Name:- Virendra Vitthal Dumbre
Mechanical Engineer (Static/Rotary Equipments-Oil & GAS, Energy Sector)
Certified Energy Manager (Certification by BEE , Ministry of Power –Govt. Of India)
Total Experience- 18+Years
Skills:-
Engineering( 7+ Years)
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Static Equipments:- Designing , Detail Engineering, Lifting/Transportation calculations, Wind/seismic stability
calculations, Calculations for WRC Loading of Nozzles & attachments, Preparation of Material Sub-Order
Specs. of Pressure Vessels, columns, Heat Exchangers, Storage Tanks as per codes ASME,API650/620,
TEMA,IS standards using software’s like Compress , PVElite ,E-Tank & Manual calculations developed in
Excel .
Familiar with Engineering Standards of Saudi ARAMCO, Kuwait National Petroleum Co., ONGC, EIL, SHELL
DEP, SABIC, UOP, SAMREF, SATORP, Technip, UHDE, SAMSUNG, HUNDAI, WORLYPARSONS, JGC,SAIPEM
& Daelim .
Rotary / Energy Equipments :- Exposure in Heat Balance & Efficiency Calculations of Equipments like
Cooling Towers, Dryers, Air conditioners, Boilers, Electric Motors, pumps, Blowers, compressors,
Generators, Electric Lamps . HVAC Systems.(Familiar with codes API 610,API672,API675 & API-676.)
Planning/Scheduling & controlling of Engineering Activities & workforce.
Interacting/co-ordination with Clients & internal departments to push up the Engineering work & to solve
Technical issues during Execution stage at Fabrication Shop &Site.
Estimation/costing of Equipments (Vessels, Tanks, Pumps, Package Equipments, Material
Handling Equipments) of Water Treatment Plant at Tender Stage to prepare Technical Bid.
Packages :- Evaluation of technical Bids, Drawings, QAP’s of Package Equipments from Suppliers.
Production/Quality Assurance(11+ Years)
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Production planning, Scheduling & control of resources e.g. Materials, Machines & Manpower.
In process, Final inspection of Equipment (Weld setup Inspection, Mock up test of Tube joints, Dye
Penetration tests of weld joints, Hydro test, Pneumatic test, Cold & Hot running of rotary, Equipments,
Dynamic Balancing of Rotors & Shafts, To conduct Welder qualification tests.
Preparation of Quality Assurance plan & Attending 3rd. party inspection of Pressure Vessels/Pumps.
Process setting, Monitoring & control by Statistical Process Control Tools (Establish Process capability -CpCpk by plotting & evaluating X bar-R charts, Attribute charts of Critical Process parameters , Product FMEA,
& initiating corrective & preventive actions.)
To identify areas of improvements in terms of Energy conservation & Efficiency , Cost & Quality of Product ,
Production Cycle & Accordingly Establish the Project Goal & Lead/Participate the improvement projects .
7+ Years Exposure in designing /Engineering of Static & Rotating Equipments
in EPC / Engineering / Fabrication Cos.
Worked with AL Zamil Heavy Industries Ltd. Jeddah KSA (EPC contractors & Fabricators).
As Design Engineer. (Oct.2009 – Oct.2011)
Projects Handling as Design Engineer responsible for Design, Detail Engineering, Material Procurement assistance...
1) Project:- SAMREF Clean Fuels Project
Client: - WorleyParsons International, Inc.
End User:- Saudi Aramco Mobil Refinery Company ltd.
Location:- Yanbu KSA
Equipments:- 16 Nos. of MOGAS Drums as per ASME Sec.VIII Div.1(Size Range-Vertical & Horizontal vessels, Dia.
1000mm-4000mm,Length-5mtr-12mtr,Thk-10mm-36mm,Weight- 1.8Ton- 44Tons)
2)
Project:- Yanbu Export Refinery Project(Package#3)
Client:- Daelim Industrial Co. Ltd.
End User:- Saudi Arabian Oil Company
Location:- Yanbu KSA
Equipments:- Design , Fabrication & Supply of Pressure vessels(11 Nos) as per ASME Sec.VIII Div.1(Size range -Vertical
& Horizontal vessels Dia. 1900mm-4000mm, Length – 9.8 -12mtr.,Thk-45mm-65mm,Weight- 36Tons- 95Tons)
3)
Project:- Yanbu Refinery Project(EPC Package#2)
Client:- SKEC.
