Heat- and Light-Induced Brightness Reversion of Bleached Chemical Pulps C. CHIRAT and V. DE LA CHAPELLE Elemental chlorine free (ECF) and totally chlorine free (TCP) bleached pulps of different types (kraft, bisulphite, sofnvood and hardwood I were analyzed and submitted to heat and light aging. TCF pulps had residual kappa numbers between 2 and 4, and higher carboxyl content than the corresponding ECF pulps. TCFcould be observed among pulps. Some oxidized groups were created selectively on cellulose and their effect on heat and light exposure was studied. Ketone groups impaired brightness reversion upon heat significantly, whereas aldehyde groups at C2-C3 had only a minor effect. Carboxyl groups at C2-C3 were shown to affect brightness stability to heat. Brightness stability upon light exposure, however, was affected neither by ketones and aldehydes, nor by carboxyl groups. Finally it was shown than for a given brightness loss, cellulose was less degraded when exposed to light than to heat, suggesting different mechanisms. Des pates de divers types, blanchies sans chlore elementaire et sans aucun chlore (kraft, bisulfite, resineux, feuillus), out ete analysees et soumises au vieillissement par la lumiere et par la chaleur. L'indice Kappa residuel des pates sans aucun chlore se situait entre 2 a 4. et leur teneur en carboxyles etait plus elevee que celle des pates sans chlore elementaire correspondantes. Les pates sans aucun chlore etaient en general moins stables a la chaleur que celles sans chlore elementaire. L'effet de I'exposition a la lumiere etait moins evident, bien qu 'i! y avait des differences importantes entre les p^ates. Certains groupes oxydes ont ete crees defacon selective avec de la cellulose, et leur effet sur l'exposition a la lumiere et a la chaleur a ete etudie. Les groupes de cetones ont nui de facon importante a la perte de blancheur en raison de la chaleur, tandis que les groupes aldehydes a C2-C3 n'ont eu qu'un effet mineur. Les groupes carboxyles a C2-C3 ont nui a la stabilite de la blancheur en raison de la chaleur. Les cetones, les aldehydes et les groupes carboxyles n 'ont cependant eu aucun effet sinla stabilite de la blancheur lors de I'exposition a la lumiere. Enfin, il a ete demontre que, pour une perte de blancheur donnee, la cellulose se degradait moins a la lumiere qu 'a la chaleur, ce qui suggere des mecanismes differents. INTRODUCTION Brightness stability of bleached chemical pulps is an important characteristic for many paper grades. Most of the earlier investigations, made in the 60-70s, were devoted to brightness reversion upon heat exposure. Many parameters were reported to potentially affect brightness stability on heat exposure: pulp type, wood species, presence of lignin, hemicellulose, oxidized groups in cellulose or metal ions [ 1 -11 ]. The Jp C. Chirat Centre Technique du Papier S B.P. 251 38044 Grenoble Cedex 9, France V. de La Chapelle Ecole Francaise de Papeterie et des Industries Graphiques B.P. 65 38402 Saint Martin d'Heres Cedex France conclusions obtained were sometimes contradictory. One explanation could be that the methods employed to make the brightness reversion test are numerous, the parameters of which (temperature, time, presence of oxygen) have a significant effect on the result [1,2]. Therefore it is almost impossible to link the conclusions to each other and no general mechanism has been proposed so far. The changes which have occurred these last years in the bleaching of chemical pulps have renewed the interest in studying the yellowing of pulp. The use of oxygen based reagents, like O2, H2O2 or O3, in elemental chlorine free (ECF) or totally chlorine free (TCF) sequences can lead to the formation of additional oxidized groups in cellulose (carbonyl and carboxyl groups). Furthermore, the use of hydrogen peroxide, which is an excellent whitening agent, may produce pulps of high brightness (above 88% ISO) but still containing some residual JOURNAL OF PULP AND PAPER SCIENCE: VOL. 25 NO. 6 JUNE 1999 lignin. The objectives of this work were to study the effect of selected parameters on brightness reversion upon heat and light exposure, to understand better the mechanisms of pulp yellowing, and finally to propose ways to minimize it. The work presented here, which constitutes the first part of the study, deals with the characterization of several commercial pulps, including their brightness stability, and with a more fundamental approach in which new functional oxidized groups are intentionally created on carbohydrates and their effect on brightness stability is studied. MATERIAL AND METHODS Material Industrial pulps were received in dried form. Mill A pulp was a spruce softwood kraft pulp bleached with either an ODED sequence or with an OZEZP sequence. The same types