Illinois Manure Management Plans A Step-By-Step Instruction Book with Sample Forms Randy Fonner and Ted Funk, Extension Specialists Department of Agricultural and Biological Engineering Copyright 2005 1 Contents What is This Workbook? Step 1: What information do I need to develop my plan and how can I organize it? Step 2: General Facility Information Step 3: Facility/Production Area Information Step 4: Manure Storage Information Step 5: Manure Storage Information Step 6: Field Maps Step 7: Lease Agreements for Application Fields Step 8: Proven Yield Justification Step 9: Crop Rotation and Nutrient Needs Step 10: Planned Field Application Summaries Sheet Step 11: Manure Storage Inspection Step 12: Records of Manure Application Step 13: Manure Applicator Equipment Calibration Step 14: Emergency Response Plans Step 15: Table of Forms and Signature Page List of Appendix Files for Workbook List of Files on this CD List of Computer Fill-in Forms 2 What is This Workbook? In Illinois, there are three different manure management plans that a livestock facility might be required to have. University of Illinois Extension has worked with Illinois Department of Agriculture, Illinois Natural Resources Conservation Service, and the Illinois Environmental Protection Agency to develop one workbook of forms and instructions that, if completed, will comply with the requirements of all three agencies. How to Use This Workbook This workbook is not stipulated by any of the above agencies. However, it contains sample forms that comply with the agencies’ requirements for developing manure management plans. If you already have a manure management plan that is fairly complete, we would advise you against taking the time to convert all your existing data to these forms. In that case, you can use these forms and the preceding instructions as a checklist to make sure your plan is complete. The agencies and Extension are interested in providing tools to help producers comply with required regulations. We believe this workbook of instructions and forms will make producer compliance easier. The book could make reviews by agency staff of manure management plan materials more efficient, as each agency can familiarize its staff with this workbook format. We tried very hard to minimize duplicate data entries, to eliminate unnecessary forms, and to use checkbox items to replace the need for producer-generated narrative. The original copy of the workbook should be considered your resource book. Make copies of the forms before filling them in. The forms and pages you complete should be 3-hole punched and placed in a separate 3-ring binder, along with relevant maps, spreadsheets, certificates, lab analyses, etc. More information on a recommended organization of your plan binder can be found in Step 1. We suggest that you write or type the section titles listed at the end of Step 1 onto tabbed dividers and use those to organize your 3-ring binder. This workbook package also contains a CD-ROM that holds an MSWord copy of this workbook and several MSExcel spreadsheets that may prove helpful in completing your plan. There is also a “forms” version of the workbook on the CD-ROM, so that if you prefer you can open the file and type your facility information directly into the forms instead of filling in paper copies. You may customize any of the forms for your operation. Our hope is that the workbook helps many Illinois producers comply with regulations, but we realize that for a few producers, more information or customized forms may be needed. Ted and I are indebted to Bruce Yurdin and Dan Heacock of Illinois Environmental Protection Agency, Jim Evans and Brett Roberts of Illinois Natural Resources Conservation Service, and Warren Goetsch, Illinois Department of Agriculture for taking the time to meet and work with us on this project. Without their help this workbook would only be Ted’s and my best guess about what the agencies require. Their assistance has enabled us to put together a single product that should help livestock producers and agri-business people comply with environmental rules and regulations. 3 Step 1: What information do I need to develop my plan and how can I organize it? In assisting you in the development of an Illinois Manure Management Plan/Comprehensive Nutrient Management Plan for your farm, our first step will be to review the information about your operation you will need to complete a plan. The next page has a checklist of information about your facility that you will need to fully complete your plan. Pulling together the necessary information about your facility before starting will make the process much easier and less frustrating and prevent you from getting sidetracked by having to continually look for information. As you proceed through the steps in this instructional workbook you will be using information about your farm. When we are done putting those pieces together, the result will be your having a complete Illinois Manure Management Plan for your operation. The forms in this workbook are only samples that you can use. You can use any type of form. There is NO official form set that the Illinois Department of Agriculture, Natural Resource Conservation Service, or Illinois Environmental Protection Agency requires you to use. As long as your plan contains all the information asked for in this workbook, your plan should be complete. TIP: EVERYTHING must be in writing. Show ALL calculations; justify ALL your numbers. These numbers include crop yields, soil test data, manure analysis, nutrient needs, application rates, spreader calibration calculations, etc. If sufficient space is not provided on all the forms to show your calculations or write in your justification for any numbers you use, use and attach additional sheets of paper as may be necessary. This workbook will also assist you in updating your plan as often as you need to (at least annually). First—a word about organizing your plan! We suggest that you: Use a separate 3-ring binder to put your plan in and keep this binder as your resource copy. Make copies of the forms in this workbook to fill in with your information. How thick a binder do you need? Well how many fields, manure storages and buildings do you have? Most producers can use a 1-inch binder, but some will need thicker binders. Make copies of maps before marking on the originals. Don’t try and do all the “Steps” at one time, but don’t let it become an unfinished project. Try to do several steps every day. Perseverance is the key!!!! 4 What Information Do I Need to Develop My Plan? Collect before you start. Facility Information Owner/Operator Name, Address and Phone Number. Include the same information about a second and third person that would get called if the owner were unavailable. Facility and legal descriptions. Include latitude/longitude or GPS coordinates of entrance to the production area. Directions from the nearest post office. Include a road map sketch or other visual representation of how to get to the farm. Animal inventories and design capacity. Facility Descriptions Building dimensions and descriptions (sketch of buildings and storage layouts and entrances, including electrical service shutoffs, gas/diesel storage, water shutoffs, chemical storage, wells). Gutters and downspouts. Location of water supply lines and watering devices. Clean water diversions, gutters, etc., in and around facility. Include dimensions of watershed(s) so that runoff areas can be calculated. Topographic maps of facility/production area. Aerial photo showing the larger area surrounding the facility—environmentally sensitive areas, neighbors’ homes and property lines, etc. Manure Storage Information Manure storage inventory: high load systems Construction plans, building blueprints (design and/or as-built) for all buildings and storages Pit under building Dimensions (working depth, any estimates of irremovable sludge) Estimate of how many days' storage available in the pit (this will be calculated later) Outside raw-manure storage (Slurrystore, concrete pits, etc.) dimensions Dimensions (working depth, any estimates of irremovable sludge) Estimate of how many days storage available for this unit (this will be calculated later) 5 Stacking area dimensions Length width average depth Estimate of how many days storage available for this unit (this will be calculated later) Manure storage inventory: Lagoons Sketch if not rectangular or circular Top waterline dimensions Side slopes estimate Depth estimate (with and without sludge) Staff gauge? Any watershed contributing? Dewatering system description Other Manure Treatment Systems Manure composting, anaerobic digester, or other treatment system description including sketch of treatment area and contour (topographic) map if exposed to outdoors Holding ponds Sketch if not rectangular or circular Top waterline dimensions Side slopes estimate Depth estimate (with and without sludge) Staff gauge with start and stop pumping clearly visible? Mortality management Description of mortality disposal method and operation Permits or certifications (e.g. incinerator—IL EPA approved Air Permit) Containers or buildings, etc. descriptions and locations and how designed Maps of burial sites Records of number of pounds disposed of weekly, monthly, and annually Watershed contributing to storages or other systems Square feet of concrete Square feet of earthen Dewatering system description (supplied later) 6 Other water additions—flush, rinse, other waste Contour map of the site Manure Nutrients Manure analysis results—N, P, K and ammonium nitrogen, total solids, other if available (Cu, Zn, S, etc.) Annual volume (gal/tons) Manure Applicator Information Capacity of tank or box spreader Applicator width, or knives/sweeps and spacing (injector) Traveling gun—delivery rate and travel speeds Center pivot—dimensions, acreages, nozzle types and capacities If irrigation system is used for fresh water as well as manure, descriptions of groundwater pollution prevention devices and management protocols Operator’s and maintenance manuals for manure application equipment Maintenance and repair history Field Information and Map Aerial maps, topographic and soil maps Crop fields (manure application fields) identified Field acreages labeled Any NRCS conservation plan information for the field? Subsurface drainage system? Suggestions for field maps: Avoid map copies that are so dark or light that field boundaries, wooded areas, and residences are difficult to distinguish. If you have good quality aerials that you don’t want marked up, make copies to mark-up for your plan. Plat maps are helpful. GPS maps (yield monitor, soil test maps) help in some instances. Topographical and digital orthophoto maps of your fields can be downloaded and printed off the Internet (not easy with a slow modem), or you can order a CD through your SWCD Office. 7 Crop Rotations and Soil Tests Last season's crop Next five years' planned rotation Proven yields and source of that information Soil types (and drainage classification, slope, etc.) Soil tests (lab analysis and methodology of test), CEC's, P, K, etc. Sampling maps with grid locations Nitrogen credits: legume, manure history Commercial fertilizer history and planned application Manure Lease Agreement(s) Needed? Do you own all the land manure is applied to? Do you give/sell your manure to another producer? Or someone else? Does anything existing in writing? For example, are manure lease arrangements included in a cash rent agreement? 8 9 Lease agreement Other (plat, etc.) Yield monitor Topographical Digital orthophoto Quarter-quadrangle (if known) Range Township Acreage Total Field name County Map # Summary of Maps You Have Available Form 1-A Other information I have for this field. Indicate with an “X” 10 11 12 13 14 What Should Be Included in an Emergency Response Plan? Environmental Protection/Emergency Response Plan Contents Emergency Phone Number List Posted at Each Phone An emergency phone notification list, which includes telephone number of the operator, local offices for fire dept, sheriff dept., EMS, Public Health Office, Illinois Emergency Management Agency; Illinois Department of Agriculture, and Illinois Environmental Protection Agency. General Farm Information Sheet Fill in all general farm information. Designated Spokesperson—if desired To be prepared in case of an environmental impact, have a plan for contacting the media following an incident. Sooner or later, they will learn of the problem anyway. Assign a spokesperson to meet with the news media when they arrive at the scene. That way, the story that is printed may focus on your organized and effective response rather than on the magnitude of the problem. Farm Map Include a drawing with written directions to your farm location. Facility Map Draw facility layout including location of: telephone locations, location of shutoffs for water, electric, natural gas and propane tanks, recycle systems, schematic of waste management system, pumping pits, areas of no entrance without assisted breathing devices, hazardous materials, ingress/egress for emergency vehicles, identity of immediately adjacent landowners with emergency phone numbers. Topographic Map Maps of the facility and surrounding areas including drainage patterns and locations of spoil materials for forming emergency dikes, location of surface waters, waterways, wells, and any other environmentally sensitive areas. Effluent Spill Emergency Response Information Sheet Information that includes second and third contact people. Runoff Retention Plan Instructions detailing the Action Plan to be taken in an emergency involving effluent spill, discharge, leak, etc. Pre-Arranged Sample Land Access Agreement List of neighboring landowners and their emergency phone numbers. Location of Pre-Arranged Emergency Supply Equipment and Supplies List of equipment owners who have agreed to assist in an emergency and inventory of equipment on site that can be used (including location). 15 Lagoon Pumping Services List of companies available on short notice. Fire Emergency Response Information Sheet Information that includes names of your electric and propane companies plus a list of any hazardous materials you may have on your farm. Fire Emergency Response Plan Action plan in the event of a fire. Power Outage Information Sheet Information about your power company, electrical service, generators, etc., including the name of your electrician. Personal Information Please list any medical conditions you or your farm personnel may have that emergency medical personnel should be made aware (for example, diabetes, heart or respiratory problems, medications, etc.). Keep confidential from other employees. Medical Emergency Response Plan Action plan in the event of a medical emergency. 16 Tips on Organizing Your Plan I. Fire alarm status. This information should be placed prominently by the phone(s) for emergency use. I. Fire alarm status II. Daily (seasonal) access and data entries A. Phone numbers B. Farm directions C. Locations of key controls, components D. Emergency procedures E. Other emergency response information III. Periodic access and data entries IV. Archive II. Daily (seasonal) access and data entries. This section will be accessed frequently throughout the year. A. Weather records B. Manure land application 1. Field maps and related information 2. Crop rotations 3. Field management and manure application practices 4. Current year application rates planned: manure and commercial fertilizer 5. Application records 6. Field sketches for start/stop application, notes C. Facilities and equipment logs 1. Water line and watering devices inspections 2. Manure storages inspections 3. Manure storage pumping levels 4. Storm water pollution prevention system 5. Application equipment inspection logs 6. Subsurface drainage system inspection logs 7. Equipment (manure handling system and other) maintenance logs III. Periodic access and data entries. This section will be accessed for making decisions during the current year. A. Manure analyses B. Soil tests and plant tissue tests C. Calibration of application equipment 17 IV. Archive (yearly update)(separate binder) Part I: Livestock Management Facility A. Buildings, feedlots, and storm water drainage 1. Description for each building or feedlot 2. Map(s) for the facility 3. Storm water plan(s) for the facility B. Mortality disposal and manure storages 1. Mortality disposal description 2. Manure Storage 1 a. Page 1, manure storage description and dimensions b. Pages 2 and 3, calculated storage period c. Manure nutrient content: sample d. Manure storage inspection checklist (previous years) e. Monitoring well and perimeter drainage water analyses 3. Manure Storage 2, etc. Part II: Manure Application C. Mortality disposal D. Fields information 1. Crop rotations: summary 2. Soil sampling procedures 3. Field 1 a. Year 01 b. Year 02 c. Year 03 d. Year 04 4. Field 2 a. Year 01 b. Year 02, etc. E. Manure lease agreements F. Transfer of manure to recipients Part III: Administration G. Plan certifications and permits 1. Manure storage structures construction certificates 2. Lagoon closure 3. LMFA plan certification 4. CNMP certification 5. NPDES permit H. Training records I. Responses to emergencies 18 Step 2: General Facility Information Form 2-A Instructions: Facility Information Fill in or attach on Form 2-A the following information: 1. Name, address and phone number of the company/owner of the livestock facility 2. Name, address and phone number of the managers/operators if different than the owners 3. Address, phone number, and plat location of the facility; and directions from the nearest post office (also include latitude/longitude of entrance to the facility/production area) 4. Any Certified Livestock Manager certificates for facility staff, NPDES permits and/or other construction permits or certifications that are related to the facilities operation (Consider putting them in 3-hole punched individual sheet protectors.) 5. Identity of the person(s) responsible for putting together the manure management plan and its annual updates 6. Name and address and a copy of the certificate of any person with certification who wrote some or all of the plan Also, think about how to direct emergency services personnel to the facility. If this would be different from directions from the post office, write a separate paragraph labeled “How to get here in an emergency” and describe the route in as precise and direct a manner as possible. Put yourself in the place of an employee who is placing a phone call to emergency personnel, without the benefit of a 911 operator. ORGANIZATION TIPS: Place this information in the producer manual in the section called Fire Alarm Status— top of the Pyramid. Update this section when changes occur; do not wait until your annual plan update. 19 Form 2-A General Facility Information Owner/Company Information Name: ______________________________________________________________________________ Address: ____________________________________________________________________________ City: ________________________________________ State: ________________ Zip: _____________ Phone: (____)________________________ Ownership status: Federal: State: Public: Private Manager/Operator Information Name: ______________________________________________________________________________ Address: ____________________________________________________________________________ City: ________________________________________ State: ________________ Zip: _____________ Phone: (____)________________________ Facility Information Address: ____________________________________________________________________________ Plat location: _________________________________________________________________________ Directions from nearest post office (also include latitude/longitude of entrance to the production area): ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ Phone: (____)________________________ Emergency contact: _______________________________ State and federal manure plan certifications: Include in your plan 3-ring binder your copies of the Certified Livestock Manager certification for any employees so certified, NPDES permit, and any other permits or certifications. Identify here who wrote the manure management plan and does the annual updates. ____________________________________________________________________________________ If someone certified wrote the plan, attach copy of the certification, and identify the agency that provided the certification. 20 Step 3: Facility/Production Area Information Form 3-A Instructions: Facility Working and Design Capacity Fill in the following information about your livestock: species, stage of production, general size, number of animals and number of animal units at the facility. 