ELECTRICAL ENGINEERING QUOTATION
QUOTE NO: Q67210308
DATE: March 27, 2008
TO: Brooke Anderson, Krones Sales
CC:
FROM: Christopher Feider, Krones Systems Technology Group
Customer Name:
Clorox
Spec Name:
CES 3.07.002-01 TAMPA LABELER SPEC DOCUMENT-Rev10-3-07 with
Bleach Bottles.doc
10/30/07
Spec Date:
Spec Name:
Spec Date:
Clorox Equipment Specification 3.10.013-08 General Electrical and
Controls Requirements for Original Equipment Manufacturers
01/14/08
Spec Name:
Clorox Equipment Specification 3.10.015-04 (Machine Safety)
Spec Date:
12/04/07
Machine type:
TopModul Labeler with Canmatic aggregate. Krones Checkmat
inspection, tracking and rejection controller.
SAP Quote Nr.
25560924
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Krones comments:
Section
Attached Specifications
Exception
Acknowledged:
Only the above listed documents have been reviewed by Krones.

Yes
Section
Electrical Specifications
Exception
Acknowledged:
Krones electrical machine designs are based on established standards. Krones
business systems create structured schedules to produce machines on time.
Therefore, Krones requires all specifications that Clorox wishes to be addressed be
provided for review and quotation prior to the placement of an order. Changes to the
scope or design of the project after receipt of order usually impacts pricing and
delivery.

Yes
Section
Purpose of this document
Exception
Acknowledged:
This document is Krones response to Clorox listed specifications. It points out
exceptions between Krones equipment and the Clorox specifications. It also lists
upcharges for equipment and services to meet the attached specifications. Krones
expects the customer or its integrators to check this document and may add
comments to this document for clarification. This document must be complete before
an order is placed. This document cannot cover all possible exceptions. Clorox
should bring forth all concerns to the Krones contact person or sales rep.

Yes
Section
Krones Contact
Note:
For information concerning this document and its content, please contact Chris
Feider at chris.feider@kronesusa.com or call at 414 409 4760 or BJ Anderson at
Brooke.Anderson@kronesusa.com
Section
Scope of this document
Exception
Acknowledged:
This document covers electrical exceptions and upcharges for Krones equipment. It
does not cover mechanical design, pneumatic design, training, performance,
acceptance testing, shipping, insurance, purchasing or installation of Krones
equipment. It covers only Krones equipment, not OEM equipment. Notes on
documentation are related to electrical documentation. All other documentation
needs has to be discussed with the Krones project manager.

Yes
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CES 3.07.002-01 TAMPA LABELER SPEC DOCUMENT-Rev10-3-07 with Bleach Bottles
Note:
1.5 – Lockout/tagout requirements
13.3.8.1.3.4 – Square D lockable disconnect
Krones mounts the electrical enclosure, which includes the main three phase
lockable disconnect, on the machine. If additional lockable disconnects are required,
call contact person.
Upcharge
Accepted:
Krones can provide two lockable disconnects accessible from the operator side of the
machine. They will be wired in series and disconnect power from the main drive only.
Disconnects are supplied by Moeller.
Section

Yes

No
Exception
Acknowledged:

Currently configured.
Krones provides lockable disconnects by Siemens.
Yes
Section
Exception
Acknowledged:

Upcharge:$
2.6 – Audible alarms
14.5 – Audible alarms
Krones labelers do not use an audible alarm horn for annunciation of alarms. They
are visually communicated to the operator on the HMI or optional light stack.
Yes
Upcharge
Accepted:

Yes

No
Krones can provide an audible alarm module for the light stack. An alarm silence
pushbutton will be provided.
Upcharge: $
Currently configured.
Section
3.0 – Codes and regulations
Note:
Krones builds the main electrical enclosure for the labeler to UL508A standards. It is
inspected and stickered at Krones.
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Section
Upcharge
Accepted:

Yes

No
4.8.4 – Ambient Temperature Range
OEM Design 6_06 - Ambient Conditions
Krones electrical equipment can operate in environments of up to 92 F (33 C)
ambient without additional cooling. Air conditioning is recommended for ambient
temperatures above 92 F. Krones machines use air conditioners with a maximum
temperature of 50 degrees C (120 degrees F) and 90% humidity. A circulation fan is
not required.
Note: Coolant is listed as 134a.
Note: Ambient temperature specification provided at 110 F
Upcharge: $ Labeler A/C included with Hoffman 4X enclosure
Upcharge: $ for each aggregate
Currently configured.
Section
5.4 - Machine Lighting
Upcharge
Accepted:
Krones standard does not provide lighting inside the machine guarding or under the
machine frame. Krones can provide machine lighting under the machine frame as an
option. Krones to mount 2 lights under the base of the machine. Krones to provide
120VAC transformer for lights. A two position switch is located on the operator panel
for light control on/off.

