MINISTRY OF PUBLIC UTILITIES 8.1 Grand Bay Sewerage Project 8.1.1 Treatment Plant -Rs 250 million Summary This Design and Build contract comprised the construction of a treatment plant and its ‘Operation and Maintenance’ (O&M). The plant capacity was 3,500 cubic metres per day with provision for treatment and re-use of treated effluent for irrigation. Alternatively, the effluent will be disposed of as aquifer injection when no irrigation is required. Contract value was revised as shown in Table 40. Table 40 Contract Details Date Description Amount (Rs million) 30.07.01 Original Contract value 218 07.07.03 Approved contract value 237 30.06.04 Revised contract value 250 30.06.04 Total amount paid 234 The original completion date for the construction of the plant was 10 February 2003. This was revised to 25 April 2003. The original O& M contract completion date was 10 February 2006 but was revised to 25 April 2006 The Works were substantially completed on 25 April 2003 and the Taking Over Certificate was issued accordingly. The O&M stage has started since 25 April 2003. Key Findings The original contract was awarded for an amount of Rs 218 million but the revised estimated cost was increased to Rs 250 million. This is an increase of some Rs 32 million. The cost increase was mainly due to delay in the implementation of the project and to additional works. The system will not be operational until such time that the housing connection works will be completed in July 2005. This asset worth Rs 250 million is expected to remain idle for two years. In the absence of effluent, Government is paying Rs 315,000 per month for operation and maintenance excluding consumables and price escalation. The ‘Mechanical & Electrical’ (M&E) equipment is being operated for a number of hours every month. These are preventive measures to minimise risk of impairment due to idleness. As at 30 June 2004, Rs 3,998,784 had been paid to the Contractor. During the two years, more than Rs 7 million will be paid to the Contractor without any benefit to Government. Government paid some Rs 3.9 million (excluding VAT) for extension of time with cost. The additional cost paid was due to the delay in providing water on site for testing. The Contractor was paid Rs 1.8 million for both process testing and commissioning, although the commissioning part of the contract was not yet done. Recommendations Management of project should be improved through better planning and timely decision making. Appropriate action should be taken to ensure that the implementation of the house connection project is not delayed. The Waste Management Authority (WMA) and the Consultant must ensure the correctness and accuracy of the Contractor’s claims before recommending payments to the Ministry. The portion of the process commissioning has to be quantified out of the lump sum of Rs 1.8 million. Background This Design and Build contract comprised the construction of a treatment plant. The plant capacity was 3,500 cubic metres per day with provision for tertiary treatment and re-use of treated effluent for irrigation. Alternatively, the treated effluent will be disposed of as aquifer injection when no irrigation is required. In 2001, the original contract value was agreed at Rs 218,092,362 and details are shown in Table 41. 2 Table 41 Amount Payable Component Rs Amount payable in local currency (Rs) 139,561,935 Amount payable in foreign currency (FF 19,982,297) 78,530,427 Total 218,092,362 The WMA is responsible to manage all wastewater projects. Current Project Status The works were substantially completed on 25 April 2003 and the Taking Over Certificate was issued accordingly. The project is in the Operation & Maintenance (O & M) stage and the revised estimated project cost is shown in Table 42. Table 42 Project Cost Description Amount (Rs) Approved contract sum by the Central Tender Board 237,000,000 Associated costs for Extension of Time 3,935,369 Costs for Additional works 4,610,236 Other claim due to Public Holidays 168,559 Contingencies (Variation of price for O&M, interests and Additional works) Projected contract price 4,200,000 249,914,165 Say 250,000,000 Payment at June 2004 Rs 234,000,000 3 Operation and Maintenance. In 2002, the WMA informed the Contractor that it would not be possible to carry out the process commissioning of the plant due to unavailability of effluent. Effluent would be available during the financial year 2005- 2006 because the house connection programme had just started. As per the contract, in the event of zero flow condition (i.e. no effluent), Rs 315,000 per month would be payable to the Contractor. In order to minimise such costs, the WMA requested the Contractor to defer the O & M period of the plant by one year. The Contractor did not accept this proposal. Observations. In the absence of effluent, the Contractor is presently operating the equipment for a number of hours every month as preventive measures to minimise risk of impairment due to idleness. Every two months, the Contractor issues a report on the general activities of the plant. Government is paying Rs 315,000 