1. Number of Form 3-A’s to use for your facility?—In most cases one form can be used, but if this plan includes livestock at two or more separate livestock facilities, a separate page should be used for each facility. Use an additional form if in doubt. 2. Column A—Identify in this column on Form 3-A the number of days per year (for each species and stage of growth) livestock are contributing manure to your manure storages. 3. Column C—Write in the average weight of your livestock (for each species and stage of growth). 4. Column E—Either mark the appropriate box for the day and month you are using to report your inventory (number of head), or mark the box for “average” for each species and stage of growth. 5. Column F—Identify your maximum inventory numbers (number of head) or the percentage variation during the year from Column E for each species and stage of growth. 6. Column G—To determine your CNMP animal units multiply Column D times Column E, then divide by 1,000 pounds for each species and stage of growth. 7. LMFA Animal Unit Table— Design capacity column—For each species and stage of growth identify the design capacity of their buildings or feedlots. Use additional forms if necessary. Total Animal Units column—Compute the product of the multiplier and the design capacity for each species and stage of growth, and write the results in this column. ORGANIZATION TIPS: Place this information in the producer manual in the section called Archive (Yearly Update)— base of the Pyramid. Update this section when changes occur; do not wait until your annual plan update. 21 Facility/Production Area Map and Item List 1. Provide a detailed map (or sketch) of the facility/production area. A sample map is included in Appendix A. As you complete the following forms in Step 3, you will identify on your map many of the items listed below if they apply to your facility. Make sure the items below in bold are marked on your map also (if applicable). This can be accomplished by using either a sketch or marking on an aerial map. A topographic map of the facility/production area must also be provided. You may want to make a separate topographic map to show detail more clearly, or you can combine the topographic lines and the facility features on one map. You should also include a copy of your facility/production area map with your Emergency Response Plan. For clarity in the ER Plan map, you might want to use a copy of your facility/production area map without all the items marked on it that are required in Step 3. Animal Structures and Feedlots Confinement buildings Feedlots Milking parlor Materials and materials handling Chemical storages Composting sites Fuel storages Grain bins Hazardous materials other than farm chemicals Lagoons and holding ponds Manure pipes (show direction of flow) Manure re-charge/recycle pipes (show direction of flow) Manure stacking areas Manure storages Mortality sheds Septic systems Settling basins Silos Storage buildings Vegetative filters§ Wastewater drains and lines Fresh water Filter StripsH Ponds Storm water drains and lines Wells Other fresh water Roads Access roads Roads Other structures Facility office Residences Other structures H Filter strips are used to remove sediment from storm water before it enters streams or other waters of the State. §'Vegetative filters are used to remove nutrients from feedlot runoff and provide infiltration of water into the filter soil itself except in storm events exceeding the vegetative filter strip’s design storm. 22 Form 3-B Instructions: Storm Water Pollution Prevention Plan 1. Use the map(s) (aerial and topographic or contour) collected above to identify the direction(s) of water drainage for your facility/production area. This will be your storm water prevention plan map. 2. Identify on this map any storm water contributing areas. 3. Using this map, identify the storm water pollution prevention structures your facility utilizes in this plan. Mark the checkbox under “Y” if you have the structure listed, and then using the Map Legend code, identify the location of those structures on your storm water pollution prevention plan map. If your facility could utilize an item on Form 3-B but does not, mark the checkbox under “N.” If your facility could not utilize an item on Form 3-B, mark the checkbox under “NA.” Form 3-C Instructions: Facility/Production Area Storm Water Pollution Prevention Plan Using Form 3-C list the storm water pollution prevention best management practices that will be utilized in this plan and or are already being utilized. Mark the checkbox under “Y” if you are utilizing those practices. If you have any of the last four items, use the Map Legend code to identify the location of those items on your storm water pollution prevention plan map. If your facility could utilize an item on Form 3-C but does not, mark the checkbox under “N.” If your facility does not store or contain any hazardous materials or chemicals or have fueling areas (last 4 items) mark the checkbox under “NA.” 1. If there is new construction that involves disturbing more than one acre of land, include a copy of your NPDES Storm Water Permit. 2. Use additional pages, as necessary, to describe any aspect of your storm water pollution prevention plan not adequately described by Forms 3-B and 3-C. ORGANIZATION TIPS: Place this information in the producer manual in the section called Facility Information—Storm water plan, in the Archive (Yearly Update)—base of the Pyramid. Update this section when changes occur; do not wait until your annual plan update. 23 Forms 3-D, E, F and G Instructions: Mortality Disposal Method(s) and Pollution Prevention Plan 1. Describe your mortality disposal process using the Form 3-D checklist. 2. Mark the location of your mortality site on your storm water pollution prevention plan map. 3. Using Form 3-E, identify the mortality discharge prevention best management practices your facility utilizes in this plan. Mark the checkbox under “Y” if you utilize that practice, and then using the Map Legend code, identify the location of those practices on your storm water pollution prevention plan map. If your facility could utilize an item on Form 3-B that is connected with your facilities disposal method but does not, mark the checkbox under “N.” Mark the checkbox under “NA” if a practice is not connected with a mortality disposal method your facility utilizes; for example, check the NA box for incinerators if you compost. 4. Use the Mortality records worksheets (Form 3-F and Form 3-G) to record details of the disposal of mortalities. If you have computer records that quantify your mortalities on a monthly or annual basis, make a copy to include in this plan, but be sure to identify either the number of head or average size (weight). 5. Use additional pages, as necessary, to describe any aspect of your mortality management plan not adequately described by Form 3-D. 6. For reference, the Workbook CD contains a copy of the Illinois Dead Animal Disposal Act. ORGANIZATION TIPS: Place this information in the producer manual in the section called Archive (Yearly Update)— base of the Pyramid. Update this section when changes occur; do not wait until your annual plan update. 24 Form 3-H Instructions: Chemical Waste and Raw Material Discharge Prevention Plan 1. Using Form 3-H, identify the chemical wastes and raw materials discharge prevention best management practices your facility utilizes in this plan. 2. Mark the checkbox under “Y” if you utilize that practice, and then using the Map Legend code, identify the location of those practices on your storm water pollution prevention plan map. 3. If your facility could utilize an item on Form 3-H that is connected with your facilities disposal method but does not, mark the checkbox under “N.” 4. Mark the checkbox under “NA” if a practice refers to something not kept at your facility, e.g. fuel, chemicals, silage, milk, etc. Form 3-I Instructions: Use Exclusion (Fencing from Surface Water) 1. Using Form 3-I, identify the fencing practices your facility utilizes in this plan to control livestock access to any surface waters of the State that run through the facility (for example, a stream running through a feedlot). Mark the checkbox under “Y” if you utilize that fencing practice, and then using the Map Legend code, identify the location of those practices on your storm water pollution prevention plan map. If your facility could utilize an item on Form 3-I but does not, mark the checkbox under “N.” Only mark “No” if you have livestock with access to surface water, but you do not use that specific practice. If your facility is total indoor confinement and fencing from surface water is not an issue, then mark all the checkboxes under “NA.” Form 3-J Instructions: Temporary Manure Stack Discharge Prevention 1. Using Form 3-J, identify the temporary manure stack discharge prevention practices your facility utilizes in this plan. Mark the checkbox under “Y” if you utilize that practice, and then using the Map Legend code, identify the location of those practices on your storm water pollution prevention plan map. If your facility utilizes temporary manure stacks, but you do not use some of the items listed on Form 3-J, mark the checkbox under “N.” If your facility never temporarily stores/stacks manure outside and as a result discharge from such stacks does not occur, then mark all the checkboxes under “NA.” 25 Form 3-A Facility Working and Design Capacity Building(s) or feedlot name: _______________________________________________________________________ Animal numbers (design capacity of building or feedlot) “fill in blanks.” (Animal stage of production and average animal size, pounds, and number of animals). Column A Column B Days in Use/Year Column C Stage of Production Species Column D Average Weight Column E 12/31 inventory __/__ inventory (mm/dd) Average Inventory Column F Column G Max. # Inventory (or % variation from average) CNMP*** Animal Units (Column D E / 1,000 lb.) Beef Dairy Mature Dairy Heifers Veal Calves Turkeys Chicken Broilers Chicken Layers Swine Sows/gestation* Swine Unweaned pigs** Swine Nursery** Swine Boars/culls* Swine Finisher* Horses Other * pigs over 55 lbs. ** pigs under 55 lbs CNMP*** Comprehensive Nutrient Management Plan Illinois LMFA Animal Units Table Species Dairy Beef Swine Production Phase Multiplier Milking dairy cows 1.4 Young dairy calves 0.6 Brood cows, slaughter and feeder cattle 1.0 0.03 Pigs under 55 lbs 0.4 Pigs over 55 lbs 0.02 Turkeys Laying hens or broilers - (other manure handling systems) 0.005 Laying hens or broilers (continuous overflow watering) 0.01 Laying hens or broilers (liquid manure handling system) 0.03 26 Design Capacity Total Animal Units Storm Water Pollution Prevention Plan Y N NA Form 3-B Map Legend* Physical Structures 3B-1 Collection basins—Permanent structures in which large spills or contaminated storm water is contained and stored before cleanup or treatment. Collection basins are designed to receive spills, leaks, etc., and to prevent pollutants from being released into the environment. Collection basins can receive and contain materials from many locations across a facility. 3B-2 Curbing—A barrier that surrounds an area of concern. Unlike diking, curbing is unable to contain large spills and is usually implemented on a small-scale basis. However, curbing is common at many facilities and in small areas where liquids are handled and transferred. 3B-3 Containment diking—Containment dikes are temporary or permanent earth or concrete berms or retaining walls that are designed to hold spills. Diking can be used at any facility, but is most common for controlling large spills or releases from liquid storage and transfer areas. Diking can provide one of the best protective measures against the contamination of storm water because it surrounds the area of concern and keeps spilled materials separated from the storm water outside of the diked area. 3B-4 Diversions—A diversion is a channel constructed across the slope, generally with a supporting ridge on the lower side, for the purpose of changing the direction of flow of storm water. 3B-5 Dry extended detention ponds—Dry extended detention ponds (a.k.a. dry ponds, extended detention basins, detention ponds, extended detention ponds) are basins whose outlets have been designed to detain the storm water runoff from a water quality design storm for some minimum time (e.g., 24 hours) to allow particles and associated pollutants to settle. Unlike wet ponds, these facilities do not have a large permanent pool. However, they are often designed with small pools at the inlet and outlet of the basin. They can also be used to provide flood control by including additional flood detention storage. 3B-6 Wet ponds—Wet ponds (a.k.a. storm water ponds, retention ponds, wet extended detention ponds) are constructed basins that have a permanent pool of water throughout the year (or at least throughout the wet season). Ponds treat incoming storm water runoff by settling and algal uptake. The primary removal mechanism is settling as storm water runoff resides in this pool, and pollutant uptake, particularly of nutrients, also occurs through biological activity in the pond. 3B-7 Infiltration basin—An infiltration basin is a shallow impoundment that is designed to infiltrate storm water into the ground water. This practice is believed to have a high pollutant removal efficiency and can help recharge the ground water, thus restoring low flows to stream systems. 3B-8 Infiltration trench—An infiltration trench (a.k.a. infiltration galley) is a rock-filled trench with no outlet that receives storm water runoff. Storm water runoff passes through some combination of pretreatment measures, such as a swale and detention basin, and into the trench. There, runoff is stored in the void space between the stones and infiltrates through the bottom and into the soil matrix. The primary pollutant removal mechanism of this practice is filtering through the soil. 3B-9 Storm water wetland—Storm water wetlands (a.k.a. constructed wetlands) are structural practices similar to wet ponds that incorporate wetland plants into the design. As storm water runoff flows through the wetland, pollutant removal is achieved through settling and biological uptake within the practice. Storm water wetlands are designed specifically for the purpose of treating storm water runoff, and typically have less biodiversity than natural wetlands in terms of both plant and animal life. 27 3B-10 Grassed waterways/swales—A series of vegetated, open channel management practices designed specifically to treat and attenuate storm water runoff for a specified water quality volume. As storm water runoff flows through these channels, it is treated through filtering by the vegetation in the channel, filtering through a subsoil matrix, and/or infiltration into the underlying soils. Variations of the grassed swale include the grassed channel, dry swale, and wet swale. 3B-11 Grassed filter strip—Grassed filter strips (vegetated filter strips, filter strips, and grassed filters) are vegetated surfaces that are designed to treat sheet flow from adjacent surfaces. Filter strips function by slowing runoff velocities and filtering out sediment and other pollutants, and by providing some infiltration into underlying soils. 3B-12 Catch basin—A catch basin (a.k.a. storm drain inlet, curb inlet) is an inlet to the storm drain system that typically includes a grate or curb inlet and a sump to capture sediment, debris, and associated pollutants. They are also used in combined sewer overflow (CSO) watersheds to capture floatables and settle some solids. Catch basins act as pretreatment for other treatment practices by capturing large sediments. 3B-13 In-line storage—In-line storage refers to a number of practices designed to use the storage within the storm drain system to detain flows. Storage is achieved by placing devices in the storm drain system to restrict the rate of flow. Devices can slow the rate of flow by backing up flow, as in the case of a dam or weir, or through the use of vortex valves, devices that reduce flow rates by creating a helical flow path in the structure. 3B-14 Other practices * Mark the map legend codes on facility/production area maps where appropriate. 28 Facility/Production Area Storm Water Pollution Prevention Plan Form 3-C Mark those BMP’s listed below that are applicable to any part of your operation. Y N NA Map Legend Management/Operational Practices Diversions (Terrace–like structures can also function as diversions.) Temporary diversions are used only where the drainage area is less than 5 acres. Diversions that are part of a pollution abatement system have a minimum capacity for the peak discharge from a 10-year frequency, 24-hour duration storm. Diversions designed to protect areas such as buildings, roads, and animal waste management systems have a minimum capacity for the peak discharge from a storm frequency consistent with the hazard involved but not less than a 25-year frequency, 24-hour duration storm. Freeboard is not less than 0.3 ft. The location of a diversion and outlet is in compliance with applicable state drainage and water conveyance laws.** Diversions do not outlet on public roads, highways, or other public utility, or the written approval of the appropriate authorities has been obtained. Where movement of sediment into the channel can be a problem, the design includes extra capacity for sediment or periodic removal; and where applicable, such sediment removal is outlined in the operation and maintenance plan. The outlet conveys runoff to a point where outflow will not cause damage. Periodic inspections, especially immediately following significant storms, are performed. Damaged components of the diversion are promptly repaired or replaced as necessary. Diversion capacity, ridge height, and outlet elevations are maintained, especially where high sediment yielding areas are in the drainage area above the diversion. Each inlet for underground outlets is kept clean and sediment buildup redistributed so that the inlet is at the lowest point. Sediment is redistributed as necessary to maintain the capacity of the diversion. Vegetation on diversions is maintained and trees and brush controlled by hand, chemical and/or mechanical means. Machinery is kept away from steep sloped ridges. Equipment operators are informed of all potential hazards. 3C-1 Hazardous materials storage—Proper storage of hazardous materials. Practices such as covering hazardous materials, or even storing them properly, can have dramatic impacts. 3C-2 Fueling areas—Absorbent used for fueling areas will be packaged in small bags for convenient use and small drums will be available for storage. Absorbent materials will not be washed down the floor drain or into the storm sewer. 29 3C-3 Chemical spills—Emergency spill containment and cleanup kits will be located at the facility site. The contents of the kit will be appropriate to the type and quantities of chemical or goods stored at the facility. Other practices (describe) 3C-4 ** See Illinois Drainage Law Part 1 on the Workbook CD for details on landowner rights and responsibilities regarding drainage. Diversion - NRCS Practice Standard Code 362, Roof Runoff Structure - NRCS Practice Standard Code 558 30 Mortality Disposal Operations Form 3-D If a rendering service is used, completely describe how often they pick up, where mortalities are kept until pick up, security, etc. Use Forms 3-F and 3-G to record mortalities. ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ If mortalities are composted, completely describe (how constructed - dimensions, roof, floor, material used, etc.) composting operation and the facilities operation and maintenance, including daily activities, temperature readings, approximate pounds of mortalities per month, location of compost site, carbon source, recipe, etc. Use Forms 3-F and 3-G to record mortalities. ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ If an incinerator is used, provide a complete description of the operation and maintenance of the incinerator, including approximate pounds per month incinerated and location of the incinerator. Also include a copy of the IEPA incinerator approval, etc. Use Forms 3-F and 3-G to record mortalities. ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ If burial is used provide a complete description of procedures including location of past and current burial sites (map showing the sites should be included), how many pounds are buried at each site, field drainage, water table, etc. Use Forms 3-F and 3-G to record mortalities. ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ 31 Form 3-E Mortality Discharge Prevention Best Management Practices Mark those BMP’s listed below that are applicable to any part of your operation. Y N NA Map Legend* Practices Location—The facility is down gradient (slope) from all springs and/or wells. Location—The animal mortality facility is located outside the 100year floodplain. 