SECTION 26 23 13.35 LOW VOLTAGE REAR CONNECTED SWITCHBOARD QED-6 Power-Style® by Schneider Electric This guide specification is written in accordance with the Construction Specifications Institute (CSI) Master Format. This section must be carefully reviewed and edited by the architect or the engineer to meet the requirements of the project. Coordinate this section with other specification sections within the Contract Documents and Drawings. In order to properly use / edit this document, show formatting and hidden text by selecting ¶ on the menu or by typing (Ctrl+*) simultaneously. Except for these introductory paragraphs, green hidden text will not print. Text in [brackets] is optional. These introductory paragraphs should be deleted or changed to hidden text. PART 1 - GENERAL 1.1 SUMMARY A. Scope: Provide labor, material, equipment, related services, and supervision required, including, but not limited to, manufacturing, fabrication, erection, and installation for Low Voltage Rear Connected Switchboard assembly constructed to UL891 standards (identified as Switchboard) as required for the complete performance of the work, and as shown on the Drawings and as herein specified. B. Section Includes: The work specified in this Section includes, but shall not be limited to, Low Voltage Metal Enclosed Switchboard rated 600 V and less, as specified herein and where shown on the associated schedules and the Drawings. C. Related Sections: Related sections include, but shall not be limited to, the following: 1.2 1. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 2. Applicable general requirements for electrical Work specified within Division 26 Specification Sections, apply to this Section. REFERENCES A. General, Publications: The publications listed below form a part of this Specification to the extent referenced. The publications are referred to in the text by the basic designation only. The edition/revision of the referenced publications shall be the latest date as of the date of the Contract Documents, unless otherwise specified. 1. Equipment shall be designed, tested and manufactured according to the following: a. UL® 891 – Dead Front Switchboards b. NEMA PB2 – Dead Front Distribution Switchboards c. NEMA 250 – Enclosures for Electrical Equipment d. UL 50 – Enclosures for Electrical Equipment e. [Certified to Canadian Standard C22.2, No. 31] 2. Main and Feeder Circuit Breakers used in the Switchboard shall be designed, tested and manufactured to the following: a. NEMA AB-1 – Molded Case Circuit Breakers and Molded Case Switches b. UL 489- Molded Case Circuit Breakers Section 26 24 13.35 Low Voltage Rear Connected Switchboard Page 1 03/08/2016 Schneider Electric 3. 1.3 Related Specifications a. [26 09 13.10 - Power Monitoring and Control System Specifications] b. [26 09 13.11 – Advanced Metering with Power Control] c. [26 43 13 – Surge Protection for Low Voltage Electrical Power Circuits] d. [26 01 20.16 – Insulated Case Circuit Breakers] SUBMITTALS A. B. C. D. General: Submit sufficient information to determine compliance with the Contract Documents. Identify submittal data with the specific equipment tags and/or service descriptions to which they pertain. Submittal data shall be clearly marked to identify the specific model numbers, options, and features of equipment and Work proposed. 1. Refer to [Section 01 33 00 - Submittal Procedures] [Section 01300 - Submittals]. 2. All deviations from the Contract Documents shall be indicated within a submittal. Each deviation shall reference the corresponding drawing or specification number, show the contract document requirement text and/or illustration, and shall be accompanied by a detailed written justification for the deviation. Product Data: Submit product data specific to each type and rating of Switchboard proposed to include the following: 1. Manufacturer, supplier, and proposal specific contact information. 2. Manufacturer's catalog data indicating equipment specifications and construction features including all furnished options, and accessories. 3. Switchboard assembly rated operating characteristics, and electrical characteristics. 4. Enclosure type, NEMA rating, material and finishes. 5. Certification of UL conformity 6. [Electronic 2D dimensional drawing and 3D model CAD files for standard units shall be provided upon request if not available from the manufacturer’s website.] Shop Drawings: Submit shop drawings for each product and accessory required. Include information not fully detailed in manufacturer’s standard product data. Shop drawings shall include, but not be limited to the following: 1. Equipment assembly. Indicate dimensions, shipping section dimensions, weights, foundation requirements, required clearances, location and size of each field connection, and mounting and installation instructions. 