End User:- Aramco Overseas Company BV
Location:- Yanbu KSA
Equipments:- Design , Fabrication & Supply of Pressure vessels & Columns(08 Nos) as per ASME Sec.VIII Div.1(Size
range –columns (3Nos.) Dia- 2000mm-4800mm,Length-20mtr-38mtr.Thk-22mm-38mm,Weight- 56Ton-150Ton,
Hor. Vessels(5Nos.) :- Dia.2800mm-4500mm,Thk-18mm-42mm,Weight- 20Tons- 85Tons)
Projects Handled & completed as Lead Engineer responsible for Design , Detail Engineering, Material Procurement
assistance..
1) Project:- Package 4(Coker Unit) for Jubail Export Refinery Project., Purchaser:- Chiyoda Ptrostar/ SAMSUNG
Saudi Arabia. End User:- Saudi ARAMCO Total Refining & Petrochemical Co. ,. Pressure vessels ( 3 Nos.) – Water Seal
Pot, Compressor Inter stage Drum, Caustic Drain Sump as per ASME code Sec VIII Div.1 ( Size- 2.3m to4 mtr Dia x40mm
thk x 12 Mtr Length), MOC SA516Gr6/Gr 70+HIC)
2)
Project:- Paraffin LAB 2 Expansion Project ,Contractor :- UDHE India , End user:-GULF FARABI Petrochemical Company,
KSA. Supply of LAS and CS reactors(Pacol /Define Reactors) ( Qty. 4 Nos.) - as per ASME code Sec VIII Div.1 ( Size
range -1.7- 2.5 mtr Dia x 18 Mtr Length x thk.45mm), MOC SA387 Gr.11/ SA516Gr.70 ( Pr.25.5Kg/cm2/ Full Vacuum)
3)
Project:-JER Package 5A- Inter connecting Flare, PCS system for Jubail Export Refinery , Purchaser/ End User:- Technip
Italy S.P.A/ SATORP. Equipments:- 1)HC Collection Drain Sump( Horizontal, Buried , Boot Vessel, Size:- 2M Dia x 6m
shell length x 10thk ,MOC :- SA516Gr 60 HIC, Qty:-1 No.
2) Instrument Air Waste Header Hold up Drum( Vertical vessels:-3m dia x 12m Heightx 20mm thk ,MOC :- Sa516Gr.70
Qty:- 2 Nos.)
Projects Handled & completed as Design Engineer responsible for Design , Detail Engineering, Material Procurement
assistance..
1)
Project Manifa Core Hydrogen Project ,Purchaser :- Saipem , End user:-Saudi Aramco,. Pressure vessels- Hor. Boot
Vessels & Vertical Vessels ( 8Nos.) – Propen Storage Bullet, HP-LP KO Drums ,Condensate separators as per ASME
code Sec VIII Div.1 ( Size range -2.1- 5.5 mtr Dia x 16.5 Mtr Length), MOC SA516Gr70+HIC)
2)
Project :- KARAN GAS Facilities , Client :- Hundai & JGC Corp. ,End user:- Saudi ARAMCO
Filtration Units (25 Nos)
Size:- 8"NB to 1.5meter Dia . Vertical vessels (MOC:- Cladded / Uncladded SA516Gr70HIC,SS316L ) as per ASME code
Sec VIII Div.1
3)
Bidding Stage design of Fixed roof conical, Dome, Internal/External Floating Roof Tanks ( Dia. 4m to 106m ,Ht- 5m- 27m )
as per API650 11th Ed. For Gulf region projects/ clients
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------Dec.2008 to Sept.2009 –Worked as Design Executive with M/s KNM Engineering Services Pvt. Ltd. Trichi- Tamilnadu
( Group company of KNM-Group ,Malaysia _EPC Co. & Fabricators) www.knm-group.com
Projects completed as a Design Engineer1) Project Name- Flare risers ( 1.9 mtr dia x 130 mtr. Ht. – 7 Nos. for PLUTO LNG Project Australia.
User- Woodside Burrap Pty. Ltd, EPC contractor- John Zink Intl-Luxembrug SARL.
Scope- Review of Mechanical Design & Detail Engineering , MR preparation.
2) Project Name- Hydro cracking Unit at Sines (Portugal).
Client- Tecnicas Reunidas.
Scope- Design , Detail Engineering of DEU type heat exchangers(Qty:-6Nos)
3)Project Name :- Yemen LNG Project( II Phase)
Client/ Consultant:- Technip- Abudabi
Scope:- Design( in Compress Build 6261, Detail engineering , Lifting & Transportation design of pressure vessels(columns ,
Hydro cracking Drums , Receivers & structures) & preparation of Material specifications. (Qty:-5Nos)
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------* Name of Organization
: PARAMOUNT Ltd.Gotri Rd, Vadodra An ISO9000 certified EPC Co. & Consultant
Product
: Water/Air Pollution Control & Oil, Petrochemicals Projects in India & Abroad.