per month (excluding price variation) to the Contractor. This sum is payable until 2005-2006 when service users will be connected to the network. As at June 2004, Rs 3,998,784 (including price variation) were paid for the operation and maintenance. Although construction of the plant was completed since April 2003, the Consultant had not issued a Performance Certificate. The reason was that no performance test could be carried out. The plant constructed at a cost of some Rs 250 million had been taken over without any performance test carried out due to the unavailability of effluent. This test will only be possible in 2005-2006. Meanwhile, during the two years, some Rs 7 million will be paid to the Contractor to prevent impairment of idle M&E equipment, valued at Rs 133 million. Recommendation Management of project should be improved through better planning and timely decision making. Appropriate action should be taken to ensure that the implementation of the house connection project is not delayed. Extension of Time with associated costs for water testing purposes (Rs 3,935,369 excl VAT). As per the terms and conditions of the contract, the WMA had to provide an adequate source of clean water to fill and test the concrete structures. However, there was delay in the provision of water on site. Water had to be carried by private water tankers at a cost of some Rs 273,000. Following discussion between the Consultant and the Contractor an extension of time of two months was granted to the latter to carry out the testing during the period 28 February 2003 to 25 April 2003. In December 2003, the Tender Committee was requested to approve the payment of Rs 3.9 million. The total amount was paid in several payment certificates up to December 2003. 4 Process Commissioning (Testing & Commissioning- Rs 1,845,329) Included in the Contract is a lump sum of Rs 1,845,329 for testing and commissioning. Rs 330,000 were for Civil portion and Rs 1,515,329 for Mechanical & Electrical portion. The whole portion (Rs 1,845,329) of the cost of commissioning had been paid despite no process commissioning had been carried out. Observation Payment had already been made for the process commissioning which could not be carried out. The Contractor had issued a notification for additional claim for commissioning. The amount was not yet determined. Recommendation The portion of the process commissioning has to be quantified out of the lump sum of Rs 1,845,329 so that any potential liability can be offset against this advance payment. Generator Set (Rs 3,312,446) The Contractor quoted a sum of Rs 3,312,446 for the Generator set. This included electrical auxiliaries, batteries, lubricator, cooling and exhaust systems, oil and fuel tanks and vent fans. In the Particular Technical Specifications it was mentioned that “The fuel tank shall be of the buried, double wall type with leak detection, the tank shall be solidly fastened to the slab. The Contractor shall provide an electrical transfer pump and a manual pump.” Visits were carried out on 2 June 2004. The Contractor’s representative and the Technical Adviser to the WMA in connection with the Generator set were also present. Observations Some Rs 183,000 had been paid to the Contractor for 15,860 litres of diesel during the period April 2003 to June 2003. However, the volume of diesel in the tank could not be verified as the measuring instrument had not been calibrated properly. The Generator set was not equipped with an ‘hour run meter’. Examination of the records kept by the Contractor did not provide accurate information on the hours run by the generator. The two-month report did not contain details on the hours run by the generator and the diesel consumption. 5 Some Rs 12.4 million had been paid for the Scada and Automation system in April 2003. At June 2004, the operation of the generator had not been integrated into the system. Instead of being a buried and double wall type, the tank was fixed above ground level and appeared to be a single wall type. The deviation from the tender specification was not recorded in the contract files. The Contractor was requested to confirm whether the tank was double wall on 2 June 2004. At September 2004, no reply has yet been received. It was not possible to ascertain whether the amount of diesel consumed was fair and reasonable. Recommendations It is recommended that the Contractor records should contain accurate information on the Generator set. The potential cost savings in constructing the tank different from that specified in the tender be investigated and offset against future payment to the Contractor. 8.1.2 Contract for the Network & Pumping Stations (revised contract value Rs 577 million) Summary Under the Grand Baie Sewerage Project wastewater collected from domestic and commercial users in that area through a system of piping network would be conveyed to a treatment plant. Treated water would be used for irrigation, thus preventing pollution in this tourist area, which is of high economic importance. The Contract comprises the construction of pipeline, rising mains, pumping stations and Operation and Maintenance (O&M) of the network. These would be connected to the treatment plant already constructed in March 2003 at a cost of Rs 250 million. The original contract value amounted to Rs 361.8 million in March 1999 but was revised to Rs 577 million in August 2004. The implementation dates are shown in Table 43. 