Yes

No
Upcharge: $
Currently configured.
Section
7.2 - The control system must track current cycle run hours and lifetime run
hours, and display this information to the operator to plan and track lubrication
tasks.
Exception
Acknowledged:
Krones provides lifetime run hours on an analog hour meter located in the labeler
MCP.
Current hours (as in shift) run hours, is not recorded at the labeler. This is typically
collected by a SCADA system.

Yes
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Section
Exception
Acknowledged:

Yes
11.0 - Troubleshooting
11.2 – Time to repair for each alarm
11.3 – Detailed alarm information
11.4 – Maintain a record of time to repair
11.5 – Mean time between failure (MBTF)
11.6 – Mean time to repair (MTTR)
14.2 – Downtime tracking
Krones does not provide, at the PLC control level, time to repair each alarm. The
same is true for 11.3.1, 11.3.2, 11.3.3 and 11.3.4
Krones does not maintain a record of the repair time and run time of the last 50
events. A list of recent malfunctions are recorded at the HMI.
Typically this type of information is monitored and recorded in a data acquisition system.
Krones can provide data acquisition for Clorox with a Krones line data storage system. Ask
for details.
From 4/30/07 email - Jeff Deel has responded that Clorox LEDS system logic will meet this
requirement.
Section
Exception
Acknowledged:

13.8.1.1.4 - Solenoid valves shall be MAC, with manual actuation and energized
indication through LED. Solenoid vales should be clustered wherever
possible.
Krones provides solenoids by Festo or Bosch. They have indicators for when
energized.
Yes
Section
13.8.1.3.2 – Proximity sensors
Exception
Acknowledged:
Krones uses proximity switches by P&F as a standard. They are rated IP65. No
substitutions exist.

Clorox has requested Krones not to use barrel sensors that may need adjusting if replacing is
needed. Sensor should have a “shoulder” to locate sensor to proper position on replacement.
Yes
Section
13.8.1.3.3 – Photo sensors
Note:
See 3.10.013 section 4.02.20
Section
13.8.1.3.5 – Terminals by Weidmuller
Exception
Acknowledged:
Krones provides terminals by Phoenix Contact.

Yes
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Section
13.12 – Nameplates
Note:
Krones standard Main Control Panel tag is a phenolic tag, with black lettering on a
gray background. This is mounted on the outside of the panel. The tag lists:
Manufacturer/Contact info
Year of Construction
Model/Serial Number
Electrical Requirements
Elementary Diagram Drawing number
Upcharge
Accepted:
Krones can provide an engraved nameplate, with the following information, as an
option for an upcharge:

Yes

No
Manufacturer
Date of Manufacture
Clorox PO Number
Machine Weight
Serial Number
Upcharge: $
Currently configured.
Section
14.3 - Engraved tags
Note:
See description and upcharge related to engraved tags in 3.10.013 review.
Section
14.3 – Information list on sensors
14.4 – Information list on output devices
Information needed to replace a sensor is provided on the BOM. Other information
such as a description of what the sensor is intended to detect and its logical inference
is not provided as standard documentation.
Exception
Acknowledged:

Yes
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Section
14.5 - Light stack
Upcharge
Accepted:
Krones can provide a three tier lightstack programmed as follows:

Yes

No
-Red solid: Machine stopped by operator
-Red flashing: Machine malfunction
-Yellow solid: Low label warning
-Yellow flashing: Absolute low label warning
-Green solid: Machine is rotating, bottlestop is open and labeling containers
-Green flashing: Machine is running, bottlestop is closed due to lack of infeed or
discharge backup.
Krones standard supplier of the light stack is Telemecanique. Krones can supply an
AB 855T light stack for $150 upcharge.
Upcharge: $
Upcharge: $ for AB 855T components
Currently configured
Section
Upcharge
Accepted:

Yes

No
16.0 – OEE
OEM Design 6_06 - VII. -STATE MODEL CONTROL/SIGNAL INTERFACES
Krones reviewed Clorox specification for interfacing signal requirements. As part of
Krones data acquisition system, Krones programs are already setup with operating
status (machine state), operating mode, current program, first fault (with list) and first
fault trigger bit. This information is typically sufficient for most customers and is
explained in a Krones document called, “Krones functional specification: Data Supply
for Production Data Acquisition in Bottling Plants”. Krones would like to have a
separate design review to cover details (beyond the scope of this document). For
first fault information, Krones will provide a PLC tag address with a fault number and
an excel spreadsheet with the fault number and text description. For machine state,
Krones will provide a PLC tag address with an integer that corresponds to a machine
state.
History of discussions on this topic:
From 4/30/07 email – For first fault logic, Jeff Deel had requested from Krones to add/modify
the ControlLogix PLC logic based on a PLC program he sent to Krones. The logic reflected
first fault logic and production counter logic. Krones programs already have first fault logic
programmed as described above.
A production counter with HMI reset is standard logic. No upcharges apply.
From 4/30/07 email - For machine state, Jeff Deel had requested from Krones to review state
model requirements for the labeler. Krones programs already have operating status logic
programmed.
Upcharge: $ for first fault and machine state logic
Currently configured
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Section
19.2 – Drawings
Upcharge
Accepted:
Krones does not use AutoCAD to document its electrical systems. Krones can
provide electronic files in AutoCAD importable (.DXF) format. They are provided on
CD.

Yes

No
Upcharge: $ (includes labeler, aggregates and inspection unit)
Currently configured
Section
19.4 – Drawing size
Exception
Acknowledged:
Krones has established standards for drawing format.
Krones drawings are based on an A size (8½” x 11”) portrait layout. Drawing size “D”
is not available. Krones uses a drawing program called RACOS. AutoCad is not
used to document drawings.

Yes
Section
Exception
Acknowledged:

Yes
Section
Note:
20.8.1 - Final equipment layout drawings and field wiring connection diagrams
shall be submitted for approval prior to fabrication. Fabrication shall not
commence until these drawings are returned "Approved" or "Approved as
Noted."
Krones can provide electrical schematics and control panel layouts of a similar
machine immediately after an order. Approximately 6 weeks after an order, the actual
machine electrical diagrams can be sent as preliminary for review, however, a design
review will add time and move out the ship date. It is encouraged to discuss all
electrical changes prior to a machine order.
20.8.3 - Bills of materials shall be provided for all purchased components
including power and control panel and instrumentation control. Bills of
materials shall include make and model numbers that will accurately identify
the component.
See “1.03.B – Documentation shall include…..” in Clorox Equipment Specification
3.10.013-08.
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Section
Exception
Acknowledged:

Yes
20.0 -Submittals with Bid
Electrical Documentation
Krones standard electrical documentation package includes:





Electrical Drawings
Bill of Materials/Spare Parts
PLC/HMI Program/Documentation
General Arrangement detailing location of the Main Control Panel and Utility
Requirements
Operator’s/Maintenance Manuals
It does not include:






Interconnecting diagrams
Comprehensive device arrangement
One line diagrams
Control panel layout(s)
Nameplate Schedule
Operating/Functional descriptions of components (typically for validation)
Exception
Acknowledged:
20.0 – Submittals with Bid
Electrical Document Timing
When the machine ships, Krones standard documentation package consist of the
following:


Section
Yes



One electrical manual (schematic) as preliminary information on paper, stored in the
electrical enclosure.
Two operating manuals on paper
Three spare parts and instruction manuals on CD
One copy of the PLC application file and HMI screens stored in the electrical enclosure.
After commissioning of the machine or line, the electrical manual will be revised to
apply to the final status. Approximately three months after commissioning, the
customer will receive at no charge:

Up to 5 copies of the complete set of manuals (electrical, operating, spare parts –
without software) on CD
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Clorox Equipment Specification 3.10.013-08 (as sent to Krones from Jeff Deel 3/25/08)
General Electrical & Controls Requirements
For original Equipment Manufactures (OEMs)
Section
1.01.B – Pre-wired equipment
Exception
Acknowledged:
Krones labelers have the electrical panel mounted to the machine. Conveyor sensors
for speed control and bottlestop control have the cables wired at the electrical control
panel end, coiled up and stored in the bottom of the panel at shipment. Sensors
brackets are included and need to be mounted to the conveyor in the field.

Yes
Section
1.03.A – Documentation submittal for approval before machine fabrication
Exception
Acknowledged:
Krones can provide electrical schematics and control panel layouts of a similar
machine immediately after an order. Approximately 6 weeks after an order, the actual
machine electrical diagrams can be sent as preliminary for review, however, a design
review will add time and move out the ship date. It is encouraged to discuss all
electrical changes prior to a machine order.

