New Marine Service (day)
(mmech1291CT) Course map
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Announcements
Facilitator Info
Calendar
Syllabus
 Marine Service Technology
 Blended Marine Class
 Schedule
 About the class
 Prerequisites
 Rules
 Curriculum map
 Bb Support Center
 Course Content
Course Outline (PSAV – Program Number T500100)
OCP
COURSE NUMBER
COURSE TITLE
COURSE LENGTH
SOC CODE
A
MTE 0003
Marine Rigger
300
49-3051
OCP A - MTE0003 Marine Rigger 300 49-3051
A. Broward Technical Center Student Handbook
B. Shop Safety Blended Marine Class
o Materials Handling
o Power Tools OSHA
o Personal Protective Equipment
o Intro to OSHA
o Flammables
o Working Safely with Solvents
o Eye & Face Protection
o Lifting Hazards
o Hand Tool Safety
o Fire Extinguisher
o Best Management for Marine Facilities
o Intro to OSHA
o Material Handling
o Best management
o Flammables
o Fire Extinguisher
o Working Safely with Solvents
o Personal Protective Equipment
o Lifting
C. All About Me
D. Fasteners
o Metric-Hex-Bolt-Sizes
o US and Metric Thread Sizes
o US-Hex-Bolt-Sizes
o Washers
o Fastener Lecture
o Fastener Test
o Fasteners Diagrams
E. Pre-Test
F. Entrepreneurship/Shop Setup
o Profit & Loss
o Shop Plan Files
o Shop Packet File
o Marine Profit XLS
o Marine Profit Blank
o Entrepreneurship Assignment
o Entrepreneurship
G. Intro into Marine Service Tech
o Read Chapter # 1
o Answer & Questions
o Review Questions for Chapter #1
H. Trailers
o Trailer Presentation
o Trailer Wiring Diagram
o Trailer worksheet
I.
Electricity for Tech
o ElectricTech
o Read Chapter #4
o Wiring Accessory
o Installing gauges
o ABYC Basic
o Basic Electric
o Basic Electric 2
o Ohms Laws
o Panel #1
o Panel #2
o Panel #3
o Panel #4
o Read Chapter 1,2,3 in Power boaters Guidebook
o Panel # 5
o Ohms Law Calculators
J.
The Marine Battery
o Battery Presentation
o Read Chapter #5
o Review Chapter #5
o Sailing Load Calculations
K. 2 Stroke & 4 Stroke Theory
o 2 Stroke Theory Lecture
o Read Chapter #2 (Understanding the OB)
o 4 Stroke Theory
o 2 Stroke Essay
o 4 Stoke Essay
L. ABYC
o ABYC lecture
o ABYC study
OCP
COURSE NUMBER
COURSE TITLE
B
MTE0050
Outboard Engine Technician 1
Prerequisite: MTE0003
COURSE LENGTH
SOC CODE
300
49-3051
OCP B - MTE0050 Outboard Engine Technician 1 300 49-3051
A. Rigging 101
o Rigging Groups
o Outboard Installation
o Stern Drive Installation
o Wire Color Codes by Manufacturer
o ABYC Quiz
o 2 Stroke Rigging
o 4 Stroke Rigging
o Pre-delivery Checklist
o Go to raymarine.com
B. Plumbing/Sanitation
o MSD regulations
o Marine Sanitation Devices
C. NEMA
o Raymarine/Electronics
D. GEARCASE
o LOWERUNIT WRKS.pdf (198.603 Kb)
o 1985 225 hp Johnson Diagram
o Match terms associated with the mechanical gearcase to the correct definitions
o Identify the main parts of mechanical gearcase and their function
o State the three major types of gearcase
o Demonstrate the ability to disassemble, reassemble, inspect, and service mechanical and hydromechanical gearcase
o Demonstrate ability to troubleshoot, disassemble, reassemble, inspect, and service the cooling
system of an outboard motor
o Read Chapter #11 (STAGNER)
o Do questions online (pages 378 & 379 and 1 - 24)
o Lecture notes on three types of gearcase
o Lecture notes on gearcase