6 Table 43 Implementation Dates-Network and Pumping Stations Description Date Award of contract 13 July 2001 Original construction completion Date 17 August 2003 Revised construction completion date 07 March 2004 Revised Operation and Maintenance start date 08 March 2004 Revised Operation and Maintenance completion date 07 March 2007 The WMA was responsible for the project management. Key Findings The contract value has increased significantly from Rs 361.8 million in March 1999 to Rs 577 million in August 2004, that is, an increase of Rs 215 million. The exact amount has not yet been determined. This was mainly due to delay in award of contract, additional works and extension of time with cost being granted. At June 2004 the project was still non-operational despite some Rs 513 million have been disbursed. This amount excludes the treatment plant cost of Rs 250 million. The project has suffered a delay of more than two years. The O& M contract which started since March 2004, will end in March 2007 and had been approved for an amount of Rs 28,355,769. In the absence of effluent, Government is paying some Rs one million per month for O&M. As at 30 June 2004, amount paid was Rs 2,630,669. The Contractor claimed some Rs 83 million from Government for extension of time with cost due to additional works and delays in the contract. The WMA assessed the amount payable at Rs 8.4 million. The Consultant recommended an amount of Rs 51 million. In June 2004, Government appointed a team to negotiate with the Contractor to come to an amicable agreement. In September 2004, the agreed amount was finalised at Rs 48 million. This amount had already been paid. As at 31 December 2003, some Rs 9.8 million were paid to the Contractor for loss of productivity without prior approval by the WMA and the CTB. It was only in August 2004, that the CTB gave its approval for a provision of Rs 5 million. 7 Implications Revenue will only be generated after completion of house connections to the sewerage system. As the sewerage system is not yet operational, revenue foregone could be substantial. The Consultant certified claims of some Rs 9.8 million in respect of loss in productivity without prior approval from the WMA and the CTB. Payments not provided under the contract price were made without proper authority. The construction of some 2,000 property connections concurrent with the contract would have minimised the inconveniences to the residents and other economic operators of Grand Baie. Numerous complaints were received from the inhabitants. The project has not yet achieved its objective, that is, to prevent the pollution of the lagoon by the existing onsite disposal system. The WMA foresees serious operational problems and clogging of the mains when the network will be operational. Recommendations Project management must be improved to minimise claims for extension of time with cost. Proper planning and monitoring must be done to avoid delays. Decisions should be taken within reasonable time. These valuable assets must be put to use without delay. House connections must not be delayed. The WMA must ensure that claims submitted for payments include authorised items. Background. This contract comprised the construction of pipeline, rising mains, pumping stations and the Operation and Maintenance (O&M) of the network. These would be connected to the Treatment Plant already constructed in March 2003 at a cost of Rs 250 million. The WMA was responsible for the management of this contract. The revised estimated project cost exclusive of VAT is shown in Table 44. 8 Table 44 Contract Details-Network and Pumping Stations Amount (Rs) Approved Tendered Price in March 1999 361,782,680 Approved contract sum by the Central Tender Board (July 2001) Claim for extension of time with cost 411,984,892 50,951,151 Additional quantities 40,912,971 Mini pumping stations 11,500,000 Revised Contract sum at 30 October 2003 Additional works (including Price Variation) Claims for loss of productivity Other Claims say 515,500,000 53,400,000 5,000,000 2,730,000 Revised contract sum at 8 August 2004 Total payment at 30 June 2004 say 577,000,000 512,977,097 The tender for the project was submitted in March 1999 but it was only in July 2001 that the contract was awarded. This delay in award led to a price increase of Rs 50.2 million. Current Status of Contract The original completion date was 17 August 2003 but was revised to 7 March 2004 due to additional work and delays. Hence the contract price has increased by Rs 215 million. The entire piping network has been completed except for the construction of a pumping station, which had been postponed. The contract for operation & maintenance has started in March 2004 and will end in March 2007 for an approved contract sum of Rs 28,355,769 (included in the above contract price). The network is not being used to carry effluent to the treatment plant as house connections programme has been delayed by more than one year. Some Rs 10 million are expected to be paid up to July 2005 for maintaining the idle network. For the period April-May 2004, Rs 2,630,699 have already been paid as operation and maintenance cost. Claim of Rs 50,951,151. The claim relates to the extension of time of 150 days with associated cost, granted on the following ground: Increase in house connections from 1,547 to 2,002. 