3E-1 3E-2 Location—Due to site restrictions, the facility is within a floodplain, and the facility is protected from inundation or damage. Location—The facility is located as close to the source of mortality as practical, considering bio-security issues and the need to keep the facility out of sight of the general public. Liner—Seepage from mortality facilities could create a potential water quality problem, and a clay liner or other acceptable liner technology is used beneath the facility to contain seepage. Freezers—Freezer units are sized to accommodate the normal maximum volume of mortality to be expected in the interval between emptying. Freezer volume includes the expected mortality rate of the animal, the period of time between emptying where mortality is given on a per day basis, the average weight of the animal between emptying, and a conversion factor for weight to volume. Capacity calculations are supported by a removal schedule supplied by an integrator or approved vendor. Incinerators—Incinerator is dual burning Type 4 (human and animal remains) approved for use within the state. Permit for operation (IEPA Bureau of Air) is on file at the site. 3E-3 Incinerators—Minimum incinerator capacity is based on the average daily weight of animal mortality and the length of time the incinerator will be operated each day. Incinerators—Incineration ash is properly handled so as not to cause pollution. Incinerators—Ground under incinerator is managed to prevent storm water runoff, either by berms or containment of that runoff. Runoff—All mortality areas are managed to prevent storm water runoff, either by using berms or containment of that runoff. Roofs—Facility has a roof to manage storm water and prevent storm water from entering mortality management area. Inspection and maintenance—At each operation or use, the animal mortality facility is inspected to note any maintenance needs or indicators of operation problems. Biosecurity—Biosecurity concerns are addressed in all aspects of planning, installation, and operation and maintenance of the animal mortality facility. 3E-4 3E-5 Visual screens—Vegetative screens, topography, and buildings are used to shield the animal disposal facility from public view and to minimize visual impact. Safety—Safety devices such as fencing, warning signs, and freezer locks are in place where appropriate. Other (list) 3E-6 * Mark the map legend codes on facility/production area maps where appropriate. 32 Legend – Animal Mortality Facility - NRCS Practice Code 316 Dead Animal Disposal Act 33 Mortality Disposal—Record Sheet Form 3-F (Use a separate sheet for each month) Month/Year: __________ Compost* Date Rendered Incinerated Burial** Other ____________ Number of Head or Ave. Size (Weight) Monthly Total *Composting—include sample information (N, P, and K) if spread on fields. ** Burial Method—include a map showing burial locations and # of pounds buried at each site. 34 Total Form 3-G Yearly Mortality Summary Table Year: __________ Number Size (Weight) Rendered Composted* Incinerated Buried** Other Total * Include sample information (N, P, and K) if spread on fields ** Include a map showing burial locations and number of pounds buried at each site. 35 Total Chemical Wastes and Raw Materials Discharge Prevention Form 3-H Mark those BMP’s listed below that are applicable for your operation. Y N NA Map Legend* Construction and Post-Construction Storm Water Pollution Prevention Plan 3H-1 Storage containers for gasoline, diesel fuel, kerosene, and other liquid fuels are free of leaks. 3H-2 Vehicle and portable container filling areas near the fuel storage containers are constructed so as to allow immediate containment and cleanup of fuel spills. 3H-3 Specific areas are designated for equipment maintenance and repair, and the areas include appropriate waste receptacles for spent oils, gasoline, grease and solvents. Housekeeping plan includes regular collection and disposal schedules. Storage areas are protected from storm water in accordance with the manufacturers’ guidelines for the following materials: 3H-4 Oils, grease, and solvents 3H-5 Paints, stains, brush cleaners and similar materials 3H-6 Crop protection chemicals (herbicides, pesticides) 3H-7 Fertilizers (liquid, dry bulk, dry bagged) 3H-8 Animal treatment non-medicinal (disinfectants, foot baths, dips) 3H-9 Cleaning and sanitizing materials 3H-10 Pharmaceuticals 3H-11 Acids or other potentially toxic water pollutants (list ________________) The following sites are covered (e.g. roofed or other rainproof covering) or are constructed so as to drain to regularly maintained sediment control devices designed to accommodate such discharges: 3H-12 Materials handling equipment storage sites. Example: Bucket loader used for silage and commodities loading, mixing. Show where loader is stored, and if stored outside, what happens to storm water contaminated with raw materials. 3H-13 Shipping and receiving areas. Example: a concrete apron outside the shed has storm water diverted around it and water off the apron goes into a grassed infiltration area. 3H-14 Storage for raw materials used in the manufacture of concrete including sand, aggregate, cement, water and admixtures 3H-15 Storage for other raw construction materials (list __________) 3H-16 Storage for other waste generated off-site 36 The following raw materials or products are handled at the facility and are covered (e.g. roofed or other rainproof covering) or storages are constructed so as to drain contaminated storm water to appropriate containment areas: 3H-17 Feed 3H-18 Whey 3H-19 Silage leachate. Example: Silage leachate is directed to a temporary storage tank that is emptied as necessary and contents land-applied. 3H-20 Other leachate (describe _________________________) 3H-21 Byproducts used for feed. Example: Distillers grains are brought in by semi-load and stored on a concrete pad; storm water from the pad is drained to an earthen storage for later land application. 3H-22 Milk Example: Non-saleable milk is land-applied at or below agronomic rates. 3H-23 Eggs 3H-24 Other (list __________________________________) Routine housekeeping plan includes cleanup of spilled raw materials so as to minimize storm water contamination. Example: Cleaning up spilled feed beneath bulk bins. 3H-25 Equipment wash down areas are located on-site only in areas which drain to regularly maintained storages designed to accommodate such discharges. Example: Truck wash for hauling animals drains to feedlot holding pond. The storm water pollution prevention plan for access roads used to bring in or carry out raw materials, waste materials, by-products, or products that are used or created by the facility consists of: Any spilled materials on or alongside the road(s) are routinely cleaned up and properly disposed of Vegetation in drainage channels alongside the road(s) is maintained by mowing, sediment removal, and/or re-seeding as required Adequately maintained sanitary facilities (toilets and septic systems) are provided. 3H-26 Other practices (list ______________________________________) * Mark the map legend codes on facility/production area maps where appropriate. 37 Use Exclusion (Fencing Livestock from Surface Water) Form 3-I Mark those BMP’s listed below that are applicable for this part of your operation. Y N NA Map Legend* 3I-1 Practices A minimal area along streams and ponds is left for livestock access and watering. Access is limited and the area is stabilized from erosion. Fencing materials consist of woven wire, barbed wire, or electrified high tensile wire and are constructed as outlined in the NRCS Conservation Practice Standard, Fence – Practice Code 382. Provisions are made for surface and subsurface drainage, as needed, and for disposal of runoff without causing erosion or water quality impairment. All treatment areas are shaped to prevent ponding of water. 3I-2 Barriers and access ramps are periodically inspected and repairs performed as needed. Other practices (describe) 3I-3 * Mark the map legend codes on facility/production area maps where appropriate. Fence—NRCS Practice Standard Code 382 and Use Exclusion—NRCS Practice Standard Code 472. 38 Temporary Manure Stack Discharge Prevention Form 3-J Mark those BMP’s listed below that are applicable for this part of your operation. Y N NA Map Legend* Practices Location—Temporary manure stack is located down gradient (slope) from wells and springs. 3J-1 Location—Manure stack is located over soil surface that is highly impermeable and no aquifer material is within five feet of the bottom of the stack. Location—Manure stack is constructed more than 100 feet from non-potable water wells, 200 feet from potable water supply wells, and 400 feet from community water supply wells. Operation—Manure stack is completely emptied within a six-month period. 3J-2 Water diversions—Manure stack has adequate diversion dikes, walls or curbs that will prevent excessive outside surface waters from flowing through the stack area. Runoff—There is negligible outside surface water that can flow through or otherwise contact the manure stack. 3J-3 Runoff disposal—The runoff from the manure stack drains to a livestock waste-handling facility. 3J-4 Cover—Temporary manure stack is covered with a roof, tarp, or other device to keep precipitation off the manure. 3J-5 Liner—Manure stack is located over shallow aquifer material, in a karst area, or within 400 feet of a natural depression in a karst area; and is lined with appropriate clay, geosynthetic, or other liner material to protect groundwater. Other practices (describe) 3J-6 * Mark the map legend codes on facility/production area maps where appropriate. 39 Step 4: Manure Storage Information Form 4-A Instructions: Manure Storage Descriptions and Dimensions 1. Use Form 4-A to describe the type of manure storage on your facility. Use a separate form for each different manure storage (tank, lagoon, bedded pack, solid stack, etc.). However, if you have two or more identical storages that are managed the same, consider using a single form to describe them. Include a diagram and dimensions either in the space provided or attach to Form 4-A. 2. Describe how you operate this manure storage. Describe how often manure is removed and how. Identify existing collection and transfer equipment. Describe procedures and maintenance activities. 3. Certifications and registrations Check the appropriate boxes at the bottom of Form 4-A for all certifications and registrations or permits you have for this manure storage. Mark the checkboxes to describe whether this manure storage takes runoff, wastewater, rinse water or other material and from what source it comes. Example: A pit beneath a gestation building receives manure from a shallow pit nursery. For more complex systems, consider producing a “management train” sketch. See the example in Appendix B. 40 Form 4-B Instructions: Determination of Manure Storage Working Volume and Annual Manure Production Method you are using to determine the working volume of this manure storage (i.e. the volume of manure plus wastewater that the storage could hold, up to the legal and practical freeboard, minus the amount of any unrecoverable material in the bottom after emptying.) 1. One Form 4-B form should be used with each Form 4-A form. Check the appropriate box for the description of the manure storage. Identify whether the storage has a 1- or 2-foot freeboard. If it is an indoor storage or solid manure storage, mark the NA box. Staff gauge—mark yes that you have one (outside uncovered liquid storages) or mark NA if you do not have this type of storage. 2. Working volume Enter the working volume of this manure storage. Identify the method(s) you are using to calculate your annual amount of manure and wastewater production, by checking the appropriate boxes in #1, #2 and #3. Attach a separate page to show your calculations for determining your working volume and annual production volume and the source(s) for each of the numbers you use in the manure production calculation. ORGANIZATION TIPS: Place this information in the producer manual in the section called Archive (Yearly Update)— base of the Pyramid. Update this section when changes occur; do not wait until your annual plan update. 41 Form 4-C Instructions: Storage Volume Calculation Worksheet The purpose of this form is to verify the adequacy of manure storages for containing manure and wastewater through critical periods when manure and wastewater cannot be applied to cropland. This verification—Do I have enough manure storage? —is required by all three Illinois agencies and is an important component of environmental stewardship. Several high-profile manure storage overflow cases have occurred in Illinois in recent years, spotlighting the need not only for having adequate storage but also managing that storage capacity as the facility enters critical time periods. This form can help point out problems of insufficient storage and assist you in planning future construction or management changes to address those problems. HINT: You can do many of the calculations on Form 4-C using free software from NRCS, called AWM (Agricultural Waste Management). Download it from the NRCS web site at <http://www.wcc.nrcs.usda.gov/awm/awm.html>. The software is written for designing a new manure storage, but you can check the sizing of existing storages with it as well. An especially handy feature is its storm water runoff and evaporation calculator. You identify your county, and the weather records load and calculate automatically. Animal manure production data are also included. If you have historical manure hauling records… One of at least three scenarios will apply to any storage: 1. New facility, having no history of manure production for the facility 2. Existing facility, new storage, having no history of manure storage or hauling records for the storage 3. Existing facility and storage, having partial or extensive manure hauling records. For Scenarios 1 and 2 (new manure or wastewater storage), you should perform all the calculations on Form 4-C, including the storm water (lines 19-30) if this is an outside uncovered storage. If the storage is not exposed to precipitation and does not receive runoff, you may skip lines 19-30. For Scenario 3 (existing storage with manure hauling records), you may in some cases be able to skip lines 6-30 and put your historical manure hauling record average in line 31. If there is doubt about the accuracy of the historical data, perform the calculations on the entire form and compare the results in line 31 with your data. The calculations are especially important if you do not have enough years of records to encompass years of average and above-average rainfall. 42 Instructions Enter the name of the manure storage (or series of similar storages if they are being treated as one storage). Line 1. Enter the working volume of the manure storage you calculated on Form 4-B, here and on Line 32 “Working vol.” If a series of similar manure storages is being treated as one storage, enter the sum of those storages. Line 2. Enter the animal species and stage of production adding manure to this storage. There are three columns provided to allow entry of more than one species/stage. Example: Swine confinement, pit under building, grower and finisher pigs in two different rooms. Line 3. Enter the average numbers of animals that apply to this storage. Keep in mind that the average manure production will be calculated for the purpose of showing whether you have adequate manure storage capacity, so use your best estimate of the animal numbers. Line 4. Animal average weight. For growing animals, one easy way to estimate is to add the weight going into the growth stage and the weight leaving that stage, and dividing by two. Example: swine nursery, average weight in = 11 lb., average weight out = 35 lb., 11 + 35 = 46, average weight for the growth stage is 46/2 = 23 lb. Line 5. Start with your best estimate of the maximum number of days manure and wastewater storage this structure or series of structures can hold. At the end of the worksheet you will verify whether the calculated manure and wastewater production is less than the working volume (there is adequate storage capacity) or greater (you must reduce the estimated storage period). The critical months for the storage design contain a period when you are not able to apply manure to cropland or otherwise empty the storage. If the storage is outdoors and uncovered, you are required to provide storage to contain the precipitation and runoff from a design storm. Check the appropriate box. For new poultry and swine facilities, the design storm is the 100-year 24-hour storm; for all others, the design storm is the 25-year, 24-hour storm. Example: A dairy manure storage pond receives manure plus feedlot runoff. You estimate that the liquid manure storage has five months (150 days) storage capacity. Manure is land applied in the fall after corn silage harvest and in the spring before corn planting. Some permanent pasture is available for manure hauling in the winter. There could be two critical periods: summer (April through August) or winter (November through March). Since rainfall and precipitation vary by month, you may have to calculate both periods to see which is more restrictive. You should check the box for the 25-year, 24-hour design storm (existing dairy facility). Storage design period versus annual: Lines 6-18 Illinois regulations require you to calculate the annual manure production in addition to the storage design period manure production. For Lines 6-18, each of the three animal species columns is divided into “storage design period” and “annual” columns. If your storage design period is 365 days, the numbers in the two columns will be equal. For all other cases, we recommend you fill in the “storage design period” columns first, then go back and multiply those numbers by the appropriate factor to give the “annual” number. 