of sequences were 201 TABLE CHARACTERIZATION AND BRIGHTNESS REVERSION OF INDUSTRIAL KRAFT PULPS Mill Pulp Bleaching Stages involved Brightness, % Kappa number Carbonyl, meq/100 g Carboxyl, meq/100g Brightness reversion upon heat exposure* Brightness reversion upon light exposure ** * Heat exposure: 48 h; ** Light exposure: 1 h A Softwood kraft ECF TCF O,D O,Z,P 88.2 87.0 B Birch kraft ECF TCF 0,D 0,Z,P 88.2 88.0 7.2 5.4 2.1 6.3 7.4 <1 6.1 6.8 3.6 6.8 14 5.3 8.6 4.4 8.9 3.4 5.0 5.4 5.8 <1 used for mill B pulp (birch kraft pulp). Mill C pulps were spruce and mixed hardwood bisulphite pulps. They were both bleached with an ECF sequence (ODED type) and with a TCP sequence (OA(EOP)). The pulp used for the second part is a softwood kraft pulp, bleached with a DEDED sequence (v = 16.4 mPa-s, brightness = 89.6% ISO). Methods Handsheets for brightness measurement and brightness reversion tests were prepared from pulp suspensions in deionized water at a pH around 6. The basis weight of the handsheets was 100 g/m2. Viscosity was measured according to TAPP1 Standard T 230 om 89. Viscosity was always measured after reduction of the pulp with sodium borohydride because of the alkali sensitivity of the carbonyl-containing pulp. Brightness was an ISO brightness measured according to ISO Standard 2470. Carbonyl groups were measured according to the sodium cyanide method described by Lewin and Epstein [12]. Carboxyl groups were determined by the methylene blue absorption method as described by Davidson [13]. Aldehyde groups were determined by oxidizing the samples with sodium chlorite and acetic acid, and then redetermining the carboxyl content of the oxidized samples. The difference between this value and the original value gives the aldehyde content of the sample. Brightness reversion upon heat exposure was carried out in an oven at 105°C, under dry conditions, for 24 to 72 h. Brightness reversion upon light exposure test was performed in a Suntest apparatus equipped with an UV filter, at 113 W/h/m2, for 30 min TABLE II CHARACTERIZATION AND BRIGHTNESS REVERSION OF INDUSTRIAL BISULPHITE PULPS Mill Pulp Bleaching C Softwood ECF TCF (0,D) (O.P) 91.3 86.4 <1 2.2 Brightness, % Kappa number Carbonyl, meq/100g Carboxyl, meq/100g Brightness reversion upon heat exposure* Brightness reversion upon light exposure** * Heat exposure: 48 h; ** Light exposure: 1 h to l h. Brightness reversion is calculated as shown in Eq. (1). RESULTS Brightness Reversion of Industrial Pulps Tables I and II give the characteristics of mill pulps, bleached with ECF and TCF sequences. The TCP bleached pulps have still relatively high final kappa numbers compared to the ECF pulps, despite their high final brightness. This can be explained by the fact that hydrogen peroxide is used in almost all TCP sequences (peroxide-based sequences of the OQPQ(PO) type, or ozonebased sequences of the OZEZQP type). Another difference between the ECF and TCP pulps is that TCF pulps have a higher carboxyl content, more particularly in the case of the birch kraft pulps. One explanation could be that carboxyl groups are created during bleaching, which is not surprising, since oxygen, ozone and hydrogen peroxide are capable of creating such groups. Another hypothesis is that the birch kraft pulp already has a high carboxyl content after cooking, the fate of which depends on the bleaching agents used [14]. As far as carbonyl content is concerned, the differences observed among the pulps are small. In the case of the kraft pulps, TCF bleaching led to less stable pulps on heat exposure than ECF. Brightness stability to light exposure was either better in the case of ECF (mill A) or not influenced by the bleaching type (mill B). The softwood bisulphite pulp from mill C showed high but comparable brightness reversion upon heat exposure for both EQUATION (1) brightness before exposure - brightness after exposure Hardwood ECF TCF (0,D) (0,P) 92.5 90.5 <1 1.8 6.7 4.8 6.0 6.2 6.7 4.5 6.5 6.0 7.8 7.7 5.5 8.5 2.0 4.3 2.0 3.3 ECF and TCF sequences, contrary to what was observed for the kraft pulps. On the other hand, the bisulphite hardwood pulp behaved similarly to the kraft pulps. This result could be explained by the fact that softwood bisulphite pulps have a high extractives content which strongly influences the brightness stability to heat. Indeed, the removal of the extractives with dichloromethane (DCM) improved the brightness stability to heat exposure significantly (5% brightness drop after DCM treatment compared to 8% for the control). Brightness stability to light was much better for all the bisulphite pulps than for the kraft pulps. These results show that the type of bleaching sequence has an effect on the brightness stability to heat or light exposure to a certain extent only. TCF pulps from one