RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning For High-risk qualifications in the UEE11 Electrotechnology Training Package © Energy Skills Australia Sep 2015 Version 3.0 Table of Contents 1. Site Facilities and Equipment ........................................................................................... 5 A. Electrical Facilities ........................................................................................................ 6 B. Hand Skills Facilities................................................................................................... 10 C. Refrigeration and Air Conditioning Facilities ............................................................... 13 2. Delivery and Assessment Materials Evaluation ............................................................ 21 3. E-OZ Industry Expert Report .......................................................................................... 28 Appendix ................................................................................................................................. 29 Recommended Guide for the Learning Centre/Training Facilities - general .......................... 29 RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 2 of 29 Service Skills Australia Registered Training Organisation (RTO) declaration Pink Slip *To be completed by the RTO and returned to Energy Skills Australia to commence the evaluation process. RTO DETAILS RTO legal name training.gov.au RTO code CRICOS RTO code We are seeking to: Commence initial registration Expand scope of registration TICK BOX FOR QUAL. Qualification/s this application relates to: (Tick relevant box/es below) NUMBER OF STUDENTS CURRENTLY ENROLLED QUALIFICATION ACTUAL NUMBER OF TRAINING HRS (OFF-JOB) PROPOSED NUMBER OF ENROLMENTS Refrigeration and Air Conditioning UEE32211 - Certificate III in Air-conditioning and Refrigeration UEE40511 - Certificate IV in Electrical – Airconditioning Split Systems UEE41011 - Certificate IV in Energy Management and Control UEE42711 - Certificate IV in Air-conditioning and Refrigeration Servicing UEE42911 - Certificate IV in Refrigeration and Air-conditioning Systems UEE50311 - Diploma of Electrical and Refrigeration and Air-conditioning UEE51211 - Diploma of Air-conditioning and Refrigeration Engineering UEE62511 Advanced Diploma of Airconditioning and Refrigeration Engineering RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 3 of 29 * ANY COMMENTS BY APPLICANT: Service Skills Australia Pink Slip * CEO/Director to certify that the information provided on this form is true and correct: Name of CEO/Director Date Signature of CEO/Director RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 4 of 29 Service Skills Australia 1. Site Facilities and Equipment Pink Slip This section to be completed by the RTO A site visit to verify the information provided is accurate and meets industry expectations will be conducted by an appointed Energy Skills Australia Industry Expert. *One checklist must be completed for every site the RTO will be using for delivery of training and / or simulated assessment activities. If the RTO operates over multiple sites, a checklist must be completed for every site. Please identify numerically the total number of fixtures and equipment that are present on site. Name and location of Training College/Centre: Site details Name: Address: This is training college/centre (e.g. 2 of 3) This training college/centre is used for of Training Assessment The items listed in each facility, is the minimum requirement for the delivery and assessment to meet the critical knowledge and skills of these units. RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 5 of 29 Service Skills Australia Pink Slip A. Electrical Facilities Purpose: Electrical skills development associated with refrigeration & air conditioning work using relevant equipment, tools and materials. This includes various practical exercises to prove electrical principles and laws, connection, measurement and testing of electrical circuits, controls, motor and accessories relevant to refrigeration and air conditioning. General: Adequate non glare lighting should be provided with a bench top maintained illuminance of at least 400 lux in accordance with AS/NZS 1680.2.3:2008 for “medium bench work.” Required equipment lists for groups of 15 students Comment / Number Item Recommendation /person No held on site? Verified Learner Work Station: 8 Bench – 700 x 900 x 2100 with 500 mm deep shelf above bench top 8 Power supply 8 Digital multimeters – bench Oscilloscope dual trace, ≥ 50 MHz Isolating transformer 230 V : 230 V 1 8 1 8 Function generator or “MiniLab” VARIAC (rotary toroidal transformers) Work station should contain: 3 x double socket outlets protected by 30 mA RCD 1 x 10 A, 400 V 3 phase 5 pin outlet Computer outlet