AL-SUWAIDI INDUSTRIAL SERVICES CO

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CURRICULUM VITAE
Name
:
SYED IBRAHIM BADHUSHA.F
Automation, Instrumentation and Control
Engineer.
Position
:
Communication Engineer.
QC-Inspector -Instrumentation and
Communication.(SAP-70010218)
VID for Control systems . (SAP-70010218)
Nationality
:
Indian.
Date of Birth
:
04 March 1984
Marital Status
:
Single
Languages
:
English, Tamil.
E-Mail
:
fbadhusha@gmail.com .
Phone
:
00966507760862 ,00919345456848
Passport Details
Present
Address:
Permanent
Address:
:
Passport No
Issue Date
Expiry Date
Issue Place
: F9430451
: 28-9-2006
:27-09-2016
: Tiruchirappalai
:
Al-Suwaidi Industrial Servies,
PO.No-991,
Al-Jubail,
Saudi Arabia.
:
27, Gnana Sambandar Street,
Sambandapuram,
Rajapalayam-626 117,
Virudhunagar District,
Tamilnadu,
India.
Brief Profile:
Totally 5 years of strong experience in the field of Industrial Automation, Instrumentation, Networks and
communication in various companies and various projects.
 2 years & 6 month of experience in Enpro Hi tech Pvt Ltd, India (Rockwell Automation/Allan
Bradley Distributor) working as a Application Engineer, did various products using Allan
Bradley(Micro logic, SLC, Compact, Control logic) PLCs, HMI, SCADA,
 1 year of experience in Fluidtherm Technology, India (Furnace Manufactures) working as a
Automation and Network Engineer for controlling SQF, sintering, Harding and Tempering Furnace
using Allan Bradley (Micro logic, SLC, Compact, Control logic PLCs) and Siemens (S7200,
S7300) PLCs, HMI, SCADA.
Syed Ibrahim Badhusha. F
Page 1 of 7
 1 years & 6 month of experience in Al-Suwaidi Industrial service, Saudi Arabia (Construction
Company) working as a Instrumentation and Communication Engineer/QC Inspector with aramco
approved SAP (SAP-70010218) Number and did Sewage project using Allan Bradley Control logic
PLCs, HMI, SCADA system.
Involved in Waste water treatment plant project at Udhailiyah for Saudi Aramco, Job profile includes
going for site survey, preparation of project progress report, Inspection of materials, construction & QC
work with knowledge of International, Saudi Aramco codes & standards.
Able to attend Minutes of Meeting with client & contractor & to conduct Factory Acceptance Test (FAT) &
Site Acceptance Test (SAT).
Knowledge of drawings such as system configuration diagram, data sheet, I/O list, cable schedule, wiring
diagram, loop schematics, interlocking schemes, control room layout, installation drawing, & P & I
diagram.
Installation Testing and Commissioning of Optical Fiber (OFC) Networks using Hueawei (Voice), Alcatel
switches (data) and aruba access point (Wifi).
Educational Qualif ication
De gre e / Dip lo ma
Sc ho o l / Co u n tr y
P erio d ( F r o m – T o )
Bachelor of Engineering in
Electronics and
Communication
Anna Uni versit y, Chennai, Tamil
Nadu, India
2002– 2005
Diploma In Electrical And
Electronics Engineering
Director Of Technical Education,
Chennai, India
1999-2002
S.S.L.C
A. K. D Dharma raja Boys’ High School,
Rajapalayam.
Summary of Work Experience
1999
(From present to previous):
 5+ years of Strong Experience in Instrumentation, Process
Control and Automation field.
 Aramco Approved QC Inspector- Instrumentation and Communication.(SAP-70010218)
 Aramco Approved VID for PLC, Control Panel, DCS, EDS, Fire alarm Systems.(SAP70010218)
Al-Suwaidi Industrial Service Co.Ltd,
Al-Jubail, Saudi Arabia.
Instrumentation and Communication Engineer,
QC –Inspector (Instrumentation and
Communication)
Name of Company / Country
:
Position Held
:
P e r i o d ( F r o m – To )
: Au g u s t 2 0 0 8 to t il l d a te.
Project#1
:
Project#2
:
Syed Ibrahim Badhusha. F
SAUDI ARAMCO ,UPGRADE SEWAGE
TREATMENT PLANT, DHAHRAN-AB PLC
SAUDI ARAMCO ,UPGRADE SEWAGE
TREATMENT PLANT, UDHAILIYAH -AB PLC
Page 2 of 7
Key Job Responsibilities (Construction)
Instrumentation:
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Aramco Approved VID for Programmable Logic Controller
(34-SAMSS-830) and Local Control Panel (34-SAMSS-820&821)
Good Knowledge in Saudi Aramco Standards such SAMSS, SAES, SATIP, SATR, SAIC.
Arrange Technical discussion with Vendors and verify that they are complying with Project
requirement and Saudi Aramco Standards (SAMSS & SAES).
Review PLC and Marshalling cabinet drawings and checked they are as per Aramco standards
Confirmed that 9-Com numbers are correct for each item and all the vendors are from the approved
vendors list.
Prepare Material Submittals for the Instruments.
Evaluate Technical Offers from the Vendors and checked they were as per Aramco Standards.
Prepare Purchase Requisition for the Instruments.
Review Marshalling Cabinets and Control Panels outline drawings and interconnection drawings.
Good knowledge in the Material Procurement procedure and the related standards.
Detailed engineering in cable routing and duct bank schedule for instrument and control cable.
Preparation of NMR forms as per Aramco standard.
Material submittal to Aramco to get approval.
Technical evaluation for all the field instruments.
Preparation of Technical appraisal.

