Course Syllabus for EIT 336 Valves, Actuators, and Regulators Characteristics and Applications GREAT BASIN COLLEGE Instrumentation Technology Spring 2012 Location & Time: Room: EIT Building Room 202 Dates: 1/3/12 to 2/21/12 Time: 7:30 AM to 11:30 AM, Tuesdays and Thursdays Credits: 4 Number of Classes: 15 Instructor Information: Name: Scott Hennefer Phone: (775) 753-2354 E-mail: scotth@gwmail.gbcnv.edu Textbooks (Furnished): “Control Valve Handbook”, Fisher Controls Bibliography: “Control Valve Handbook,” FisherRosemount, Fisher Controls International, Inc., Marshalltown, Iowa 50158 Course Description: This course provides students the means to understand and apply final control element mechanisms that do the work in typical industrial control applications. The theory of operation and maintenance of valves, pneumatic actuators, and positioners will be taught. Lab courses will be tailored to rebuilding and calibration of various types of these continuous throttling assemblies. Motor operated actuators with microprocessor based controls and advanced diagnostic features are widely used for process control. The theory of operation, configuration, and troubleshooting of problematic occurrences will be taught. Prerequisite: EIT233, EIT315, EIT368, EIT323, and EIT333, or instructors’ approval. Outcome: Objectives Demonstrated Ability – See Class Schedule Understand the principles of operation and construction of various control valves: Globe, gate, knife, ball, plug, butterfly, needle, rotary and sliding stem. Preventative maintenance will be learned. Emergency shutdowns and fail-safes are discussed. Know characteristics of flow in valves. 2, 7 Understand the principles of operation and construction of various actuators: Actuator terms, fail-open, fail-closed, fail-as-specified, fail-safe, spring- toopen, spring-to-close, pneumatic, electric, and solenoid. Know principles of operation of various positioners: Pneumatic, hydraulic, motor, solenoid, manual. Student will perform setup and calibration of electronic and pneumatic positioners. 3, 7 Discuss the principles and operation of filters, regulators, and dryers. 6, 4 Page 1 of 12 3, 4 Course Syllabus for EIT 336 Valves, Actuators, and Regulators Characteristics and Applications Student will be able to understand valve selection criteria, and identify various control valves, actuators, and positioners using specification sheets, pictures, or samples (valve markings & nameplate information, trim ID, size designation, thread markings, schematic symbols). Identify and safely use test equipment required for valve calibration. 1, 4 Consider elements of installation and maintenance (reactive, preventive, predictive maintenance). Know gaskets, bolts, torquing, and assembly specifications.Understand materials and techniques utilized for valve packing. Disassemble and rebuild a variety of valves. 4, 5, 8 Program and diagnose problems in electric actuators with handheld and PC based programs. 4, 8 Class Schedule: Topic, Lab, Homework, Video, Exams: Class # Class Topic Lab Homework 1 Topics: 1. Relate how prior classes (EIT368) will be used to facilitatecontrol valve lab assignments. e.g., Calibration Data Records. CD – Fluid Power Part A Basic Physics (125 Points) (Finish these labs at home if necessary, due at beginning of next class) Part F Directional Control (83 Points) CD – Fluid Power Part A Basic Physics 2. Basic review of final from EIT368. Handouts: 1. Basic Pneumatics (Fluid Power) CD Part F Directional Control 3. Discuss class outline and syllabus. 4. PowerPoint – Fluid Power CD Quiz/Test Video Work Due/Return Return EIT368 Final 2. Lab: Fluid Power Part A Basic Physics 3. Lab: Fluid Power Part F Directional Control Class Class Topic Page 2 of 12 Lab Homework Quiz/Test Video Work Course Syllabus for EIT 336 Valves, Actuators, and Regulators Characteristics and Applications # 2 Due/Return Fisher Control Valve Handbook Homework: Chapter 1 and Chapter 2 (52 Points) This is available online at: http://www.docum entation.frco.com/ groups/public/doc uments/book/cvh9 9.pdf Or WebCampus under EIT336 Manuals Or (Finish quiz at home if necessary, due at beginning of next class) C2R11 ISA Control Valves Part I Homework/ Lab Due: CD – Fluid Power 1. Part A Basic Physics Quiz Titled: EIT336 C2R11 Quiz Control Valves Part I (72 Points) 2. Part F Directional Control Quiz/Test