mill might be more stable than ECF pulps from another mill. The contrary is also true in other cases. No general statement can be made. Effect of Oxidized Groups in Cellulose Oxidized groups in cellulose and more particularly carbonyl groups have been claimed to be responsible for brightness reversion upon heat exposure [1,4-7]. Carbonyl groups are also assumed to favour light yellowing in various substrates [3]. The results presented in the previous part showed that industrial pulps actually contain different quantities of carbonyl and carboxyl groups. The effect of specific functional groups (aldehyde, ketone, carboxyl, located on different carbon atoms in carbohydrates) on brightness stability to both heat and light exposure is, however, not well known. The study presented here deals with the effect of carbonyl groups created by specific oxidation reactions of carbohydrates, on brightness reversion upon heat and light exposure. A softwood kraft pulp bleached with a conventional DEDED sequence was chosen as a model for the carbohydrates in pulps. brightness before exposure 202 JOURNAL OF PULP AND PAPER SCIENCE: VOL. 25 NO. 6 JUNE 1999 Fig. 1. Formation of functional groups In cellulose during perlodate oxidation (perlodate oxidation was carried out at room temperature, 2% pulp consistency, with 0.05 mol/L sodium periodate, for 15 min to 2 h). Fig. 2. Formation of functional groups in cellulose during ozonation (ozonation was carried out at low pulp consistency (3.5%) and room temperature). Fig. 3. Effect of the amount and nature of carbonyl groups on brightness reversion upon heat exposure (24 h). Fig. 4. Effect of the amount and nature of carbonyl groups on brightness reversion upon light exposure (30 min). Effect of Carbonyl Groups in Cellulose Three ways were chosen to create carbonyl groups on cellulose or related materials: — Periodate oxidation, leading to the for mation of aldehyde groups at carbons C2 and C3 (Fig. 1); — Ozonation, leading to the formation of ketone groups at carbons C2 and/or C3[7] (Fig. 2); — Hypochlorite oxidation in neutral or acidic conditions leading to the forma tion of both ketone and aldehyde groups (mainly at the C1and C6 position) [12] (Table III). Figure 3 presents the effect of the different types of carbonyl groups on brightness reversion upon heat exposure. It can be concluded that: — Dialdehyde groups at C2-C3 affect only slightly brightness reversion upon heat exposure; TABLE III EFFECT OF HYPOCHLORITE TREATMENT AT DIFFERENT pH ON CELLULOSE CHARACTERISTICS Reference COOH,meq/100g Carbonyl, meq/100 g: Ketone groups Aldehyde groups None 4.9 2.5 2.3 0.2 H1 4.4 16.2 7.7 8.5 Hypochlorite treatment at 5% consistency, 20°C, during NaCIO: 0.1 mol/L. H1 : initial pH 4 ; H2: initial pH 7; H3: buffer pH 7. — Ketone groups at C2 or C3 are detrimental to brightness stability upon heat expo sure, the reversion increasing with the amount of ketone groups; — Presence of ketone at C2 or C3 and at the same time of aldehyde groups (at C1 and or C6) is more detrimental to brightness reversion upon heat exposure than ketone groups alone, for a given amount of carbonyl groups in cellulose. H2 6.4 25 14 11 H3 5.4 8.3 4.7 3.6 120 min; initial concentration of Contrary to the results of brightness reversion on heat exposure, it was found that the amount and the nature of carbonyl groups in cellulose do not significantly impair brightness stability upon light exposure (Fig. 4). For highly oxidized cellulose. brightness stability upon light exposure is even improved, which could be explained by the removal of residual chromophores in the pulp. These results are rather surprising. 203 since it is generally thought that brightness reversion upon light exposure is initiated by UV absorption by unsaturated compounds such as carbonyl groups [3]. Effect of Carboxyl Groups in Cellulose Carboxyl groups were created on cellulose by oxidation with periodate to create dialdehyde groups, and then by further oxidation with chlorite. A strong reduction with sodium borohydride was then performed to make sure that no carbonyl groups were left. Washing was performed after each of these steps. The results presented in Table IV show that carboxyl groups at C2-C3 can significantly impair brightness stability to heat exposure, whereas no effect is detected on brightness stability to light. Effect of Heat and Light Exposure on Cellulose Characteristics The control pulp and one oxidized pulp (periodate-treated pulp) were exposed to heat (for 24 and 48 h) and light (for 30 and 60 min). The relative brightness drop was plotted against pulp viscosity after aging (Fig. 5). These results show that pulp viscosity decreases when the pulp is exposed to either heat or light. For a given brightness reversion value, however, it can be noticed that