12/2005 CATIA V5R13 Course Instructor ___________, email address Course Description An intermediate level mechanical design course includes part modeling, assembly, drawing generation, and surfacing. Textbook CATIA for Designers V5R13 by Sham Tickoo, CADCIM Technologies. Coordinator Name of the professor Student Objectives 1. Understand the concepts of part modeling using CATIA software. 2. Assemble the components created in the part mode by placing them in the assembly mode. 3. Generate the drawing views of the components and assemblies in the drawing mode. 4. Understand the concept of Surface modeling using CATIA software. Instructor Objectives To teach students the basic concepts designing using CATIA software and use it in creating various real-world mechanical designs. Instructor will emphasize self- learning and strongly encourage students to ask questions and participate in the class discussions. Learning Assessment Students are expected to understand various CATIA tools and use them to create designs. Class assignments and tests will be used to assess this level of learning. Students are expected to learn how to create solid model of the given object. Student projects, class assignments, and a test at the end of the semester will be used to assess this skill. Grading Policy 1. There will no repeat exams or make-up assignments. 2. The homework assignments are due at the beginning of the next regular class period. 3. Late homework will not be accepted. 4. Students are responsible for all material presented in the class, even if the student misses a class. Assignments Test-1 (Part modeling) Test-2 (Assembly) Test-3 (Drawing view generation) Test - 4 (Surface modeling) Project X Points X Points X Points X Points X Points X Points TOTAL Y Points Note: The items that are highlighted in red in the chapters below are for advanced class. If you are teaching a basic or an introductory class, you can skip these items. Chapter 1: Drawing Sketches in the Sketcher Workbench-I The Sketcher Workbench 1-2 Starting a New File 1-2 Invoking the Sketcher Workbench 1-4 Invoking the Sketcher Workbench using the Sketcher Button 1-5 Invoking the Sketcher Workbench using the Sketch With Absolute Axis Definition Button 1-6 Setting Up the Sketcher Workbench 1-6 Modifying Units 1-6 Modifying the Grid Settings 1-7 Understanding the Sketcher Terms 1-8 Specification Tree 1-8 Snap to Point 1-10 Construction/Standard Element 1-10 Sketcher Toolbar 1-10 Inferencing Lines 1-11 Drawing Sketches using the Sketcher Tools 1-12 Drawing Lines 1-12 Drawing Center Lines 1-15 Drawing Rectangles, Oriented Rectangles, and Parallelograms 1-16 Drawing Points 1-18 Drawing Circles 1-19 Drawing Arcs 1-21 Drawing Profiles 1-23 Drawing Display Tools 1-25 Fit All In 1-26 Pan 1-26 Zoom In 1-26 Zoom Out 1-26 Zoom Area 1-26 Normal View 1-27 Hide/Show 1-27 Swap Visible Space 1-27 Tutorial 1 1-28 Tutorial 2 1-34 Tutorial 3 1-38 Tutorial 4 1-41 Self Evaluation Test 1-44 Review Questions 1-45 Exercise 1 1-46 Exercise 2 1-46 Chapter 2: Drawing Sketches in the Sketcher Workbench-II Other Sketching Tools Ellipse Drawing Splines Connecting Two Elements by and Arc or Spline Drawing Elongated Holes Drawing Cylindrical Elongated Holes Drawing Keyhole Profiles 2-2 2-2 2-3 2-4 2-5 2-6 2-6 Drawing an Drawing Hexagons Drawing Centered Rectangles Drawing Centered Parallelograms Drawing Conics Editing and Modifying Sketches Trimming Unwanted Sketch Elements Extending Sketched Elements Trimming Using the Quick Trim Tool Filleting Sketched Elements Chamfering Sketched Elements Mirroring Sketched Elements Mirroring Elements Without Duplication Translating Sketched Elements Rotating Sketched Elements Scaling Sketched Elements Offsetting Sketched Elements Modifying Sketched Elements Deleting Sketched Elements 1 Tutorial 2 3 Self Evaluation Test Review Questions Exercise 1 Exercise 2 2-7 2-7 2-8 2-9 2-11 2-12 2-13 2-13 2-14 2-15 2-16 2-17 2-18 2-18 2-19 2-20 2-21 2-23 Tutorial 2-27 Tutorial 2-23 2-32 2-35 2-36 2-37 2-37 Chapter 3: Constraining Sketches and Creating the Base Features Constraining