9 Increase in manholes on the network from 578 to 1,005. Additional reinstatement on additional house connections. Delay in clearing the contractor’s equipment from the customs. In May 2002, the Contractor had assessed the cost to be Rs 85 million whereas the Consultant had determined the amount payable to be Rs 50,951,151.The WMA had assessed the amount payable to be only Rs 8,417,715. As from September 2002, the Consultant had started to include the sum of Rs 50,951,151 (spread over 22 months) in the monthly interim payment certificates (IPC). Under the contract clauses, WMA had the obligation to pay to the Contractor all sums certified by the Consultant on the IPC. Furthermore, the Contractor threatened to stop all works under contract clauses if the amount of Rs 50,951,151 determined by the Consultant was not paid in the monthly IPC. Following legal advice, the WMA agreed to pay the disputed sum under protest up to IPC 22 (paid in February 2004) , which included the sum of Rs 43,744,495 as extension with cost. Meanwhile, steps were being taken to resolve the dispute. A negotiation team was appointed to hold discussions in view of an amicable settlement in July 2004. Agreement was reached on Rs 48 million and the outstanding amount was paid in September 2004. Temporary Admission of Equipment – Amount paid Rs 704,108. Rs 704,108 were paid to the Contractor against the claim that vehicles had to be hired from December 2001 to February 2002, and demurrage charges had been paid because of delay for clearances at Customs & Excise Department regarding temporary admission of equipment. Observations According to the terms of the Contract, the Employer had the responsibility to provide assistance in clearing the Contractor’s plant, equipment and vehicle from custom and; The delay in temporary admission was reported to be due to a confusion at the Ministry of Finance’s level. The Consultant stated that the delay was due to the inability of the WMA to make a timely processing of the relevant documents and inadequate follow-up of this issue. 10 Implication Inadequate follow-up by the WMA has led to the payment of Rs 704,108. Additional Works – Rs 53.4 million Included in the figure of Rs 53.4 million in the revised contract price were Rs 23,434,414 paid at 30 June 2004. This amount included a mark up of Rs 4,520,440, which represented 23.9 per cent mark up of the cost of the additional works. This calculation was based on the principle that the overhead was an average percentage of the Contractor’s turnover. Both the WMA and the Consultant had agreed to an overhead charge to be 23.9 per cent of the turnover. The figure of 23.9 per cent was claimed to be the average of the ratios of overheads to turnovers based on the audited financial statements of the past four years (1998-2001) of the Contractor. Observations Examination of the documents used to calculate the figure of 23.9 per cent revealed that the computation was not been based on audited financial statements. Instead, it has been based on figures contained on four sheets of paper submitted by the Contractor, summarising income and expenditure of each of the four years; Despite several requests, the audited financial statements had not been submitted to my Office, hence it was not possible to ascertain the accuracy of this percentage. Implication Payment of Rs 4,520,440 has been effected without proper verification of documents to ensure that this amount was fair and reasonable. Recommendation The 23.9 per cent of overhead paid to the Contractor must be checked against full set of audited financial statements and any overpayment recouped. Claim of Rs 5 million for loss of productivity. In July 2004, a provision of Rs 5 million has been included in the approved contract price for a claim payable to the Contractor for loss of productivity during construction work due to existing services on site. 11 Observations The Contractor had submitted claims that additional costs were being incurred because existing services for water, telephone and electricity had affected productivity on site. As per the Contractor, the existing services on site did not correspond to the plan included in the Tender Documents. The Contractor argued that it was misled by contract clause and asked for reimbursements for the consequent loss due to working around these services. The Consultant informed the Contractor and WMA that no payment would be effected for loss of productivity. However, the Contractor was paid Rs 327 per metre for loss