Video Work Due/Return Some hardcopies available in class 1. PowerPoint Chapter 1 Introduction to Control Valves 2. PowerPoint Chapter 2 Control Valve Performance Class # Class Topic 3 1. Homework Review: CD – Fluid Power Part A Basic Physics Part F Directional Control 2. PowerPoint Control Valve Handbook Chapter 3 Page 3 of 12 Lab Homework Control Valve Handbook 1. Chap 3 (83 Points) 2. Chap 4 3. Chap 5 (100 Points) Homework Return: CD – Fluid Power 1. Part A Basic Physics 2. Part F Directional Control Quiz Due: Quiz Titled: Course Syllabus for EIT 336 Valves, Actuators, and Regulators Characteristics and Applications Valve and Actuators EIT336 C2R11 Quiz Control Valves Part I 3. PowerPoint Control Valve Handbook – Chapter 4 and 5 Homework Due: Chapter 1 and Chapter 2 Class # Class Topic Lab Homework 4 1. Quiz Review: Quiz Titled: EIT336 C2R11 Quiz Control Valves Part I 1. Bench set all trainer valves and get nameplate information recorded on Control Valve Calibration Data Sheet. (Finish lab at home if necessary, due at beginning of next class) 2.Homework Review: Chapter 1 and Chapter 2 Lab titled: EIT336 Trainer Control Valves Lab Part I, II, III (475 Points) Valves to be assigned to teams. After bench set and calibration, record signal input vs. valve position and plot using Excel. Page 4 of 12 1. Lab Calibration Data Sheet for trainer control valve Lab titled: EIT336 Trainer Control Valves Lab Part I, II, III Quiz/Test Video Work Due/Return Homework Return: Chapter 1 and Chapter 2 Quiz Return: Quiz Titled: EIT336 C2R11 Quiz Control Valves Part I Homework Due: Control Valve Handbook 1. Chap 3 2. Chap 4 3. Chap 5 Course Syllabus for EIT 336 Valves, Actuators, and Regulators Characteristics and Applications Class # Class Topic Lab 5 1. Homework Review: Control Valve Handbook 1. Chap 3 2. Chap 4 3. Chap 5 Fill out specification sheet for ASCO valves on trainers titled: 2. ASCO TODAY Solenoid Valve Or go to: http://www.ascova lve.com/ 3. ASCO PowerPoint Homework Quiz/Test Video Work Due/Return Homework Return: Control Valve Handbook 1. Chap 3 2. Chap 4 3. Chap 5 EIT336 ASCO Specification Sheet (100 Points) Lab Due At End of Class:EIT336 Trainer Control Valves Lab Part I, II, III Lab Due At End of Class: EIT336 ASCO Specification Sheet Class # Class Topic Lab 6 1. Lab Review: EIT336 ASCO Specification Sheet EIT336 Lab Control Valve Rebuild (400 Points) 2. Lab Review :EIT336 Trainer Control Valves Lab Part I, II, IV, V REV3 EIT336 Lab Positioner (250 Points) 3. PowerPoint Fisher 3582 Positioner Page 5 of 12 This lab has four periods including today to finish. Homework Quiz/Test Video Work Due/Return (Finish quiz at home if necessary, due at beginning of next class) Lab Return: EIT336 ASCO Specification Sheet ISA Video C2R14 Tape 2 Quiz Actuators and Positioner s (59 Points) ISA Video C2R14 Tape 2 Lab Return :EIT336 Trainer Control Valves Lab Part I, II, IV, V REV3 Course Syllabus for EIT 336 Valves, Actuators, and Regulators Characteristics and Applications Class # Class Topic Lab Homework Con’t. 7 1. PowerPoint: Maintenance Globe Valve 2. PowerPoint: Fisher EZ Valve 3. Proto Torque Wrench EIT336 Lab Control Valve Rebuild (400 Points)) EIT336 Lab Positioner (250 Points) Class Topic Lab 8 Quiz Review: ISA Video C2R14 Tape 2 Quiz Actuators and Positioners Con’t. EIT336 Lab Control Valve Rebuild (400 Points)) EIT336 Lab Positioner (250 Points) This lab has four periods including today to finish. Page 6 of 12 Work Due/Return (Finish quiz at home if necessary, due at beginning of next class) Quiz Due: ISA Video C2R14 Tape 2 Quiz Actuators and Positioners EIT336 C2R15 Pneumatic Air Supplies and Regulators Tape 1 ISA Video Titled 336 Quiz C2R15 Tape 1 This lab has four periods including today to finish. Class # Quiz/Test Video Pneumatic Air Supplies and Regulators Tape 1 (81 Points) Homework Quiz/Test Video Work Due/Return (Finish quiz at home if necessary, due at beginning of next class) Quiz Due: 336 Quiz C2R15 Tape 1 ISA Video Titled 336 Quiz C2R16Tap e2 Pneumatic Air Supplies EIT336 C2R16 Pneumatic Air Supplies and Regulators Tape 2 Pneumatic Air Supplies and Regulators Tape 1 Quiz Return: ISA Video C2R14 Tape 2 Quiz Actuators and Positioners Course Syllabus for EIT 336 Valves, Actuators, and Regulators Characteristics and Applications and Regulators Tape 2 (56 Points) Class # Class Topic Lab 9 1. Quiz Review: 