Sketches Concept of Iso-Constraint Sketches Iso-Constrained Under-Constrained Constrained Inconsistent Not Changed Adding Geometrical Constraints Adding Automatic Constraints Applying Additional Constraints to the Sketch Dimensional Constraints 3-7 3-12 Applying Automatic Constraints Analyzing and Deleting the Over Defining Constraints Exiting the Sketcher Workbench Creating Base Features by Extruding Creating a Thin Extruded Feature Extruding the Sketch by Selecting the Profile Using the Profile Definition Dialog Box Extruding the Sketch Along a Directional Reference Creating Base Features by Revolving the Sketches Creating Thin Shaft Feature Dynamically Rotating the View of the Model Rotating the View Using the Rotate Tool Rotating the View Using the Compass Modifying the View Orientation Display Modes of the Model Shading (SHD) 3-2 3-2 3-2 3-2 Over- 3-3 3-3 3-3 3-3 3-3 3-4 Applying Applying Contact Constraints 3-12 3-13 3-14 3-14 3-15 3-17 3-18 3-19 3-21 3-21 3-22 3-22 3-23 3-24 3-24 Shading with Edges Shading with Edges without Smooth Edges Shading with Edges and Hidden Edges Shading with Material Customize View Parameters Assigning Material to the Model 1 Tutorial 2 Self Evaluation Test Review Questions Exercise 1 Exercise 2 3-24 3-24 3-24 3-24 3-25 3-25 Tutorial 3-27 3-32 3-38 3-39 3-40 3-41 Chapter 4: Reference Elements and Creating Sketch-Based Features Importance of Sketching Planes Reference Elements Reference Planes Creating Points Creating Reference Lines Other Sketch-Based Features Creating Drafted Filleted Pad Features Creating Multi-Pad Features Other Feature Termination Options Creating Pocket Features Creating Drafted Filleted Pocket Features Creating Multi-Pocket Features Creating Groove Features Extruding and Revolving Planar and Nonplanar Faces Projecting 3D Elements 1 4-2 4-3 4-3 4-9 4-11 4-11 4-11 4-12 4-13 4-14 4-16 4-16 4-17 4-18 4-19 4-19 Tutorial Tutorial 2 4-25 Tutorial 3 Self Evaluation Test Review Questions Exercise 1 Exercise 2 4-29 4-33 4-34 4-35 4-35 Chapter 5: Creating Dress-Up and Hole Features Advanced Modeling Tools Creating Hole Features Creating Fillets Creating Chamfers Adding a Draft to the Faces of the Model Feature Tutorial 1 2 Self Evaluation Test Review Questions Exercise 1 Exercise 2 Chapter 6: Editing Features 5-2 5-2 5-9 5-18 5-19 Creating a Shell 5-25 5-26 5-33 5-39 5-39 5-40 5-42 Tutorial Editing Features of a Model Editing Using the Definition Option Editing by Double-clicking Editing the Sketch of a Sketch-Based Feature Redefining the Sketch Plane of Sketches Managing the Features and Sketches by Cut, Copy, and Paste Functionality Understanding the Concept of Update Diagnose Cut, Copy, and Paste Features and Sketches from One File to Another Copying Features Using Drag and Drop Coping and Pasting PartBodies Deleting Unwanted Features Deactivating the Features Activating the Deactivated Features Reordering the Features Features in the Work Object 6-12 Understanding Parent Child Relationships Measuring Elements Measuring Between Elements Measuring Items Measuring Inertia 6-16 6-21 Tutorial 3 Self Evaluation Test Review Questions Exercise 1 Exercise 2 6-2 6-2 6-3 6-3 6-3 6-4 6-5 6-6 6-6 6-7 6-9 6-9 6-10 6-11 Defining 6-12 6-13 6-13 6-15 6-15 Tutorial 1 Tutorial 2 6-26 6-31 6-31 6-32 6-33 Chapter 7: Transformation Features and Advanced Modeling Tools-I Transformation Features Translating Bodies Rotating Bodies Creating Symmetry Features Features and Bodies Creating Rectangular Patterns Creating Circular Patterns Creating User Patterns Scaling Models Working with Additional Bodies Inserting a New Body Inserting Features in the Assemble Feature Applying Boolean Operations to Bodies Adding Stiffeners to the Model Tutorial 1 Tutorial 2 Self Evaluation Test Review Questions Exercise 1 Exercise 2 7-2 7-2 7-3 7-4 7-5 7-6 7-12 7-15 7-16 7-16 7-16 7-17 7-18 7-23 7-25 7-31 7-36 7-36 7-37 7-39 Chapter 8: Advanced Modeling Tools-II Advanced Modeling Tools 8-2 Mirroring the Creating Rib Features Creating Slot Features Creating Lofted Features Creating Removed Loft Features Tutorial 1 Tutorial 2 