o Lecture notes on parts inspection
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Lower unit worksheet (online)
Lecture/film notes on shimming operations
Lecture/film notes on gearcase theory of operation
Lecture notes on seal removal and installation
Attend demonstration on filling gearcase with oil
Receive demonstration on how to determine the difference between mechanical, electric, and
hydraulic shift systems
Do worksheet (pages 213-214)
Fill in work order 7-3 (and fill in parts used – also fill in flat rate for gearcase reseal)
Explain in essay format how a mechanical lower unit works
Disassemble, clean, and reassemble 30 hp gearcase
Disassemble, clean, and reassemble 225 cr gearcase
Disassemble, clean, and reassemble 1977 115 hp gearcase
Disassemble, clean, and reassemble 140 Evinrude gearcase e140txe
Disassemble, clean, and reassemble Yamaha 250 gearcase (**EXTRA CREDIT**)
Complete new 7-5 (online)
Mechanical Gearcase Essay
Lower unit lecture
Three Types of Gearcase lecture
1977 115 hp service manual
Counter rotation test
Gearcase test
Review questions for Chapter #11
Read Chapter # 11 (STAGNER)
Do questions (online) (pages 378 &379 and 1 – 24)
“Driveshaft Shimming Tool” movie
“Counter-Rotation Gearcase” movie
“Gearcase Theory” movie
“Gearcase intro” movie
“Why Counter-Rotation” movie
“A look inside the gearcase” movie
“Clutch Dog” movie
“Mechanical Shifting Operation” movie
“Gearcase Other Functions” movie
“Special Tools” (PDF)
“Filling Gearcase” movie
E. Skills USA
o Skills USA practice test
o How to win
F. OB Cooling
o Homework review (pages 176 - 182)
o Cooling System (pages 172 & 173)
o Lecture notes on cooling
o Water pump Impeller (page 174)
o Cooling worksheet (page 175)
o Homework review (pages 176 - 182)
o Dissemble midsection (page 283)
o 110hp OR 225hp -- Instructor signature required (fill in worksheet)
o Remove/replace 135 water pump (page 284) -- Instructor signature required (fill in worksheet)
o Remove/replace 140 hp water pump -- Instructor signature required (fill in worksheet)
o Dissemble fatrac TNT (page 286) -- Instructor signature required (fill in worksheet)
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Dissemble conventional TNT (page 287) (fill in worksheet)
Dissemble Yamaha TNT (work individually)
Lecture on TNT
Midsection test
110mid.doc (181 Kb)
135 MERCWATERPUMP.doc (95.5 Kb)
140JOHNWATERPUMP.doc (53.5 Kb)
TNTCONV.doc (220 Kb)
TNTFATRAC_1.doc (171 Kb)
Midsection Cooling Lecture
Take the midsection test
Introduction to Cooling System – homework review (pages 176 – 182)
Cooling System (pages 172 and 175)
“Intro Cooling” movie
“Theory of Water Pump” movie
“Theory of Thermostats and Pressure Relief Valves” movie
“Cooling System Troubleshooting” movie
G. OB LUBE/FUEL SYSTEMS
o OB Lubrication lecture
o OB lab tests (new page 48)
o Yamaha Google search
o Fuel System Worksheets
o Fuel system notes lecture
o Outline
o Read Chapter #9
o Case Study on Fuel System
o ABYC & USCG Discussion post
o Review Questions – Chapter #9
o Fuel system Introduction
o Carburetor repair 1
o Carburetor repair 2
o Carburetor repair kit
o Fuel system test
o VRO
o VRO Oil system
o Oil tank
o Vacuum switch
o Primer solenoid
o Carburetor
Part2
Course Outline (PSAV – Program Number T500200)
OCP
COURSE NUMBER
