LESSON 7: FRICTION ENGINEERING MECHANICS In this chapter, the concepts related to friction are explained and the laws of friction are presented. Application of these laws to many engineering problems including wedge and rope/ belt friction is illustrated. Friction involves contact between two bodies. Tangential forces generated between contacting surfaces are called frictional forces. When a body moves or tends to move over another body, a force opposing the motion develops at the contact surfaces. This force, which opposes the movement or the tendency of movement, is called frictional force or simply friction. Friction is due to the resistance offered to motion by minutely projecting particles at the contact surfaces. In some types of machines & processes retarding effects of frictional forces are to be minimized. Examples are bearings of all types, gears, the flow of fluid in pipes etc. In some situation the effects of friction needs to be maximized. Examples are brakes, clutches, wedges etc. 1. Sliding Friction It is the friction experienced by a body when it slides over the other body. 2. Rolling Friction It is the friction experienced by a body when it rolls over a surface. It is experimentally found that the magnitude of limiting friction bears a constant ratio to the normal reaction between the two surfaces and this ratio is called Coefficient of Friction. Thus in Fig. 7.1, F Coefficient Friction =N, Where F = limiting friction, and N = normal reaction between the contact surfaces. Coefficient of friction is denoted by Types of Friction N F 1. Dry Friction Dry friction occurs when the unlubricated surfaces of two solids are in contact under a condition of sliding or a tendency to slide. This type of friction is also called Coulomb’s friction, which will be studied in this lesson. 2. Fluid Friction Fluid friction occurs when adjacent layers in a fluid (liquid or gas) are moving at different velocities. This motion causes frictional forces between fluid elements, and these forces depend upon the relative velocity between layers. 3. Internal Friction Internal friction occurs in all solid materials which are subjected to cyclical loading. Fig. 7.1 Frictional Force Frictional force has the remarkable property of adjusting itself in magnitude to the force producing or tending to produce the motion so that the motion is prevented. However, there is a limit beyond which the magnitude of this force cannot increase. If the applied force is more than this maximum frictional force, there will be movement of one body over the other. This maximum value of frictional force, which comes into play, when the motion is impending, is known as limiting friction. It may be noted that when the applied force is less than the limiting friction, the body remains at rest and such frictional force is called Static Friction, which may have any value between zero and the limiting friction. If the value of the applied force exceeds the resistance experienced by the body while moving is known as dynamic or kinetic friction. Dynamic friction is usually found to be some what less than the limiting friction. Dynamic Friction may be grouped into the following two: Laws of Friction The principles discussed above are mainly due to the experimental studies by Coulomb (1781) and Morin (1831). These principles constitute the laws of dry friction and are listed as follows: 1. The force of friction always acts in a direction opposite to that in which the body tends to move. 2. Till the limiting value is reached, the magnitude of friction is exactly equal to the force which tends to move the body; 3. The magnitude of the limiting friction bears a constant ratio to the normal reaction between the two surfaces; 4. The force of friction depends upon the roughness / smoothness of the surfaces; 5. The force of friction is independent of the area of contact between the two surfaces; © Copy Right: Rai University 28 7.154 ENGINEERING MECHANICS 6. After the body starts moving, the dynamic friction comes into play, the magnitude of which is less than that of limiting friction and it bears a constant ratio with normal force. This ratio is called coefficient of dynamic friction. Angle of Friction Consider a block as shown in Fig. 7.2 subject to a pull P. Let F be the frictional force developed and N the normal reaction. Thus, at the contact surface, the reactions are F and N. They can be combined graphically to get the reaction R which acts at angle q to normal reaction. This angle q , called the angle