Preferably 30 V, 5 A (or dual tracking) Preferably true rms; 2 per workstation For demonstrations Recommended (not essential) should have at least 1 for demonstration For demonstrations Minimum 5 A (preferably 10 A) For demonstrations Equipment: 8 coils removable iron core 8 permanent magnet sets magnetic compass beakers and electrode bar type, horseshoe etc 8 8 RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 6 of 29 Number Item /person 8 8 8 8 8 sets 8 materials solar cells thermocouples soldering irons stop watches Transducers 8 8 8 8 ELV transformers – double wound current transformers (CT), multi-tap Lamp panels resistive panels capacitive panels Inductive panels 8 8 8 Switch panels Relay panels Battery panels 8 8 sets Single phase motors applicable to refrigeration and air conditioning, including seal compressors, fan motors, etc Service NSkills Australia held on site? Verified Pink Slip Comment / Recommendation Hall effect devices, reed switches, inductive/ capacitive proximity switches, photo electric switches. 23 / 40 V or various lamps or various resistors or various capacitors or various inductors (electromagnetic devices) or various switches or various relays Suit D type cells Split phase motors (With centrifugal switches) Capacitor start induction run Capacitor start capacitor run Permanent split capacitor motors Shaded pole motors Universal motors 8 Three phase induction motors 8 DOL starters with thermal overloads Electrical control equipment Relays, contactors, timers, thermal overloads, limit switches, thermostats, pressure switches, float switches Refrigeration control panels Including with the following controls : 8 sets 8 RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning o ©Energy Skills Australia Version 3.0, Sep 2015 Page 7 of 29 Number Item /person Service NSkills Australia held on site? Verified Pink Slip Comment / Recommendation o dual HP/LP control, oil pressure control HPC & LPC controls, electromechanical thermostat, electronic thermostat. electromechanical and electronic defrost timers liquid line solenoid valves. 1 a.c. variable speed drives 4 Mannequins (complete set) For CPR instruction Test Equipment: 8 Multimeter, digital - portable Category III 8 Multimeter, analogue Category III 8 Insulation resistance testers 500 V 8 clamp ammeters 8 centre zero voltmeters analogue ammeters 0-500 mA analogue voltmeters 0-5 V, 20 V true rms voltmeters a.c. ammeters 8 8 8 8 8 wattmeters, various ranges 1 Wheatstone bridge Moving coil type Moving coil type Moving coil type or multimeters - true rms or multimeters - true rms Recommended (not essential) should have at least 1 for demonstration For demonstrations Tools: 15 15 15 15 Insulated pliers Insulated screwdrivers Insulated wire strippers Insulated side cutters RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 8 of 29 Number Item /person 8 Utilux pliers Service NSkills Australia held on site? Verified Pink Slip Comment / Recommendation o Materials: Range of and sufficient terminatin g devices Range of and sufficient lengths of various cables Miscellan eous compression lugs solder lugs solderless lugs e.g. Ross Courtney lug Single and three phase plugs and sockets single cable, (building wire) flexible cable, flexible cord, shielded cable, armoured cable, ribbon cable, other similar and like cable Sundry components and hardware – resistors, fuses Leads with 4 mm sockets, class aids, PowerPoint slides, videos, instructional material etc. * Comments by applicant Comments by assessor RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 9 of 29 B. Hand Skills Facilities Service Skills Australia Pink Slip Purpose: Hand skills development associated with Refrigeration and Air Conditioning work using relevant plant, equipment, tools and materials. This includes the use of hand tools and measurement instruments, power tools, copper tube tools, oxyacetylene and silver soldering equipment. General: Adequate non glare lighting should be provided with a bench top maintained illuminance of at least 400 lux in accordance with AS/NZS 1680.2.3:2008 for “medium bench work or machine work.” Supplementary local lighting for bench drills, grinders and so on may be required for safety reasons and good work practice. Required equipment lists for groups of 15 students Comment / Number Item Recommendation /person No held on site Verified Learner work area: 15 Solid workshop benches 15 100 mm vices 4 4 150 mm vice Pedestal or bench drill press 13 mm chuck Drill vice Bench grinder 200 mm wheel Treadle guillotine Panbrake folder, small Power hacksaw 4 2 1 1 1 2 2 4 5 10 4 5 5 2 Portable grinder Portable drills Hammer drill (½ inch chuck) Nibbler Pop riveter Electric soldering iron Battery drills Gas plant (oxy/acetylene) Propane bottles, small Allowing students to work with sufficient space Straight, one