF results. A report summarizing the GTDS and IDL OD configuration, testing, and data processing, as well as the results from FAST OD runs at UCB is currently prepared and will serve as the baseline for certifying the entire OD process at UCB. Attitude solutions for FAST were obtained with both the new and the old, operational version of MSASS by batch processing data from the Sun sensor and the Earth horizon crossing sensor, and were found to be in close agreement. FAST FGM data will be included as the next step. A new version of MSASS (2005.03) including enhancements of the Kalman filter and several bug fixes was delivered to UCB in mid February. Matlab was installed inside the MOC to allow for tests of the real-time interface between the new version of MSASS and the FAST ITOS system. Configuration of MSASS for THEMIS and preparations for testing with Probe F2 and the VirtualSat dynamic simulator are progressing in parallel. 6.1.4. Ground System Development NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 15 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 The implementation of the multi-spacecraft THEMIS ground system is well on its way. Software tools to manage real-time data flows were tested. A special tool was developed to allow for independent verification of the integrity of Absolute Time Sequence (ATS) loads generated by the Mission Planning System (MPS, formerly known as CMS). This new tool was tested by verifying RHESSI ATS loads, and will also be used to verify and cross-check THEMIS ATS loads, once the THEMIS upgrade of MPS is completed. The FOT has been working closely with UCB Systems Engineering on updating command and telemetry databases for the IDPU which were merged with those for the BAU, provided by Hammers. The first five THEMIS ITOS workstations are operational in the MOC. The workspace configuration for both mission operations and I&T has been further improved. Since arrival of Probe F2 at Berkeley, telemetry data were flowed from the I&T area to the MOC, allowing critical network interfaces and software to be tested. A series of complete end-to-end tests between Probe F2 and the MOC via the Berkeley Ground Station was successfully completed. These tests exercised the RF telemetry and command channels at all data rates and modulation modes as well as most elements of the THEMIS ground system at UCB. A zero-Doppler shift baseline with the transponder in the loop was established for future on-orbit range rate measurements. 6.1.5. Mission Operations Planning Regular telecons between Swales, Hammers, GSFC and Berkeley team members were held to discuss operations related matters in the areas of telemetry and command processing, flight and ground software configuration and testing, mission integration, development of operational procedures, flight rules and recovery from contingencies. Detailed timelines for early orbit and normal operations as well as corresponding operations procedures are under development in collaboration with Systems Engineering and instrument scientists. 6.1.6. Ground Station and TDRSS Support The RF ICD covering all interfaces between the probes and the ground stations as well as TDRSS was approved by the Code 450 Configuration Control Board. Updates to the FY06 PSLA were submitted. The Flight Operations Team made progress in working out details and procedures for scheduling TDRSS passes via the Space Network Web Services Interface (SWSI). Several connectivity and end-to-end data flow tests between the White Sands Complex and the MOC were completed. The Berkeley team also participated in meetings with the GSFC/CTV group and with the Network Operations Manager to plan RF and data compatibility tests with the second completed Probe (F3) at Swales. UCB has been working with GSFC and HTSI to bring the Hartebeesthoek ground station on-line for THEMIS support. End-to-end data flows with all ground stations and with the TDRSS Ground Terminal at White Sands are under way. NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 16 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 6.1.7. Berkeley Ground Station All items for BGS hardware upgrades have been delivered and are currently tested in the ground station. Hardware and software integration of the Apogee Labs Doppler tracking system was completed and on-orbit tests with FAST were performed successfully. As mentioned earlier, UCB worked with GSFC/FDF to certify the Berkeley Ground Station for two-way Doppler tracking, using FAST as a mission of opportunity. 6.1.8. NTIA License The Project received the NTIA Stage 2 license, allowing pre-mission testing with the probe RF subsystem and the ground stations. The application for the Stage 4 (on-orbit operational) license was prepared by the GSFC Spectrum Management Office and was submitted to the NTIA in September 2005. Approval is expected by March 2006. 6.1.9. Telemetry Processing and Archiving The probe telemetry data recorded during I&T were processed and stored on a dedicated data server to allow scientists and engineers to analyze the performance of Probe F2 bus integrated with the Instrument Suite FM2. The new Berkeley Trending and Plotting System (BTAPS) developed in-house at SSL was tested with both RHESSI and THEMIS telemetry data. RHESSI on-orbit engineering data and THEMIS Probe F2 I&T engineering data are routinely decommutated and placed into the MySQL database. A feature rich plotting tool queries the database, extracts and plots telemetry data. 6.1.10. Documentation Various operations related plans and procedure documents have been released and others are currently under development and will be released shortly. 