of productivity in the interim payment certificates (IPC). This cost was not provided in the Bill of Quantity. Breakdown for the figure of Rs 327 was not available to substantiate the claim. The Consultant had certified payments to the Contractor for an item he was not agreeable with and there was no evidence that he has informed the WMA about this additional cost. The approval of the Tender Committee was not sought for a total payment of Rs 9,831,117 effected at 31 December 2003. In February 2004, the Contractor submitted a claim of Rs 16,935,755 for loss of productivity due to existing services. The WMA was informed of this issue in March 2004 when the construction contract ended. It was then that the Consultant agreed on the admissibility of the claim and expressed the need to assess to what extent productivity was affected and eventual determination of the amount payable. In April 2004 the WMA sought legal advice on the admissibility of the claim and Tender Committee’s approval when some Rs 10 million had already been paid. The amount paid had been adjusted in the final accounts and a provision of Rs 5 million was made. The Tender Committee agreed to make a provision of Rs 5 million in July 2004. The CTB gave its approval for this estimated cost on 2 August 2004. Implication Payment was made without proper substantiation, approval of Tender Committee and legal advice. This was prejudicial to the interest of the Government. Recommendation The WMA must ensure that claims submitted for payment include only authorised items. Risk of damage if the network is not operational. As the network is not yet operational, the following problems exist 12 Grand Baie being a flood prone area, the manholes are flooded after heavy rainfall. Domestic waste and stones were found dumped in the manholes. If the system is not put into use soon, the network may be clogged with these debris. The WMA suggested that the maintenance work must be undertaken on the network on a regular basis to remove these debris. 8.1.3 Project For The Extension Of St Martin Sewerage Treatment Plant Construction, Operation And Maintenance Of A New Treatment Plant (Contract Value – Rs 1,034 Million) Summary The project is for the extension of the existing St. Martin Sewerage Treatment Plant to treat sewerage up to year 2010 for an estimated population of 288,000 from the Plaines Wilhems region. The plant will treat sewerage up to tertiary level and the treated effluent will be used for sugar cane irrigation in the Western region of the island, where there is an acute shortage of water for this purpose. The contract was awarded in December 2000. Details of the contract are as follows: Original Date Commencement Date Revised Date 15 January 2001 Completion Date Section 1(construction, testing& commissioning) 14 January 2004 14 January 2005 Section 2(Operation and maintenance ) 14 January 2007 14 January 2008 The Ministry of Public Utilities is funding the project under its capital vote. The WMA is responsible for the management of the project and charges a fee of 2 per cent of the project value. Total amount paid to the WMA as management fee for financial year 2003-04 was Rs 14 million. Key Findings In December 2000, the original contract price amounted to Rs 819 million. In June 2004 it was revised to Rs 1,034 million. That is an increase of some 215 million or 26 per cent. The 13 increase was mainly due to additional works and price escalation. The exact amount is not yet determined as further claims may be payable by the end of the contract in January 2005. Due to delay in taking a decision on the type of pipes to be used, the Contractor claimed some Rs 93.4 million for extension of time with cost. In June 2004, Government reached an amicable settlement with the Contractor and paid some Rs 26.4 million. Test checks made on Interim Payment Certificates showed that payments made for materials on site were not supported with proper documents. Some Rs 4.6 million were paid for materials which turned out to be obsolete due to change in specifications. No legal advice was sought to determine whether it was a contractual obligation to pay for these materials. No approval was seen for this payment. One item valued at Rs 429,628 was not included in the Bill of Quantities. Although the project will be completed in January 2005, the issue regarding the use of the treated effluent for irrigation purposes was not yet settled. Implications The cost of the project has increased substantially by Rs 215 million Delay in taking decision has resulted in the payment of some Rs 26.4 million on account of extension of time with cost. Payments were made without proper supporting documents, authority and verification. Recommendations Timely decisions must be taken in order to avoid disruption or any further delay in the project which could turn out to be very costly for Government. The WMA must identify the critical stages of the project and ensure that appropriate actions are taken at those stages so that the project is not delayed. Close monitoring and follow up must be made to ensure that deviations are identified early and necessary corrective actions are taken. Proper documentation must be provided before any claims are paid. The issue of sale of treated effluent must be finalised without delay to avoid future increase in cost or claims and revenue is not foregone. 