336 Quiz C2R15 Tape 1 Con’t. 2. PowerPoint Pneumatic Air Supplies and Regulators Tape 1 Homework Quiz/Test Video Quiz Return: 336 Quiz C2R15 Tape 1 Pneumatic Air Supplies and Regulators Tape 1 Control Valve Lab (400 Points) EIT336 Lab Positioner (250 Points) Quiz Due: ISA Video Titled 336 Quiz C2R16Tape 2 This lab has four periods including today to finish. Pneumatic Air Supplies and Regulators Tape 2 Class # Class Topic Lab Homework 10 1. Quiz Review: ISA Video Titled 336 Quiz C2R16Tape 2 Pneumatic Air Supplies and Regulators Tape 2 Lab – Piston Operated gate valve demonstration (Finish lab at home if necessary, due at beginning of next class) 2. EIT336 Lab Piston Operated Valve Truth Table.docx 3. EIT336 Lab Piston Operated Valves Procedure.docx 4. EIT336 Lab Piston Operated Page 7 of 12 EIT336 Lab Piston Operated Valves Procedure.doc (200 Points) Work Due/Return Lab – EIT336 Lab Piston Operated Valves Procedure.docx Quiz/Test Video Work Due/Return Quiz Return: ISA Video Titled 336 Quiz C2R16Tape 2 Pneumatic Air Supplies and Regulators Tape 2 Course Syllabus for EIT 336 Valves, Actuators, and Regulators Characteristics and Applications Valves P&ID.vsd Class # Class Topic Lab 11 1. PowerPoint Rotork “Electric Actuator Design History” Lab EIT336 Lab Rotork Actuator.docx 2. PowerPoint EIT336 PowerPoint Rotork IQINsight (Download Insight software Lab – Rotork upload from Setting Tool. Configure Rotork per lab handout) 3. PowerPoint: Rotork Actuators Homework Quiz/Test Video Work Due/Return Lab Due: Lab – EIT336 Lab Piston Operated Valves Procedure.doc x This lab will take two class periods. (100 Points) Class # Class Topic Lab 12 1. Lab Review: Lab – EIT336 Lab Piston Operated Valves Procedure.docx Lab – Con’t. EIT336 Lab Rotork Actuator.docx (Download Insight software Lab – Rotork upload from Setting Tool. Configure Rotork per lab handout) Page 8 of 12 Homework Quiz/Test Video Work Due/Return Lab Return: Lab – EIT336 Lab Piston Operated Valves Procedure.doc x Course Syllabus for EIT 336 Valves, Actuators, and Regulators Characteristics and Applications Class # Class Topic Lab 13 Handout: Valtek Beta Positioner Operation Schematic Labs to work on: Labs to work on: 1. 3610J Positioner 1. 3610J Positioner 2. Rotork Download IQINsight and copy trend, configuration. 2. Rotork Download IQINsight and copy trend, configuration. Handout External Volume TK fail closed 3. Piston Operated Valve, Extra Credit (50 Points) 3. Piston Operated Valve, Extra Credit Class # Class Topic Lab 14 Lab review: EIT336 Lab Rotork Actuator.docx Finish labs. They are now late. Handout: 3610J and 3620J Positioners (pdf) Handout When to use linear, =% Homework Homework Quiz/Test Video Quiz/Test Video Work Due/Return Work Due/Return Lab Return: EIT336 Lab Rotork Actuator.docx Clean up lab Class # Class Topic Page 9 of 12 Lab Homework Quiz/Test Video Work Due/Return Course Syllabus for EIT 336 Valves, Actuators, and Regulators Characteristics and Applications 15 Final Final will be reviewed at beginning of EIT468 Evaluation and Grades: Grade values are as follows: A- Superior 4.0, B -Above Average 3.0, C- Average 2.0, D- Below Average 1.0, F- Failure 0.0 I- Incomplete, W- Withdrawal Late assignments will be given a 30 point deduction for each class period turned in late. Assignments are due at beginning of class. Evaluation of student performance will be based on a percentage of the point totals for homework, labs, exams, EIT233 Final, and extra credit. There is also the deduct for tardiness (1.5%) and unexcused absence (3%). The approximate point totals are as follows: Quizzes: 779 points 23% Final: 243 points 7% Homework: 1735 points 52% Labs: 600 points 18% There are periodic surprise exams that can cover videos, lectures, chapters in textbook, or labs procedures that will add to the total points. Scores 96 91 86 81 76 100 95 90 85 80 A AB+ B B- 71 66 61 56 51 75 70 65 60 55 C+ C CD+ D 45 50 D- “I” – Students may receive a final report of “I”, or incomplete, if they have completed at least ¾ of the course with a grade of “C” or better, but are unable to complete the class for good cause. You must arrange for the incomplete with your instructor and acknowledge the statement of work you must complete to receive a final grade. You have until March 15th for Fall Semesters and October25th for Spring and Summer Semesters to complete the