6.1.11. Personnel Staffing and Training Beginning in July of 2005, the Flight Operations Team (FOT) supported probe bus integration and testing at Swales on a rotating schedule with a combined total of 150 days. On-console and classroom training sessions have started at UCB. A major milestone was the participation in the Probe F2 Comprehensive Performance Tests (CPT) and in the pre and post-ship Aliveness Tests. Since the delivery of Probe F2 bus to Berkeley, the FOT supported Systems Engineering and ran all console operations for both Probe bus and instrument integration and testing at UCB. Support of the Probe F3 bus integration at Swales is ongoing. NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 17 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 6.3 Ground Based Observations Developments Written by Stu Harris 6.3.1. GBO Operating Status Summary As of this date, there are 10 GBO stations deployed in Canada and Alaska. The following table shows the current status of all units, including those currently being built. Ground Based Observatories – Current Status GBO Unit # Located Where? Status GB0#01 Prototype, UCB Upgrade in progress GB0#02 Athabasca Operating normally GB0#03 Prince George Operating normally GB0#04 Ekati Diamond Mine Operating normally GB0#05 Engineering Unit, UCB Operating normally GB0#06 The Pas Operating normally GB0#07 Whitehorse Operating normally GB0#08 Inuvik RF interference issues GB0#09 Rankin Inlet Operating normally GB0#10 Fort Smith Operating normally GB0#11 McGrath Operating normally GB0#12 Fort Yukon Operating normally GB0#13 UCB Check-out complete GB0#14 Goose Bay, arrived in Jan. Awaiting installation. GB0#15 UCB Check-out in progress GB0#16 UCB Construction complete GB0#17 UCB Construction complete GB0#18 UCB Construction complete GB0#19 UCB Construction complete GB0#20 Not started GB0#21 Not started GB0#22 Not started 6.3.2. Deployment Activities During this period, because of the difficulty of winter-time deployments, the only activities in this area were limited to shipping unit #14 to Goose Bay, Labrador. With 10 GBO sites now operating, please visit the THEMIS ftp site, at the following URL, and view the “GBO_Tour”. ftp://apollo.ssl.berkeley.edu/pub/THEMIS/3 Ground Systems/3.3 Ground-Based Observations Development/GBO_Tour.pdf NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 18 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 6.3.3. Unit Construction Status Construction activities of new GBO units made significant progress in January. UCalgary personnel were on-site at UCB in January and participated in a build of five units. Figure 3.1 shows some of the results of this activity. Fig. 3.1: New GBOs lined up at UCB 6.3.4. Engineering Activities As previously reported, the ASI at Inuvik was experiencing RF interference problems that periodically caused USB faults. While a software fix has significantly reduced the frequency of occurrence, the problem continues, and additional work is needed to cure it permanently. In January, the GBO operations team began rolling out new software for the ASI data acquisition and backup process. As of the end of January, all sites had been upgraded except for Ft. Yukon. 6.3.5. Planned Activities for Next Period As noted above, the GBO for Goose Bay arrived on site in January. This unit, as well as the unit for Ft. Simpson, are scheduled for installation during February and March. Even NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 19 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 though winter-time deployment is difficult, we have many systems to install this year, so we plan to make a very aggressive push on deployment activities. 7 Education and Public Outreach Respectfully Submitted, THEMIS E/PO scientists Nahide Craig, Laura Peticolas 7.1 Formal Education: 7.1.1. Geomagnetic Events Observation Network by Students (GEONS) Program Geomagnetic Events Observation Network by Students (GEONS) Program Tim Quinn finalized the GEONS data archives and the data are now available on the web. D. Meilhan kept in regular contact with the GEONS teachers, sending information about space weather events and THEMIS news and events. GEONS teachers are using the magnetometer data and other THEMIS classroom lessons in their science classes. 7.1.2. Evaluation N. Craig, L. Peticolas, communicated with A. Walker of Cornerstone to finalize the interview protocol regarding the GEONS program. A. Walker will do phone interviews this winter with the GEONS teachers using a template designed from this phone conversation and the 2004 phone interview template. Walker contacted the THEMIS teachers and made appointments with them for their yearly phone interview. She will start the interviews during the second week of February. 7.1.3. THEMIS E/PO presentations N. Craig gave a talk at the American Meteorological Society Meeting in Atlanta. This talk was part of the 15th Symposium on Education in Space Weather Education on January 30 and was titled NASA's THEMIS Mission and the Involvement of Schools. 7.1.4. Public Relations – Preparing for the Launch V. Angelopoulos, N. Craig, and L. Peticolas communicated further with C. O'Carroll of Goddard Space Flight Center (GSFC) to determine the best plan for Public Relations for THEMIS for the Launch. We now have a general fact sheet for this mission revised for the PR usage. We also had telecons where we discussed our roles and responsibilities concerning EPO products - what we want to create, and how we work together to get the NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 20 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 desired products produced. Rani Chohan of GSFC TV will help us put together B-roll and animations to help tell the science. We are also discussing what her group can do for the mission and how much it will cost to create these products. 8 Problems Outstanding Problems 1. The probe Diplexor was designed for 10W operation and has very thin margin. Retest at 27W based upon GSFC direction is pending. 2. There is a Alert on the BAU EEPROM. New Problems / Problem Avoidance Resolved Problems: 1. The Flight Bus Avionics Units and EGSE Racks have caught up to the integration schedule. 