2. Include elementary and interconnection diagrams for power, signal, control, and communications wiring. Diagrams shall provide the minimum detail as shown for drawings in the appendix of NFPA 79. All field terminals shall be identified and updated later within the O&M data to include actual field connection information. Drawings shall not be typical, but be provided for each Switchboard and Breaker furnished. [Seismic Qualification Certificates: For each Switchboard assembly provide the following from manufacturer. 1. Certificate of compliance. 2. Dimensioned Outline Drawings of Equipment Unit: Identify center of gravity and locate and describe mounting and anchorage provisions. Section 26 24 13.35 Low Voltage Rear Connected Switchboard Page 2 03/08/2016 Schneider Electric 3. E. F. 1.4 Detailed description of equipment anchorage devices on which the certification is based, and their installation requirements.] [Coordination Drawings: Floor plans, drawn to scale, showing dimensioned layout on which the following items are shown and coordinated with each other, using input from installers of the items involved: 1. Required working clearances and required area above and around Switchboard. 2. Show Switchboard layout and relationships between electrical components and adjacent structural and mechanical elements. 3. Show support locations, type of support, and weight on each support. 4. Indicate field measurements.] Operation & Maintenance (O&M) Manuals: Submit installation, operation and maintenance data to be included within operation and maintenance manuals. [In addition to items specified in Section 01 78 23 "Operation and Maintenance Data”], O&M data shall include but not be limited to the following: 1. [O&M manuals shall be submitted [2 weeks] prior to arrival of equipment on site.] 2. Manufacturer, supplier, support, and repair center specific contact information. 3. Manufacturer’s standard operation and maintenance data assembled for each size and type of equipment furnished. 4. All construction, installation, schematic, and wiring diagrams updated to an as-installed and commissioned state. [All submittal information updated to an as-installed and commissioned state.] 5. All configured settings/parameters for adjustable components updated to an as-installed and commissioned stated if different from the factory default. Electronic copies of configuration files shall be provided, on media acceptable to the Owner (e.g. CD, USB stick, etc.), where these configurations can be saved as an electronic file for future upload into replaced or repaired components. 6. List of furnished and recommended spare parts. 7. Statement of standard Warranty. [Statement of extended warranty options and costs.] QUALITY ASSURANCE A. B. Manufacturer Qualifications: Manufacturer shall be a firm engaged in the manufacture of Switchboards of types and sizes required, and whose products have been in satisfactory use in similar service for a minimum of fifteen (15) years. 1. The Switchboard manufacturer shall have a valid ISO 9001 certification and an applicable quality assurance system. 2. The Switchboard manufacturer shall have the Environment Certification ISO 14001 for EcoDesign. Commissioning and Training: Switchboard shall be inspected and commissioned by a factory trained representative of the Switchboard manufacturer. Switchboard operation and maintenance training shall be conducted by a factory-by a factory trained representative of the Switchboard manufacturer trained in the installation, operation, and maintenance of the Switchboard and Breakers. Section 26 24 13.35 Low Voltage Rear Connected Switchboard Page 3 03/08/2016 Schneider Electric C. Regulatory Requirements: Comply with applicable requirements of the laws, codes, ordinances, and regulations of Federal, State, and local authorities having jurisdiction. Obtain necessary approvals from such authorities. 1. D. 1.5 Without limiting the generality of other requirements of this Section, all work specified herein shall conform to or exceed the applicable requirements of the following standards; provided, that wherever the provisions of said publications are in conflict with the requirements specified herein, the more stringent requirements shall apply: a. ANSI/NFPA 70: National Electrical Code b. [CEC C22.1 – Canadian Electrical Code] Single Source Responsibility: Obtain Switchboard, Breakers and required accessories from a single source with resources to produce products of consistent quality in appearance and physical properties without delaying the work. Any materials which are not produced by the manufacturer shall be acceptable to and approved by the manufacturer. SPECIAL TOOLS AND SPARE PARTS A. B. 1.6 Spare parts shall be provided for