43 Line 6. From the data source you checked in Form 4-B, Line 1, enter the amount of manure produced per animal, in cubic feet per day. Example: MWPS-18 gives the manure production of a 150-lb average finishing pig as 1.2 cubic feet per day. This includes waterer spillage. However, the pigs in this finisher enter at 80 pounds and are raised to 270 pounds. The average weight is (80 + 270)/2 = 175 lb. So we could increase the average production by multiplying 175/150*1.2 = 1.4 cubic feet per day. Line 7. Most sources of manure production data include wastewater. Otherwise enter the appropriate daily per-animal wastewater estimate. Lines 8-10. In a bedded facility, the bedding takes up storage volume. Enter your estimate of the pounds of bedding per animal per day on Line 8, and the unit weight of the bedding on Line 9. Line 10 is the quotient, resulting in the volume of bedding that goes into the storage per day per animal. Example: A dairy freestall barn uses an average of 50 pounds of sand bedding per day per stall. The sand weighs 150 pounds per cubic foot, so enter 1/3 cubic foot of bedding volume per animal per day in Line 10. Line 11. Add the manure, wastewater, and bedding. This is the daily per-animal volume. Line 12. Some unusual systems may remove part of the manure and wastewater stream so that it does not contribute to this storage. You may also want to use this line in the case of a system where part of the manure is deposited elsewhere by the animals. Example: A dairy heifer facility has a bedded-pack barn and an outside feedlot. No feeding is done inside the barn, so you estimate that only 1/3 of the manure is deposited in the bedded pack. In doing the storage volume calculation for the barn, you could enter 2/3 of Line 6 in Line 12. Line 13. Subtract Line 12 from Line 11 and enter on Line 13. This is the manure, wastewater, and bedding production for each animal, for one day. Line 14. If animals are present during the entire storage design period, enter the number of days on Line 5. Otherwise subtract the number of days the facility will be empty during that period. Example: A slatted-floor beef barn has a storage design period of 180 days but typically animals are only present for 158 days. Enter 158 on Line 14. Line 15. This is the total volume of manure, wastewater, and bedding produced by all the animals that enters this manure storage during the storage design period. Lines 16 and 17. Enter any other expected additions to, or removals from, this storage during the design period. Lines 18, 18a, and 18b. This is the point where you total the manure, bedding, and wastewater inputs for the storage. On Line 18a, total across all the numbers in the “storage design period” columns in Line 18. Do the same for the “annual” columns, and enter that on Line 18b. Lines 19-30. Address storm water additions to the storage. These only apply to manure storages that are outside and uncovered, and/or that receive runoff. Line 19. Enter the measurement of all the runoff area that contributes storm water to the storage. Note that if part of the area is paved or roofed, and part is unpaved, you may need to separate the 44 two for purposes of runoff calculations. This is because unpaved area has less runoff due to infiltration. Line 20. Enter the entire area of the manure storage. For earth-bermed structures, measure to the top of the inside berm. Lines 21 and 22. Draw a line through the boxes beneath the months that are not part of your “design case period.” From the charts in the Appendix C, select the closest weather station in IL-10C 32-36, “Illinois Normal Monthly Precipitation by City,” and enter the normal monthly precipitation for the design case months on Line 21. Put the total for those months in box “T.” Using the graphs in IL-10C 37-40, locate the appropriate region of the state and enter the runoff percentages in the boxes for the months corresponding to your design case period. Notice one set of graphs is for unsurfaced (dirt) feedlots, and the other set is for concrete (i.e. paved.) If you have a significant proportion of both unsurfaced and concrete, you should consider doing the runoff calculation twice. However, a conservative or safe figure will be obtained if you consider all the feedlot “concrete.” Line 23. Multiply each month’s precipitation by its corresponding feedlot runoff percentage, and add the numbers across. Enter the sum in box “T” Example: A concrete feedlot near Mattoon has a manure storage with a five-month design case period ranging from March through July. Normal monthly precipitation values and runoff percentages are: March 3.23 x 53% = 1.71 inches; April 3.88 x 53% = 2.06 inches; May 4.04 x 54% = 2.18 inches; June 3.75 x 60% = 2.25 inches; July 4.25 x 62% = 2.64. The total is 10.84 inches of runoff. Line 24. New swine and poultry facilities must use the 100-yr, 24-hr storm event, and all others use the 25-year, 24-hr event. Check the appropriate box for this storage. From the 100-yr, 24-hr or 25-yr, 24-hr rainfall graphs in Appendix D, enter the precipitation for the design storm that applies to your facility. For the 100-yr, 24-hr event, a conservative figure for virtually all of Illinois is 7.0 inches. Northeastern counties can use 6.0 inches. For the 25-yr, 24-hr event, a conservative figure for virtually all of Illinois is 6.0 inches. Northeastern counties can use 5.0 inches. Line 25. The storage must not only contain the normal runoff, but must also have the capacity at all times to contain the design storm runoff. Calculate the cubic feet of storm water for the design storage period, including the design storm allowance. Add the feedlot runoff total in Line 23 and the design storm in Line 24, multiply that result by the size of the watershed, and then divide by 12 to get the result in cubic feet. Enter the result on Line 25. Example: The beef feedlot in the previous example is 2.2 acres in total area (2.2 x 43,560 = 95,832 square feet.) The 25-yr, 24-hr design storm for Mattoon is between 5 and 6; use 5.5 inches. The total runoff depth is 10.84 inches plus 5.5 inches, or 16.34 inches. Storm water volume is 95,832 x 16.34 / 12 = 130,491 cubic feet; round it to 130,000 cubic feet. 45 Is evaporation an issue? For most outside storages you should figure evaporation the same as from a pond or lake. Annual Free Water Surface evaporation figures are available from various sources, but a single figure of 39 inches for the State is sufficiently accurate. However, if the storage has a floating crust that impedes evaporation (common on dairy and beef manure storages), a conservative approach is to not credit any evaporation. Line 27. If you choose to account for evaporation from the storage, the monthly percentage values from Urbana, IL (40°06' 88°14') are adequate. Draw a line through the boxes beneath the months that are not part of your “design case period.” Winter month evaporation percentages for Urbana are not available. For the spring through fall months enter: April 9%; May 13%; June 15%; July 15%; August 14%; September 10%; October 7%; November 4%. (Source: NRCS Ag Waste Management Field Handbook.) As an alternative, the estimate for the months of April through October is 75% of the total annual; and November through March, 25% of the total annual. Example: A swine feedlot near Pana has a storage pond of 1.2 acres. The design storage period is November through March; use 25% of the annual FWS evaporation for the total of those months. Lines 28 and 29. Multiply the monthly percentages by the annual FWS evaporation and enter the amounts in the boxes in Line 28. Add across and put the sum in the box “T”. Calculate the precipitation minus evaporation for the storage surface (line 21 box “T” plus line 24 minus line 28, box “T”.) Put the result in Line 29. Example: Since the storage design period in our previous example is November through March, use 25% x 39 inches or 9.75 inches of evaporation from the storage surface. Note that we assume the surface does not have a floating crust. Normal precipitation for the area is 14.6 inches, Nov-Mar. The design storm event for an existing swine facility is the 25-yr, 24-hr event of about 5.5 inches. The sum is 20.1 inches; subtract 9.75 inches evaporation for a difference of about 10.4 inches. Line 30. Calculate the entire volume of the precipitation minus evaporation for the storage surface (multiply line 29 by the area you calculated in line 20; divide the result by 12 to get cubic feet.) Example: The storage pond in the previous example has a surface area, including the inside of the berm, of 1.2 acres (1.2 x 43,560 = 52,272 square feet.) 52,272 x 10.4 / 12 = 45,300 cubic feet. Line 31. Add the storm water and the manure, bedding, and wastewater together to get the total storage volume requirement for the design case period. Enter here and on line 32, “Total vol. required.” This is the point at which you can also compare historical manure hauling or pumping records to the “book” values calculated in lines 6-31. Make sure your historical data are corrected to include the same storage design period used in the calculations. Line 33. Check the appropriate box—“adequate” if the total volume in line 32 is less than the working volume, “inadequate” if the total volume is greater than the working volume. 46 Manure Storage Description and Dimensions Form 4-A Storage name: _________________________________________________ Type of storage: (check one) Pit under slats Single-stage lagoon (treatment and storage) Outside earthen embanked storage Multi-stage lagoon (treatment, first stage) Above ground tank (Example: Slurry store) Multi-stage lagoon (treatment/storage, second or later stage) In-ground tank (Example: concrete round or rectangular tank) Septic tank or other storage (Example: for egg processing water) Bedded pack in building Dry manure storage forming lower part of two-story building (Example: poultry layer hi-rise; swine hi-rise with composting) Solid stack (Example: outside stack with drainage to vegetative filter) Manure storage building for dry manure Semi-solid manure storage with porous dam drains (Example: dairy picket dam) Reception pits and transfer facilities Holding pond (Example: pond for receiving feedlot runoff, no direct receiving of manure) Other ___________________________________ Description and dimensions Diagram. ______________________________ ______________________________ ______________________________ ______________________________ ______________________________ ______________________________ ______________________________ ______________________________ ______________________________ ______________________________ __________________ Diagram of manure “management train.” For more complex systems, see Appendix B. Operational details (Example: scheduling for manure removal, existing collection and transfer equipment, system, procedures and maintenance, etc.) (Step 11 covers practices when manure cannot be applied due to weather conditions.) ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ______________________ Certifications and registrations for this manure storage (store originals in Archive section of Plan): Construction Lagoon Liner Groundwater monitoring EPA Storm Water Permit Other _______ This storage takes runoff wastewater rinse water from ____________________________________ (source). 47 other__________________________ Form 4-B Determination of Manure Storage Working Volume and Annual Manure Production Storage name: _________________________________________________ Check one: Rectangular or square storage with vertical sides. Example: pit beneath slotted floor. Round storage with vertical sides. Example: Slurry store, in-ground circular concrete tank. Round pond with sloping sides. Example: round earthen embankment holding pond for lot runoff. Rectangular pond with sloping sides. Example: rectangular earthen embankment lagoon. Solid manure stack. Example: stockpiled turkey litter. Bedded manure pack or litter floor. Example: manure pack in heifer barn. Solid manure in windrows or irregularly shaped piles. Example: poultry layer hi-rise. Other _________________________ Minimum freeboard maintained in this manure storage: 1 ft freeboard Staff gauge (start/stop pumping marks clearly defined and visible) Yes 2 ft freeboard N/A N/A Working volume _____________________ cubic feet (divide gallons by 7.48 to get cubic feet) Method you are using to determine the annual amount of manure and wastewater going into this manure storage. Check all that apply: 1. Estimated from tabulated values of per-animal manure and wastewater production. Source for tabulated values: MWPS-18 Section 1, Manure Characteristics NRCS Agricultural Waste Management Field Handbook Agricultural Waste Characteristics ASAE Engineering Data D384.2 Manure Production and Characteristics Other ________________________________________ 2. Calculated from site-specific measurements (historical data on manure storage filling and emptying levels). _____ years of data averaged Dimensions of the storage (basic shape, length, width, height) and minimum/maximum levels of manure during typical operation Other ________________________________________ 3. Calculated from historical data on land application of manure. (Historical data is OK to use if it is also representative of future operations). _____ years of data averaged Total gallons applied via irrigation system (traveling gun, center pivot, etc.) Total manure spreader loads hauled and amount per load Total gallons applied via towed-hose (umbilical cord) system Other ________________________________________ 48 Form 4-C Storage Volume Calculation and Determination of Adequate Size Line 1 2 3 Storage name: Working volume of this manure storage unit from Form 4-B _____________ cubic feet Species and stage of production (See Form 3-A) Expected average number of animals (sum all from Form 3-A that apply to this storage) 4 Animal average weight (see form 3-A) 5 Storage design period (Example: minimum storage period for manure stack is 180 days; for lagoon, 270 days; liquid manure pits 150 days) _____ lb. _____ lb. _____ lb. ___________ Days Calendar months _______ through ________ Choose the most critical successive months for storage design. Check if calculation will include: 25-yr, 24-hr storm, 100-yr, 24-hr storm Additions Storage Design period Annual Storage Design period Annual Storage Design period Annual 6 Daily volume of manure produced per animal ______ cu. ft. ______ cu. ft. ______ cu. ft. ______ cu. ft. ______ cu. ft. ______ cu. ft. 7 Daily wastewater volume per animal ______ cu. ft. ______ cu. ft. ______ cu. ft. ______ cu. ft. ______ cu. ft. ______ cu. ft. 8 Amount of bedding used daily per animal for animal type ______ lb./day ______ lb./day _______ lb./day _______ lb./day _______ lb./day _______ lb./day ______ 9 Bedding unit weight lb./cu. ft. ______ lb./cu. ft. _______ lb./day _______ lb./cu. ft. _______ lb./cu. ft. _______ lb./cu. ft. 10 Bedding volume per animal (Divide line 8 by line 9) ______ cu. ft./day ______ cu. ft/day ______ cu. ft/day ______ cu. ft./day ______ cu. ft./day ______ cu. ft./day 11 Daily manure plus bedding per animal (Add lines 6, 7 and 10) ______ cu. ft./day ______ cu. ft/day ______ cu. ft./day ______ cu. ft./day ______ cu. ft./day ______ cu. ft./day _______ cu. ft./day _______ cu. ft./day _______ cu. ft./day _______ cu. ft./day Subtractions 12 Manure and wastewater removed per animal (daily) from input stream for other uses (See instruction example) _______ cu. ft./day _______ cu. ft./day 49 Line Animal Type and Stage of Production Storage Design period Annual Storage Design period Annual Storage Design period Annual Daily manure and wastewater production 13 Minimum waste storage volume requirement. (Subtract line 12 from line 11) ______ cu. ft./day ______ cu. ft/day ______ cu. ft/day ______ cu. ft./day ______ cu. ft./day ______ cu. ft./day 14 Days in the storage period that animals contribute manure and/or wastewater to this storage (Always less than or equal to line 5) _______ days _______ days _______ days _______ days _______ days _______ days 5 Manure and wastewater subtotal (Multiply line 14 by line 13. Multiply result by line 3-all animals not per animal) _______ cu .ft./day _______ cu. ft./day _______ cu. ft./day _______ cu .ft./day _______ cu. ft./day _______ cu .ft./day Other inputs to and removals from this storage 16 Other miscellaneous inputs to this storage during design case period (Example: lagoon dilution with fresh water; house wash down) (Divide gals. by 7.48 = cu. ft.) ______ cu. ft.. ______ cu. ft.. ______ cu. ft. ______ cu. ft. ______ cu. ft. ______ cu. ft. 17 Extra removals from this storage during design case period (Example: manure hauled during winter) ______ cu. ft. ______ cu. ft. ______ cu. ft. ______ cu. ft. ______ cu. ft. _____ cu. ft. ______ cu. ft. ______ cu. ft. ______ cu. ft. ______ cu. ft. Totals 18 18a Total manure and wastewater for animal type/stage of production (Line 15 plus line 16 minus line 17) Total storage design period manure and wastewater for all animals (Add “storage design period” values across line 18 add columns 1, 3 and 5) ______ cu. ft. Storage design period ______ cu. ft. Annual Storage design period Annual Storage design period ___________ cu. ft. 18b Total annual manure and wastewater for all animals (Add “Annual” values across line 18-add 2, 4 and 6) Annual __________ cu. ft. 50 Storage design period Annual Storm water additions to this manure storage (Lines 19-30 apply ONLY to outside storages and feedlots) 19 20 21 22 23 Size of watershed (feedlot), acres or square feet, not including storage surface area. Include roofs. (Multiply acres by 43,560 square feet per acre) _______________ sq. ft. Area of the manure storage exposed to precipitation, acres or square feet. (Multiply acres by 43,560 square feet per acre) _______________ sq. ft. Precipitation for design case period, inches. (Appendix C, tables IL 10C-32 through 36. Add amounts across and put result in column T. Strike through months not used.) 25 26 27 F M A M J J A S O N D % % % % % % % % % % % % T Runoff percent from feedlot for design period. (Appendix E, IL 10C-37 through 40) T Runoff from feedlot for the design period, inches. (Multiply amount in line 21 by percentage in line 22. Add amounts across and put result in column T.) Precipitation for design storm ( 24 J 25-year or 100-year). (Appendix D.) _____________ in. Design volume of storm water from feedlot. (Add line 23 column T and line 24. Multiply the result by line 19. Divide by 12 inches per foot.) _____________ cu. ft. Annual free water surface evaporation for location. (Use 39 inches.) ______39_______ in. Monthly percentage of annual FWS evaporation for design case period. (Urbana, IL data shown). (Use the Urbana data.) % % % 9 % 1 3 % 1 5 % 1 5 % 1 4 % 1 0 % 7 % 4 % % T 28 Evaporation from storage surface for design period, inches. (Multiply amount in line 26 by percentage in line 27. Add amounts across and put result in column T.) 29 Precipitation minus evaporation for the storage for design period. (Add line 21 column T to line 24, and then subtract line 28 column T.) _____________ in. 30 Volume of precipitation minus evaporation for the storage. (Multiply the amount in line 29 by line 20. Then divide the result by 12 inches per ft.) _____________ cu. ft. 51 31 32 33 Total storage volume required for design case period – cu ft. (Add line 18a, line 25 and line 30 - calculated data or historical pumping data.) Compare to working volume. Volume calculated is adequate Calculated data _____________ Historical data ______________ Total vol. required _________ cu. ft. Working vol.______________ cu. ft. (Same as line 1) inadequate, compared to the working volume, for the design case period. 52 Step 5: Manure Storage Information An annual manure analysis is required of all different types of manure produced by animals in the operation. This analysis will be used to calculate the nutrient recommendations for crops in your plan. The following procedures shall be followed: 1. Livestock waste sampling shall be performed under the direction of a Certified Livestock Manager to ensure a representative sample from the livestock waste storage facility and to preserve the integrity of the sample. 2. The livestock waste handling facility owner or operator shall annually obtain a laboratory analysis of the nutrient content of the livestock manure to be applied to land as provided within the manure management plan. Livestock manure shall be sampled during the application process. Multiple sub-samples shall be obtained and may be combined into one sample for analysis so that a representative sample is used for preparation of the manure management plan. Results of a sample taken during manure field application the previous year can be used for plan preparation, unless there has been a change in the manure management practice (for example, how manure is stored, feed, type of waterers, type and/or age of animals, etc.) during the year. 3. The laboratory analysis of the livestock manure sample shall include, but not be limited to, total nitrogen, ammonium nitrogen, total phosphorus, total potassium and percent total solids. (You may need to specifically ask your lab for all the items on the list, as not all labs provide them all routinely). 4. Manure sampling suggestions can be found in Appendix F. Also included is an incomplete list of laboratories that perform manure analysis. Form 5-A Instructions: Manure Sampling Analysis Results 1. Describe the manure sampling procedure; name the certified livestock manager who supervised the sampling and which laboratory did the analysis. Include copies of the lab manure analyses with this form and put them in your plan (for NPDES permits these must be kept 5 years). The manure analyses in Form 5-A will be those used to calculate manure application rates in subsequent steps. ORGANIZATION TIPS: Place this information in the producer manual in the section called Periodic Access and Data Entries (Yearly Update)—level three of the Pyramid. Update this section when changes occur; do not wait until your annual plan update. 53 Manure Sample Analysis Results—Summary of All Manure Storages M/D/Y Form 5-A lb/1000 gal. lb/ton ppm percent lb/1000 gal. lb/ton ppm percent lb/1000 gal. lb/ton ppm percent lb/1000 gal. lb/ton ppm percent lb/1000 gal. lb/ton ppm percent SAMPLING METHODS (INSERT APPROPRIATE CODE LETTERS) S: Representative sample of solid or semi-solid manure from dry stack, bedded pack, etc. MX: Mixed sample after agitation LS: Lagoon supernatant (liquid) TC: Top to bottom composite from tank, pit, etc. LG: Lagoon sludge Stratified sample of tank, pit, etc. LC: Lagoon supernatant and sludge combined sample TT top, TM middle, TB bottom O: Other (explain) ______________________________ 54 Comment here on possible reasons for any unusual sample numbers. Feeding changes, water dilution, etc. Check () if this person is a Certified Livestock Mgr Lab name and ID# Sampling supervised by: Notes Other nutrients (list) (Optional) % Total Solids K2O Total K P2O5 Total P Ammonium-N Attach lab results to this form Total N Sampling method Insert code Lab Sample date Farm sampling date Storage name (same name as Form 4-A) Year: _____________ Step 6: Field Maps Form 6-A Instructions: Field Maps 1. Include aerial photos and topographic maps outlining fields available and intended for livestock manure applications with available acreage listed. Mark the items listed below as applicable. Also include soil maps for all fields available and intended for livestock manure applications. Two sample aerial maps of one field are included in Appendix G. For each field, mark the above items and include a rough determination of the appropriate setbacks for wells, surface waters, residences, and populated areas. Aerial and topographic maps of all fields available and intended for livestock waste applications are essential. You can obtain these maps by contacting your county FSA office. Avoid aerial map copies that are so dark or light that field boundaries, wooded areas, and residences are difficult to distinguish. If you have good quality aerials and topographic maps that you don’t want marked up, make copies to mark-up for your plan. Plat maps also can be helpful. GPS maps (yield monitor, soil test maps) help in some instances. Quad maps of your fields can be downloaded and printed off the Internet, or you can order them through your FSA office. You can obtain soil maps by contacting your FSA office. Develop and include a map legend to assist anyone (employee or commercial manure applicator) that looks at your field maps to understand what you have marked on those maps, i.e. ▲ = non-farm residence ■ = potable well, etc. or use legend example on page 54. 