per student offset >1200 mm width Recommended (not essential) 150 W Tool Boards or Tool Boxes 15 Safety glasses 15 15 Dividers Centre punch RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning (to be provided by students) ©Energy Skills Australia Version 3.0, Sep 2015 Page 10 of 29 Number /person 15 15 sets 15 15 15 15 15 15 15 15 Item Hammer, ball pein Files (3 files) Service Skills Australia N held on site Verified Pink Slip Comment / Recommendation o bastard, second cut and smooth Scriber Square (small) Steel rule (300 mm) Hammer- engineers Knife Pliers - various Screwdrivers Screwdrivers – Phillips head Other Tools: 5 5 5 5 5 5 4 sets 2 sets several sizes 2 sets 2 sets 15 2 sets 5 5 5 5 5 3 sets 3 5 5 sets 3 sets 1 set 5 sets 5 3 sets Callipers (outside) Callipers (inside) Callipers (Jenny) Micrometers (25 mm) Verniers Cold chisels (various sizes) Drills Drills (sheet metal) Masonary (tungsten tipped) drill bits Hole saws Chassis punches Hacksaws Chisels, various Hammer - soft headed Multi grips Vice grips Reamers (various) Screw drivers various Sockets/spanners, various Square (large) Combination set Allen keys (various) Stock & dies various Stud extractor Taps & tap wrenches, Tin snips, various Hole puller RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning range from 1 mm – 13 mm various sizes various sizes ©Energy Skills Australia Version 3.0, Sep 2015 Page 11 of 29 Service Skills Australia N held on site Verified Pink Slip Item Comment / Recommendation 3 2 sets Bearing puller Spanners, various various sizes 2 sets 2 sets Socket sets ½ inch drive Adjustable Various sizes spanners Large assortment of metal thread screws, pop rivets, self tapping screws, sheet metal, steel plate/bar, steel circular section, broken drills for sharpening exercise, marking blue, steel wool, emery cloth, etc. Large range of fixing types and components for masonary, hollow wall, solid wall etc. Class aids, PowerPoint slides, videos, instructional material etc Number /person Miscellane ous Materials o * Comments by applicant Comments by assessor RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 12 of 29 Service Skills Australia Refrigeration and Air Conditioning Facilities Pink Slip C. Purpose: Refrigeration & air conditioning skills development using various systems, plant, equipment, tools and materials. General: Adequate non glare lighting should be provided with a bench top maintained illuminance of at least 400 lux in accordance with AS/NZS 1680.2.3:2008 for “medium bench work or machine work.” Power: 2 x double GPOs 1 x 10 A 3 phase outlet (5 pin) 15 A GPO for each 1 phase machine 1x3 phase for each 3 phase machine. 3 phase and single phase from overhead bus rail to each work station. All power outlets protected by surge and RCD 30 mA. Centrally controlled work area isolation from 2 locations. Required equipment lists for groups of 15 students Comment / Number Item Recommendation /person No held on site? Verified Learner Work Station: 15 Desks and chairs Plant and Equipment: 1 Refrigeration system demonstration unit with glass evaporator and condenser (similar to Lab Volt No 3400) One of each type Compressor types reciprocating, rotary, centrifugal, screw, scroll One of each type Condensers static, forced draught, water cooled One of each type Evaporators Bare pipe, forced draught, water cooling One of each type Refrigerant flow controls devices Capillary, TXV, high & low side floats, EPR, CPR, etc Several Various refrigeration accessories and fittings Filter dryers, sight glasses, hand valves, service valves, etc One One of each type 8 Cooling tower or access to same Liquid receivers Commercial RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 13 of 29 Number Item /person 8 1 1 1 1 refrigeration training units with air cooled condensing units, associated cycling and safety controls. Commercial Refrigeration Installation Project Equipment ServiceNSkills Australia held on site? Verified Pink Slip Comment / Recommendation o For example normal temperature commercial coolrooms (approx. 2.2 m high by 2.2 m long by 1.8 m wide) with air cooled condensing units of suitable capacity with all refrigeration and electrical controls, motor starter and circuit breakers, fuses etc. Commercial normal temperature coolroom Commercial low temperature coldroom Ducted air conditioning system with outside air and return air facilities Central Air Conditioning System Plant or access to for testing and adjustments Including chilled water cooling coils & hot water heating system, controlled via an energy management system; complete with water cooled condensers with water pumps fitted with speed control and cooling tower with dosing system; air handling units fitted with fan speed controllers, filters and associated air distribution system with duct work and fitting. RTO Evaluation