14 Background The project is for the extension of the existing St. Martin Sewerage Treatment Plant to treat sewerage up to year 2010 for an estimated population of 288,000 in the Plaines Wilhems region. The plant will treat sewerage up to tertiary level and the treated effluent will be used for sugar cane irrigation in the Western region of the island where there is an acute shortage of water. The contract was awarded in December 2000. Contract Details In December 2000, the Ministry of Public Utilities entered into a contract for this project. Details are shown in Table 45. Table 45 Implementation Dates –St Martin Sewerage Treatment Plant Original Date Commencement Date Revised Date 15 January 2001 Completion Date - Section 1(construction) 14 January 2004 14 January 2005 - Section 2(Operation and maintenance period) 14 January 2007 14 January 2008 Contract Sum The revised contract sum exclusive of VAT is shown in Table 46. 15 Table 46 Contract Details-St Martin Sewerage Treatment Plant Amount Rs Amount Rs Section 1 (Construction , Testing& Commissioning) Tendered Price at December 2000 (Approved by CTB) 693,138,646 Additional works (Approved by CTB in May 2001) 56,197,624 Digester Foundations (Approved by CTB in July 2001) 840,000 Revised contract price at 30 July 2001 750,176,270 Additional components approved by CTB in April 2004 Approved Variations 7,180,315 Increased in cost of civil works 61,000,000 Price escalation 45,000,000 Contingencies 30,000,000 Revised contract price at 30 June 2004 143,180,315 893,356,585 Section 2 (Operation & Maintenance) Tendered Price at December 2000 (Approved by CTB) 126,143,396 Additional works (Approved by CTB in May 2001) 14,152,000 Revised contract price at 30 July 2001 for Section 2 140,295,396 CTB approved contract price for Section 1 & 2 at December 2000 CTB approved contract price for Section 1 & 2 at 30 June 2004 Amount paid at 30 June 2004 819,282,042 1,033,651,981 787,275,022 There was a price increase of Rs 215 million (an increase of 26 per cent) due to additional work and price escalation. This did not include the amount paid in September for extension of time with cost which amounts to Rs 26.4 million. 16 Project Status. Section 1 of the project, scheduled to be completed by 14 January 2004, had suffered one-year delay with additional cost and was still on going as at 30 June 2004. The Contractor has been paid a sum of Rs 26.4 million in September 2004, in connection with two claims due to extension of time with cost. The plant is expected to treat effluent as from January 2005; however, the sale agreement for the disposal of treated effluent has not yet been finalized. Claim with associated cost of Rs 93.4 million. In April and November 2002, the Contractor submitted two claims totalling some Rs 93.4 million for extension of time with cost due to delay on the contract. In September 2004, after an amicable settlement, an amount of Rs 26.4 million was paid to the Contractor. This amount was approved by the CTB in August 2004 and therefore was not included in the approved contract sum at 30 June 2004. Observations In June 2000, in the tender evaluation report the proposal of the Contractor to use Glass Reinforced pipes (GRP) was rejected. The plant was designed to use Ductile Iron (DI) pipes and GRP was not considered suitable for the project. In December 2000, at time of award of the contract, the WMA instructed the Contractor to examine the GRP proposal instead of DI pipes as this could lead to potential savings of Rs 17 million. The construction work started on 15 January 2001. Agreement could not be reached on the suitability and the type of GRP. The GRP option was abandoned in May 2001 when it was realized that instead of savings of Rs 17 million, extra cost of Rs 6.5 million would have to be incurred. Consequently, the order of pipes and fittings was delayed and major disruption occurred in the construction programme. The Contractor submitted two claims of a total sum of Rs 93.4 million for extension of time with associated cost. The reasons were due to delay in delivery of pipes and fittings, late approval of documents, disruption and additional procurement cost. In September 2003, the WMA and the Consultant recommended to the WMA Board that the Contractor be allowed an extension of time for a period of eight months: four months without cost and four months with cost of Rs 24.4 million. The WMA Board did not approve the recommendation and did not agree to the extension with cost. As a result the Contractor declared dispute. In June 2004, an amicable settlement was reached with the Contractor. The Contractor was awarded a sum of Rs 24 million (equivalent to MUR 16,040,200 and Euros 315, 427) and an extension of time of 12 months with 17 completion date 14 January 2005. Payment was effected in September 2004 and