55 Map Legend* Map Checklist 6A-1 Agricultural drainage wells 6A-2 Buffer strips 6A-3 Common places of assembly 6A-4 Conservation practices (already applied and planned) 6A-5 Drainage ditches 6A-6 Drinking water sources 6A-7 Filter strips 6A-8 Grassed waterways 6A-9 Lakes 6A-10 Manure stockpiling areas 6A-11 Non-farm businesses 6A-12 Other water sources 6A-13 Ponds 6A-14 Residences 6A-15 Rivers 6A-16 Sinkholes (or other conduits to surface water) 6A-17 Springs 6A-18 Streams 6A-19 Subsurface drainage intakes 6A-20 Vegetative filters (for feedlot runoff treatment) 6A-21 Wells (potable and non-potable) 6A-22 Other________________________________ * Mark the map legend codes on the application field maps where appropriate. Form 6-B Instructions: Field Summary Legend 1. List all fields available and intended for livestock manure applications, including the field name, FSA farm #, FSA tract # and FSA Field #. Pick one of these descriptors to use consistently throughout your plan!! 56 Form 6-C Instructions: Application Field Assessments and Practice 1. The purpose of this form is to identify and prioritize the proper management of application fields that are most likely to contribute significant amounts of nitrogen and phosphorus to surface waters of the State. You only need to complete Form 6-C once, although you should update the information for fields where practices are changed. Use as many copies of this form as necessary to enter the information for all the fields over which you have control and to which you plan to apply manure. In some cases, you may need to break a field into subfields (CMU's or conservation management units). 2. To complete this part of the workbook, you should collect and refer to any recently completed soil conservation plan materials for the fields involved. You will need soil erosion assessments (related to the “T” or tons/acre-year target soil erosion), information about the soil types, and soil phosphorus test results. In some cases you may not have sufficient soil conservation plan information for one or more fields yet; you will mark those instances and have the opportunity to work on that later. Enter the field name. Be sure to use the same field name designation you chose on Form 6-B. Subsurface drainage: Mark Y(yes) or N(no) for each field to indicate where functioning tile drainage systems are located. Predominant soil types: Enter the soil map symbol(s) for the predominant soils in the field. Nitrate loss assessment: You may estimate the nitrate loss for each application field by one of two methods: 1. Use the nitrate loss rating for the soil from Chapter 11 of the Illinois on-line Agronomy Handbook http://www.ag.uiuc.edu/iah/. This gives a single rating—Low, Medium, or High—for the soil type, independent of management. 2. Use the matrix below based on soil texture and your planned management of nitrogen applications. Note that the nitrate loss estimate may vary for the field from one crop year to the next, depending on management strategies and manure application timing. Mark which assessment method you used for the field (1 or 2), and the resulting nitrate loss assessment code L [low], M [medium], or H [high]. Soil Texture2 Application Timing1 Coarse Medium Fine Fall with an inhibitor > 60o F High High High Fall with an inhibitor < 60o F High Medium Medium Fall without an inhibitor > 50o F High High High Fall without an inhibitor < 50o F High Medium Medium Spring without an inhibitor Medium Medium Medium-Low 57 Spring with an inhibitor Medium-Low Low Low Spring split applied or sidedress Medium-Low Low Low Footnotes: 1. Temperatures refer to soil temperature measured at the 4" depth. For this assessment, inhibitors refer to nitrification inhibitors. 2. Soil Texture: Coarse - sand, loamy sand, sandy loam Medium- silt, silt loam, loam Fine- silty clay loam, silty clay, clay, clay loam, sandy clay, loam, sandy clay Phosphorus risk assessment: Check the appropriate box for the P risk assessment you are using. The IL-NRCS Codes 590 and 630 steps are listed below. If you check the box for “Other,” you should attach the appropriate documentation. If you checked “NRCS 590 and 630,” apply the risk assessment grid below to rate each application field, using the following instructions. Soil erosion (RUSLE-2): Sheet and rill erosion as estimated by the most current version of the Revised Universal Soil Loss Equation. This rating is based on many factors and is specific to the field and its long-term management. If you know the estimated soil loss related to T for the predominant soil type in this field, enter the phosphorus risk potential (L [low], M [medium], or H [high]). If you do not have this information, enter U[unknown]. Connectivity to water: The more closely connected the runoff is from the field via concentrated flow (from a defined grassed waterway or surface drain) to surface water, the higher the potential for phosphorus transport. From the risk assessment grid, enter the phosphorus risk potential (L[ow], M[edium], or H[igh]). Example: A field is within 300 feet of a stream via concentrated flow through a grassed waterway. Enter M (for Medium). Runoff potential: this factor represents the site’s runoff vulnerability. Using the hydrologic group for the predominant soil type(s) in the field and the grid, enter the phosphorus risk potential (L[low], M[medium], or H[high]). Example: A field in Hancock County has the predominant soil type Keomah silt loam. The soil is Hydrologic Group C, so the runoff potential is H (for High). Soil test phosphorus: From the risk assessment grid, enter the phosphorus risk potential (L[low], M[medium], or H[high]). Example: The median soil test level for a field (or subfield in question) is 60 lb/ac, so enter M (for Medium). Phosphorus inputs: This represents the combined effect of application method and application rate on the potential for phosphorus to be transported in runoff in both dissolved and sedimentbound phases. Phosphorus application rate is expressed in terms of the University of Illinois maintenance phosphorus recommendations applicable to crops/yields grown on the site being evaluated. See Appendix H for crop maintenance recommendations. Phosphorus may be in the form of commercial fertilizer or organic materials such as manure, animal waste lagoon supernatant, wastewater from municipal or agricultural sources or nonagricultural biosolids such as sewage sludge or landscape waste. When using the P Input Matrix, it is assumed that soil incorporation is performed prior to runoff events. Instances where incorporation is typically not 58 performed prior to runoff events will be considered as non-incorporated surface applications. From the risk assessment grid, enter the phosphorus risk potential (L[low], M[medium], or H[high]). In some cases you may need to enter a range, if you know you will be using a variety of application methods. For the application rate, use your planned multi-year average phosphorus application, not the single-year rate. Example: A field will have manure spread on it at or below the U of I recommendation, on a two-year averaged phosphorus limited rate. Over the span of the crop rotation, the manure will probably be incorporated more than 3 inches deep some years and surface applied without incorporation in others. Enter L-M (for Low to Medium). Phosphorus Risk Potential Risk Factor Soil Erosion (RUSLE2)* Connectivity to Water1/ Runoff Potential2/ Soil Test Phosphorus3/ Phosphorus Inputs4/ Low Medium High <= T > T to <= 2T > 2T > 1000 feet 200-1000 feet < 200 feet Hydrologic A Hydrologic B Hydrologic C & D < 35 lb/ac 35-70 lb/ac > 70 lb/ac > UI to 150% UI recommendation > 150% U of I recommendation <= U of I recommendation > U of I recommendation Incorporate or Inject > 3" deep All application rates Incorporate < 3" deep <= U of I recommendation Nonincorporated surface application Phosphorus Risk for Site (Low, Medium, High) Footnotes: * or most current RUSLE model. 1. Distance to water body, waterway, or tile inlet 2. Use hydrologic group of soil 3. Seven-inch sample depth 4. Use matrix of application method and Phosphorus application rate Conservation practices: If you plan to enter, or have already entered into, an agreement with NRCS to implement a conservation practice for the field, mark A (applied) or P (planned). Otherwise mark NA. Other provisions for fields that will receive manure: Mark A (applied) if you already follow this practice for the field. Mark P (planned) if you do not follow the practice now but plan to implement it. If it does not apply to this field, mark NA. For plans that must meet compliance with specific regulations, note that marking P (planned) or NA may not be options for some practices. Example: A field lies in a 10-year flood plain, and manure has been applied in past years to standing crops in the field, using a traveling gun irrigation system. The facility is required to have a plan under the LMFA. The irrigation must be terminated and some soil 59 injection or incorporation method of manure application must be used. Mark P (planned) until the change is made, then mark A (applied). Plan for application of manure or wastewater to frozen or snow covered ground: Mark A (applied) if you already follow this practice for the field; P (planned) if you do not follow the practice now but plan to implement it. If it does not apply to this field, mark NA. For plans that must meet compliance with specific regulations, note that marking P (planned) or NA may not be options for some practices. For those practices that have a blank percentage, fill in the percentage that applies to your use of the practice. If individual fields have different percentages, enter the percentage in the field block along with the letter code. Example: You normally apply manure on frozen fields in winter, but only on land having a minimum of 30% crop residue or standing vegetative cover (including some permanent pasture). Put 30% in the blank , and indicate in the columns for the respective fields A (applied). Form 6-D Instructions: Summary Table of Soil Samples For All Fields 1. Complete Form 6-D for each field available and intended for livestock manure applications. Soil sampling is required every 4 years (Illinois Agronomy Handbook recommendation) for each field available and intended for livestock manure applications. Soil sampling suggestions can be found in Appendix I. Also included is an incomplete list of laboratories that do soil analysis (Appendix I). Fill in the field name (see Form 6-B) for each field. Mark Yes or No as to whether you followed the Illinois Agronomy Handbook soil sampling procedures. These procedures can also be found in Appendix I. If you marked No, describe your soil sampling procedures. Example: If you are not following the Illinois Agronomy handbook recommendations: 1).If using a larger sampling grid and you have history; 2) You sample by soil type instead of a fixed grid. Identify either the date the sample was taken or the date on the lab analysis. Fill in the median soil test values for ph, P (Elemental Phosphorus) and K (Potassium) for each field in either ppm (parts per million) or lbs/acre (pounds per acre) on which you will base your manure and fertilizer application rates. Check the box for which units you are reporting in. Identify for each field the grid size used in the soil sampling procedure. Also attach a map for each field showing grid sampling locations. Fill in the name of the soil test lab that did the soil analysis. Identify the person or company that did the actual soil sampling. Using the codes at the bottom of Form 6-E to fill in the soil protocols used by the lab that performed the soil analysis. Attach a copy of the lab analysis for each field to the Crop rotation form for each field in your plan. 60 Form 6-E Instructions: Sub-Surface Drainage Inspection and Monitoring Plan 1. Complete Form 6-E to represent you plan for all fields having tile drainage. 2. Use this form to outline your plan for maintaining and monitoring the performance of the subsurface drainage systems in your application fields. The form is organized to cover common Illinois crop rotations; you may need to use more than one copy of the form if not all of your tiled fields are managed the same. 3. The codes at the bottom of the table can be used to indicate the timing of your management plan events. Create other codes if necessary. Form 6-F Instructions: Inspection, Monitoring, Management, and Repair of Subsurface Tile Drainage. 1. If you have no fields that are tile drained, mark the box at the top of the form. 3. For all tile-drained fields that will receive manure applications, record the inspection results on Form 6-F. Record monitoring results as applicable. Example: Your plan indicates that you will monitor tile flow in row crop fields by sampling during or immediately after manure application. You perform the sampling and record the laboratory analyses on the form under “monitoring results.” ORGANIZATION TIPS: Place this information in the producer manual in the section called Periodic Access and Data Entries (Yearly Update)—level three of the Pyramid. Update this section when changes occur; do not wait until your annual plan update. HINT: You will find that as you put together your plan and accumulate multiple pieces of paper about each field, that it will be easier to use, explain, and understand a given field’s information if all of the information about each field is packaged together. This allows you, an employee, custom applicator, or whomever to look at the whole package for any given field. This is important, as much of the work with managing manure is done on a per field basis. 61 Form 6-B Field Summary Legend Circle the column heading to indicate the “field descriptor” that you will use throughout your plan when you see the words “field name.” FSA Farm # FSA Tract # FSA Field # 62 Field Name County Plat Map Description Application Field Assessments and Practices Form 6-C Fields for application of manure Field Field name (See Form 6-B) Subsurface drainage (tile) system? (Y/N) (See Form 6-E) Predominant soil(s) types Use the nitrate loss and phosphorus risk assessment worksheets to determine low, medium, or high for each field. Nitrate loss assessment Phosphorus risk assessment (see matrix and list L-M-H)(NRCS 590 and 630 Other ) Soil erosion (RUSLE-2) Connectivity to water Runoff potential Soil test phosphorus Phosphorus inputs For the following conservation practices check those that apply to each field. Conservation crop rotation NRCS Code 328 Contour buffer strips NRCS Code 332 Contour strip cropping NRCS Code 585 Cover crop NRCS Code 340 Filter strip NRCS Code 393 Grassed waterway NRCS Code 412 Irrigation water management NRCS Code 449 Residue management No Till/Strip Till NRCS Code 329A Residue management Mulch Till NRCS Code 329B 63 Field Field Field Field Residue management Ridge Till NRCS Code 329C Riparian forest buffer NRCS Code 391 Terrace NRCS Code 600 Other provisions for fields that will receive manure. Fill in blanks where needed. (regulation listed below) Livestock waste applied within ¼ mile of any residence not part of the facility shall be injected or incorporated on the day of application. However, livestock management facilities and livestock waste handling facilities that have irrigation systems in operation prior to May 21, 1996, or existing facilities applying waste to frozen ground are not subject to this. LMFA Livestock waste may not be applied within 200 feet of surface water unless the water is upgrade or there is adequate diking and waste will not be applied within 150 feet of potable water supply wells. LMFA Livestock waste may not be applied in a 10-year flood plain unless the injection or incorporation method of application is used. LMFA Livestock waste may not be applied in waterways. For the purpose of this Part, a grassed area serving as a waterway may receive livestock waste through an irrigation system if there is no runoff, the distance from applied livestock waste to surface water is greater that 200 feet, the distance from applied waste to potable water supply wells is greater that 150 feet; the distance from applied livestock waste to a non-potable, an abandoned or plugged well, a drainage well, or an injection well is greater than 100 feet; and precipitation is not expected within 24 hours. LMFA Livestock waste may not be applied during a rainfall or to saturated soil, and a conservative waste-loading rate will be used in the case of high water table or shallow earth cover to fractured bedrock. Caution should be exercised in applying livestock wastes, particularly on porous soils, so as not to cause nitrate or bacteria contamination of groundwater. LMFA Livestock waste shall not be applied within 100 feet of down gradient (slope) open subsurface drainage intakes, agricultural drainage wells, sinkholes, waterways or other conduits to surface waters, unless a 35-foot vegetative buffer exists between the land application area and the waterways, open subsurface drainage intakes, agricultural drainage wells, sinkholes or other conduits to surface water. NOTE: The NRCS standards 590 and 633 or the waste management plan provisions of 8 Ill. Adm. Code 255, Subpart H: Waste Management Plan may have provisions that are more restrictive. NPDES ** NPDES permit holders must comply with this. If using 35-foot buffer setback, that buffer has a perennial cover. NPDES Livestock wastes shall not be discharged to waters of the State NPDES Livestock waste application shall not be permitted upon land that has been saturated by rainfall within the 24-hour period preceding the time of application. NPDES 64 Livestock waste application shall not be permitted on land with ponded water. NPDES Livestock waste application shall not be permitted on land during precipitation when the land is saturated or when precipitation will produce runoff of livestock waste. NPDES Livestock waste shall not be applied to frozen, snow-covered or ice-covered land if the application of the livestock waste will produce runoff to waters of the State. NPDES Where application of manure and/or wastewater to frozen, ice covered or snow covered land is part of the plan, practices that affect timing, application rates and methods, form (liquid v. dry); and site-specific conservation practices. Check all that apply. Apply manure and/or wastewater only on land that is less than ____% slope. NPDES Apply only dry manure NPDES Application rate on frozen, ice- or snow-covered ground reduced to _____% of the planned agronomic rate for the field(s) NPDES Application only on land having greater than ____% minimum crop residue, or standing vegetative cover NPDES Vegetative buffer areas maintained down slope of land application NPDES Soil conservation plan indicates erosion for areas used is less than “T” NPDES Remove snow from land area prior to manure application NPDES Other practices ____________________________________________ ____________________________________________ 65 Summary Table of Soil Samples for All Fields Form 6-D Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N K Soil Lab Protocols Used (Use code from below) P Soil Samples Collected By pH Soil Test Lab ppm lbs/acre Grid Size (acres) Soil Sample Results: date □ Farm sampling date □ Lab Sample IL Agronomy Handbook Procedures Used* Field Name (See Form 6-A) Year: ______________ * A copy of the IAH soils sampling procedures is in Appendix I. If other soil sampling procedures are used, describe on another piece of paper. Legend of soil testing protocols A. Bray P1 B. Mehlich 3 C. D. 66 Form 6-E Subsurface