3 Self Evaluation Test Review Questions Exercise 1 Exercise 2 8-2 8-7 8-8 8-15 8-16 8-22 8-26 8-31 8-32 8-33 8-35 Note: Chapters 9 and 10 are advanced chapters and so need not be taught for the basic or introductory class. Chapter 9: Working with Wireframe and Surface Design Workbench Need of Surface Modeling Wireframe and Surface Design Workbench Starting Wireframe and Surface Design Workbench Creating Wireframe Elements Creating Circles Creating Splines Creating Helix Creating Surface Creating Extruded Surfaces Creating Revolved Surfaces Creating Spherical Surfaces Creating Cylindrical Surfaces Creating Offset Surfaces Creating Swept Surfaces Creating Fill Surfaces Creating Lofted Multisection Surfaces Creating Blended Surfaces Operation on Shape Geometry Joining Surfaces Spliting Surfaces Trimming Surfaces Tutorial 1 Tutorial 2 Self Evaluation Test Review Questions Exercise 1 Exercise 2 9-2 9-2 9-2 9-2 9-2 9-3 9-4 9-4 9-4 9-6 9-7 9-9 9-9 9-10 9-14 9-16 9-17 9-18 9-18 9-18 9-20 9-21 9-28 9-36 9-37 9-38 9-39 Chapter 10: Editing and Modifying Surfaces Surface Operations Creating Projection Curves Creating Intersection Elements Healing Geometries Disassembling Elements Untrim Surface or Curve Creating Boundary Curves Extracting Geometry Transformation Features 10-2 10-2 10-3 10-6 10-7 10-8 10-9 10-11 10-11 Tutorial Extrapolating Surfaces and Curves Joining Surfaces Spliting a Solid Body With a Surface Solidifying Surface Models Add Thickness to a Surface Creating a Solid Body from a Closed Surface Body Sewing a Surface With a Solid Body Tutorial 1 Tutorial 2 Self Evaluation Test Review Questions Exercise 1 10-17 10-19 10-20 10-21 10-22 10-23 10-23 10-25 10-32 10-40 10-40 10-41 Chapter 11: Assembly Modeling Assembly Modeling Types of Assembly Design Approach the Bottom-Up Assemblies Inserting Components in a Product File Moving Individual Components Moving and Rotating Using the Manipulation Tool Moving Components Using the Snap Tool Moving Components Using the Smart Move Tool Applying Constraints Creating Top-Down Assemblies Creating Base Part in the Top-Down Assembly Creating Subsequent Components in the Top-Down Assembly Creating Subassemblies in the Top-Down Assembly Editing Assemblies Components Replacing Components Editing Components Inside an Assembly Editing Subassemblies Inside an Assembly Editing the Assembly Constraints Simplifying the Assembly Interference Detection Sectioning an Assembly Exploding an Assembly Tutorial 1 Tutorial 2 Self Evaluation Test Review Questions Exercise 1 11-2 11-2 Creating 11-4 11-4 11-6 11-7 11-9 11-10 11-13 11-23 11-23 11-24 11-25 11-26 Deleting 11-26 11-27 11-28 11-28 11-29 11-30 11-32 11-32 11-34 11-37 11-50 11-58 11-59 11-60 Chapter 12: Working with Drafting Workbench-I The Drafting Workbench a New File in the Drafting Workbench Type of Views Generating the Drawing Views Automatically Generating the Views Working With Interactive Drafting in CATIA V5 Editing and Modifying the Drawing Views Changing the Scale of Drawing Views Deleting Drawing Views 12-2 12-2 Starting 12-5 12-6 12-6 12-27 12-27 12-27 12-28 Rotating Drawing Views Hiding Drawing Views Modifying the Hatch Pattern of Section Views 1 Test Review Questions Exercise 1 12-28 12-28 12-28 12-29 12-36 12-43 Tutorial Tutorial 2 Self Evaluation 12-44 12-45 Chapter 13: Working with Drafting Workbench-II Inserting Sheets in the Current File Inserting the Frame and the Title Block Automatic Insertion of the Frame and Title Block Creating the Frame and Title Block Manually Adding Annotations to the Drawing Views Generating the Dimensions Generating All Dimensions Together Generating Dimensions Step By Step Creating Reference Dimensions Adding Datum Features Adding Geometric Tolerance to the Drawing Views Adding Surface Finish Symbols Adding Welding Symbols Applying Weld Editing Annotations Generating the Bill of Material (BOM) Generating Balloons 1 Tutorial 2 Self Evaluation Test Review Questions Exercise 1 13-2 13-3 13-3 13-5 13-7 13-7 13-8 13-9 13-10 13-12 13-13 13-15 13-16 13-17 13-18 13-18 13-20 13-21 13-29 13-33 13-34 13-35 Tutorial