Responsible for PLC selection and configuration deepen up on the application requirement.

Responsible for preparing documents drawings, Quality Plan, internal inspection and
FAT (factory acceptance test).
Responsible for logic developing in the PLC, based on the Control philosophy,
P&IDs, Interconnection Diagrams, Loop Diagrams, Cable Schedule, Instrument Specification
Sheets(ISS) and application requirement with PLC Vendors.
Responsible for logic developing in the PLC, based on Aramco and ISI Standards.
Responsible for Graphics developing in the SCADA and HMI, based on Aramco and ISI
Standards.
Installation, Testing and Commissioning of PLC & SCADA based Control Systems.
Installation, Cable termination, Testing and Commissioning of Local Control Panel
(LCPs), Marshalling Cabinet(MCs)
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Review project IFC package and work scope.
Material takes off for the instrumentation and control system.
Detailed engineering in cable and conduit routing and duct bank schedule for instrument and
control cable.
Drum schedule for cables.
Material requisition by JDE for the procurement process.
Preparation of NMR forms as per Aramco standard.
Consult with vendor and supplier to finalize the material.
Material submittal to Aramco to get approval.
Technical evaluation for all the field instruments.
Preparation of Technical appraisal.
Done the installation of field instruments:
Magnetic Flow transmitter (Yokogawa),
Syed Ibrahim Badhusha. F
Page 3 of 7
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Ultrasonic Flow transmitter(SIEMENS),
Ultrasonic Level transmitter(E&H),
Level transmitter (D/P and air purge type),
Level Gauge(VARAC, K-TEK)
PH transmitter (yokogawa),
Dissolve oxygen analyzers, (immersed type with air jet cleaner), Chlorine Analyzer.
Flow indicators (yokogawa),
Pressure indicators,
Impulse tubing for control valves, Flow indicators.
Termination of instrument and control cable.
Evaluate Technical Offers from the Vendors and checked they were as per Aramco Standards.
Arrange Technical discussion with Vendors and verify that they are complying with Project
requirement and Saudi Aramco Standards (SAMSS & SAES).
Prepare Purchase Requisition for the Instruments.
Review Marshalling Cabinets and Control Panels outline drawings and interconnection drawings.
Calibration of all instruments.
Design and Preparation of Instruments Tubing, Instruments Installation Supports as per Aramco
Library Drawing.
Communication:
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Installing of Optical Fiber Cables.
FOC Cable Splicing
Installation and testing for Aruba Access point.
OTDR and Power meter testing for Optical Fiber Cables.
Installation and testing for Huawei Switches,
Installation and testing for Alcatel Switch
Installation and testing for Patch Panels
Installation and testing for CAT-06 Cables
Installation of Cables Trays
Installation of UPS
Fire Production and Safety:
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Installation of conduits and cables.
Installation, testing and commissioning of building and duct smoke detectors (building and
duct),
Installation, testing and commissioning of Cable tray heat detectors
Installation, testing and commissioning of Fire alarm control panels.
Installation, testing and commissioning of Alarm bell and Manual pull station.
Key Job Responsibilities (QC)
Instrumentation:


Aramco Approved QC Inspector- Instrumentation.(SAP-70010218)
Supervised site QC activities as per Aramco Standards and IFC Drawings.
Syed Ibrahim Badhusha. F
Page 4 of 7
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Preparation of Request for Inspection (RFIs) for Material receiving Inspection, Installation
Inspection, Testing and Commissioning Inspection as per the SAIC, SATR and SATIP.
Conducting Inspection with Aramco Inspector.
Preparation of Loop Packages as per Aramco standard and test reports.
Preparation of Energization packages as per Aramco standards and test reports
Giving Pro-Active to the respective disciplines Engineer to avoid the violation
Monitor the site activities, its going on under QC requirements
Writing the violation in Surveillance log book and monitoring the Violated Jobs.
Giving NCR to the Corresponding Departments, If they do not comply the Aramo standard pointed
out in the Surveillance log book
Excellent Knowledge in Saudi Aramco Standards such SAMSS, SAES, SATIP, SATR, SAIC.
Preparation of Red line drawings as per the site condition.
Review PLC and Marshalling cabinet drawings and checked they are as per Aramco standards
Review Marshalling Cabinets and Control Panels outline drawings and interconnection drawings.
Confirmed that 9-Com numbers are correct for each item and all the vendors are from the approved
vendors list.
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Testing and Commissioning of Field Instruments (Flow transmitter, Level Transmitter,
Analyzer, Level Switches, Flow Switches, MOVs, FCVs ) PLC, SCADA based Automation
System with Loop Checking Folders.

Installation Inspection, Pre-Commissioning Inspection and Final Commissioning Inspection of All
Instruments as per Aramco SAMSS, SAES, SATIP, SATR, SAIC Standards.
After Installation Creation of Red line Drawing for Aramco Approval
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Communication:
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Aramco Approved QC Inspector- Communication.(SAP-70010218)
Installing Inspection of Optical Fiber Cables.
Inspection for FOC Cable Splicing
Inspection for Aruba Access point.
OTDR and Power meter testing for Optical Fiber Cables Inspection.
Installation Inspection of Huawei Switches,
Installation Inspection of Alcatel Switch
Installation Inspection of Patch Panels
Inspection of testing for CAT-06 Cables
Installation Inspection of Cables Trays
Installation Inspection of UPS
Name of Company / Country
:
Fluidtherm Technology Pvt Ltd, Chennai, India.
Position Held
:
Automation Engineer
P e r i o d ( F r o m – To )
: Dece mb er 2 0 0 7 to J ul y 2 0 0 8
: SINTERING FURNACE, ELINO
Project#1
Project#3
:
:
Project#4
:
Project#5
:
Project#2
Syed Ibrahim Badhusha. F
(GERMEN)-SIEMENS PLC
SINTERING FURNACE, SAMHAN (KOREA)- SIEMENS PLC
SINTERING FURNACE, YDPM (CHINA)- SIEMENS PLC
SQF FURNACE. NSK (CHENNAI), STALLFORM (HOSUR).
-AB PLC
PUSHER FURNACE. KYCR (BANGALESH).- AB PLC
Page 5 of 7
Key Job Responsibilities:
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Responsible for PLC selection and configuration depends up on the application requirement.

Responsible for preparing documents drawings, Quality
Plan, internal inspection and FAT (factory acceptance test).