work for the final grade. An incomplete not made up within this time period will have a grade assigned by the instructor, which could be and “F” or “W”. Page 10 of 12 Course Syllabus for EIT 336 Valves, Actuators, and Regulators Characteristics and Applications “W” - Students may opt for withdrawal up to the 13th week of classes. It is your responsibility to withdraw formally from a course. Instructors have the option of assigning a failing grade for unofficial withdrawals. The “W” is not used in computing your cumulative grade-point average. It will appear, however, on your transcript, and will always be a permanent part of it. Veterans who withdraw from classes after the official add/drop period may experience penalties, and may be required to pay back all or part of the benefits received for that course. If you are veteran contemplating changes in enrollment, you should get the advice of the Director of Student Financial Services. Extra Credit: Each 1 hour of extra credit work will be credited to the final grade 25 points, i.e., 8 hours of extra credit will improve the final grade by 200 points. Student Responsibility: In this course as in the workplace, students must attend class and turn assignments in on time. Attendance will be taken daily and will count toward the final grade. All assignments must meet designated deadlines (no late assignments). Late assignments will be accepted only by prior arrangements. If a class must be missed, the student must notify the instructor in advance. Absenteeism and tardiness will reflect on the final grade. Three absences will be an F, whether excused or unexcused. Tardiness will count as one-half of an absence. Each absence will reduce the final grade by 3%. Because this is a lab-oriented course, student participation is essential. All students must observe school policies on attendance and conduct. NO CELL PHONES, MP3 PLAYERS, CD PLAYERS ECT. WILL BE ALLOWED IN THE CLASS ROOM OR THE LAB EXCEPT AS PERMITTED BY THE INSTRUCTOR. COMPUTER DOWNLOADS: ONLY CLASS APPROVED DOWNLOADS ARE PERMITTED. THE FOLLOWING ARE SOME OF THE DOWNLOADS THAT ARE NOT PERMITTED; MUSIC, PICTURES, CHAT ROOMS, MESSAGE BOARDS (FACEBOOK, TWITTER, ETC.). FIRST OFFENSE: 20% REDUCTION IN GRADE FOR THAT CLASS SECOND OFFENSE: CLASS FAILURE ADA Statement: GBC supports providing equal access for students with disabilities. An advisor is available to discuss appropriate accommodations with students. Please contact the ADA Officer (Julie Byrnes) in Elko at 775.753.2271 at your earliest convenience to request timely and appropriate accommodations. Academic Honesty: Plagiarism Plagiarism is presenting someone else’s words, ideas, or data as one’s own. When a student submits work that includes the words, ideas, or data of others, the source of that information must be acknowledged through complete, accurate, and specific references. Suspected copying or cheating on any lab, quiz, final, or homework assignment may necessitate that the student will need to demonstrate to the instructor in a separate evaluation that he/she understands the subject. MTC Scholarship Students The sponsors would like to know when a student's final grade for any class falls below a "C". When this happens Bret Murphy will be notified and he will communicate this Page 11 of 12 Course Syllabus for EIT 336 Valves, Actuators, and Regulators Characteristics and Applications information to the appropriate sponsor. The policy on absenteeism is 3 absences per semester, and on the third absence a notification will be sent to their sponsor, and the sponsor will determine the appropriate course of action. Safety: All students participating in laboratory activities at school or on site will be required to review and sign Electrical Technology GBC Safety Procedures. No student use of laboratory /tools will be allowed unless authorized supervision is present or special permission has been granted by the instructor. Safety glasses and closed toed shoes are required in the lab at all times even if work is only at Engineering Work Stations. Disabilities: GBC supports providing equal access for students with disabilities. An advisor is available to discuss appropriate accommodations with students. Please contact the ADA Officer (Julie Byrnes at 775.753.2271 at your earliest convenience to request timely and appropriate accommodations. Page 12 of 12