CAA of NZ - Example - Aircraft Type PTR Insert Company Name and Logo Type Rating PTR GENERIC EXAMPLE Insert Aircraft / Powerplant Types SUGGESTIONS FOR USING THIS GENERIC PTR Set out and format this cover page and content to suit your specific company requirements. Typically add: Maintenance Organisation details: Aircraft Type details Powerplant/APU/System details This PTR should be formatted to suit the aircraft and systems to its particular maintenance requirements NOTE: The prescribed tasks in the various ATA Chapters are only typical examples and should be set for the particular aircraft and systems For Further information contact: Mark Price – AME Examiner, CAA of NZ mark.price@caa.govt.nz CAA of NZ - Example - Aircraft Type PTR Contents 1 2 3 4 5 6 7 8 ATA 05 12 21 22 23 24 25 26 27 28 29 30 32 34 35 36 52 53 55 56 61 71/72 73 74 75 76 77 79 80 49 Page Personal Details................................................................ Purpose of PTR................................................................ Prerequisites for a Part 66 Maintenance Approval........... Prerequisites for Part 66 AMEL Type Ratings.................. Instructions for use........................................................... Record of Courses / Examinations.................................... QA PTR Review............................................................... Register of Certifying Engineers....................................... 3 3 3 3 4 5 5 6 EXPERIENCE LOG – by ATA Chapter Maintenance Checks......................................................... 7 Servicing........................................................................... 8 Air-conditioning................................................................. 9 Auto Pilot........................................................................... 10 Communication................................................................. 11 Electrical Power................................................................ 12 Equipment & Furnishings.................................................. 13 Fire Protection................................................................... 14 Flight Controls................................................................... 15 Fuel................................................................................... 16 Hydraulic Power................................................................ 17 Ice & Rain Protection........................................................ 18 Landing Gear.................................................................... 19 Navigation......................................................................... 20 Oxygen.............................................................................. 21 Pneumatics....................................................................... 21 Doors................................................................................ 22 Fuselarge.......................................................................... 22 Stabilisers......................................................................... 23 Windows........................................................................... 23 Propellers.......................................................................... 24 Powerplant / Engine.......................................................... 25 Engine Fuel & Controls..................................................... 26 Ignition............................................................................... 26 Engine Air.......................................................................... 27 Engine Controls................................................................. 27 Engine Indicating............................................................... 28 Oil...................................................................................... 28 Starting.............................................................................. 29 APU................................................................................... 29 ADDITONAL EXPERIENCE.............................................. 30 ATA CHAPTER – List of Typical Tasks ATA CHAPTER LISTING Rev 04 - March 2010 Page 2 of 31 App. 1 App. 2 CAA of NZ - Example - Aircraft Type PTR 1. Personal Details Name: Lic. / App. No: 2. Purpose of PTR (Practical Training Record) 1. 2. To demonstrate/record that the engineer meets the experience requirements for the issue of a NZ CAA Part 66 Maintenance Approval and subsequent Limited company name Approval while gaining experience for the issue of appropriate ratings and Full company name Approval To demonstrate/record that the engineer meets the experience requirements for the issue of NZ CAA Part 66 AMEL Type Ratings for the aircraft type in the appropriate categories and subsequent Full company name Approvals 3. Prerequisites for a Limited Company Authorisation / Part 66 Maintenance Approval 1. 