the Switchboard. [Provide the minimum spare parts recommended by the manufacturer.][Provide at least one complete set of all plug-in replaceable components of each size and type used. At a minimum the following shall be provided: 1. Power and control fuses 2. Non-LED type indicating lights 3. Other field replaceable components] Any manufacturer specific special tool, not normally found in an electrician’s toolbox, required to remove and install recommended or furnished spare parts shall be furnished. At a minimum the following shall be provided: 1. PC-based configuration software tool. 2. Electronic configuration files, in a media format acceptable by the Owner (e.g. CD, USB stick, etc.), updated to an as-installed and commissioned state. DELIVERY, STORAGE, AND HANDLING A. Prior to delivery to the Project site, ensure that suitable storage space is available to store materials in a well ventilated area protected from weather, moisture, soiling, extreme temperatures, humidity, and corrosive atmospheres. Materials shall be protected during delivery and storage and shall not exceed the manufacturer stated storage requirements. B. Deliver materials to the Project site in supplier’s or manufacturer’s original wrappings and containers, labeled with supplier’s or manufacturer’s name, material or product brand name, and lot number, if any. C. Inspect and report any concealed damage or violation of delivery storage, and handling requirements to the Contract Manager [Engineer]. Section 26 24 13.35 Low Voltage Rear Connected Switchboard Page 4 03/08/2016 Schneider Electric 1.7 WARRANTY A. General: Refer to [Section 01 77 00 - Closeout Procedures] [Section 01770 - Closeout Procedures]. B. Additional Owner Rights: The warranty shall not deprive the Owner of other rights the Owner may have under other provisions of the Contract Documents and shall be in addition to and run concurrent with other warranties made by the Contractor under requirements of the Contract Documents. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Basis-of-Design Product: Subject to compliance with requirements, provide QED-6 Power-Style Low Voltage Rear Connected Switchboard by Schneider Electric. B. Acceptable Products: Switchboard specified herein shall be the product of a single manufacturer. Products and manufacturers specified are to establish a standard of quality for design, function, materials, and appearance. Products shall be modified as necessary by the manufacturer for compliance with requirements. Provide the following specified product and manufacturer without exception, unless approved as a substitute by addendum to the Contract Documents prior to the bid date: C. 2.2 1. QED-6 Power-Style Switchboard from Square D by Schneider Electric 2. {2nd manufacturer} 3. {3rd manufacturer} The Switchboard manufacturer shall provide for repair and service of the equipment with worldwide support. The manufacture shall provide for expedited 48 hour delivery of repair parts. RATINGS A. The system ampacity is determined by the total combined load distribution of the feeder breakers System ampacity shall be [1600A] [2000A] [2500A] [3000A] [4000A] [5000A] B. Switchboard Operating Voltage shall be 480Vac [600Vac]. C. All horizontal bus shall be rated to the full ampacity of the system. acceptable. D. The vertical bus shall be fully rated to the total system ampacity, equivalent to the horizontal bus E. The equipment shall operate at a power frequency of 60 Hz [50Hz]. F. The Short Circuit Current rating of the system shall be determined by the available fault current at the Low Voltage Switchboard. All circuit interruption shall be accomplished by the circuit breaker and without the aid of limiter fuses. The Short Time rating shall also be a function on the desired selectivity of the electrical system. Short Circuit and Short Time ratings shall be specified on the drawings. Section 26 24 13.35 Low Voltage Rear Connected Switchboard Page 5 03/08/2016 Tapered bus is not Schneider Electric G. The equipment bus system shall be braced according to UL 891 with a short-circuit withstand rating of 85,000 [100,000] [200,000] amperes (RMS symmetrical). H. Storage Temperature: 0°C to 40°C, I. Operating Temperature: 0°C to 40°C J. Relative Humidity: ≤95% relative humidity without condensation for indoor enclosures. K. Operating Altitude: 3,300 feet/1,000 meters without derating. L. Any items not specifically mentioned but which are obviously necessary for proper operation are implied in this specification. M. [Equipment shall be suitable for use as service entrance equipment and labeled according to UL requirements.] N. [Equipment shall be Seismic Qualified and Certified by 3rd party testing to meet ASCE7/IBC. Equipment capacity shall be determined from tri-axial seismic shake table test results as defined in the International Code Counsel Evaluation Service (ICC ES) Acceptance Criteria for Seismic Qualification Testing of Nonstructural Components (AC156). An equipment importance factor of 1.5 (IP = 1.5) shall be applied for the seismic test.] O. [Equipment shall have Preapproval (OSP) under California Office of Statewide Health Planning & Development (OSHPD) Special Seismic Certification program for California Healthcare facilities.] 