Yes
Section
1.03.B – Documentation shall include…..
Exception
Acknowledged:
Krones provides EDV # on the BOM. The EDV# does not include original equipment
mfg. number.

Yes
Upcharge
Accepted:

Yes

No
Krones Inc. can supply mfg. numbers with the electrical bill of materials (BOM).
Upcharge: $ (This offer is on “hold”. A change in policy may be
in effect at Krones, TBD).
Section
1.03.B - Functional Control Description or Theory of Operation
Exception
Acknowledged:
Krones does not supply a theory of operation manual as standard documentation.
Krones can supply a detailed description of operation manual. Upcharges apply.
Please inquiry with contact person.
Currently not in quote.

Yes
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Section
1.03.B – Document cause and expected response for any system alarm
Upcharge
Accepted:
The fault list for labelers is large (around 2000) and incorporates fault messages for
all types of Krones labelers. Krones can offer a list of faults that are particular to the
Modul labeler. This list also contains text instructions of how to locate and reset the
fault.

Yes

No
Upcharge: $
Currently configured.
Section
Upcharge
Accepted:

Yes

No
Section
Upcharge
Accepted:

Yes

No
1.03.A – Panel layouts
1.03.B – Panel layouts
Krones does not supply control panel layouts as standard documentation. Krones can
supply panel layouts as an option. A front view is shown, dimensions are not
included.
Upcharge: $
Panel layout for checkmat inspection unit is non-existent
Currently configured
2.02.A.2.a – Control panel design, power source distribution
4.02.16.4 – Electrical panels, flange mount disconnect is preferred
OEM Design 6_06 - Ambient Conditions
Krones standard is a dust-proof, water resistant stainless steel enclosure. The panel
is designed in accordance with UL practices (NEMA 12 style) and is UL listed.
Krones provides a rotary style thru-the-door main machine disconnect, with a handle
mounted to the door of the enclosure.
Krones can provide a Nema 4X stainless steel Hoffman enclosure with a flange
mount disconnect, as an option. It is UL/CSA listed. Krones will provide an AB 1494V
fused disconnect/handle.
Upcharge: $ (includes Hoffman AC unit)
Currently configured
Section
2.02.A.3.d – Indication that control power is on
Exception
Acknowledged:
Krones does not supply a separate indicator that control power is on. If the HMI is
active or one of the other operators below the HMI is lit, control power is on.

Yes
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Section
2.02.B.1.D – fused outputs on output modules
Exception
Acknowledged:
For the Modul labelers, Krones uses AB 1756 output modules. Krones uses 32 point
output modules, which do not have output fuse protection.

Yes
Upcharge
Accepted:

Yes

No
Krones can provide AB 1756 output modules with 16 outputs. The outputs are
individually electronically fused and each module has input fuse protection. Modul
labeler uses qty.(5) – 32 point modules, replaced by qty (10) – 16 point modules.
Upcharge covers extra modules and larger rack.
Option: Use Krones standard 32 point output modules with AB 1492 IFM fused modules.
This method allows each output fuse protection and all unused outputs are wired to terminals.
This satisfies 2.02.G.1 below for outputs. Unused inputs are not wired to terminals.
Upcharges apply, inquire for pricing.
Upcharge: $ for using 16 point modules
Currently configured
Section
2.02.G.1 – All I/O, including spares, wired to terminals
Exception
Acknowledged:
Krones does not wire unused I/O to terminal blocks. Krones will wire PLC inputs and
outputs devices first to a terminal before it leaves/enters the enclosure.

Yes
Section
2.02.G.5 - Stacked terminal strips are not acceptable.
Exception
Acknowledged:
Krones standard uses stacked terminals. In order to eliminate stacked terminals, the
enclosure size will have to enlarged (preferred method) or components moved to the
door or side of the enclosure (not preferred). Krones leaves sufficient room around
terminals for access to wires.