Process “Pink Slip” ©Energy Skills Australia FORM 1 – Refrigeration and Air Version 3.0, Sep 2015 Conditioning Page 14 of 29 Number Item /person 8 1 Air Conditioning Controls Equipment - PC's networked, with preloaded software and suitable software for energy management . - DDC terminals, with DDC controls similar to Landis-Gyr, with controls such as temperature/ humidity sensors, actuators, remote set point controllers, thermostats, cascade controllers etc with suitable software programmes for control systems. - Electronic test panels & accessories, electronic control boards with controls similar to Regulator or Eirie. Commercially available beer cooling and dispensing systems, including instantaneous beverage coolers, ice RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ServiceNSkills Australia held on site? Verified Pink Slip Comment / Recommendation o 8 recommended (not essential) should have at least 1 for demonstration ©Energy Skills Australia Version 3.0, Sep 2015 Page 15 of 29 Number Item /person 8 4 8 1 1 8 1 ServiceNSkills Australia held on site? Verified Pink Slip Comment / Recommendation bank beverage coolers etc, beer storage coolroom and beer dispensing equipment. Commercial refrigeration cabinets Room air conditioners Split wall hung air conditioning units Split ducted air conditioning system Self contained package air conditioning unit Domestic refrigerators and freezers Evaporative cooler Reverse cycle 8 x Appliance servicing - low level benches 2x dishwashers 4 x clothes dryers 8 x washing machines 4 x microwave ovens, 2 x sink disposal units, 8 x domestic refrigeration training units Additional equipment required if delivering appliance servicing o Reverse cycle Test Equipment: 30 Digital thermometers 4 Halide lamps 8 Electronic refrigerant leak detectors 1 Fluorescent dye/ lamp leak RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 16 of 29 Number Item /person 8 4 detectors soap and water solution kits acid-test kits 15 Gauge manifold sets CFC/HCFC use 15 Gauge manifold sets HFC use, 8 Vacuum gauges electronic Mercury manometer Sling psychrometers U-tube manometers Electronic manometers Air flow rate meter Electronic flow measuring hood Anemometers, digital & analogue vane Humidity and temperature recorders Hygrometer Tachometer 1 8 1 2 2 1 5 1 1 1 ServiceNSkills Australia held on site? Verified Pink Slip Comment / Recommendation o Service Equipment: 4 8 8 8 Refrigerant reclaim/recove ry units and cylinders Scales for weighting refrigerant cylinders Vacuum pumps High-pressure nitrogen regulators Tools 15 Service valve RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 17 of 29 Number Item /person 15 15 15 15 1 8 4 8 8 4 ratchet spanners Copper tube cutters (6-20 mm) Copper tube reamers Copper tube flaring kit (6-16 mm) Copper tube swaging tools (4-20 mm) Copper tube T branch kit Copper tube bending spring sets (9-20 mm) Copper tube mechanical bender sets (9-20 mm) Flare spanner sets (6-20 mm) Wire brushes Oil cans 5 Oxy/Acetylene cutting & brazing sets 3 Wheel pullers 4 5 m measuring tape 8 Quick connection charging adaptors 8 Schrader removal/recori ng tools ServiceNSkills Australia held on site? Verified Pink Slip Comment / Recommendation o Materials: sufficient to complete skills development tasks Soft drawn copper tubing (3-20 mm) Bundy tube (6-9 mm) Capillary tubing up to 2.04 mm Flare nutsRTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 18 of 29 Number Item /person plain & frostfree (6-20 mm) Schrader access valves Bullet piercing valves Tobin Bronze brazing rods and flux Silver solder rods 15% and 45% and flux Lead/tin solder and flux. Welding & Other Gases including Oxygen, acetylene, Pub gases mix or Carbon Dioxide, high purity 99.9% Dry Nitrogen in cylinders, by stand-alone or bunker, in E or G size. ServiceNSkills Australia held on site? Verified Pink Slip Comment / Recommendation o Refrigerants various commonly used refrigerants and associated oils Miscellan eous Sundry components and hardware Class aids, PowerPoint slides, videos, instructional material etc. References Materials Refrigerant Pressure/ Temperature Charts Psychrometric charts Manufacturers data and quick selection charts Computer Aided Learning RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 19 of 29 Number Item /person ServiceNSkills Australia held on site? Verified Pink Slip Comment / Recommendation software packages required covering electrical, refrigeration and air conditioning Manufacturers / wholesalers catalogues and selection documents Manufacturers / wholesalers websites and CDs with selection documents o * Comments by applicant Comments by assessor RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 20 of 29 Service Skills Australia Pink Slip 2. Delivery and Assessment Materials Evaluation The E-Oz Industry Expert will notify