2.3 STRUCTURE A. B. General 1. Each steel section shall contain one or more individual circuit breakers, or instrumentation compartments, and a rear compartment for the buses and outgoing cable connections. 2. Rigid removable steel base channel shall be provided at the front and rear of each section. 3. The finish shall be medium gray ANSI #49 4. [Each vertical structure shall be provided with bus compartment side barriers, cable compartment side barriers, and rear barriers between bus/cable compartments to provide increased protection against propagating faults.] 5. An [overhead lifter] [floor mounted lifter] shall be provided for ease of installation or removal of circuit breakers. Dimensions 1. Structure widths shall be 22”, 30” or 36” depending on the size and quantity of circuit breakers installed. 2. Structures shall have the capability to be a stand-alone structure and maintain ratings. 3. Adequate cable-bending space shall be provided for main and feeder breakers with terminated conductors of up to 750 MCM. Section 26 24 13.35 Low Voltage Rear Connected Switchboard Page 6 03/08/2016 Schneider Electric C. 2.4 4. Section depth shall be 60” minimum. Additional depth to the lineup shall be for the sole purpose of additional wire bending and conduit space. 5. Adequate conduit space shall be provided in the rear cable compartment to allow all conductors to exit the structure in the same vertical direction. Moving and Handling 1. The lineup shall be divided into shipping splits not to exceed 72” wide and shall be capable of being lifted overhead or by a forklift. 2. Each shipping split shall be provided with removable lifting angles for crane installations purposes. 3. Removable base channels shall be provided with prying slots for ease of final positioning at the job site. CIRCUIT BREAKER COMPARTMENT A. B. Circuit Breakers 1. Each circuit breaker shall be individually mounted in a barriered compartment with full steel barriers at the top, bottom and sides. 2. Barriers shall be provided between the circuit breaker compartment and the distribution bus compartment. 3. Barriers shall be provided between the circuit breaker compartment and the adjacent section. 4. Feeder circuit breakers rated 2000A or less shall be capable of being mounted in the uppermost compartment without derating. 5. Prepared spaces shall be completely assembled with provisions for Circuit Breakers. 6. Circuit Breaker and prepared space compartments shall be “keyed” such that a breaker cannot be incorrectly installed with respect to Interrupting Rating, Frame Size, or secondary connections 7. The front of the circuit breaker shall protrude through the door of the switchboard allowing access to the operational buttons, the toggle mechanism, the trip unit and the display. 8. Circuit breakers of like frame sizes shall be interchangeable as standard. Secondary Connections 1. All customer secondary control and communications connections shall be made from the front of the switchboard lineup. 2. A dedicated wiring area accessible from the front shall allow easy access to all control or communications terminations. 3. Control Connections shall be cage clamp [optional ring tongue] terminals. All control wire shall be 14 gauge, type SIS. 4. Customer control wiring shall be provided at the top and bottom of each structure conduit area, capable of landing up to a quantity of (3) 1 ½” conduits and accessible from the front. 5. All interconnections between structures at shipping splits shall use locking-pull apart terminal blocks. Section 26 24 13.35 Low Voltage Rear Connected Switchboard Page 7 03/08/2016 Schneider Electric 6. C. 2.5 All secondary and communication wiring shall be securely fastened to the switchboard without the use of adhesive backed wire anchors. Instrumentation 1. Where additional space is required for instrumentation, CPTs, metering, etc., a barriered instrumentation compartment shall be used. 2. The instrumentation compartment shall not inhibit the routing of control or communication wires. 3. Individual component mounting surfaces shall be painted white as standard. BUSING AND CABLE COMPARTMENT A. B. Busing 1. All vertical and horizontal distribution bussing shall be rated for the full ampacity of the line-up up to a maximum of 5000A. Tapered bus is not acceptable. 