Duration of Job
:
Standards & Tools used :
Nature of Duties
:
Feb – 2007 – Oct 2008.
Worked as Deputy Manager (Mechanical)
API 650/620/610, ASMEVIII ,IS803 & PVELite software , SHELL Co. DEP Standards
1) Designing of static equipments(Tanks ,Pressure vessels)
2) Preparation of ITP’s , Q.A.P’ s for Static & Rotary Equipments.
3) Preparation of Material Requisitions & Purchase Requisitions, Datasheets of rotary Equip.
3) Bid Evaluation for Pumps , Blowers , Packages , Compressors, Tender Costing .
4) Dealing/Interaction with Third party inspection Agency & Client.
Projects executed
1) 1300MLD ETP project at ONGC Narimanam asset Role:- Lead Engineer :- Design & Detailing of Pressure Sand filters,
Storage tanks, Dosing Tanks. Preparation of Specifications datasheets & QAP’s for pumps & other rotating Equipments ,
Pump/Blowers/ Compressors capacity & power calculations, Technical Bid Evaluation & raising MRs for Static & Rotating
Equipments.
2)
Project :- Swage Treatment Plant at Astana city ,Kazakisthan by Ebara Corporation JapanRole :- Project Leader for Mechanical Engg. Activities-Bid Evaluation, Vendor document review, Equipments &
piping Layout, Civil information Drawings of Package & Rotary Equipments.
3)
Petroleum Coke Industries Co. & Safwan LLC Kuwait.Role:- Design , detail Engineering , QAP &MR preparation of Oil & Water Storage tanks ( size- 14 to 27 mtr Dia x 20 mtr
Ht),MOC:-SA516 Gr.70 ,Three tanks, Cone roof type.
4) Guru Gobindsingh Refinery- Punjab State (Consultants- EIL)
Role – Mechanical Design & Mechanical Datasheet preparation of pressure vessels( 30Nos. of process
Datasheets) using PVElite ver.8.
5) Revamp of ETP Project for Kuwait National Petroleum Co Deputation at Kuwait
Role:- Design & Detailing of Storage tanks ( 25 Nos. & pressure vessels.( 9 Nos.), Preparation of Material Requisitions &
specifications of Package & rotating Equipments ( API pumps , Skimmers, Rotary compressors , Blowers) , Technical Bid
Evaluation for Static/ rotatin Equipments & Packages.
----------------------------------------------------------------------------------------------------------------------------- --------------------: Snowtech Process Equipments (Pvt.) Ltd.
* Name of Organization
Product
Duration
Post Held
: Chemical process Equipments, Pressure filters, Rotating Equipments.
: 3.2 years ( Aug 95 –Oct 98)
: Mechanical Designer / Project Co-Ordinator (Site Execution)
Standards & Tools used : ASME-Sec VIII Div1 , ASME- Sec II, ASTM , TEMA, AutoCAD
Nature of duties
: 1) Designing of static equipments (vessels, Heat Exchangers)
2)Detail Engineering of equipments-Reactors/Tanks/Pressure Vessels/Heat Exchangers.
3) Equipment Layout & P & I D preparation , Site Execution & project coordination.
4) Development of Quality Assurance plan & Attending 3rd. party inspection of Pressure
Vessels(Rotary & Static Equipments & Bought outs like Pumps)
Projects executed
1) Distillation pilot plant setup at National Chemical Laboratory Pune. – Design ,Detail Engineering of Equipments & construction.
2) Fermentation system at UDCT(Mumbai University) Mumbai – Detail Engineering of Equipments & construction.
3) Reactor set up at Metroark Ltd. Kolkatta. - Detail Engineering of Equipments & construction.
4) Acid fumes Extraction system in Jewelry Unit at SEEPZ Mumbai. - Detail Engineering of Equipments & construction.
5) Distillation setup at SPAN Chemicals Pvt. Ltd. Rabale Thane - Design & Detail Engineering of Equipments & construction.
6) High Pressure reactor ( for pilot Plant ) for Xytel India –Pune :- Design & Detail Engineering.
11 Years Exposure ( In Quality Assurance / Manufacturing)
3) Name of Organization
Product
Duration of Job
Post Held
: PHILIPS Electronics India Ltd. Vadodra Light Factory (ISO9000/14000 MNC.)