Yes
If Clorox would like to pursue one of these options, please call contact person at Krones.
Upcharges apply to provide a larger enclosure.
Section
Exception
Acknowledged:

Yes
2.02.H – Mounting of wireways
3.03.A.6 – Wires not enclosed in a wireways
For machine-mounted panels, Krones typically uses the Lutze system for wiring of
enclosures. Wiring is routed behind modular component DIN rail subpanels.
Wireway channel, such as from Panduit, is not used. For more information, please
reference information available on the Internet at:
http://www.lutze.com/index.php?id=15&country=220&L=1&no_cache=1&cname=USA
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Section
Upcharge
Accepted:

Yes

No
2.02.L.1 – Enclosure Receptacles and Light
4.02.17 – External Communications and power connector
Krones can provide a GFCI outlet with an Ethernet port mounted in the door of the
main control panel as an option for an upcharge.
Grace model number PR2M3RF10
Upcharge: $
Currently configured.
Section
2.02.L.1 – Enclosure Receptacles and Light
Upcharge
Accepted:

Yes
Krones provides an enclosure light mounted in an out-of-the-way location at the top
of the enclosure. A single 120VAC/10A outlet is built into the light fixture. Krones can
provide an additional convenience outlet mounted to the back panel as an option for
an upcharge.

No
Upcharge: $
Currently configured.
Section
2.02.L.2 – Light with door activated light switch
Upcharge
Accepted:
Krones standard lighting fixture contains an integrally mounted on/off rocker switch.
Krones can provide the lighting fixture with a door-activated switch for an upcharge.

Yes

No
Upcharge: $
Currently configured.
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Section
Upcharge
Accepted:

Yes

No
3.02.A.3 – All field devices shall have permanent and legible device
nameplates mounted in a visible location that obviously identifies the device.
The nameplates must be mounted so that replacing the device does not
remove the nameplates. Name plate for field devices shall include the device
name and I/O address.
Krones standard for tagging of machine/field-mounted devices is a computer
generated printed plastic tag (black lettering on white background) in a waterresistant clear plastic casing. The tag is wire-tied to the quick disconnect cable for
the device. The field device is also labeled with an adhesive sticker tag. Tag lettering
is typically 1/8” high, black text on a yellow background. Krones can provide
engraved phenolic nametags to replace the adhesive sticker tag, as an option for an
upcharge.
Phenolic field device tags may be installed with either:
 Rivets
 Stainless Steel Screws
Exception: Nameplates are sized as required to fit tag information. A minimum size cannot
be guaranteed.
Sales to configure.
Upcharge: $ for base machine
Upcharge: $ for each aggregate
Upcharge: $ for inspection unit
Estimate is 1 base machine + 1 aggregates + inspection unit = $
Currently configured
Exception
Acknowledged:

Yes
Krones standard for tagging of enclosure-mounted devices is an adhesive sticker tag.
Note: Enclosure device tags are typically attached to the wire cover immediately adjacent to
the device. Wire covers are match marked with a colored sticker to avoid mis-matching of
covers.
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Section
Exception
Acknowledged:

Yes
Upcharge
Accepted:

Yes

No
3.02.A.3 – All field devices shall have permanent and legible device
nameplates mounted in a visible location that obviously identifies the device.
The nameplates must be mounted so that replacing the device does not
remove the nameplates. Name plate for field devices shall include the device
name and I/O address.
Clorox requests that the device tag have a description of operation and I/O
information and device description. Krones standard provides the device description,
which directly relates to the electrical schematics.
Krones cannot provide a description of operation on the tag.
To be discussed in the design review in Germany.
Krones can offer to include the I/O address to the tag. Description of operation on the
tag cannot be offered.
Krones recommends that customer provide their own description of operation for each tag.
Due to the amount of characters needed, a separate tag would be required. This allows the
customer to use their own nomenclature.
Upcharge: $ for the machine and aggregates and checkmat
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Section
3.03 – Panel and Equipment Wiring
Exception
Acknowledged:
Krones has established methods for constructing its machinery, designed to meet or
exceed UL, NEC, CSA, NEMA, NFPA79, and IP requirements.