2. All bus joints shall consist of SAE Grade 5 hardware and conical spring (e.g. Belleville) washers to withstand mechanical forces exerted during short circuits. All primary bus joints shall consist of a minimum of 2 bolts. 3. Busing shall be silver [tin] plated copper along its entire length. 4. Busing shall be braced to withstand the instantaneous interrupting rating of the main breaker(s) or 85kA minimum (RMS symmetrical). 5. [All bus shall be insulated with bus boots at all joints.] Cable Compartment 1. Feeder Breakers shall have adequate wire bending space regardless of the interrupting rating. 2. Conduit area for each structure shall be a minimum of 17” wide and provide adequate depth for all conduits. Select depth based on the tables below: Section Width 22" 30" 36" 2.6 Conduit Area Available Section Depth 60" 72" 80" 17" W x 22" D 17" W x 34" D 17" W x 42" D 25" W x 22" D 25" W x 34" D 25" W x 42" D 31" W x 22" D 31" W x 34" D 31" W x 42" D MOLDED CASE CIRCUIT BREAKERS A. Circuit Breakers 1. The circuit breaker shall be Square D Masterpact NW and/or NT, Powerpact H/J/L-frame Molded Case listed to UL 489. 2. Circuit breakers shall be drawout type. 3. All mains and feeders shall be two-step stored energy circuit breakers and shall allow for closed door racking. Section 26 24 13.35 Low Voltage Rear Connected Switchboard Page 8 03/08/2016 Schneider Electric B. 4. Circuit breakers shall be suitable for the required instantaneous rating without the use of current limiting fuses. 5. All circuit breakers shall have provisions for field interchangeable electrical accessories including shunt trip, spring release, electrical operator, auxiliary contacts, and Trip Unit. 6. All secondary connections shall be made directly to the front of the circuit breaker cradle. 7. Each circuit breaker shall have built in contact temperature and contact wear sensors. Trip Units 1. Circuit breaker trip system shall be a Micrologic™ electronic trip unit. 2. All trip units shall be removable to allow for field upgrades. 3. Trip Units shall incorporate “True RMS Sensing”, and have LED long-time pickup indications. 4. Micrologic trip unit functions shall consist of adjustable long-time pickup and delay, [optional short-time pickup and delay], instantaneous, [optional neutral protection and optional ground-fault pickup and delay]. 5. Adjustable long-time pickup (Ir) and delay shall be available in an adjustable rating plug that is UL Listed as field-replaceable. Adjustable rating plug shall allow for nine long-time pickup settings from 0.4 to 1 times the sensor plug (In). Other adjustable rating plugs shall be available for more precise settings to match the application. Long-time delay settings shall be in nine bands from 0.5–24 seconds at six times Ir. 6. [Short-time pickup shall allow for nine settings from 1.5 to 10 times Ir. Short-time delay shall be in nine bands from 0.1–0.4 I2 t ON and 0–0.4 I2 t OFF.] 7. Instantaneous settings on the trip units with LSI protection shall be available in nine bands from 2 to 15 times In. [The Instantaneous setting shall also have an OFF setting when short-time pick-up is provided.] 8. All trip units shall have the capability for the adjustments to be set and read locally by rotating a switch. [Optional: trip units shall have the capability to electronically adjust the settings locally and remotely to fine increments below the switch settings. Fine increments for pickup adjustments are to be one ampere. Fine increments for delay adjustments are to be one second.] 9. Trip unit shall provide local trip indication [and capability to indicate local and remote reason for trip, i.e., overloads, short-circuit or ground fault]. 10. ]Ground-fault protection shall be available for solidly grounded three-phase, three-wire or three-phase, four-wire systems. Trip unit shall be capable of the following types of ground-fault protection: residual, source ground return, and modified differential. Groundfault sensing systems may be changed in the field.] 11. [Ground-fault settings for circuit breaker sensor sizes 1200 A or below shall be in nine bands from 0.2 to 1.0 times In. The ground-fault settings for circuit breakers above 1200 A shall be nine bands from 500 to 1200 A.] 12. Trip Units shall have the following functions available: Micrologic Trip Unit Series Basic A P E H X X X X X X X X X X O O X X X O O O O Features True RMS Sensing LI LSI LSIG/Ground –Fault Trip Section 26 24 13.35 Low Voltage Rear Connected Switchboard Page 9 03/08/2016 Schneider Electric X=Standard C. 2.7 Ground Fault Alarm (no trip) Ground Fault Trip and Programming Alarm Adjustable Rating Plugs LED - Long-time Pickup LED - Trip indication Digital Ammeter Phase loading Bar Graph Zone Selective Interlocking Communications LCD Dot Matrix Display Advanced User Interface Protective Relay Functions Thermal Imaging Neutral Protection Contact Wear Indication Incremental Fine Tuning of Settings Selectable Long-time Delay Bands Power Measurement Power Quality Measurement Waveform Capture Data Logging O=Option X X X X X X X X X O X X O X X X X X X X X X X X X X X X X O O X X X X O X X X X X X X X X X O X X X X X X X X X X X X X X X X X X X [Circuit Breaker Accessories 1. Circuit breakers shall be equipped with accessories shown on the drawings. 