Course-outline

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12/2005
CATIA V5R13
Course Instructor
___________,
email address
Course Description
An intermediate level mechanical design course includes part modeling, assembly, drawing
generation, and surfacing.
Textbook
CATIA for Designers V5R13 by Sham Tickoo, CADCIM Technologies.
Coordinator
Name of the professor
Student Objectives
1. Understand the concepts of part modeling using CATIA software.
2. Assemble the components created in the part mode by placing them in the assembly mode.
3. Generate the drawing views of the components and assemblies in the drawing mode.
4. Understand the concept of Surface modeling using CATIA software.
Instructor Objectives
To teach students the basic concepts designing using CATIA software and use it in creating various
real-world mechanical designs. Instructor will emphasize self- learning and strongly encourage
students to ask questions and participate in the class discussions.
Learning Assessment
Students are expected to understand various CATIA tools and use them to create designs. Class
assignments and tests will be used to assess this level of learning.
Students are expected to learn how to create solid model of the given object. Student projects, class
assignments, and a test at the end of the semester will be used to assess this skill.
Grading Policy
1. There will no repeat exams or make-up assignments.
2. The homework assignments are due at the beginning of the next regular class period.
3. Late homework will not be accepted.
4. Students are responsible for all material presented in the class, even if the student misses a class.
Assignments
Test-1 (Part modeling)
Test-2 (Assembly)
Test-3 (Drawing view generation)
Test - 4 (Surface modeling)
Project
X Points
X Points
X Points
X Points
X Points
X Points
TOTAL
Y Points
Note: The items that are highlighted in red in the chapters below are for advanced class. If you are teaching a basic
or an introductory class, you can skip these items.
Chapter 1: Drawing Sketches in the Sketcher Workbench-I
The Sketcher Workbench
1-2
Starting a New File
1-2
Invoking
the
Sketcher Workbench
1-4
Invoking the Sketcher Workbench using the Sketcher Button
1-5
Invoking the Sketcher Workbench using the Sketch With Absolute
Axis Definition Button
1-6
Setting Up the Sketcher Workbench
1-6
Modifying Units
1-6
Modifying the Grid Settings
1-7
Understanding the Sketcher Terms
1-8
Specification Tree
1-8
Snap to
Point
1-10
Construction/Standard Element
1-10
Sketcher Toolbar
1-10
Inferencing Lines
1-11
Drawing Sketches using the Sketcher Tools
1-12
Drawing Lines
1-12
Drawing
Center Lines
1-15
Drawing Rectangles, Oriented Rectangles, and Parallelograms
1-16
Drawing Points
1-18
Drawing Circles
1-19
Drawing Arcs
1-21
Drawing
Profiles
1-23
Drawing Display Tools
1-25
Fit All In
1-26
Pan
1-26
Zoom In
1-26
Zoom Out
1-26
Zoom Area
1-26
Normal View
1-27
Hide/Show
1-27
Swap Visible Space
1-27
Tutorial 1
1-28
Tutorial
2
1-34
Tutorial 3
1-38
Tutorial 4
1-41
Self Evaluation Test
1-44
Review Questions
1-45
Exercise 1
1-46
Exercise 2
1-46
Chapter 2: Drawing Sketches in the Sketcher Workbench-II
Other Sketching Tools
Ellipse
Drawing Splines
Connecting Two Elements by and Arc or Spline
Drawing Elongated Holes
Drawing Cylindrical Elongated Holes
Drawing Keyhole Profiles
2-2
2-2
2-3
2-4
2-5
2-6
2-6
Drawing
an
Drawing Hexagons
Drawing Centered Rectangles
Drawing Centered Parallelograms
Drawing Conics
Editing and Modifying Sketches
Trimming Unwanted Sketch Elements
Extending Sketched Elements
Trimming Using the Quick Trim Tool
Filleting Sketched Elements
Chamfering Sketched Elements
Mirroring Sketched Elements
Mirroring Elements Without Duplication
Translating Sketched Elements
Rotating Sketched Elements
Scaling Sketched Elements
Offsetting Sketched Elements
Modifying Sketched Elements
Deleting Sketched Elements
1
Tutorial 2
3
Self Evaluation Test
Review Questions
Exercise 1
Exercise 2
2-7
2-7
2-8
2-9
2-11
2-12
2-13
2-13
2-14
2-15
2-16
2-17
2-18
2-18
2-19
2-20
2-21
2-23
Tutorial
2-27
Tutorial
2-23
2-32
2-35
2-36
2-37
2-37
Chapter 3: Constraining Sketches and Creating the Base Features
Constraining Sketches
Concept of Iso-Constraint Sketches
Iso-Constrained
Under-Constrained