Drainage Inspection and Monitoring Plan Other crop _________ Hay (alfalfa, grass, other) Corn, full-season soybeans, grain sorghum, other row crops Winter wheat Winter cover crop Double crop soybeans or other summer planted crop Inspection and monitoring activity1 Permanent pasture or other permanent vegetation Crop Inspect tile inlets for breakage or plugging Inspect tile outlets for breakage or plugging Inspect field for ponding, blowouts or other loss of tile function Other inspection (tile system structural) _____________________________ Monitor tile outlets for flow prior to manure application Monitor tile outlets for contaminated discharge during and after manure application Monitor tile outlet liquid for specific analytes: nitrate, etc. Other monitoring of tile flow contamination____________________ Use the codes to indicate when each inspection and monitoring will be performed for each crop. Use multiple codes if applicable. Enter “NA” in the box if the item does not apply to that crop. PT Prior to spring tillage and planting PC Before plant canopy closure PM Prior to manure application MA During and immediately following manure application GS During crop growing season H During harvest PH After harvest and before fall tillage operations W During the winter Q Quarterly Other _________________________ 67 Inspection, Monitoring, Management, and Repair of Subsurface Tile Drainage Form 6-F Not applicable – fields have no subsurface tile drainage. Field Name (See Form 6-B) Inspected Date & Time Inspected by (Name) Repairs Needed Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Repair Description 68 Date Repairs Completed Monitoring Date & Time Monitoring Results Notes Step 7: Lease Agreements for Application Fields Instructions: 1. For application fields not owned or rented, copies of waste application agreements between the owner or operator of the livestock facility and the owner of the land where the livestock will be applied and included in your plan. Have a signed copy of a lease agreement for each field you will be applying manure to that you do not own or rent, and include in your plan. To be blunt this means that if YOU do not own it (or rent it), you are required to have a lease agreement, even if the owner is your mother or brother. If you own a part of their fields, then you do not need a lease. No more handshake deals; the concern is that you have enough fields secured and available to apply ALL your manure every year. See Appendix J for information about what you should consider when putting together a lease and a few examples of lease agreements. This is a legal document, and as such you would be very wise to seek the advice of an attorney to put together an agreement that will not only provide what you want, but also protect your interests. On fields you lease, sometimes the landowner may not provide the crop yield information or soil test results for those fields. In that case, to calculate the manure application rate, use data from UI Bulletins 810 and 811and based on the predominant soil type in the field. Both the University of Illinois Extension Bulletin 810— Optimum Crop Productivity Ratings for Illinois Soils—August 2000 and Bulletin 811—Average Crop, Pasture, and Forestry Productivity Ratings for Illinois Soils— August 2000 can be ordered at 1-800-347-8557. The Illinois Agronomy Handbook website http://www.ag.uiuc.edu/iah—has PDF files of both bulletins available for free download in the Chapter 11-Soil Fertility. ORGANIZATION TIPS: Place this information in the producer manual in the section called Archive (Yearly Update)—base of the Pyramid. Update this section when changes occur; do not wait until your annual plan update. 69 Step 8: Proven Yield Justification Form 8-A Instructions: Proven Yield Justification 1. Complete Form 8-A listing each field by name (See Form 3-B), and identify the crop, proven yield, and source for the proven yield figure. 2. The proven crop yield goals shall be determined by obtaining an average yield over a five-year period from the field where livestock manure is to be applied. 3. The following listing of sources of data shall be utilized to determine the targeted crop yield goal. a) Proven yield—The proven yield shall be determined by obtaining an average yield over a five-year period from the field where livestock waste is to be applied. The owner or operator shall indicate the method used to determine the proven yield. Data from years with crop disasters may be discarded. Proven yields shall be used unless there is a sound agronomic basis for predicting a different targeted crop yield goal. b) Crop insurance yields—A copy of the crop insurance yields shall be included in the plan. c) Farm Service Agency—United States Department of Agriculture yields. A copy of the assigned crop yields shall be included in the plan. d) Soils based yield data from the Natural Resources Conservation Service of the United States Department of Agriculture shall be used if the owner or operator cannot obtain a targeted crop yield goal pursuant to (a) above. A soil map of the application areas shall be included in the plan. The targeted crop yield goal shall be determined by a weighted average of the soil interpretation yield estimates for the areas that will receive livestock waste. (Use only if all other options are unavailable). 4. Nitrogen and phosphorus fertilization rates for the targeted crop yield goal may be obtained from the Illinois Agronomy Handbook, Ill. Adm. Code 560. 5. Attach any supporting documentation. 6. Enter data for all the crops for which you have data; if desired, use multiple sources (Example: have corn and soybean crop insurance yields, and want to show grain sorghum data from UI Bulletin 810 based on the predominant soil type in the field—refer to Form 6-C for the predominant soil type in the field). 7. For additional information, see University of Illinois Extension Bulletin 810—Optimum Crop productivity Ratings for Illinois Soil—August 2000 or Bulletin 811—Average Crop, Pasture, and Forestry Productivity Ratings for Illinois Soils—August 2000; both can be ordered at 1-800-347-8557 or http://www.ag.uiuc.edu/iah—Illinois Agronomy Handbook website—Soil Fertility Chapter 11 PDF files available. ORGANIZATION TIPS: Place this information in the producer manual in the section called Daily (Seasonal) Access and Data Entries—level two or level three of the Pyramid. Update this section when changes occur; do not wait until your annual plan update. 70 Form 8-A Proven Yield Justification Crop Year:___________ From the list below, write the number of the yield data source in the Source column for that field. Field Name * 1 2 3 4 Crop Proven Yield Proven Yield Crop Insurance Yields Farm Service Agency-USDA Yields Soils based yield data from NRCS or UI Extension Bulletin 810 or 811 (use only if #1, #2, or #3 are unavailable). 71 Data Source* Use numbers found below Step 9: Crop Rotation and Nutrient Needs To develop a nutrient management plan you may use one of two guidelines/requirements: The waste management plan of 8 Ill. Adm. Code, Subpart H: Waste Management Plan of the Livestock Management Facilities Act; or A plan that meets the Illinois NRCS standards: 590 Nutrient Management and 633 Waste Utilization. Form 9-A, B, C, and D Instructions: Crop Rotation and Nutrient Needs 1. Field nutrient requirements can be computed by hand, by user-designed computer software such as MSExcel spreadsheets, or by one of several commercial dedicated software packages. Neither state agencies nor University of Illinois Extension have a specific requirement for computer software that must be used to compute manure application rates. 2. Forms 9-A, B, C, and D illustrate a simple spreadsheet developed by Extension staff to perform the calculations. The shaded cells are cells in which the user would input information. The list of items below is information that is typical for what you will need to input into the Extension computer spreadsheet or any other spreadsheet, either computer generated or generated by hand calculations. Several software packages are available over the Internet (some free, some not—search the web using terms like manure management plans or manure management software) that will crunch these numbers. 3. If you have a computer and MSExcel software (or Open Office software), you might find it easy to use the spreadsheet files IL_WK.XLS (pages 72-76) and on the CD that comes with this workbook. Suggestion—save a file copy for each field (using the name of the field as the file name plus the year (i.e. North 80_05; see Form 6-B) and also print a copy for your plan notebook. The spreadsheet software does a lot of the number crunching for you and allows you to try different scenarios much easier. Don’t forget to include in your plan a hard copy of the spreadsheet for each field. 4. The Workbook CD contains an MSWord file called Morrison_form.doc that you can use if you don’t have a computer and want to calculate by hand. 5. Make sure that the proven yield goals you enter into your spreadsheets are the same as those entered on Form 8-A. 6. Appendix K contains a list of items that may need to be update annually. 7. Identify the source of the numbers you used in your field spreadsheet (for example, MWPS #18, Illinois Agronomy Handbook, etc). Make sure the input numbers you use in the spreadsheet are supported (justified) somewhere else in your plan. 8. Tables from the Illinois Agronomy Handbook to assist you in completing the above can be found in Appendix H. The Illinois Agronomy Handbook is also on-line at http://www.aces.uiuc.edu/iah. 72 Information you will need to have to input into this (or any) spreadsheet. Regardless of what method you use to calculate your nutrient needs the list of items below must be addressed. Field name Year of plan FSA acres Spreadable acres (acres minus the setback acres around streams, wells, tile inlets, etc.) Predominant soil type(s) Phosphorus supplying power Cation exchange capacity Average percent slope Soil test information (for the determination of manure and fertilizer application rates in soil fertility buildup and maintenance requirements) o pH o P o K Crop rotations: next cropping season, two seasons ahead, and at least two seasons past Manure sample information: Total N, ammonium-N, P2O5 equivalent, and K2O equivalent Manure application timing: spring or fall Manure application rate Manure mineralization factor estimate Manure N application loss estimate Legume credits Incidental N (DAP, 28%, starter, etc.) Other P and K additions ORGANIZATION TIPS: Place this information in the producer manual in the section called Daily (Seasonal) Access and Data Entries—level two or level three of the Pyramid. Update this section when changes occur; do not wait until your annual plan update. 73 Form 9-A 74 Form 9-B 75 Form 9-C 76 Form 9-C cont. 77 Form 9-D 78 Step 10: Planned Field Application Summaries Sheet Form 10-A Instructions: Manure Application Equipment Methods 1. Identify the equipment and methods that will be used for land application of manure. Use Form 10-A to identify the manure application you use; check all the appropriate boxes, providing additional written explanation or description if necessary. Form 10-B Instructions: Planned Field Application Summary Page 1. Use Form 10-B to enter your plan for manure field application for the current year. Fill in the year for the plan. Column 1—Identify the fields on which manure will be applied in the current year. Use the “field name” from Form 6-B. List all fields and the planned livestock manure and wastewater application amounts for each field (plan year only, Year 2 on crop rotation sheets in Step 9). Column 2—Fill in the number of acres in each field to which manure can be applied (total field acreage minus any setback acreage). Column 3—Fill in the name of the manure storage source (See Form 4-A). Column 4—Fill in the application method(s) your operation uses in each field. If all the same, write in once and draw a line down the middle of the column. Column 5—Fill in your planned application rate in either gallons per acre (liquid manure or wastewater) or tons per acre (solid manure). Column 6—Fill in the total column by multiplying the acres receiving manure by the application rate per acre. Use either gallons (gal) or tons (t) after this number. Column 7—Check the box for each field that variable rate application is used. Bottom of page—Check this box if you plan to transfer manure to neighbors for application on their fields (whether you do it, they do it, or a commercial manure applicator is hired to do it) and how many gallons or tons you transferred. Also see Form 12-B. ORGANIZATION TIPS: Place this information in the producer manual in the section called Daily (Seasonal) Access and Data Entries—level two and kept with your other field information. Update this section when changes occur; do not wait until your annual plan update. 79 Manure Application Equipment Methods Form 10-A (Check all that are used.) Solid or semi-solid manure: Tractor-drawn box spreader Truck mounted spreader Other ____________________________________________________________________________________ Liquid manure and wastewater, with one or more vehicles involved: Over-the-road nurse tanker Field applicator tank Towed hose “umbilical cord” with tractor mounted toolbar Manure or wastewater pumped to an in-field irrigation system: Hard-hose traveling gun Center pivot irrigation Stationary gun irrigation Solid set sprinklers Other ____________________________________________________________________________________ Soil incorporation method: Broadcast, no incorporation Broadcast, with separate incorporation step the same day Broadcast in combination with shallow incorporation (rolling tine, S-tine sweeps, concave coulters) Soil injected (sweep, knife, coulter, etc.) Other: Equipment uses variable rate application rate based on within-field site-specific information. Equipment generates as-applied maps showing: Path of implement in the field Path of implement and application rate Other ____________________________________________________________________________________ 80 Planned Field Application Summary Page Form 10-B Year: ___________ Field Name (See Form 6-B) Acres Receiving Manure Manure Storage Source? Off-site recipient(s) of manure will receive ____________________ gallons Application Method(s) Used tons 81 . Application Rate(s) gal/ton per acre Totals Variable Rate Application Used Step 11: Manure Storage Inspection All manure storages (covered and uncovered, inside or outside, above or below grade) are to be inspected for integrity, leaks, depth, etc. on a weekly basis. Rainfall records are required for facilities with uncovered outside storages. Form 11-A Instructions: Weekly Checklist—Earthen Wastewater and Manure Storage Facility 1. This form is for use with an outside uncovered manure storage. A written checklist log must be kept. One form can generally be used for each month. Fill in the month-year and the name of the manure storage. Multiple storages require multiple inspection forms (See Form 4-A). Fill in the date and time of the inspection, the name of the person doing the inspection, precipitation amount since the last inspection (7 days ago), the present freeboard, and the amount of rainfall since the first of the month. Form 11-A includes many of the items that should be monitored, but you may want or need to customize this form for your purposes. If a deficiency is noted during the inspection, mark that checkbox, and describe the deficiency in a note at the bottom of the page. The Date of Corrective Action and the Date Finished for that corrective action also need to be filled in. If the corrective action took longer than 30 days to be completed, state the reasons why at the bottom of the page. The person doing the inspection can use the Comments section at the bottom of the page to record any relevant notes or concerns. 82 Form 11-B Instructions: Weekly Below Grade Concrete Storages and Treatment Storages 1. This form is for use with manure storages primarily below confinement buildings (pits) or covered outside storages. A written checklist log must be kept. One form can generally be used for each month. Fill in the month-year and the name of the manure storage. Multiple storages require multiple inspection forms (See Form 4-A). Fill in the date and time of the inspection, the name of the person doing the inspection and the present freeboard. Form 11-B includes many of the items that should be monitored, but you may want or need to customize this form for your purposes. If a deficiency is noted during the inspection, mark that checkbox, and describe the deficiency in a note at the bottom of the page. The Date of Corrective Action and the Date Finished for that corrective action need to also be filled in. If the corrective action took longer than 30 days to be completed, state the reasons why at the bottom of the page. The person doing the inspection can use the Comments section at the bottom of the page to record any relevant notes or concerns. Form 11-C Instructions: Weekly Above Grade Tanks (Glass-lined Steel or Concrete) 1. This form is for use primarily with manure storages that are above grade and are glasslined steel or concrete structures, for example, Slurrystores. A written checklist log must be kept. One form can generally be used for each month. Fill in the month-year and the name of the manure storage. Multiple storages require multiple inspection forms (See Form 4-A). Fill in the date and time of the inspection, the name of the person doing the inspection and the present freeboard. Form 11-B includes many of the items that should be monitored, but you may want or need to customize this form for your purposes. If a deficiency is noted during the inspection, mark that checkbox, and describe the deficiency in a note at the bottom of the page. The Date of Corrective Action and the Date Finished for that corrective action need to also be filled in. If the corrective action took longer than 30 days to be completed, state the reasons why at the bottom of the page. The person doing the inspection can use the Comments section at the bottom of the page to record any relevant notes or concerns. 83 Form 11-D Instructions: Other Manure Storage Best Management Practices 1. This form is a list of best management practices related to the operation of manure storages. You may or may not utilize these BMP’s. Mark the checkbox under “Y” if you utilize that practice. If your facility could utilize the bmp on Form 11-D, but does not, mark the checkbox under “N.” Mark the checkbox under “NA” if the BMP on Form 11-D, is not applicable for your manure storage, for example, check the NA box for Secondary Containment if you have not been required to have a secondary containment by a professional geologist or professional engineer. Form 11-E Instructions: Rainfall Records 1. If your facility has and maintains a National Weather Service standard rain gauge or its equivalent, all precipitation events must be monitored and recorded. If your facility does not use a NWS rain gauge, check the box for “do not have.” If your facility does, check the box “have,” and record precipitation events on the form listed below. Note: rainfall events are to be recorded, not rainfall occurring in 24 hour period (may have several in one, 24-hour period). Form 11-F Instructions: Daily Storage Inspection Log 1. If your manure storage level rises above the minimum allowable freeboard for your storage, Form 11-F must be filled out daily until the storage level decreases below the safe freeboard. Fill in the name of the storage. Fill in the date and time of the inspection, the name of the person doing the inspection, precipitation amount in last 24 hours, and the current freeboard. Mark whether you are required to have a 100-year or 25-year, 24-hour capacity, and describe what actions you are taking to restore the proper freeboard. Form 11-G Instructions: Manure Storage Pumping Levels Log 1. While emptying your manure storages you are required to maintain a log of the pumping levels for each manure storage, as each is pumped down. Fill in the name of the storage. Column 1-3—Fill in the date and time, and the name of the person making the entry. Column 4—Fill in the level before pumping begins. Column 5—Fill in the level after pumping. Column 6—Check this box for each pumping event if applicable. Example: As one pit is pumped empty, another pit is pumped into it. 84 Form 11-H Instructions: Manure Handling System Maintenance Record 1. A record of maintenance activity on manure handling equipment must be maintained. This would include pumps, scrapers, piping, valves, etc. Example: It does not apply to mobile field application equipment, but if your facility has piping (above or below ground) that you use to move manure from your manure storages to locations in or near the fields for field application, those pipes would be covered on Form 11-H. Columns 1 and 2—Fill in the date of the maintenance and the person’s name recording it. Column 3—Fill in the location of this equipment. Column 4—Fill in the type of equipment that had maintenance. Column 5—Fill in the type of work that was done. Form 11-I Instructions: Weekly Storm Water/Pollution Prevention System Inspection Form 1. The storm water pollution prevention system must be inspected on a weekly basis to ensure its integrity. A written checklist log must be kept. One form can generally be used for two months. Fill in the date and time of the inspection and the name of the person doing the inspection. Form 11-I includes many of the items that should be monitored, but you may want or need to customize this form for your purposes. If a deficiency is noted during the inspection, mark that checkbox, and describe the deficiency in a note at the bottom of the page. The Date of Corrective Action and the Date Finished for that corrective action need to also be filled in. If the corrective action took longer than 30 days to be completed, state the reasons why at the bottom of the page. The person doing the inspection can use the Comments section at the bottom of the page to record any relevant notes or concerns. 