amounted to Rs 26.4 million. The increase of Rs 2.4 million was due to foreign exchange differences. Implication Delay in taking decision on the GRP issue has increased the contract price by Rs 26.4 million. Recommendation It is important that timely decision is taken on issues which can disrupt construction schedule and lead to costly disputes. The WMA must identify the critical stages of the project and ensure that appropriate actions are taken at those stages so that the project is not delayed unnecessarily. Price Escalation No provision was made in the original contract price for any price escalation. In April 2004, the CTB approved a sum of Rs 45 million on account of price escalation. Implication Revision of the completion date from January 2004 to January 2005 has led to an increase in the price escalation. Payment for materials- on- site As per the contract agreement, payments amounting to 80 per cent of the cost of the materialson-site may be made to the Contractor. However, such payments must be supported by appropriate invoices/documents to determine the value of the materials -on-site. Observations Test checks carried out on Interim Payment Certificate (IPC) No 23 revealed that documents provided did not match the payment of Rs 45,239,464 made for materials -on-site relating to civil works. Test checks carried out on IPC 31 revealed that payment of Rs 6,103,528 for ‘Ductile Iron Pipe Fittings and Bends’ has been made on Bill on Quantity (BOQ) rate instead of cost. The BOQ rate was higher than the cost as it contained the material cost, installation cost, overheads and the profit element. 18 Implication Payments were being made to the Contractor without proper supporting documents as stipulated in the contract. There is a risk that the Contractor has been paid an amount higher than what he was entitled to. Recommendation Following Audit comments, the Consultant had agreed in March 2004 that all future payments for materials-on-site would be supported by appropriate invoices. Payment for obsolete materials As per the contract, no partial payment shall be made for excess materials or materials not in accordance with the specifications in the contract. In June 2001, during construction works, there had been changes in design and disputes have been ongoing regarding responsibility for design. In IPC No 31 (works certified up to 30 September 2003), Rs 4,621,014 have been paid for obsolete materials as a result of change in drawings specifications. Observations No documents were seen to support the valuation of these items. No legal advice was sought regarding the validity of this claim. It was only in November 2003 that legal advice was sought to determine responsibility on design. No Tender Committee or WMA’s Board approval was seen for the payment of this amount. Included in this amount was item name ‘socketed tee’ valued at Rs 429,628 each (total Rs 1,289,035) which is not mentioned and priced in the BOQ. Necessary adjustments were made in June 2004 after observations made by my Office. Implication An amount of Rs 4,621,014 was paid without proper authority and this was against Government’s interest. Sale of treated effluent for irrigation One of the three main conditions for the financing agreement of the treatment plant was the sale of treated effluent to the Irrigation Authority. Proceeds of this sale would ensure the financial viability of the project. Any delay in finalising an agreement with the Irrigation Authority will 19 lead to a situation where effluent which is costly to treat and meant for sugar cane irrigation, would be disposed in the sea. Observations The plant is expected to be operational by January 2005. Discussion on the technical and legal arrangements concerning sale agreement started in 2001. At 30 September 2004 no sale agreement has yet been finalised with the Irrigation Authority. One of the concerns of the WMA is about the performance of the plant in relation to industries discharging their effluent in the sewer line. As at 30 June 2004, legislation requiring industries to pre-treat their effluent before being discharged in sewer line was not yet enacted. In July 2004, the Consultant has expressed concerns about the fact that legislation would most likely not be in force when the plant would be commissioned in January 2005. This would adversely affect the commissioning of the plant as the influent would contain a higher pollutant content. Implications Government has foregone revenue on the sale of treated effluent over a one year period due to the delay in the construction schedule. Delay in finalising the sale agreement with the Irrigation Authority may extend the period over which no revenue is received for treated effluent. The absence of appropriate legislation for pre-treatment of industrial discharge will entail delay in the commissioning of the plant and thus resulting in additional claims from the Contractor. Recommendation It is crucial that close monitoring and follow up be carried out on the finalization of the sale agreement and legislation requiring pre-treatment of industrial discharge. 20