2. All accessories shall be UL Listed as field-installable and be interchangeable between frame sizes.] [Arc Mitigation and Safety Options] A. B. [Arc Flash Limiting Feeder Breakers 1. Feeder breakers shall be Square D Masterpact NW-LF and/or NT-LF Circuit Breaker and listed to UL 489. 2. Circuit breakers shall be suitable for 100kA short circuit rating without the use of current limiting fuses. 3. Circuit breaker shall have published testing data and IEEE 1584 equations to support the reduction of arc flash incident energy and flash protection boundary (mm).] [Zone Selective Interlocking 1. Shall preserve desired selective coordination between main(s), tie(s) and feeder(s) protective devices. 2. Shall be a wired connection between relays or protective devices. 3. If a feeder detects an overcurrent condition it sends a restraining signal to upstream breaker(s). The main (and tie) then follows its normal time-current characteristics and serves as a backup. However, if the main breaker detects an overcurrent condition above its short-time (or ground fault) pickup setting, but the feeders do not (e.g., main Section 26 24 13.35 Low Voltage Rear Connected Switchboard Page 10 03/08/2016 Schneider Electric bus fault), then the main breaker shall not receive a restraint signal and it shall trip with no intentional time delay.] C. D. 2.8 [Energy Reduction Maintenance Setting Switch (ERMS) 1. For each [Main] [Tie] [or Feeder] circuit breaker, provide a Maintenance OFF ON selector switch on the compartment door to switch the circuit breaker instantaneous tripping characteristics to an alternate setting temporarily during maintenance activity. 2. Provide a lock feature for the ERMS switch so that it may be locked in either the OFF or ON maintenance mode position. 3. Provide a blue LED indicating light to indicate trip unit is in the ERMS mode. 4. Wire contacts on all ERMS switches to a common alarm input to plant control system.] [Remote Racking Device 1. Remote racking device shall be specifically designed by circuit breaker manufacturer. 2. Remote racking mounts can be ordered pre-installed on all specified NW breaker for QED-6 at time of quotation or ordered to be field installed by the customer. 3. The device shall not obstruct view of the front of the breaker during operation, allowing for the breaker trip indication window to be viewed at all times. 4. The device shall have an ergonomically designed control handle with a selector switch to change between racking the breaker to the connected-to-disconnected and disconnected-to-connected states. 5. The device shall rack the circuit breaker between connected, test, and disconnected positions, stopping at each position before continuing. 6. The control handle shall come with a minimum of 25 feet control cable allowing for the user to rack the breaker from a distance. Extra control cables should be an additional option that can be connected in series to allow the user to stand as far as 90 feet away from the gear. 7. A 120V external power source shall be required to power this device.] [Differential Ground Fault Protection A. 480Y/277V or 600Y/347V, 4-wire, connected equipment having multiple sources shall have a modified differential ground fault system (MDGF). The manufacturer shall complete the MDGF design prior to building equipment to insure that the proper main or tie breaker (s) operate properly during the following occurrences on the main bus. 1. Insure the system shall trip with the occurrence of a ground fault at any location in the switchboard. 2. Insure system shall not trip without ground fault and with normal current flow. 3. Insure system shall not trip due to large single-phase currents. 4. Insure system shall trip with combination of normal current flow and ground fault current flowing together. 5. Insure system shall not trip with circulating currents through the neutral due to multiple grounds and sources external to the immediate low voltage power sources. Section 26 24 13.35 Low Voltage Rear Connected Switchboard Page 11 03/08/2016 Schneider Electric B. The manufacturer shall be required to include additional CT’s, ground fault relays, interlocks, wiring, components etc. to insure the ground fault systems operates without nuisance tripping on the main bus of the switchboard. C. The manufacturer shall include a wiring diagram of the MDGF system along with a test procedure using high current injection equipment.] 