heat exposure leads to a higher viscosity loss than light exposure. These results suggest differences in the mechanisms of yellowing upon heat and light exposure. Carbonyl and carboxyl groups were measured after aging of the bleached softwood kraft pulp (Table V). The functional group determination was performed directly after aging, with no washing of the pulp, to avoid the dissolution and elimination of low molecular chains which might result from cellulose degradation during aging. Table V results show that exposure of pulps to heat leads to an increase in carbonyl groups, mainly of the ketone type. By performing a strong reductive stage with sodium borohydride, only part of the brightness loss could be recovered, which implies that the carbonyl groups formed during heat exposure contribute only partly to the yellow colour, other structures being involved Fig. 5. Effect of heat and light exposure on viscosity of the control and periodateoxidized pulps. in the development of colour, or that some carbonyl-containing groups, in very low quantities, cannot be reduced under the conditions used here. Further investigations are needed to answer this question. As far as the effect of light exposure is concerned, only a minor increase in carbonyl groups could be detected, and no change in carboxyl groups was observed. CONCLUSIONS The following conclusions can be drawn from this study: — TCF bleaching yields pulps with higher kappa and higher carboxyl groups, which in some cases lead to higher brightness reversion upon heat or light exposure compared to the corresponding ECF bleached pulps. However, a TCF pulp from one mill can be more stable than the ECF pulp from another mill. — Pulps bleached with sequences giving a ketone content higher than 10 meq/100 g are likely to have poor brightness stabil ity upon heat exposure. — The simultaneous presence of ketone and aldehyde groups at C1 or C6 may be even more detrimental than ketone groups alone. — Carbonyl groups of the dialdehyde type at C2-C3 have no significant effect on brightness reversion upon heat exposure. Carboxyl groups at C2-C3 , on the other hand, seem to have a negative effect. — Neither carbonyl nor carboxyl groups were found detrimental to brightness reversion upon light exposure. — For a given brightness reversion, light exposure leads to lower pulp degradation than heat exposure, suggesting different mechanisms. Further investigation is needed to complete the study on the effect of oxidized groups on brightness reversion. ACKNOWLEDGEMENTS The authors wish to thank ADEME French Agency and the DGXII of the European Commission. REFERENCES 1. RAPSON, W.H. and SPINNER, I.H., "Brightness Reversion in Bleached Pulps" in The Bleaching of Pulp, by R.P.Singh, Ed., TAPPI PRESS, 357-391 (1962). 2. SHAFIZADEH, F., "Thermal Degradation of Cellulose" in Cellulose Chemistry and its Applications, T.P. Nevell and S.H. Zeronian, Eds., Ellis Horwood Ltd, 266-289 (1985). 3. PHILLIPS, G.O., "Photochemistry and Ra diation Chemistry of Cellulose" in Cellulose Chemistry and its Applications, T.P. 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GERMGARD, U. and KARLSSON, R.M., "Bleaching of Birch Kraft Pulp with Different Fractions of Chlorine Dioxide in the Pre- REFERENCE: CHIRAT, C. and DE LA CHAPELLE, V., Heat- and Light-Induced Brightness Reversion of Bleached Chemical Pulps. Journal of Pulp and Paper Science, 25(6):201-205 June 1999. Paper presented at the 9th Intl. Symposium on Wood and Pulping Chemistry of the Technical Section, Canadian Pulp and Paper Association, cosponsored by PAPTAC, Paprican, TAPPI, Japan TAPPI, EUCEPA, Appita, CTAPI and the Canadian Society for Chemistry in Montreal, QC, on June 9-12, 1997. Not to be reproduced without permission from the Pulp and Paper Technical Association of Canada. Manuscript received May 1, 1997; revised manuscript approved for publication by the Review Panel February 9,1999. KEYWORDS: BLEACHED PULPS, CHLORINE FREE BLEACHING, KRAFT PULPS, BISULFITE PULPS, HARDWOODS, SOFTWOODS, COLOR REVERSION, BRIGHTNESS, AGING, HEAT, LIGHT, KETONES, ALDEHYDES, CARBOXYL GROUPS. bleaching", Nordic Pulp Paper Res. J. 4:166-171 (1988). 11. SMIT, D., "Brightness Reversion", Paper Southern Africa 34-39 (Aug. 1993). 12. LEWIN, M. and EPSTEIN, J.A., "Functional Groups and Degradation of Cotton Cellulose Oxidized by Hypochlorite", J. Polymer Sci. 58:1023-1037(1962). 13. DAVIDSON, G., "The Acidic Properties of Cotton Cellulose and Derived Oxycelluloses. Part II. The Absorption of Methylene Blue". J. Textile Inst. 39:T65-85 (1948). 14. VUORINEN, T., TELEMAN. A.. FAGERSTROM, P., BUCHERT. J. and TEUKANEN. M., "Selective Hydrolysis of Hexenuronic Acid Groups and Its Application in ECF and TCP Bleaching of Kraft Pulps". Proc. Intl. Pulp Bleaching Conf.. WA. 43-51 (1996).