85 Form 11-J Instructions: Daily Water Line Inspection Form 1. The facility/production area fresh water lines must be inspected on a daily basis to minimize leaks. A written checklist log must be kept. One form can be used for one week. Fill in the date and time of the inspection and the name of the person doing the inspection. Since every facility is different, Form 11-J has listed Zone 1, Zone 2, and Zone 3 for areas to inspect. You may want or need to customize this form for your purposes, using or including other descriptors. If you use Zones, mark those Zones on your storm water pollution prevention plan. Flow meter—If you have a flow meter connected to your freshwater lines, the daily recording of those numbers could in some cases qualify as an inspection. Pressure gauge—If you have a pressure gauge connected to your freshwater lines, the daily recording of those numbers could in some cases qualify as an inspection. However, minor leaks will not be detected by a pressure gauge reading; leaks should still be noted and repaired. If a deficiency is noted during the inspection, mark that checkbox, and describe the deficiency in a note at the bottom of the page. The Date of Corrective Action and the Date Finished for that corrective action need to also be filled in. If the corrective action took longer than 30 days to be completed, state the reasons why at the bottom of the page. The person doing the inspection can use the Comments section at the bottom of the page to record any relevant notes or concerns. ORGANIZATION TIPS: Place this information in the producer manual in the section called Daily (Seasonal) Access II-C. Update this section when changes occur; do not wait until your annual plan update. 86 Weekly Checklist: Earthen Wastewater and Manure Storage Facility Form 11-A (Separate page for each facility) Month/Year: Storage Name: ___________________________ P = Pass F = Fail Date & Time of Inspection Precipitation amount Freeboard (ft)—height to overflow Previous month rainfall amount Deficiency noted* Inspected by (Name) Seepage on outside of berm P F P F P F P F P F Wave damage or erosion evident P F P F P F P F P F Stop/start pumping marked on staff gauge P F P F P F P F P F Damp, soft areas, slumps or bulges P F P F P F P F P F Rodent burrows or cracks P F P F P F P F P F Grass mowed P F P F P F P F P F Tree/bush growth P F P F P F P F P F Liner in good condition P F P F P F P F P F P F P F P F P F P F NA If fence and gate—good condition NA Date of Corrective Action _________ Date Finished ________ If corrective action took longer than 30 days to complete, then state reason(s) why. Comments: 87 Weekly Checklist: Below Grade Concrete Storages and Treatment Storages Form 11-B (Separate page for each facility) Storage Name: ___________________________ Date & Time of Inspection Inspected by (Name) Freeboard (ft)—height to overflow P = Pass F = Fail Deficiency noted* Month/Year: Staff or Level gauge visible P F P F P F P F P F Any evidence of manure leaking P F P F P F P F P F Footing drains—evidence of manure P F P F P F P F P F Ponding next to pit P F P F P F P F P F Gutters & downspouts drain away from storages P F P F P F P F P F Pumpouts broken near grade P F P F P F P F P F Other water entry routes to storages P F P F P F P F P F Cracks in concrete P F P F P F P F P F Hairline 1/8 inch ¼ inch > ¼ inch Date of Corrective Action _________ Date Finished ________ If corrective action took longer than 30 days to complete, then state reason(s) why. Comments: 88 Weekly Checklist: Above Grade Tanks (Glass-lined Steel or Concrete) Form 11-C (Separate page for each facility) Storage Name: ___________________________ Date & Time of Inspection Inspected by (Name) Freeboard (ft) —height to overflow P = Pass F = Fail Deficiency noted* Month/Year: Staff or Level gauge visible P F P F P F P F P F Foundation ring seepage P F P F P F P F P F Wall sheets seepage P F P F P F P F P F Roof—no holes or gaps evident P F P F P F P F P F Pumps & valves— leaking P F P F P F P F P F Shut offs tamper proof P F P F P F P F P F Storm water drained P F P F P F P F P F Storm water valve shut P F P F P F P F P F Hairline P F P F P F P F P F 1/8 inch P F P F P F P F P F ¼ inch P F P F P F P F P F > ¼ inch P F P F P F P F P F NA Secondary containment: Cracks in concrete Date of Corrective Action _________ Date Finished ________ * If corrective action took longer than 30 days to complete, then state reason(s) why. Comments: 89 Other Manure Storage Best Management Practices Y N NA Form 11-D Practice No outlet automatically releases storage from the required design volume. Manually operated outlets are of permanent type designed to resist corrosion and plugging. Non-polluted runoff is excluded from the structure to the fullest extent possible, except where its storage is advantageous to the operation of the agricultural waste management system (e.g. needed for dilution of manure). An auxiliary (emergency) spillway is part of the berm. Reinforced embankment, such as additional top width, flattened and/or armored downstream side slopes, is provided. To minimize the potential for accidental release of manure through gravity outlets, outlet gate lock(s) or locked gate housing is provided. Freeboard, in addition to the minimum required, is provided by storage design. Storage for wet year rather than normal year precipitation is provided. Secondary containment is provided.1 Alarm system for overflow or other release is provided. Another means of safely emptying the required volume is provided. Other practices (describe) _____________________________________________________ ___________________________________________________________________________ 1—The Illinois Livestock Management Facilities Act allows for the inclusion of secondary containment if recommended by a Professional Geologist or Professional Engineer. 90 Rainfall Records Form 11-E We have do not have a rain gauge at our facility that we use to monitor and record precipitation. Date / Time Recorded by (Name) 91 Rainfall Amount Form 11-F Daily Storage Inspection Log Storage name: _______________________________________ If daily inspection is required, use the form below. Date & Time of Inspection Inspection by (Name) Precipitation amount Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7 Describe steps taken to dewater so a 100-year or 25-year, 24-hour capacity is restored: 92 Freeboard (ft) —height to overflow Form 11-G Manure Storage Pumping Levels Log All liquid and semi-solid storages Storage name: ________________________________ Date & Time Recorded by (Name) Level Before Pumping* Level After Pumping* Substantial manure additions occurred during this pumping period * Uncovered outside storages require weekly freeboard records (See Form 11-A). These two columns should be synchronized with those records. 93 Manure Handling System Maintenance Record Form 11-H (Example: pump, scraper, piping, valves, etc.) Date Inspected by Location Equipment 94 Work Done Weekly Storm Water/Pollution Prevention System Inspection Form P = Pass Form 11-I F = Fail Week 1 Week 2 Week 3 Week 4 Week 5 Week 6 Week 7 Week 8 Roof guttering & downspouts P F P F P F P F P F P F P F P F Storm water diversions P F P F P F P F P F P F P F P F Channels P F P F P F P F P F P F P F P F Grassed filter strips P F P F P F P F P F P F P F P F Detention basins P F P F P F P F P F P F P F P F Containment diking P F P F P F P F P F P F P F P F Grassed waterways/ swales P F P F P F P F P F P F P F P F Other P F P F P F P F P F P F P F P F Inspected by (Name) Deficiency noted Date & Time of Inspection Date of Corrective Action _________ Date Finished _________ * If corrective action took longer than 30 days to complete, then state reason(s) why. 95 Daily Water Supply Line Inspection Form P = Pass Form 11-J F = Fail Mon Tues Wed Thurs Fri Sat Sun P F P F P F P F P F P F P F P F P F P F P F P F P F P F P F P F P F P F P F P F P F Inspected by (Name) Zone 1** Zone 2** Zone 3** Deficiency noted Date & Time of Inspection Flow meter (write down your daily readings in the daily column) Pressure gauge (write down your daily readings in the daily column) Date of Corrective Action _____________________ Date Finished _________________ * If corrective action took longer than 30 days to complete, then state reason(s) why. ** If you use the zone 1, zone 2, zone 3 descriptors, the zones you use must be identified on your facility map Form 3-B. 96 Step 12: Records of Manure Application Form 12-A Instructions: Field Application Record 1. Records of all livestock manure applications are to be kept. Use Form 12-A to keep track of all your manure applications by field (one form per field). Record the off-site transfer of manure on Form 12-B. Column 1—Record the date and time of each application event. Column 2—Record the name of the person writing this all down. Column 3—Record the number of loads by making tally marks in the box. Column 4—Record the amount of manure applied in either gallons or tons. Column 5—Record the number of acres on which manure was applied. This will be the size of the field minus any setbacks. Column 6—Record the application rate per acre in either gallons or tons. Column 7—Identify the manure storage source for this manure. Column 8—Identify the application method(s) used to apply this manure. For center pivot irrigation systems that span more than one field, enter the systems and the respective fields on Form 6-B, Field Summary Legend, and use a descriptive name for each system in the “field name” column. Column 9—Record the wind speed and direction when this application is taking place. Column 10—Record the weather conditions, using the codes at the bottom of the page. Column 11—Record the relative humidity or dew point when this application is taking place. Weather records—average wind speed and direction, temperature, and dew point—are available electronically on a one-day delay at www.sws.uiuc.edu/warm. Column 12—Record the soil moisture at the time this manure is being applied using the codes at the bottom of the page. Column 13—Record the precipitation at the time this manure is being applied during the previous and post 24 hours. Column 14—Circle “Y” if you will use data from this field application event to verify your equipment calibration in Step 14. Otherwise circle “N”. Column 15—As manure is being applied, if there is or is not any evidence of leakage, mark Y or N. If marked Yes, use Form 12-C to document. 2. This form in some way should be utilized during application to keep track, make notes, etc. that later can be consolidated on to Form 12-A (multiple pages may be necessary) and included in the plan. Do not rely on your memory while applying—make notes!!! Hint: Use a clipboard—it is harder to lose and easier to write on. 97 Form 12-B Instructions: Off-Site Transfer of Manure to Third Parties 1. Record all transfers of manure to third parties (off your facility or fields). Record the date of the transfer. Record the amount of manure transferred in either gallons or tons. Record from which manure storage the manure was transferred. You are required to give the third party a copy of the best management practices for the application of manure; check the box when you have done so. See Appendix L for a recommended list. Record the name and address of the third party receiving the manure. Record any notes about the transfer that might be relevant. Form 12-C Instructions: Leak Inspection Log for Application 1. Manure application equipment, when used, must be inspected for leaks. Use Form 12-C to record those inspections. Fill in the date and time of the inspection and the name of the person that did the inspection. Fill in the name or type of equipment inspected. Fill in information about any leak repairs that were necessary. Make any relevant notes. ORGANIZATION TIPS: Place this information in the producer manual in the section called Daily (Seasonal) Access and Data Entries—level two of the Pyramid. Update this section when changes occur; do not wait until your annual plan update. 98 Field Application Record Form 12-A (For Off-site transfer use Form 12-B) Y N Evidence of leaking equipment4 Post Accuracy for Calibration (see Step 13) 24 hr Precip. Previous Soil Moisture3 □ Dew Point or □ Relative Humidity Temperature Weather Conditions2 † Wind Direction & Speed Year: Application Method1 Which Manure Storage? Rate gal/ton per acre Acres Receiving Manure Total Amount (gal/tons) Number of loads Tally _____________________________________ Recorded by (Name) Date & Time Field Name: Y N Y N Y N Y N Y N 1—Application methods: B = Broadcast, not incorporated the same day; BI = Broadcast, incorporated the same day; K = Knife injected; S = Sweep injected; I = Irrigation (See instructions if using center pivot.) 2—Weather conditions descriptions could include: S = sunny, PS = partly sunny, PC = partly cloudy, C = cloudy, OC = overcast 3—Soil moisture codes: D = Dry; Saturated = S; Ponded = PN; Frozen = FR; Snow-covered = SC 4—If yes, use Form 12-C. to show record of repairs. †—See USA Today for sample codes. 99 Form 12-B Amount of manure transferred Gal/tons From Which Storage BMP’s received by 3rd party Date of transfer Manure analysis received by 3rd party Off-Site Transfer of Manure to Third Parties Name & Address of Recipient Suggested BMP’s to be given are included in Appendix L, Nutrient Management—NRCS Practice Standard Code 590, Waste Utilization—NRCS Practice Standard Code 633. 100 Notes Form 12-C Leak Inspection Log for Application Equipment Date & Time Inspected by (Name) Equipment Leak Repair Work with your equipment dealer for suggestions on inspection and regular maintenance for specific equipment. If the last column on Form 12-A is marked “yes,” provide information on this form. 101 Notes Step 13: Manure Applicator Equipment Calibration Form 13-A Instructions: Calibration Method Used 1. Identify the calibration method you use to calibrate your manure application equipment. Form 13-B Instructions: Land Area Method of Calibration 1. If you use the land area method of calibration, use Form 13-B. Record the name of the field (See Form 3-B). Record the date and time the calibration was done. Record the name of the person recording this information. Record the total amount of manure (in either gallons or tons) you will be using. Record the total number acres that manure will be applied to. Record the application rate you calculated. Form 13-C Instructions: Calibration—Show Calculations 1. You are required to show the calculations you made when you calibrated your equipment. Appendix M contains information about different formulas and methods for calibrating manure application equipment for several different application methods. Using Form 13-C record the date and the name of the Certified Livestock Manager that supervised the calibration and calculations. Identify the equipment you are calibrating. On Form 13–C or on a separate page, show your calculations for calibrating your application equipment and record your application rate. ORGANIZATION TIPS: Place this information in the producer manual in the section called Daily (Seasonal) Access and Data Entries—level two of the Pyramid. Update this section when you do your annual plan update. 102 Check Calibration Method Used Form 13-A (One sheet for each method used) Date: _______________ Method Used Equipment & Travel Speed/Gear Calibration Methods Information You Need Liquid manure in storage (Note: tanker, towed hose, or irrigation) Total gallons spread Total acres receiving manure Liquid manure in spreader Gallons in spreader load Distance driven and width spread Liquid manure in spreader Pounds in spreader load Distance driven and width spread Liquid manure via towed-hose: flow meter or pump mfg’s chart Liquid flow rate to toolbar Ground speed Width spread Solid/semi-solid manure in storage Cubic feet spread Total acres receiving manure Solid manure in spreader Spreader volume, bushels Distance driven and width spread Solid manure in spreader Pounds/tons in spreader load Distance driven and width spread Solid manure in spreader Area of drive-over sheet Net weight of manure deposited on sheet (averaged) 5-gallon bucket Net weight of manure in bucket Liquid manure via sprinkle irrigation Inches collected in gauges 103 Land Area Method of Calibration Field Name (See Form 3-B) Date /Time Form 13-B Recorded By (Name) Gallons/ Ton Total 104 Total Applied Acres Calculated Application Rate Form 13-C Calibration–Show Calculations One sheet for each calibration performed. Show calculations based on the method checked. Date: ____________________________ CLM: ____________________________ Equipment identification (e.g., XYZ spreader, etc.): ____________________________ Rate = 105 Step 14: Emergency Response Plans Below are instructions for filling out the forms that will make up your Emergency Response Plan. For more information about how to stop, contain, and clean up a spill, see Appendix N. PLEASE FILL IN ALL INFORMATION SHEETS AS THOROUGHLY AND NEATLY AS POSSIBLE. IN SOME CIRCUMSTANCES THE FORMS MAY REQUEST THE SAME INFORMATION MORE THAN ONCE. THIS WILL ALLOW THE EMERGENCY RESPONSE TEAM TO RESPOND TO SPECIFIC TYPES OF EMERGENCIES IN A PROFESSIONAL MANNER WITH THE PROPER INFORMATION. Location of your Emergency Response Plan—Consider placing a copy of your plan in a safe/secure location away from your confinement buildings (maybe even away from your office), so that it would be available to any emergency responders. Form 14-A Instructions: Emergency Phone Number List 1. Using Form 14-A, fill in the appropriate names and phone numbers for your facility. The Owner, Certified Livestock Manager, and Operator may be one person. If that is the case, at least one other person (two is better) should also be listed with phone numbers in case the first person on the list is unreachable and or out of town. Who should be called and in what order, in the event of an emergency. Spills must be reported to Illinois Emergency Management Agency as soon as practical. See Appendix N for spill reporting requirements. Definition: a spill is more than 25 gallons that is not recovered. The IL EPA Regional Ag Engineer’s name and phone number can be found at the IL EPA website http://www.epa.state.il.us/water/cafo/regions/index.html. In the event of a spill, call the regional ag engineer right after calling the IEMA 800 phone number. IEMA should relay the call to him. Particularly if your facility is not in a 911 area, written directions are a must. Designated Spokesperson: Consider contacting the media. Sooner or later, they will learn of the problem anyway. Assign a spokesperson to meet with the news media when they arrive at the scene. That way, the story that is printed may focus on your organized and effective response rather than the magnitude of the problem. Supplemental phone numbers. This is a suggested list, you may have others to include. Post this List in each building and/or by each phone. Also, provide a copy for employees or commercial applicators spreading manure. Make multiple copies and laminate them or put in a sheet protector and post in each building and/or by each phone. If cell phones are predominantly used, consider making a business card size list of emergency phone numbers each employee can carry at all times. 