2.9 [High Resistant Grounding (HRG) A. 2.10 Manufacture shall supply complete HRG system integral to the low voltage switchboard with the following criteria: 1. This system shall be used in [four wire wye] [three wire delta] system. (If three wire delta is chosen a zigzag delta-wye transformer shall be utilized to give a ground reference point). 2. Multi tap Post Glover resister that allows for adjustment of the resistor to minimize the ground current to 5A. 3. [Digital] [Analog] ammeter shall be provided to measure the charging current and actual ground fault current when a ground current should occur. 4. [Digital] [Analog] voltmeter shall be provided to measure the voltage drop across the resistor. The two set point contacts on the relay allow the customer to set the percentage of voltage drop across the resistor on the upper limit and lower limit to alarm in the case of a system issue. (Schneider Electric recommends the lower set point be set to 5-10% higher than the normal charging current. Schneider Electric also recommends the upper limit be set to 10-20% higher than the maximum voltage drop across the resistor. 5. Three different colored pilot lights shall be utilized to convey the status of the system. Green shall be used to indicate control power is available and system is operating normally. Red shall be used to indicate the voltage drop across the resistor is higher than the customer’s set point. Amber lights shall be installed to indicate the pulse circuit is being utilized. 6. A three position selector switch shall be provided to allow the system to operate in auto or manual mode. The third position shall be reserved for reset; to allow the system to be reset manually after the ground fault is cleared. 7. A second two position selector switch shall be provided to allow the operation to be changed from normal to pulse, in the instance a ground fault has occurred. The pulse operation shall allow for momentary pulses of higher current to be let through the resistor, such that the portable ground fault detector can be utilized.] [Outdoor NEMA 3R Enclosure A. Outdoor NEMA Type 3R Walk-in Switchboard shall be enclosed in an outdoor walk-in NEMA type 3R enclosure conforming to all applicable requirements of UL891 [, CSA and labeled cUL]. B. The enclosure shall have a roof sloping toward the front and rear. Outer sections shall be the same widths as indoor structures. Appropriate spacing using standard equipment and dimensions shall be made on the left end of the lineup to adapt for the “door swing” of interior equipment. C. The interior front aisle depth for walk-in structures shall be 42”, minimum. Access doors shall be available on both ends of the aisle. Section 26 24 13.35 Low Voltage Rear Connected Switchboard Page 12 03/08/2016 Schneider Electric D. The enclosure shall be provided with rear hinged pad lockable doors with wind stops for each section. Aisle doors shall be supplied with provisions for locking. A steel floor shall be provided in the walk-in aisle space. Full rear section bottom barriers shall be provided to prevent the entrance of rodents and vermin. Ventilating openings shall be provided complete with replaceable air filters. Provide necessary space heaters thermostatically controlled for breaker, bus and cable compartments of adequate wattage to prevent the accumulation of moisture within the compartments. E. Provide panic door hardware on aisle doors at each end of the line-up. External locking of the aisle doors shall not prevent operation of the panic hardware from the interior of the enclosure. The construction of the enclosure shall be modular so future sections can be added without affecting NEMA3R integrity. Provide interior aisle fluorescent lights, 3-way switches and GFI protected receptacles. F. Power for the space heaters, lights and receptacles shall be obtained from a [control power transformer within the switchboard] [source as indicated on the drawings]. Supply voltage shall be 120 volts AC. G. An overhead circuit breaker lifter shall be provided in the aisle of the enclosure. Each shipping section shall be shipped completely assembled. H. Optional top [busway] [conduit] provisions shall be provided. I. Optional transformer connection(s) shall be provided. J. Optional interior exit/emergency lights shall be provided inside over each aisle door. K. Optional exterior lights shall be provided over the outside of each aisle door. L. Optional increased interior lighting shall be provided to allow approximate illumination to 150 FC. M. Optional thermostatically controlled aisle exhaust fan shall be provided. N. Optional seismic mounting brackets to meet provisions of the 1997 UBC, 2001 CBC, NFPA5000, IBC, and ASCE7. O. The enclosure shall be provided with an optional undercoating applied to the underside of the enclosure.] 