COURSE TITLE
A
MTE0070
Outboard Engine Technician 2
Prerequisites: MTE0003 and MTE0050
COURSE LENGTH
SOC CODE
300
49-3051
OCP A - MTE0070 Outboard Engine Technician 2 300 49-3051
A. Start System
o Read Chap 6 P.174-190
o Start System outline
o Wire Color Codes by Manufacturer
o Voltage Drop Lecture
o Start Systems Lecture
o Key Switch Testing Lecture
o Theory of a Starter Motor Lecture
o Start Systems
o chap 6 this is item # 2
o Start System Theory
o Battery Wiring and Overview
B. Charging Systems
o Understanding the Outboard (pages 192 – 200)
o OB Charging lecture
o Non-regulations System Worksheet
o Regulated System Worksheet
o Normal Charging System
o Review chapter #7
o Charging System Test
o Unregulated Charging System Theory
o Unregulated Testing Procedures
o Regulated Charging System Theory
o Regulated Charging System Testing
o Regulated Charging System Testing 2
C. Ignition Systems
o Lecture on Ignition
o Read chapter #8
o Review chapter #8
o Describe how a CD ignition system works
o Magneto Ignition
o Essay on battery ignition
o CD Ignition Introduction
o CD Theory
o Timer base
o Optical Ignition
D. Sync-link
o Section 3 in “2 Stroke Training” book
E. Fuel Injection
(Read Chapter # 9 “Understanding OB Types of Fuel Injection”)
o Optimax
 Mercury DDT worksheet
 Lecture on Optimax HTML
 Help For Optimax Identification Test
 Troubleshooting Manual
 Read “Ficht & Optimax Fuel Injection”
 Optimax test
 Optimax matching
 Optimax port test
 Optimax back test
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ETEC
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Etec service codes
Etec worksheets
Etec videos
Etec Pre-delivery
New ETEC lesson (work in progress)
Fuel injection
Course Content
Fuel injection review
F. Introduction to 2 Stroke Powerhead
o Read Chapter #2 – “Understanding the OB”
o Read Chapter #1 – “Understanding the OB”
o Chapter # 1 questions
o 2 Stroke Theory questions
o 2 Stroke Theory lecture
o 2 Stroke Powerhead lecture
o 30 hp WO completed by February 4, 2010
o 2 Stroke packet
OCP
COURSE NUMBER
COURSE TITLE
B
MTE0183
Stern Drive Technician
Prerequisites: MTE0003, MTE0050, and MTE0070
OCP B- MTE0183 Stern Drive Technician 150 49-3051
A. Propellers
o Propeller lesson #1
o Propellers
o Discussion Post Propeller
B.Smartcraft Training
COURSE LENGTH
SOC CODE
150
49-3051
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Smartcraft Overview
DTS Digital Throttle & Shift
Gauges- SC1000
DTS Track Pad Control
Smart Tow
Mercury Marine Configurator
Owner’s Manuals & Installation Sheets
C. Stern drive
o Lectures
o Stern drive outline
o Review service manual
o How to determine gear ratio
o Tapered roller bearing failures
o History of Alpha One
o Stern drive worksheets
o Stern drive test
o New Stern drive lesson
D. Types of Certifications
o Mercury
 Student Instructions
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Bombardier
 Bombardier Link to testing
 2009 update
 Windows XP file
 2008 update
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Yamaha
 Service manager #1
 Service manager #2
 Service manager #3
 Tech mate tools
 2 Stroke Theory and Diagnostic
 Yamaha 2 Stroke
 4 Stroke Theory and Diagnostic
 Electric System 1 Theory and Diagnostic
 Yamaha Electric System 2 Ignition
 Yamaha Electric System 3