Constrained
Inconsistent
Not Changed
Adding Geometrical Constraints
Adding Automatic Constraints
Applying Additional Constraints to the Sketch
Dimensional Constraints
3-7
3-12
Applying Automatic Constraints
Analyzing and Deleting the Over Defining Constraints
Exiting the Sketcher Workbench
Creating Base Features by Extruding
Creating a Thin Extruded Feature
Extruding the Sketch by Selecting the Profile Using the Profile
Definition Dialog Box
Extruding the Sketch Along a Directional Reference
Creating Base Features by Revolving the Sketches
Creating Thin Shaft Feature
Dynamically Rotating the View of the Model
Rotating the View Using the Rotate Tool
Rotating the View Using the Compass
Modifying the View Orientation
Display Modes of the Model
Shading (SHD)
3-2
3-2
3-2
3-2
Over-
3-3
3-3
3-3
3-3
3-3
3-4
Applying
Applying Contact Constraints
3-12
3-13
3-14
3-14
3-15
3-17
3-18
3-19
3-21
3-21
3-22
3-22
3-23
3-24
3-24
Shading with Edges
Shading with Edges without Smooth Edges
Shading with Edges and Hidden Edges
Shading with Material
Customize View Parameters
Assigning Material to the Model
1
Tutorial 2
Self Evaluation Test
Review Questions
Exercise 1
Exercise 2
3-24
3-24
3-24
3-24
3-25
3-25
Tutorial
3-27
3-32
3-38
3-39
3-40
3-41
Chapter 4: Reference Elements and Creating Sketch-Based Features
Importance of Sketching Planes
Reference Elements
Reference Planes
Creating Points
Creating Reference Lines
Other Sketch-Based Features
Creating Drafted Filleted Pad Features
Creating Multi-Pad Features
Other Feature Termination Options
Creating Pocket Features
Creating Drafted Filleted Pocket Features
Creating Multi-Pocket Features
Creating Groove Features
Extruding and Revolving Planar and Nonplanar Faces
Projecting 3D Elements
1
4-2
4-3
4-3
4-9
4-11
4-11
4-11
4-12
4-13
4-14
4-16
4-16
4-17
4-18
4-19
4-19
Tutorial
Tutorial 2
4-25
Tutorial 3
Self Evaluation Test
Review Questions
Exercise 1
Exercise 2
4-29
4-33
4-34
4-35
4-35
Chapter 5: Creating Dress-Up and Hole Features
Advanced Modeling Tools
Creating Hole Features
Creating Fillets
Creating Chamfers
Adding a Draft to the Faces of the Model
Feature
Tutorial 1
2
Self Evaluation Test
Review Questions
Exercise 1
Exercise 2
Chapter 6: Editing Features
5-2
5-2
5-9
5-18
5-19
Creating a Shell
5-25
5-26
5-33
5-39
5-39
5-40
5-42
Tutorial
Editing Features of a Model
Editing Using the Definition Option
Editing by Double-clicking
Editing the Sketch of a Sketch-Based Feature
Redefining the Sketch Plane of Sketches
Managing the Features and Sketches by Cut, Copy, and Paste Functionality
Understanding the Concept of Update Diagnose
Cut, Copy, and Paste Features and Sketches from One File to Another
Copying Features Using Drag and Drop
Coping and Pasting PartBodies
Deleting Unwanted Features
Deactivating the Features
Activating the Deactivated Features
Reordering the Features
Features in the Work Object
6-12
Understanding Parent Child Relationships
Measuring Elements
Measuring Between Elements
Measuring Items
Measuring Inertia
6-16
6-21
Tutorial 3
Self Evaluation Test
Review Questions
Exercise 1
Exercise 2
6-2
6-2
6-3
6-3
6-3
6-4
6-5
6-6
6-6
6-7
6-9
6-9
6-10
6-11
Defining
6-12
6-13
6-13
6-15
6-15
Tutorial 1
Tutorial 2
6-26
6-31
6-31
6-32
6-33
Chapter 7: Transformation Features and Advanced Modeling Tools-I
Transformation Features
Translating Bodies
Rotating Bodies
Creating Symmetry Features
Features and Bodies
Creating Rectangular Patterns
Creating Circular Patterns
Creating User Patterns
Scaling Models
Working with Additional Bodies
Inserting a New Body
Inserting Features in the Assemble Feature
Applying Boolean Operations to Bodies
Adding Stiffeners to the Model
Tutorial 1
Tutorial 2
Self Evaluation Test
Review Questions
Exercise 1
Exercise 2
7-2
7-2
7-3
7-4
7-5
7-6
7-12
7-15
7-16
7-16
7-16
7-17
7-18
7-23
7-25
7-31
7-36
7-36
7-37
7-39
Chapter 8: Advanced Modeling Tools-II
Advanced Modeling Tools
8-2
Mirroring
the
Creating Rib Features
Creating Slot Features
Creating Lofted Features
Creating Removed Loft Features
Tutorial 1
Tutorial 2
3
Self Evaluation Test
Review Questions
Exercise 1
Exercise 2
8-2
8-7
8-8
8-15
8-16
8-22
8-26
8-31
8-32
8-33
8-35
Note: Chapters 9 and 10 are advanced chapters and so need not be taught for the basic or introductory class.