Responsible for logic developing in the PLC based on the
Control philosophy and application requirement.
Communicating with different protocols Profibus DP, MPI, DH485, DF1, Device Net,
Ethernet, ASCII, Control Net, RIO, DH+ & Modbus.
Control panel designing using software auto CAD.
Wiring, Testing & Commissioning control panels.
Soft Starter Testing & servicing.
Servo Drives, AC Drives servicing and commissioning.
Sensors, Timer, Counter, Encoders calibration & installation.
Temperature controllers with PID, pressure transducers
and load cells (LPA) calibration & installation.
Responsible for commissioning the projects successfully and getting SAT (site acceptance test)
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certificate from the customer.
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Responsible for Trouble shooting for all automation products & mechatronics field
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Knowledge of Micro controller programming, CNC & ROBOTICS.
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Clearing the doubts raised by clients, architects and consultants.
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Completing the project before the target date.
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Maintaining of Documentation after Project.
Name of Company / Country
:
Enpro Hi-tech Distributors Pvt. Ltd, Chennai, India.
Position Held
:
Application Engineer.
P e r i o d ( F r o m – To )
: J u ne 2 0 0 5 to Dec e mb er 2 0 0 7
: KILN COOLER AUTOMATION,
Project#1
:
Project#2
:
Project#3
:
Project#4
:
Project#5
Syed Ibrahim Badhusha. F
KESURAM CEMENTS
(HYDRABAD), NCL (VIJAYAWADA)-AB PLC
HARDENING AND TEMPERTING PLANT, ORDENCY
FACTORY (KANPUR)-AB PLC
BOTTLE FILLING SYSTEM, JYOTHY LABORATRY
(PONDICHERY)- AB PLC
SIX STATION CONVAYER., VISTION (CHENNAI)- AB PLC
COFFEE PLANT AUTOMATION, CCL (VIJAYAWADA)- AB
PLC
Page 6 of 7
Key Job Responsibilities:
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Responsible for logic developing in the PLC based on the Control philosophy and
application requirement.
Testing & Commissioning control panels
Communicating with different protocols Profibus DP, MPI, DH485, DF1, Device Net,
Ethernet, ASCII, Control Net, RIO, DH+ & Modbus.
:
 Siemens TIA Training for SIEMATIC Manager in Bombay
TDSC training Center. (10 Days)
 AB Training for Rs logix 5000 in Delhi training Center. (10
Days)
:
2 Months Industrial Automation Training in Enpro Hi-tech
S e min ar s and Wor kshop s
a nd Tr ainin g
Distributors Pvt. Ltd, Chennai, India.
T e c h n i c a l Tr a i n i n g
A c h i e ve m e n t s
K e y S ki ll s
 Participated in the “National Integration Cycle Rally”
:
organized by Youth Red Cross, Mohamed sathak polytechnic,
kilakarai.
 Participated in the “Entrepreneurship Development Programee”
Conducted by Canada-India Institution Co-operation project.
Mohamed sathak polytechnic, kilakarai.
 Second prize in “Tamil Elocution” conducted by National College
of Engineering, Thirunelveli.
 Co-operation, work contribution in successfully achieving 500000
safe Man-Hours with out any lost time accident at Saudi Aramco,
Upgrade Sewage Treatment Plant project.
Automation Software: (AB & SIEMENS)
PLC: Pico Soft, Rs logix 500, Rs logix 5000, Siematic Manager.
Step 7 Micro Win.
HMI: Panel Builder, Rs View Studio ME, Wincc Flexible.
SCADA: Rs View Studio SE, Rs View 32, Wincc.
COMMUNICATION: Rs Linx, Rs Networks
Software Exposure:
Programming Languages: C, C++, C#.
Assembly Languages
: Microprocessor 8085, 8086,
Microcontrollers.
Database
: MS-Access.
Operating Systems
: Windows98/2000/XP/Vista/Windows7.
Packages
: Ms-office.
Declaration
I hereby declare that all the above furnished details are correct to the best of my knowledge and
belief.
Place :
Date
Yours Truly,
:
SYED IBRAHIM BADHUSHA. F
Syed Ibrahim Badhusha. F
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