Krones wiring practices highlighted:
Yes
 Wire sizing per NFPA79 minimums.
 Krones typically uses numbered multiconductor cable, not multicolor cable.
 Terminals are IP20 (“finger-safe”). Polycarbonate covers are not required.
 Krones uses a cable and hanger approach to wiring the machine. Conduit/wireway is not
typically used. Wiring is typically inside machine guarding for mechanical protection.
 Krones uses blue with white trace for grounded DC wiring.
 Krones requires the use of multi-layered terminal strips to maintain enclosure sizing.
 Krones typically uses a wrap-around, adhesive tag for wire labels.
 Krones cabling approach provides quick-disconnect cables, wired from the sensor to the
control panel. Cable length may exceed 36 inches. Krones jog pendants use a retractablecoiled cable, which may exceed 36 inches, based on machine size.
 Krones provides wire labels for single core conductors (individual wires) and cable labels
for each multiconductor cable. Krones does not label each wire of a multiconductor cable.
Connections are per the electrical documentation.
 Component and wire numbers are generated on a sheet number and instance basis, not a
sheet number and line number basis. All numbering is per the electrical print.
 Krones does not wire unused wires of quick-disconnect cables to terminals. Unused wires
are cut back and taped.
 Krones typically uses 600V cable where possible, however, for some applications, 300V
cable is standard (e.g. communication cable). Selection of cable is application specific.
 Krones typically uses 90-°C wiring where possible, however, selection of wiring is
application specific. Ampacity is always based on the temperature rating of the cable.
 Wire designations based on sheet and instance number of the device for PLC and non-PLC
components.
This list is intended to highlight wiring practices. It does not claim to be an exhaustive list.
All methods per Krones standard, unless documented elsewhere.
Section
3.03.B.2 – Wire size
Exception
Acknowledged:
Krones standard is to provide up to 14 AWG wire for power wiring and 16/18 AWG
control wiring. Krones cannot provide 12 AWG wire size as an option. All wire sizes
meet NEC requirements.

Yes
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Section
3.03.D – Conductor color code
Upcharge
Accepted:
Krones standard wire color for 460 VAC is black. The customer is requesting phase
tape for all three wires. Phase A – Black with brown phase tape, Phase B – Black
with orange phase tape and Phase C – Black with yellow phase tape. Krones can
provide this option for an upcharge.

Yes

No
Krones to color tape only the three black wires coming off the main disconnect for the
machine. On the aggregates, Krones to color tape only the three black power wires coming
into the aggregate.
Upcharge: $
Currently configured.
Section
3.04.A.1 – Motor disconnect on labeler conveyor
Upcharge
Accepted:

Yes
The conveyor going through the machine is controlled by the labeler. Its power is shut
down with the main disconnect, However, Krones can provide a local motor
disconnect to the conveyor motor of the labeler. Krones supplies disconnects made
by Siemens.

No
Upcharge: $
Currently configured.
Section
4.02 – General component requirements
Exception
Acknowledged:
At the end of this document is a list of components used by Krones. These
components are used to build all Krones machines. If specific components
replacement is necessary to make a better machine, than please call contact person
listed at top of this document.

Yes
Main components that are not subject to substitution are listed below.
Section
4.02.3 – PLC and I/O (ControlLogix Processor)
Exception
Acknowledged:
Krones offers all labelers designed in Allen Bradley ControlLogix platform. Krones
standard processor for the ControlLogix system is a Logix 1756-L61/B processor.
Krones programs leave 30-50% of the available memory for customer use.

Yes
Section
Exception
Acknowledged:

Yes
4.02.4 – Operator interface
OEM 6_06 Design - HUMAN-MACHINE INTERFACE (HMI)
Krones standard uses a B&R I-Panel CD 15” Color touchscreen display connected to
an industrial PC. The display software is Zenon 6.2 operator interface software and
runs under Windows XP embedded operating system. The HMI touchscreen
communicates with the ControlLogix PLC via EtherNet. No upcharge applies.
“Allen Bradley Panelview Plus“ operator interfaces are not an available option.
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Section
4.02.5 – Motors
Exception
Acknowledged:
Krones standard is to use motors by SEW. Baldor and reliance are not available
options.

Yes
Section
4.02.6 – Motor starters
Exception
Acknowledged:
Krones standard design uses Allen Bradley’s series of IEC style Manual Motor
Starter/Protectors (Bulletin 140M-C) and Motor Contactors (Bulletin 100-M and 100C) for protection and control of motors and other high voltage devices. Components
are sized per the FLA. Clorox safety specification requires AB 100S contactors,
which is addressed under 3.10.015, machine safety .

Yes
Section
4.02.8 - VFD’s and Servos
Exception
Acknowledged:
Krones provides AB Powerflex 70 and 40 series VFD’s.
Servo systems on labeler aggregates are by B&R automation. Servo system on
labeler carousel bottle plates is made by Danfoss.

Yes
Section
4.02.9.A.2.A. 5 - Jog buttons shall be yellow.
Exception
Acknowledged:
Krones provides black jog pushbuttons.

Yes
Section
Exception
Acknowledged:

4.02.9.A.4.A - All motor run circuits shall have indicator lights or operator
interface indication.
Krones does not provide indicator lights for motor run circuits.
Yes
Section
4.02.9.A.4.B – Indicator lights to be LED version
Exception
Acknowledged:
Krones supplies AB 800F indicators with incandescent light bulbs. LED versions not
available.