Chapter 9: Working with Wireframe and Surface Design Workbench
Need of Surface Modeling
Wireframe and Surface Design Workbench
Starting Wireframe and Surface Design Workbench
Creating Wireframe Elements
Creating Circles
Creating Splines
Creating Helix
Creating Surface
Creating Extruded Surfaces
Creating Revolved Surfaces
Creating Spherical Surfaces
Creating Cylindrical Surfaces
Creating Offset Surfaces
Creating Swept Surfaces
Creating Fill Surfaces
Creating Lofted Multisection Surfaces
Creating Blended Surfaces
Operation on Shape Geometry
Joining Surfaces
Spliting Surfaces
Trimming Surfaces
Tutorial 1
Tutorial 2
Self Evaluation Test
Review Questions
Exercise 1
Exercise 2
9-2
9-2
9-2
9-2
9-2
9-3
9-4
9-4
9-4
9-6
9-7
9-9
9-9
9-10
9-14
9-16
9-17
9-18
9-18
9-18
9-20
9-21
9-28
9-36
9-37
9-38
9-39
Chapter 10: Editing and Modifying Surfaces
Surface Operations
Creating Projection Curves
Creating Intersection Elements
Healing Geometries
Disassembling Elements
Untrim Surface or Curve
Creating Boundary Curves
Extracting Geometry
Transformation Features
10-2
10-2
10-3
10-6
10-7
10-8
10-9
10-11
10-11
Tutorial
Extrapolating Surfaces and Curves
Joining Surfaces
Spliting a Solid Body With a Surface
Solidifying Surface Models
Add Thickness to a Surface
Creating a Solid Body from a Closed Surface Body
Sewing a Surface With a Solid Body
Tutorial 1
Tutorial 2
Self Evaluation Test
Review Questions
Exercise 1
10-17
10-19
10-20
10-21
10-22
10-23
10-23
10-25
10-32
10-40
10-40
10-41
Chapter 11: Assembly Modeling
Assembly Modeling
Types of Assembly Design Approach
the Bottom-Up Assemblies
Inserting Components in a Product File
Moving Individual Components
Moving and Rotating Using the Manipulation Tool
Moving Components Using the Snap Tool
Moving Components Using the Smart Move Tool
Applying Constraints
Creating Top-Down Assemblies
Creating Base Part in the Top-Down Assembly
Creating Subsequent Components in the Top-Down Assembly
Creating Subassemblies in the Top-Down Assembly
Editing Assemblies
Components
Replacing Components
Editing Components Inside an Assembly
Editing Subassemblies Inside an Assembly
Editing the Assembly Constraints
Simplifying the Assembly
Interference Detection
Sectioning an Assembly
Exploding an Assembly
Tutorial 1
Tutorial 2
Self Evaluation Test
Review Questions
Exercise 1
11-2
11-2
Creating
11-4
11-4
11-6
11-7
11-9
11-10
11-13
11-23
11-23
11-24
11-25
11-26
Deleting
11-26
11-27
11-28
11-28
11-29
11-30
11-32
11-32
11-34
11-37
11-50
11-58
11-59
11-60
Chapter 12: Working with Drafting Workbench-I
The Drafting Workbench
a New File in the Drafting Workbench
Type of Views
Generating the Drawing Views
Automatically Generating the Views
Working With Interactive Drafting in CATIA V5
Editing and Modifying the Drawing Views
Changing the Scale of Drawing Views
Deleting Drawing Views
12-2
12-2
Starting
12-5
12-6
12-6
12-27
12-27
12-27
12-28
Rotating Drawing Views
Hiding Drawing Views
Modifying the Hatch Pattern of Section Views
1
Test
Review Questions
Exercise 1
12-28
12-28
12-28
12-29
12-36
12-43
Tutorial
Tutorial 2
Self Evaluation
12-44
12-45
Chapter 13: Working with Drafting Workbench-II
Inserting Sheets in the Current File
Inserting the Frame and the Title Block
Automatic Insertion of the Frame and Title Block
Creating the Frame and Title Block Manually
Adding Annotations to the Drawing Views
Generating the Dimensions
Generating All Dimensions Together
Generating Dimensions Step By Step
Creating Reference Dimensions
Adding Datum Features
Adding Geometric Tolerance to the Drawing Views
Adding Surface Finish Symbols
Adding Welding Symbols
Applying Weld
Editing Annotations
Generating the Bill of Material (BOM)
Generating Balloons
1
Tutorial 2
Self Evaluation Test
Review Questions
Exercise 1
13-2
13-3
13-3
13-5
13-7
13-7
13-8
13-9
13-10
13-12
13-13
13-15
13-16
13-17
13-18
13-18
13-20
13-21
13-29
13-33
13-34
13-35
Tutorial
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