2. Both BAU and IDPU processors DMA circuit troubles were fixed 3. The Probe power budget is OK assuming correct attitude going into long shadows so last month’s issue is resolved. 4. ESAs are being delivered to I&T in time. 5. Swales systems engineering is paying close attention to BAU software requirements changes. 9 Performance Assurance Written by Ron Jackson. 9.1 Quality Assurance operations QA team performed coating, staking, rework, repair inspections, and documentation support for IDPU, and SPB,AXB, all ESA assemblies . One of the three hygrometers in clean room was out of calibration. A new one was ordered. It is scheduled to arrive on 2/2/06. All other equipment was in calibration compliance. 9.2 Quality Assurance Monitors All ESD workstations are in compliance. There are no clean room issues at this time. 9.3 Problem Reports Summary of PFRs: ftp://apollo.ssl.berkeley.edu/pub/THEMIS/1%20Management/1.3%20Systems%20Engin eering/8.%20PFRs/thm_pfr_master_list.xls NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 21 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 12 THEMIS Project Safety Status Written by Bill Donakowski Project Safety Documentation The MSPSP (Missile System Prelaunch Safety Package) has been updated to reflect comments received from GSFC, KSC, and Boeing Safety. This February 01 2006 submittal is an incremental draft. The final submittal is expected to take place in April 2006. The SSPP (THEMIS Mission System Safety Program Plan) has been revised to reflect the handover of overall Safety responsibilities to UCB from Swales; the document has been signed off. Probe #2 Activities at Space Sciences Lab, Berkeley Themis Probe, Flight Unit 2, continues processing at UCB. No safety issues to report at this time. Personnel Certifications UCB Safety continues certification of THEMIS personnel for future Integration and Test activities. These certifications will consist of Crane Operations, Fork Lift operations, Radiation Source handling, and Pyrotechnic handling. Procedures involving Hazardous Operations All procedures involving Hazardous Operations will be reviewed by UCB and GSFC Safety organizations. Approximately ½ of the hazardous operations have been reviewed thus far. The remaining procedures to be reviewed are those taking place at JPL (vibration, spin balance, shock) and Astrotech (pressure testing, spin balance, fueling, stacking). It is expected these documents will be completed in the next 2 weeks. From a safety perspective, the documents are being reviewed to verify applicable safety precautions are in place. These requirements include adequate personnel protection equipment, certification of users, proper conduct, inclusion of safety shut-down procedures, and the like. JPL I and T Safety Coordination In support of future I and T activities at JPL, two telecons have been held between UCB and JPL safety organizations. JPL has assigned a safety engineer to support the THEMIS program while at JPL. Of immediate interest is the shipping of pyrotechnic devices from Swales Aerospace to JPL. Detailed shipping information is being collected; it is expected the devices will be shipped next week (February 20) to JPL. At JPL, the devices will be stored until needed by UCB. These devices are the initiators and the Separation System bolt cutters which will be installed at JPL by UCB personnel. NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 22 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 JPL has been informed of all integration and test activities that will occur at their facility. When completed, JPL Safety will review UCB written involved hazardous operations. 13 Magnetic Surveys of THEMIS Facilities Written by Bill Donakowski Magnetic Requirement The THEMIS Flight Instruments and Probe are susceptible to magnetic perming and therefore need to be kept away from any strong magnetic fields at all times. The presence of a strong magnetic field may induce a magnet field in any given piece of THEMIS Flight hardware, leading to degraded measurements in flight. As a precaution, all facilities in which THEMIS hardware will occupy needs to be surveyed to verify strong magnetic fields are not present. The THEMIS S/C shall not be exposed to any magnetic field of strength greater than 2 Gauss (2,000 milligauss; 200,000 nT). If any portion of the facility was above this level, that particular area would be unacceptable for processing of the THEMIS probe. The area would be avoided and posted as not acceptable (per Appendix A of THM-PROC120). Note magnetic fields are highly localized and drop quickly as a function of distance (1/r**3). An area of unacceptably high stray field is to be avoided but does not render the entire facility incompatible with THEMIS processing. Magnetic Survey Test Results Surveys have been completed of all UCB areas, JPL Environmental Test facilities, Astrotech, and KSC Launch Complex 17. These surveys were performed by UCB Safety to procedure THM-MINT-PROC-120, “THEMIS Facilities Magnetic Survey”. Test reports are available for inspection. All areas surveyed are acceptable for THEMIS use with one exception. The JPL Vibration Table has a strong magnetic stray field when used in the Z axis orientation. To prevent this stray field from causing any issues with the future testing of the THEMIS probes, UCB has designed and fabricated an aluminum riser structure. This riser will place the Probe and all THEMIS Flight Hardware beyond the stray magnetic field during testing. The acceptable facilities had background magnetic strengths in the range of 50,000 nT (approx. ¼ of unacceptable strength). NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 23 of 24 Technical Progress Report NAS5-02099 January 2006 CDRL-40 THEMIS I&T Schedule NAS5-02099 File: 106756474 3/9/2016 1:45:00 AM Page 24 of 24