 Outboard propulsion
 Diagnostic Tools 1
 Diagnostic Tools2
 Diagnostic Tools 3
 Yamaha 4 Stroke
OCP
COURSE NUMBER
COURSE TITLE
COURSE LENGTH
SOC CODE
C
MTE0054
Inboard Gas Technician
150
49-3051
D
MTE0056
Inboard Diesel Technician
150
49-3052
Prerequisites: MTE0003, MTE0050, MTE0070, and MET0183
OCP C - MTE0054 Inboard Gas Technician 150 49-3051
OCP D - MTE0056 Inboard Diesel Technician 150 49-3051
A. Diesel Systems (This is a theory only section)
o Chapter #1 - Introduction To Diesel Engines
o Chapter #4 - Principles of Operation
o Chapter #9 - Camshaft & Valve Train Components
o Chapter #10 - Lubrication Systems
o Chapter #11 - Cooling Systems
o Chapter #12 - Air Intake Systems
o Chapter #15 - Basic Fuel Systems
o Chapter #14 - Diesel Fuels
o Chapter #17 - Injection System Fundamentals
o Chapter #16 - Fuel Filters & Conditioners
o Chapter #21 - Distributor Injection Pumps
o Chapter #22 - Unit Injector Fuel Injection Systems
o Chapter #26 - Diesel Engine Charging Systems
o Chapter #13 - Exhaust Systems
B.4 Stroke
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Reorder papers to this order
Lectures
4 Stroke Theory
Disassembly 1
Disassembly 2
4 Stroke Lubrication
4 Stroke cooling
Setting Engine Dwell
Battery Ignition Systems
4 Stroke trouble
Reassembly 1
4 Stroke Theory essay
Cooling Identification
4 Stroke test
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Reference Materials
Hey Ole
Bombardier/OMC PARTS catalogs
Evinrude Johnson Model/Year
Merc Model Year
Bombardier Special Tools
Pre-deliver Homework
I-Command Digital Guide
Parts Diagnostic
Gearcase Type help for question #1
Stern drive service manual
Stern drive parts manual
Flat rate Manual
OX66 O2 sensor
Wire sizer
Etec operators
2008 update
Felpro Gaskets
Bearing Failure
Mercury Special tools
I-command Config help
Evinrude Johnson Model/Year
Marine Glossary
Discussion
My Grades
Course Survey
Current Chapter
Important links
MIASF Marine Industries Association of South Florida
Maritime Jobs.COM
Evinrude Johnson Model/Year
Scholarships
Evinrude Online Testing
Evinrude Engines
Bombardier
Mercury Marine
Yamaha Outboards
Suzuki
Honda Marine
Bobs Machine Shop
Fish & Game
Boater Safety
Prop Selector
Mercury parts lookup
Merc Model Year
Maretron NEMA 2000 cables
Raymarine
Mercruiser Alpha 1 parts upper gearcase drawing
Mercruiser Alpha 1 parts with lower gearcase drawing
Fish Recipes
Conversions
Bombardier/OMC PARTS catalogs
Yamaha Parts Catalog
Bennett trim tabs
Boat Leveler Trim tabs
Link to buoys, Chokoloskee, and Florida Keys
Links to buoys on the east coast
Info Center Documents
2009-10 eLearning Attendance Policy.pdf Jun 8, 2009 1:25:56 PM 71081 bytes
Acceptable Use Form.pdf Sep 4, 2008 4:26:18 PM 31687 bytes
AccessingCourse.doc May 12, 2008 11:15:28 AM 449024 bytes
Discussion Board Posting Criteria.doc Jun 23, 2009 3:08:01 PM 41472 bytes
Discussion Board Sample Postings.pdf Dec 4, 2008 10:29:19 AM 69173 bytes
Downloads and PlugIns.mht Jun 10, 2009 1:47:45 PM 35900 bytes
Student Handbook Directions Both Teacher and Student.mht Jun 10, 2009 1:47:09 PM 9139484 bytes
Student Handbook Directions Powerpoint.ppt Apr 16, 2009 4:52:37 PM 677888 bytes
StudentAccessToBb-login_help_instructions.pdf
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