106 Form 14-B Instructions: Facility (Production Area) Map 1. Use a copy of your facility map from Form 3-B (ideally before you added in all the Step 3 items) and sketch in the location of the listed items on Form 14-B. This map can be an aerial map or topographic map, but a topographic map is also needed if you use an aerial map. See Appendix O for an ER plan sample map. Topographic Map—using the topographic map used in Form 3-B, add the following: surrounding areas including drainage patterns and locations of spoil materials for forming emergency dikes, location of surface waters, waterways, wells, and any other environmentally sensitive areas. Form 14-C, D, and E Instructions: Effluent Spill Emergency Response Plan 1. Using possible scenarios on Forms 14-C, D, and E as guidelines (or similar ones relevant to your facility, manure storage and handling operation, and equipment) write out instructions detailing the ACTION PLAN you (and or your employees) will follow to stop, contain, and clean up a spill in an emergency involving effluent spill, discharge, leaks, etc. See Appendix N for actual spill response action items and priorities that may assist you in developing your plan. This plan will be of little value IF you are the only one that knows its contents. Periodically review this plan with your employees to make sure they know not only what to do, but maybe more importantly, they know what YOU want them to do. They won’t know unless you tell (or train) them. Form 14-F Instructions: Pre-Arranged Sample Land Access Agreement 1. Using Form 14-F and reviewing your facility (production area) map for direction an effluent spill might flow, identify those potentially affected neighbors and strongly consider having a pre-arranged and signed access agreement to their property in the event of a spill. The agreement should say something to the effect that you have permission to enter their property to contain and cleanup a spill, and that you will restore their property to the way it was before the spill and/or reimburse them for any losses. Fill in the appropriate names and phone numbers of neighboring landowners, if applicable. During the emergency is not the time to be trying to figure this out. PRE-ARRANGEMENTS CAN KEEP FUTURE PROBLEMS FROM ARISING AFTER THE EMERGENCY IS OVER! BE A GOOD NEIGHBOR!! 107 Form 14- F, continued Instructions: Location of Pre-Arranged Emergency Equipment and Supplies 1. List equipment owners who have agreed to assist in an emergency, and have an inventory of equipment on site that can be used (including its location). List any arrangements made with other producers and neighbors to share personnel and/or equipment and supplies and land access during an emergency. To deal with an emergency quickly and effectively, most operations (pork especially, i.e. liquid manure) may need assistance from other individuals. Therefore, it is essential that prior arrangements be made so that every person involved will know what to do when an emergency arises. Identify other nearby producers or farmers who can quickly bring equipment such as tractors with plows, backhoes, bulldozers, or even personnel with shovels, to help in the event of an emergency. You can establish reciprocal agreements with these producers and form a response team to deal with any emergency that occurs in a certain area. In some cases, you or emergency response personnel may need to contact businesses that have equipment to respond to an effluent spill. It is very important to have a prearranged written agreement with those businesses that could be called on during an emergency. Terms of these arrangements should include such things as financial compensation and description of equipment that will be used. Available 24 hours a day. Include phone numbers and primary contacts. Put the list in the order you want equipment operators contacted. Post a copy in each animal building on site, in the site office, and in the owner’s residence. Preferably posted by a phone, or main doorway if no phone i.e. with the Emergency Phone Number List. Form 14-G Instructions: Fire Emergency Response Information Sheet 1. Using Form 14-G, fill out the relevant information about your operation including: names, phone numbers, account numbers of your electric and gas and propane companies; make a list of any hazardous materials or fuels you may have on your farm. Form 14-H Instructions: Fire Emergency Response Plan 1. Using Form 14-H think through your instructions for an action plan to be taken in the event of a fire and how you want your employees to respond to minimize property and livestock loss while maintaining their safety. A fire starting in different places might require different responses and decisions as to what can be done or saved. Some livestock operations have given copies of their plans (or at least the facility map) to the local fire department and/or invited them out for a tour. Their familiarity with your operation, building layout, and any hazardous materials may help them fight any fire safely and efficiently. 108 Form 14-I Instructions: Power Outage Information Sheet 1. Using Form 14-I, fill out the relevant information about your operation including: names, phone numbers, and account numbers for the power company, electrical service company, generator service company, etc. Generators—If your facility has a generator(s) does someone inspect it routinely to make sure it is full of fuel, extra fuel is available, and that it runs? Who is responsible for starting it? Who is responsible for operating the double-throw disconnect to the electric service? Form 14-J Instructions: Personal Information (Not Required) 1. Consider keeping an individual list of any medical conditions you or your farm personnel may have that emergency medical personnel should be made aware (for example, diabetes, heart or respiratory problems, medications, etc.). Have them sign a form releasing the information. Your employees may not be comfortable with such a list; if so, at least make sure you have written down the names and phone numbers of their doctors. 2. Keep the information confidential from other employees, and do not submit it to state or federal agencies. Form 14-K Instructions: Medical Emergency Response Plan 1. Action plan in the event of a medical emergency. Do any employees have first aid training? Do all employees know where first aid kits are located? Have all employees been made aware of potential safety and health hazards in your operation? This could be a set form or checklist that you go over with new employees. If your facility has confined spaces (many do), do you have confined space equipment, confined space entry procedures and confined space entry rescue training? Form 14-L Instructions: Employee Emergency Response Training Records 1. Using Form 14-L keep track of meetings you have with employees (or send your employees to) about emergency response training. This might include meetings with local fire protection districts, Certified Livestock Manager workshops, field days, periodically taking employees on a facility tour to refresh their familiarity with safety and health hazards, emergency response equipment and/or procedures, etc. Do you have a company policy on training? Do you have a company policy on retraining? How often? 109 ORGANIZATION TIPS: Place this information in the producer manual in the section called Fire Alarm Status—level two of the Pyramid. Update this information when changes need to be made. 110 Form 14-A Date: _________ Emergency Phone Numbers Farm name: _____________________________________________ Owner's name: ___________________________________________ Phone: (____)________________ Operator’s name: _________________________________________ Phone: (____)________________ Certified Livestock Manager: ________________________________ Phone: (____)________________ Ambulance (EMS) Phone: (____)________________ Fire Dept. Phone: (____)________________ County Sheriff Phone: (____)________________ Illinois Emergency Management Agency, Phone: 1-800-782-7860 (Within area code 217 dial 782-7860) IL EPA Regional Ag Engineer (Name): _____________________________________________________ Phone: (____)________________ Media Spokesperson for the Facility (Name): ________________________________________________ Phone: (____)________________ Map Directions Please draw a map with written directions to the farm 1: 1 Provide enough description that anybody could direct someone to the site by telephone. Supplemental Phone Numbers: Illinois EPA Phone: 217-782-3397 Illinois Dept. of Agriculture Phone: 217-785-2427 Illinois Bureau of Animal Welfare Phone: 217-785-2427 Facility veterinarian _________________________________________________ State Veterinarian __________________________________________________ Public Health Dept. Phone: (____)________________ Natural Resources Conservation Service Phone: (____)________________ 111 Facility (Production Area) Map Form 14-B Attach a topographic map of the facility (production area). Indicate on the map the location of the items listed below. Also, indicate location of materials that could be used for temporary berms, for example, dirt piles, old hay bales, sawdust, etc., ingress/egress for emergency vehicles, identity of immediately adjacent landowners with their emergency phone numbers. Emergency Response Map Checklist Areas of no entrance without assisted breathing devices Chemical storages Direction of effluent flow in the event of a spill Electric lines and shutoff Electric panels in each building Emergency generator Facility buildings Fire Extinguishers and or other fire fighting equipment First Aid kits Flushing system pipes and directional flow Fuel storages Gas lines and shutoff Hazardous materials Lagoons Livestock buildings Manure pipes and directional flow Manure storages Materials for temporary berms (dirt piles, old hay bales, sawdust, etc. Phones Propane tanks Property boundaries Pumping equipment and lift stations Residences Streams Wells (potable and non-potable) Other________________________________ 112 Aerial Map Aerial maps of the facility (production area) and surrounding areas including drainage patterns and locations of spoil materials for forming emergency dikes, location of surface waters, waterways, wells, and any other environmentally sensitive areas. Map should include area outside the production area (facility) property lines that shows environmentally sensitive areas (for example, surface water, etc.) that could be affected in an emergency. Also identify property lines on the maps. 113 Form 14-C Date: _________ Emergency Action Plan for: Dike overtopping or eroding or above ground storage leak: Emergency Actions: 114 Date: __________ Form 14-D Emergency Action Plan for: Lagoons, ponds or pits are full and planned application areas not available: Emergency Actions: 115 Date: __________ Form 14-E Emergency Action Plan for: Spill during delivery of liquids to field—specify situation: Emergency Actions: 116 Form 14-F Date: __________ Pre-Arranged Emergency Response Agreements Pre-Arranged Sample Land Access Agreement Contact #1 Contact #2 Land Access Agreement This document will serve as an access agreement between _________________________________ (hereafter called PRODUCER) and _____________________________________________________ (hereafter called NEIGHBOR). In the unlikely event that a manure discharge originating from PRODUCER'S property enters NEIGHBOR'S property, NEIGHBOR hereby grants permission to PRODUCER or his agents to enter NEIGHBOR'S property and take any reasonable steps to control, contain, and remediate the manure discharge. PRODUCER agrees to restore NEIGHBOR'S property to its original condition. Signed _____________________________________ Phone: (____)________________ (PRODUCER) Signed _____________________________________ Phone:(____)_____________ (NEIGHBOR) Location of Pre-Arranged Emergency Equipment and Supplies Owner Irrigation Pumps Phone Location Dozer/Track Loader Backhoe Vacuum Slurry Tank Lagoon Pumping Services (large pumps available on short notice) 117 Date: __________ Form 14-G Fire Emergency Response Information Sheet Farm Name: _________________________________________________________________________ Farm Fire Protection District: ____________________________________________________________ 911 Coordinates for farm _______________________________________________________________ Owner/Operator: _______________________________________ Phone: (____)________________ 2nd Contact Person: Name: _______________________________ Phone: (____)________________ 3rd Contact Person: Name: _______________________________ Phone: (____)________________ Electric Power Company: ________________________________ Phone: (____)________________ Account Number: _________________________ Meter number: _____________________________ Is there a disconnect between the meter base and the buildings? Y N Location of disconnect (mark on the Emergency Response Plan facility map). Natural Gas Company: ___________________________________ Account Number: _________________________ Phone: (____)________________ Meter number: _____________________________ Propane Company: __________________________________________ Phone: (____)________________ Account Number: ___________________________ Location and size of propane tanks (marked on the Emergency Response Plan facility map). Other fuels and locations (marked on the Emergency Response Plan facility map). Fire detection equipment checked on a schedule. Y N Fire extinguishers re-charge date checked on a schedule. Y N Location of fire extinguishers (marked on the Emergency Response Plan facility map). Are hazardous materials stored in the facilities? Y N Location and list of materials (marked on the Emergency Response Plan facility map). Emergency egress routes marked? Y N 118 Date: __________ Form 14-H Emergency Action Plan for: Facility fire: Emergency Actions: 119 Form 14-I Date: __________ Power Outage Information Sheet Farm Name: _________________________________________________________________________ Farm Fire Protection District: ____________________________________________________________ 911 Coordinates for farm _______________________________________________________________ Owner/Operator: _______________________________________ Phone: (____)________________ 2nd Contact Person: Name: _______________________________ Phone: (____)________________ 3rd Contact Person: Name: _______________________________ Phone: (____)________________ Electric Power Company: ________________________________ Phone: (____)________________ Account Number: ______________________________ Meter number: _____________________________ Size of Electrical Service: _____________ amps Do you have a standby alternator? Y or _____________ KVA N If so, is there a double-throw disconnect to isolate the farm from the utility during alternator operation? Y N Do you have a disconnect between meter base and panel? Emergency egress routes marked? Y Y N N Location of electrical panels in all buildings (mark on your Emergency Response Plan facility map). Name and number of electricians who perform electrical service on your barns: Name: _______________________________________ Phone: (____)________________ Name: _______________________________________ Phone: (____)________________ 120 Date: __________ Form 14-J Personal Medical Information (Not Required) (Confidential—Keep on the farm, do not submit to agencies) If you or your employees have any medical conditions the EMS personnel should know about, please list them below. Use one form per employee. Name: _________________________________________________ Condition: ___________________________________________________________________________ ____________________________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ _________________________________________________ (Employee signature) (Privacy Statement) _________________________________________________ Date 121 Form 14-K Date: __________ Emergency Action Plans for: Serious injury to persons: Emergency Actions: Serious illness/disease incident: Heart Attack: Diabetes—Low Sugar: Overcome by Manure Gas: Emergency Actions: Confined space entry or rescue: Emergency Actions: 122 Employee Emergency Response Training Records Form 14-L Year: ________________ Date & Time of Training Employee’s Name Employee’s Signature Location of Training 123 Training Subject Trainer’s or Supervisor’s Signature Step 15: Table of Forms and Signature Page Step 2— General Facility Information General Facility Info—Form 2-A Step 3— Facility/Production Area Information Form 3-A—Facility Working and Design Capacity Form 3-B—[Facility Map] (User Supplied) Form 3-B—Storm Water Pollution Prevention Plan Form 3-C—Facility/Production Area Storm Water Pollution Prevention Plan Form 3-D—Mortality Disposal Options Form 3-E—Mortality Disposal Discharge Prevention Best Management Practices Form 3-F—Mortality Disposal—Record Sheet Form 3-G—Yearly Mortality Summary Table Form 3-H—Chemical Wastes and Raw Materials Discharge Prevention Form 3-I—Use Exclusion (Fencing Livestock from Surface Water) Form 3-J—Temporary Manure Stack Discharge Prevention Step 4— Manure Storage Information Form 4-A—Manure Storage Descriptions and Dimensions Form 4-B—Determination of Manure Storage Working Volume and Annual Manure Production Form 4-C—Storage Volume Calculation and Determination of Adequate Size Step 5— Manure Storage Information Form 5-A—Manure Sample Analysis Results—Summary of All Manure Storages Step 6— Field Maps Form 6-A—[Field Maps] (User Supplied) Form 6-B—Field Summary Legend Form 6-C—Applied Field Assessment and Practices Form 6-D—Summary Table of Soil Samples for All Fields Form 6-E—Subsurface Drainage Inspection and Monitoring Plan 124 Replaced Form Modified Form Used Original Form Used You are not obligated to use the forms in this workbook. However, the review of your plan by agency personnel is likely to be smoother and faster, if you indicate which forms are different from the workbook’s original form. Step 7— Lease Agreements for Application Fields Step 8— Justification of Proven Yield Form 8-A—Proven Yield Justification Step 9— Crop Rotation and Nutrient Needs Form 9-A, B, C, D, E Step 10—Planned Field Application Summary Form 10-A—Manure Application Equipment Methods Form 10-B—Planned Field Application Summary Page Step 11—Manure Storage Inspection Form 11-A—Weekly Checklist: Earthen Wastewater and Manure Storage Facility Form 11-B—Weekly Checklist: Below Grade Concrete Storages and Treatment Storages Form 11-C—Weekly Checklist: Above Grade Tanks (Glass-lined Steel or Concrete) Form 11-D—Other Manure Storage Best Management Practices Form 11-E—Rainfall Records Form 11-F—Daily Storage Inspection Log Form 11-G—Manure Storage Pumping Levels Log Form 11-H—Manure Handling System Maintenance Record Form 11-I—Weekly Storm Water/Pollution Prevention System Inspection Form Form 11-J—Daily Water Supply Line Inspection Form Step 12—Records of Manure Application Form 12-A—Field Application Record Form 12-B—Off-Site Transfer of Manure to Third Parties Form 12-C—Leak Inspection Log for Application Equipment Step 13—Manure Applicator Equipment Calibration Form 13-A—Check Calibration Method Used Form 13-B—Land Area Method of Calibration Form 13-C—Calibration-Show Calculations 125 Replaced Form Modified Form Used Original Form Used Form 6-F—Inspection, Monitory, Management and Repair of Subsurface Tile Drainage Form 6-G—Inspection, Monitory, Management and Repair of Subsurface Tile Drainage Form 14-A—Emergency Phone Numbers Form 14-B—Facility (Production Area) Map Form 14-C—Emergency Action Plan: Dike Overtopping Form 14-D— Emergency Action Plan: Storages Unavailable Form 14-E— Emergency Action Plan: Spills During Delivery Form 14-F— Pre-Arranged Emergency Response Agreements Form 14-G— Fire Emergency Response Information Sheet Form 14-H—Emergency Action Plan: Facility Fire Form 14-I—Power Outage Information Sheet Form 14-J—Personal Medical Information (Not Required) Form 14-K—Emergency Action Plans for: Serious Injury; Serious Illness/Disease; Confined Space Entry or Rescue Form 14-L—Employee Emergency Response Training Records 126 Replaced Form Modified Form Used Original Form Used Step 14—Emergency Response Plans Signature Page I certify that the information provided on these forms/worksheets is an accurate and true representation of my livestock facility. I understand that if there is a substantive change in my operation (more livestock, decrease in manure storage or number of fields), I will re-submit these forms with changes to Illinois EPA (if I have a NPDES permit), Illinois Department of Agriculture (if I am over 1,000 animal units) or to my local NRCS office (if I have a CNMP that was used to obtain EQUIP funds within the last 10 years). __________________________________ __________________________________ Owner/Manager Certified Plan Writer (if used) __________________________________ __________________________________ Date Date 127