the RTO of the selected Competency Standard Units that be will evaluated. A minimum of two (2) core units will be selected for this evaluation and the RTO will be given 14 days notice prior to the on-site evaluation visit. The evaluation process will examine the RTO documentation/systems used for the delivery and assessment of the two selected units. RTO Guidelines for completion of this section: Delivery material – needs to align with the critical aspects of evidence for the competency standard unit. Assessment tools – needs to covers the critical knowledge, critical skills and work performance of the competency standard unit. RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 21 of 29 A. Unit Code: Unit Critical Aspects of Evidence A. Unit Code: RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning Service Skills Australia Unit Name: Pink Slip * RTO to complete – list delivery materials/resources E-Oz Industry Expert Comments Unit Name: ©Energy Skills Australia Version 3.0, Sep 2015 Page 22 of 29 Unit Critical Aspects of Evidence Critical Knowledge: Service Skills Australia Pink Sliptools * RTO to complete – list assessment E-Oz Industry Expert Comments Critical Skills: RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 23 of 29 Service Skills Australia Pink Slip Work Performance: RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 24 of 29 B. Unit Code: Unit Critical Aspects of Evidence RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning Service Skills Australia Pink Slip Unit Name: * RTO to complete – list delivery materials/resources ©Energy Skills Australia Version 3.0, Sep 2015 E-Oz Industry Expert Comments Page 25 of 29 B. Unit Code: Unit Critical Aspects of Evidence Critical Knowledge: Service Skills Australia Unit Name: Pink Slip * RTO to complete – list assessment tools E-Oz Industry Expert Comments Critical Skills: RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 26 of 29 Service Skills Australia Pink Slip Work Performance: RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 27 of 29 3. E-OZ Industry Expert Report This section is to be completed by Energy Skills Australia appointed Industry Expert. Industry Expert Report Provider Name Facilities and equipment are adequate and meet industry expectations Yes Comment: No Recommended student numbers for this qualification Delivery material meets Training Package requirements. Assessment material meets Training Package requirements. Additional comment (any additional information you wish to bring to ASQA/STA attention) Name Date Signature RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 28 of 29 Appendix Recommended Guide for the Learning Centre/Training Facilities general A suitable demonstration bench for use by the teacher/trainer and benches for the students’ practical and laboratory work should be included. These can be laid out around the periphery of the classroom where the teacher/trainer can see the progress of all students and monitor them. A recommended occupancy area of 5 square metres per student should be provided with a ceiling height of 2700 mm. Adequate non glare lighting should be provided with a desktop maintained illuminance of at least 320 lx in accordance with AS/NZS 1680.2.3:2008. Where detailed work is to be done, for example with circuit boards, the recommended illuminance is up to 800 lx. For basic electrical instruction these RCD protected benches should be equipped with shelves containing the equipment in the table following. Many RTOs secure this equipment in a fixed position. Ideally, equipment should be left in place permanently and secured. Emergency stop buttons are advised with a master switch controlled by the teacher/trainer. For the off-job component of the Competency Standard Units students should be instructed in an air-conditioned classroom having an appropriate number of desks and comfortable chairs. This would normally be 15 of each. Adequate non glare lighting should be provided with a desktop maintained illuminance of at least 240 lx for classrooms and 320 lx in laboratory situations in accordance with AS/NZS 1680.2.3:2008. All classrooms and practical training rooms should have the following equipment installed within. Number 1 1 1 1 1 1 As required As required 15 Item Digital Data projector Overhead projector Portable projector screen DVD/VHS / CD player Monitor, 100 cm (min) Whiteboard Comment / Recommendation Or suitably painted wall screen Internet connection facilities In place of data projector Permanently mounted and of sufficient size To suit appropriate teaching strategy Computers To suit appropriate teaching strategy desks Air conditioning 1 student per desk ideally Adequate for task RTO Evaluation Process “Pink Slip” FORM 1 – Refrigeration and Air Conditioning ©Energy Skills Australia Version 3.0, Sep 2015 Page 29 of 29