Yes
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Section
4.02.9.A.5.C – Stacklight lamps shall be LED
Upcharge
Accepted:
Krones standard is to supply the stacklight with incandescent lights.
Krones can supply the lightstack with the LED version as an option for an upcharge.

Yes

No
Upcharge: $
Section
4.02.9.A.6.A – Audible alarms
Note:
Quoted in Tampa specification above.
Section
4.02.18 - Ethernet Switch
Upcharge
Accepted:
The 5-port Ethernet switch used by Krones is supplied by Moxa. Krones can provide
an Ethernet switch by Hirschman. Model number is RS2-4TX/1FX.

Yes

No
Upcharge: $
Currently configured.
Section
4.02.20 – Photo sensors
Upcharge
Accepted:
Krones uses Sick and Lueze as a standard. Krones can provide Allen Bradley
photoeyes for speed control (conveyor mount) only as an option for an upcharge.
Infeed gap and discharge backup photoeyes are provided with each machine. The
number of photoeyes will need to be determined by the layout.

Yes

No
Estimate: 6 photoeyes; infeed gap, discharge backup, two infeed (E1, E2), two discharge (A1,
A2) Total; $1,500
Upcharge: $
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Clorox Equipment Specification 3.10.015-04
Machine Safety
Section
2.01.A.3.B – Guard doors in the Estop circuit
Exception
Acknowledged:
Krones separates the Estop circuit from the door circuit. Opening a machine door
does not Estop the machine. Krones allows the machine to be jogged for setup and
changeover while a door is open. If a door is opened, it disables the enable of the
main VFD. Estops pushbuttons are the only initiators in the Estop circuit.

Yes
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Section
Exception
Acknowledged:

Yes
Upcharge
Accepted:

Yes

No
2.01.B.1 – Circuit monitoring
2.02.B.4 - A clip-out device used to clip-out a section of a machine must be
visually different from a clip-out used for the full machine. See section 4.02.2
for device specifications.
4.02.2 – Initiation Circuit – Clip-out device
Krones Estop safety relay circuit resets automatically when all initiation devices
(switches) are reset. All Estop switches are monitored by the ControlLogix machine
PLC. Krones uses one machine reset pushbutton, it is a blue illuminated AB 800F
pushbutton, and is a PLC input with PLC output for the light. It resets all faults on the
machine, including the fault after an Estop is pressed.
Clorox needs to have a separate safety relay reset device, known as a clip-out
device, connected directly to the safety relay. Krones can change the automatic reset
circuit to a manual reset circuit for the Estop safety relay.
Clip-out device description: Krones will provide a manual reset function for Allen Bradley
Guardmaster safety monitoring relay for Estop circuit only, not for guard door circuit. The
Estop safety relay must have a manual reset via an AB 800H (30.5mm) yellow illuminated
reset switch, known as a clip-out switch. This clip-out switch will be provided from the
customer and completely wired by Krones. Krones will prepare a 30,5mm hole in the operator
panel, where the HMI and the other push buttons will be. Until Krones receives clip-out switch
from the customer, a yellow illuminated AB 800F switch for testing this function will be used
and will be placed in the 30,5 mm hole.
Clip-out switch function: The operator pushes an Estop and than goes to the operator panel to
lock the clip-out switch. Operator then goes into the machine and checks for faults. With the
locking of clip-out switch, it is not possible to reset the Estop safety monitoring relay. After all
faults are checked, operator releases the Estop push-buttons (resets initiation devices,
including clip-out device) and then unlocks the clip-out switch by pulling the switch out (the
safety relays will be reset and the operator can start the machine). The clip-out switch has a
light. When the safety relay needs to be reset, the light will illuminate.
Currently configured
Upcharge: $
Exception
Acknowledged:

Yes
Section
Exception
Acknowledged:

Clorox has specified the following clip-out device, AB part 800H-FRXQH24AA5 (Two
position, Yellow illuminated, maintained in, Category 3, Nema 4X, 24VDC) for the clip
out device. Krones can not provide this exact switch part.
Clorox will provide this part to Krones. It will be shipped to Krones AG in care of the
Krones project manager.
2.03.A3 - Each interlocked device must use a unique set of contacts on the
Interlock Relays. No contact sharing is allowed.
Krones may use one safety relay contact for an entire output module, which will have
multiple motor control contactors connected. Krones can not guarantee a separate
safety relay contact per output device.
Yes
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Section
4.02.1.A.4 – Illuminated Estops
Exception
Acknowledged:
Krones provides each aggregate with an Estop and each jog pendant station with an
Estop. Krones cannot provide illuminated Estops on aggregates or jog pendants.