2.11 A. [Metering and Instrumentation Main Metering 1. Metering requirements that exceed the capabilities of the circuit breaker trip units shall use the Schneider Electric brand [PowerLogic Circuit Monitor 4000T] [PowerLogic PM8244 Meter] [PowerLogic PM5563 Meter] [PowerLogic ION7650 Meter] [PowerLogic ION7550 Meter]. 2. CT’s shall be appropriately sized for use on the main. 3. Separate low voltage HMI and display shall be mounted on the same door as the Main Circuit Breaker. 4. I/O and Ethernet communications card shall be provided as necessary.] Section 26 24 13.35 Low Voltage Rear Connected Switchboard Page 13 03/08/2016 Schneider Electric B. [Communications 1. Switchboard lineup shall include an internal interwired communications network for connection to user’s network for power monitoring, equipment status and alarm information. 2. A local connection shall be available for maintenance review, troubleshooting and monitoring of the switchboard. 3. A remote connection shall be available for direct connection to the Building Management System, SCADA system or software via protocol specified below. 4. The network communication system shall be pre-configured and tested at the factory with drawings of the network and addressing for setup and use by the end user. 5. The network interwiring shall consist of shielded cables with pluggable connectors to facilitate ease of connection across shipping splits. 6. The switchboard communication system shall consist of the following] a. [Ethernet Modbus TCP IP connection via daisy-chain architecture to each Stored Energy, Power Circuit Breaker and meters. Each Stored Energy, Power Circuit Breaker shall contain embedded web pages to provide breaker/cradle status, energy monitoring, historical trending, time stamped alarming, maintenance indicators/logging, email alerts and communications diagnostics. Downloadable software shall be available to adjust trip/alarm points, display tripping curves and update firmware] b. [Modbus RS485 serial connection to each breaker with Ethernet Modbus TCP IP user interface provided via Ethernet Server. Meters, if any, shall be connected to the network via Ethernet. The Ethernet Server shall provide webpages for each Stored Energy, Power Circuit Breaker for breaker/cradle status, energy monitoring, historical trending, time stamped alarming, maintenance indicators/logging and communications diagnostics.] c. [Modbus RS485 serial communications network shall be provided within the equipment to interconnect all breaker trip units and metering devices equipped with communications.] PART 3 - EXECUTION 3.1 INSPECTION A. A. Examine area to receive switchboard to provide adequate clearance for switchboard installation. B. B. Check that concrete pads are level and free of irregularities. C. C. Start work only after unsatisfactory conditions are corrected. 3.2 INSTALLATION A. [In addition to the requirements specified herein the installation shall be in accordance with Specification Section [26 00 00] [16010] and Drawings.] B. Install switchboard in accordance with manufacturer's written guidelines, the NEC, and local codes. Section 26 24 13.35 Low Voltage Rear Connected Switchboard Page 14 03/08/2016 Schneider Electric C. 3.3 Read Instruction Bulletin on energizing switchboard, pre-energizing checkout. FIELD QUALITY CONTROL A. Inspect completed installation for physical damage, proper alignment, anchorage, and grounding. B. Measure, using a Megger, the insulation resistance of each bus structure phase-to-phase and phase-to-ground for one minute each, at minimum test voltage of 1000 Vdc; minimum acceptable value for insulation resistance is 1 megohms. NOTE: Refer to manufacturer's literature for specific testing procedures. C. Check tightness of accessible bolted bus joints using calibrated torque wrench per manufacturer's recommended torque values. D. Physically test key interlock systems to check for proper functionality prior to energizing. E. Test ground fault systems by operating push-to-test button. [High current injection testing is required for modified differential ground fault testing.] 3.4 ADJUSTING A. Adjust all operating mechanisms for free mechanical movement per manufacturer’s specifications. B. Tighten bolted bus connections in accordance with manufacturer's instructions. C. Adjust circuit breaker trip and time delay settings to values indicated. [as instructed by the Architect/Engineer.] 3.5 CLEANING A. Touch up scratched or marred surfaces to match original finish. END OF SECTION 26 24 13.35 Section 26 24 13.35 Low Voltage Rear Connected Switchboard Page 15 03/08/2016 Schneider Electric