: GLS,FTL,HID Lamps
: 4.8 Years( (May2002-Feb-2007 )
: Executive –Quality Assurance
Standards & Tools used : FMEA’s, MSA, QFD, Six sigma tools, minitab.
Nature of duties
: 1) Responsible for Process & Outgoing DPPM, Market Replacement, Customer complaints.
2) Statistical Process Control (Process capability -Cp-Cpk study, Xbar-R chart, Attribute chart &
corrective & preventive actions.)
3) Quality Improvement & productivity Improvement Projects.
----------------------------------------------------------------------------------------------------------------------------4) Name of Organization
Product
Duration of Job
Post Held
Standards & Tools used
Nature of duties
: SPAN Engine Cooling Systems (Pvt.)Ltd. Mumbai-63 (QS9000 Co.)
: Manufacturers & OEM suppliers of Oil Cooling systems for Diesel Engine to Cummins (I) Ltd.
: 2.6 Years((Dec1999-May-2002)
: Production/Process Engineer
: FMEA’s, MSA, QFD, Six sigma tools, minitab.
: 1) Responsible for Process & Outgoing DPPM, Customer complaints., Production Planning &
Control.
2) Statistical Process Control (Process capability -Cp-Cpk study, Xbar-R chart, Attribute chart &
taking corrective & preventive actions.)
3) Quality & productivity Improvement Projects, Conducting product FMEAs.
4) QS Documentation.(Preparation & Maintenance)
Systems & tools used
: SPC,FMEA’s, PPAP,APQP,MSA, QFD.
--------------------------------------------------------------------------------------------------------------------------------------------------------------------Name of Organization
: Techno Force India (Pvt.)Ltd. D32,Ambad M.I.D.C .Nasik .- 2.5Years. &
Product
: Agitated Thin Film Evaporators, Dryers, Heat Exchangers, separators, Distillation setups, Reactors
Post Held
: Production Engineer
Duration of Job
: 2.5 Years ( Oct 1992 to Apr. 95)
Nature of duties
: 1)Production planning ,Scheduling & control of resources e.g. Materials, Machines & Manpower .
2)Stage wise & Final product Trials(Weld setup Inspection, Mock up test of Tube joints, Dye
penetration tests of weld joints, Hydro test, Pneumatic test, Cold & Hot running of rotary
Equipments, Dynamic Balancing of Rotors & Shafts, To conduct Welder qualification tests.
3)Incoming, in process ,final inspection (machined , Fabricated Equipments.)
Educational Qualifications
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B Tech in Mechanical Engineering from JRN-RVD University, Udaypur. In(2008)
Diploma in Mechanical Engineering from Govt. Polytechnic Pune in 1991.( Marks:-61%)
Diploma in Auto CAD from K. J. Somaiya Institute of Technical Training & Research, Mumbai in (1996).( Grade-A)
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Diploma in Total Quality Management From K.J. Somaiya Institute of Management Studies, Mumbai in(2000).(Grade-A)
Energy Manager Certification by Bureau of Energy Efficiency, Govt. of India.
Training Attended
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SAP R/3 Module- Production planning & control
Quality & Productivity Improvement Techniques
Glass Properties & Glass forming
Testing Techniques of Lamps & Luminaries
Time Management
Shop Floor Management
(Duration-Four Months, At Growel Softech Ltd.,Baroda)
(Duration-Three Days ,At Cummins India Ltd., Pune)
(Duration-Ten days, At Philips India Ltd. Mohali.)
(Duration-Two days, At ERDA, Vadodra.)
(Duration –Two Days, At PHILIPS conducted by Time Foundation)
(Duration –Two Days at PHILIPS, conducted By BMA Baroda )
Computer Skills /Awareness
Auto CAD, PV Elite, Compress, Mechanical Desktop , MS Word, PowerPoint, Excel, Minitab. SAP R/3 PPC module, ETank
Contact Details & Personal Information
Permanent Mailing Address
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Present Mailing Address
E-mail
Phone no .
Gender & Status
Languages
Passport No.
Last Salary drawn
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Salary Expected(CTC)
Time require to join
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C/O K.S. Badhe , 2/12, Roopsangam Co-Hsg. Soc., Bhatwadi, Kajupada ,
Ghatkopar (W),Mumbai-84,India.
Same as above
virendra.dumbre@gmail.com,virendra_dumbre@yahoo.co.in
Mobile-9892278368 / 9892139060
Male, Married
Hindi, English, Marathi, Gujarati, Tamil(Basic),Arabic(Learning)
G1210243
2weeks
13/12/2011
Mumbai (current Location)
(Virendra V.Dumbre)