Yes

Yes
Krones can provide illuminated Estops on operator panels only. For the Modul
labeler, one illuminated Estop can be provided on the swing arm operator panel. It is
an AB 800F style illuminated Estop pushbutton.
Currently configured

No
Upcharge: $
Upcharge
Accepted:
Section
4.02.12.B.1 - Safety Monitoring Relay
Upcharge
Accepted:

Yes
Krones standard design uses safety relays provided by Schleicher. Krones can
substitute Allen Bradley Minotaur safety relays for an upcharge. See additional
Krones comments and upcharges under Clorox safety specification 3.10.015,
machine safety.

No
.
Upcharge: $
Currently configured.
Section
4.02.13.B.1 – Safety contactors to be AB 100S
Exception
Acknowledged:
Krones standard is to provide AB 100C contactors.

Yes
Upcharge
Accepted:

Yes

No
Krones can provide AB 100S safety contactors for an upcharge
Estimate for labeler: 3 contactors each
Estimate for aggregates: 3 contactors each
Currently configured
Upcharge: $ for labeler
Upcharge: $ each aggregate
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Items not in Clorox specifications, but in previous orders.
Section
Upcharge
Accepted:

Yes

No
From previous order – external speed control of the labeler, Line speed control
on/off
Clorox has provided AB 1756-ENBT Ethernet communication modules (one per
labeler) on past orders. Its purpose in the ControlLogix rack is for signal exchange
and data acquisition to the plant line control and data acquisition system.
Krones machines determine the speed of the labeler based on infeed and discharge sensors.
The speed setpoint is entered at the HMI. Krones offers the ability to accept the speed
reference via Ethernet on the Ethernet module supplied by Clorox. Upcharge is for
programming to run labeler on speed sensors or via external speed reference.
Upcharge: $
Section
From previous orders – bottle orientation sensors at labeler infeed.
Upcharge
Accepted:
Customer would like to have extra sensors at the labeler infeed to double check bottle
orientation. The customer has already got this version on existing machines.

Yes

No
Upcharge: $
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Krones Standard Electrical Components
Updated 3/08
NAD Standard
(North American design)
Circuit Protection
Main Circuit Breakers
Fuses (UL508A only)
Low voltage Circuit Protection (DC)
AC Circuit Breakers
Power Components
Drives (Variable Frequency)
Drives (Servo)
Contactors
Motor circuit protectors
Main Control Panel Disconnects
Motor Local Disconnects
Motors - Conveyors
Motors - Main Drive
Motors - Intermittent Duty
Line reactors
Synchronous Motors
Control circuitry components
Terminal Block
Control Power Transformer
Isolation Transformer
Beacon Light
Light Column
Power Supplies
Master Control Relay
General Control Relay
Solid State Relay
Solid State Signal Isolator
Uninterruptible Power Supplies
AB fused rotary (through the
door style)
Bussmann
Heinemann
AEG
AB Powerflex 40/70/700
SEW & Danfoss (general
purpose)
B&R (Sleevematic, High
Speed Contiroll, all
aggregates)
AB 100-M, 100-C
AB 140M-C
Moeller
Siemens
SEW
SEW
SEW
AB
SSB
Phoenix
Krones supply
Krones supply
Telemechinique
Telemechinique
Siemens
AB 700-M (DC)
Finder
Omron G3PA
Murr
Siemens
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Wiring components
Marking/tags
Wiring
Wire labels
Operator interface components
Operator Interface (MMI)
Operators
MMI software
Logical Controllers
Machine Programmable controller
Programmable Limit Switch
Temperature Controllers
Special applications
Sensors
Sensors
Door safety switches & limit switches
Proximity sensors
Conductivity probe
Enclosures
Machine Mounted
Freestanding
Conductor entry
Air Conditioners
Fans
Operator Control Panels
Pneumatics
Networks
Peer to Peer
I/O
Yellow sticker
UL listed/CE approved
Brady
B&R/Zenon 6.2
AB 800F
Zenon
ControlLogix with CPU 1756L61/B
Krones
Athena
B&R
Leuze/Sick
Schmersal
P&F
E&H
Rittal N12 or Bader N12ss
RAL 7032
Rittal Nema 12
RAL 9018
Bottom
Seifert 115V
Krones approved 115V
Bader stainless N12
Festo, Bosch
Ethernet
DeviceNet
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