of friction, is given by: If f is the value of angle , when motion is impending, frictional force will be limiting friction and hence F tan =N= = tan F tan or N As frictional force increases the angle q increases and it can reach maximum value a when limiting value of friction is reached. At this stage F tan 7.1 N and this value of a is called angle of limiting friction. Hence, the angle of limiting friction can be defined as the angle between the resultant reaction and the normal to the plane on which the motion of the body is impending. = Thus, the value of angle of repose is the same as the value of limiting angle of friction. Cone of Friction When a body is to impend to move in the direction of P, the frictional force will be limiting friction and the resultant reaction R will make limiting friction angle a with the normal as shown in Fig 7.4. If the body is having impending motion in some other direction, again the resultant reaction makes limiting frictional angle a with the normal in that direction. Thus, when the direction of force P is gradually changed through 360°, the resultant R generates a right circular cone with semi central angle equal to . If the resultant reaction is on the surface of this inverted right circular cone, whose semi-central angle is limiting frictional angle (a), the motion of the body is impending, if the resultant is within this cone the body is stationary. This inverted cone with semi-central angle equal to limiting frictional angle a is called Cone of friction. Angle of Repose We have seen that when grains (food grain, soil, sand, etc.) are heaped, a cone like shape is formed. There exists a limit for the inclination of the surface. Beyond this inclination the grains starts rolling down. This limiting angle up to which the grains repose (sleep) is called the angle of repose. If we consider a block of weight W resting on an inclined plane, which makes an angle q with the horizontal as shown in Fig. 7.3. When q is small the block will rest on the plane. If q is increased gradually a stage is reached at which the block starts sliding. This angle between those two contact surfaces is called the angle of repose. Thus, the maximum inclination of the plane on which a body, free from external forces, can repose (sleep) is called Angle of Repose. Now, consider the equilibrium of the block shown in Fig 7.3. Since the surface of contact is not smooth, not only normal reaction, but frictional force also develops, since the body tends to slide downward, the frictional resistance will be up the plane. forces normal to the plane = 0, gives N = W cos 7.2 forces parallel to the plane = 0, gives F = W sin 7.3 Fig. 7.4 Having studied the basic terms of friction, let us apply them to a simplified case. We try to find out the force that is required to cause the motion to impend in case of a system of to blocks connected together by a cord placed over a pulley as shown in Fig. 7.5, where m = 0.2 . F Fig. 7.5 Dividing Eqn. 7.3 Eqn. 7.2 we get,tan =N © Copy Right: Rai University 7.154 29 ENGINEERING MECHANICS Free body diagrams of the blocks are as shown in Fig. 7.5(b). Consider the block of 750 N, forces normal to the plane = 0, i.e. N – 750 cos 60° = 0, 1 N = 375 N Since the motion is impending, from law of friction, 3. Two identical blocks A & B are connected by a rod and they rest against vertical and horizontal planes respectively as shown in Fig. 7.8. If sliding impends when m = 45, determine the coefficient of friction, assuming it to be same for both floor and wall. [Ans. 0.0414] 1 F = N = 0.2x375 = 75 N forces parallel to the plane = 0, 1 1 T – F – 750 sin 60° = 0, 1 T = 75+750 sin 60° = 724.52 N Considering 500 N body: v = 0, N – 500 + P sin 30° = 0 2 Fig. 7.8 N + 0.5 P = 500 From law of friction, 2 Notes F = 0.2 N = 0.2(500-0.5P) = 100 – 0.1 P 2 2 H = 0, P cos 30° - T – F = 0, 2 P cos 30° - 724.52 – 100 + 0.1 P = 0 P = 853.52 N Problems 1. The block A shown in Fig. 7.6 weighs 2000 N. The cord attached to A passes over a frictionless pulley and supports a weight equal to 800 N. The value of coefficient of friction between A and the horizontal plane is 0.35. Solve for horizontal force P, a. if the motion is impending towards the left, and b. if the motion is impending towards the right. Fig. 7.6 2. A 3000 N block is placed on an inclined plane as shown in Fig. 7.7. Find the maximum value of W for equilibrium if tipping does not occur. Assume coefficient of friction as 0.2. [Ans. 1014.96 N] Fig. 7.7 © Copy Right: Rai University 30 7.154