2. Group 6 aircraft rated engineer Meets the requirements for the issue of a Part 66 Maintenance Approval. Completed appropriate aircraft type Aircraft /Powerplant / Avionics Courses Completed Technical Oral examination Completed sufficient experience – PTR to be reviewed and signed off by QA prior to application for Maintenance Approval It will be limited to xx months from entry into operation of aircraft type aircraft. This will allow enough time for applicants to gain sufficient experience to apply for a full aircraft type ratings and company name authorisation. 4. Prerequisites for Full Company Authorisation / Part 66 AMEL Type Ratings Additional to the above requirements, documented experience needs to be a broad cross section of maintenance tasks at both Line and Base (Hanger) Maintenance Levels. Experience should be across all relevant systems (appropriate ATA Chapters) for the category(s) applying for and typically should include: Completing all aspects of a number of line and base level routine inspections o This should include a minimum of three different C level type checks A broad cross section of the following representative tasks on the various aircraft systems; o fault isolation / trouble shooting, o repair, o rigging and adjustments, o component changes, o functional / operational checks. o use of special tooling and test equipment. The range and depth of experience should be evident from a review of the PTR. This PTR should be reviewed and signed off by QA prior to application for Ratings Note: Refer to the CAA web site for Type Rating requirements Rev 04 - March 2010 Page 3 of 31 CAA of NZ - Example - Aircraft Type PTR 5. Instructions for use 5.1 Completing Experience Section There should be sufficient detail to describe the task to allow an assessment to verify that a range of various maintenance tasks have been completed for the category of rating being applied for. In the ‘Maintenance task’ column indicate one of the following actions has been carried out: (P) - Personally performed the task (A) - Taken an active interest in (T) - Received instruction or on the job training Each maintenance task must be validated by an appropriately licensed or approved Engineer or Instructor 5. 2 Definitions: Functional or Operational Check - means: to power up the system, carry out normal operation and functional check as per the Maintenance Manual (ICAs ) and shut the system down. Test Equipment is not used. Fault Isolation - means familiarity and understanding of the ICAs procedures and requirements in troubleshooting and rectification. 5.3 Items to be Completed (Minimum requirements): Maintenance Approval For the task to be certified - items marked with asterisk (*) must be: (P) - Personally performed (A) - Taken an active interest in Items not marked may be completed by: (T) - Received instruction or on the job training Ratings For the task to be certified - items marked in the applicable ATA Chapter, as below, must be: (P) - Personally performed (A) - Taken an active interest in A LRU P Av - Aeroplane - Line Replaceable Units - Powerplant - Avionics Items not marked may be completed by: (T) - Received instruction or on the job training Rev 04 - March 2010 Page 4 of 31 CAA of NZ - Example - Aircraft Type PTR 6. Record of Courses and Examinations Note: All practical training completed during courses should be entered into PTR and signed off by the appropriate instructor. Insert similar table if required Date Course / qualification details Training provider Result 7. QA PTR Review Maintenance Approval This PTR has been reviewed for the issue of a Limited company name Approval and Part 66 Maintenance Approval and meets the experience requirements. QA Manager Date ………………………. …………. Ratings This PTR has been reviewed for the issue of a full company name Approval and Part 66 AMEL Type Rating listed below and meets the experience requirements CATEGORY / RATING QA Manager Date Aeroplane / Aircraft Type ………………………. ………….. Powerplant / Engine Type ………………………. ………….. Electrical / Aircraft Type Elec. ………………………. ………….. Instrument / Aircraft Type Inst. ………………………. ………….. Radio / Aircraft Type Rad. ………………………. ………….. Rev 04 - March 2010 Page 5 of 31 CAA of NZ - Example - Aircraft Type PTR 8. Register of Certifying Engineers Each task must be certified by an appropriately licensed or approved Engineer or Instructor The validating engineer shall complete the register below, one time only, to verify status of certification authority. When certifying validations in the experience section use initials and line number from this Certification in the verification column of the experience section indicates that the validating engineer has directly supervised the holder carrying out one of the following: (P)- personally performed the task, or (A) - taken an active interest in, or (T) - received instruction or on the job training. This should be described in the ‘Maintenance task’ column of experience section Name Company Licence /Approval Number 1 2 3 4 5 6 7 8 9 10 Rev 04 - March 2010 Page 6 of 31 Signature Initials CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 05 - MAINTENANCE CHECKS Line Checks *A Checks - detail which check numbers and area(s) of checks completed below C Checks - detail which check numbers and area(s) of checks completed below Lightning Strike Check Turbulence Check Heavy Landing Check Weigh Aircraft Rev 04 - March 2010 Page 7 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 12 - SERVICING Aircraft Documentation Aircraft Log and Deferred Procedures MEL (knowledge required of associated procedures) Standard Practices * Jack Aircraft (x2) * Towing aircraft Aircraft Servicing Requirements Detailed review of safety requirements Oil (Engine) Oil (Hydraulic) Water / waste Tyres Refuelling and Defuelling Aircraft Access - All APU Rev 04 - March 2010 Page 8 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 21 - AIRCONDITIONING * Operational and Functional Check Service A.C.M. Oil Rev 04 - March 2010 Page 9 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 22 - AUTO PILOT Full functional check Fault Isolation Rev 04 - March 2010 Page 10 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 23 - COMMUNICATION Operational and Functional Check VHF Interphone Systems, Pax Address and Entertainment Cockpit Voice Recorder Fault Isolation Rev 04 - March 2010 Page 11 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 24 - ELECTRICAL POWER Operational and Functional Checks AC & DC Systems Fault Isolation *Battery Change *Inspect SG brushes for wear *Change Starter Generator *Change G.C.U. *Change A/C generator Rev 04 - March 2010 Page 12 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 25- EQUIP. & FURNISHINGS Location of Loose Equipment Rev 04 - March 2010 Page 13 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 26 - FIRE PROTECTION Operational and Functional Check * Engine Fire Detection & Extinguishing Smoke Detection System Fault Isolation Rev 04 - March 2010 Page 14 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 27 - FLIGHT CONTROLS Operational and Functional Check Fault Isolation * Rigging Procedures - Aileron, Elevator or Rudder may be done. * Flap Rigging Procedures * Balancing - Aileron, Elevator or Rudder may be done. * Rudder maintenance associated with powered system, e.g. functional check. Spoiler system Disconnect systems Rev 04 - March 2010 Page 15 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 28 - FUEL Operational and Functional Checks * Refuel, Defuel and transfer Procedures Fault Isolation Rev 04 - March 2010 Page 16 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 29 - HYDRAULIC POWER * Operational and Functional Checks * Hydraulic System Servicing – safety procedures working with skydrol Rev 04 - March 2010 Page 17 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 30 - ICE & RAIN PROTECTION * Operational and Functional Checks Wing & Stab Boot De-ice System Engine Anti-ice System Windshield Anti-ice System Probe Anti-ice System Fault Isolation Rev 04 - March 2010 Page 18 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 32 - LANDING GEAR * Operational and Functional Check Servicing * Wheel change * Brake change Rev 04 - March 2010 Page 19 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 34 - NAVIGATION Operational and Functional Checks Air Data System * Pitot Static System Altimeter Airspeed and Overspeed Vertical Speed Indicator Attitude and Direction Navigation Display EHSI Indicator Electronic Attitude Standby Altimeter Flight Director Systems V.O.R. System (LOC/GS/MB) A.T.C. System D.M.E. System Weather Radar System A.D.F. System Low range Radio Altimeter System Ground Proximity Warning System Compass STBY ACAS / TAWS Compensation of Direct and Remote Compass Fault Isolation Rev 04 - March 2010 Page 20 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 35 - OXYGEN Operational and Functional Checks Crew Oxygen CHAPTER 36 - PNEUMATIC Operational and Functional Check Fault Isolation Rev 04 - March 2010 Page 21 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 52 - DOORS * Operational and Functional Check Passenger and Cargo Doors CHAPTER 53 - FUSELARGE Damage Limits Rev 04 - March 2010 Page 22 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 55 - STABILISERS Damage Limits CHAPTER 56 - WINDOWS Window Replacement Procedure Damage Limits Rev 04 - March 2010 Page 23 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 61 - PROPELLERS Operational and Functional Check *Oil Level check * Propeller Change * PCU Change Rev 04 - March 2010 Page 24 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTERS 71 /72- POWERPLANT Operational and Functional Check (a) Engine Running Procedure (Min 10 runs) (include simulator time) (b) Engine Rigging Procedure Fault Isolation Engine Change MFC Change Rev 04 - March 2010 Page 25 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 73 - ENGINE FUEL & CONTROL Operational and Functional Check Replace High Pressure Fuel Filter Replace Low Pressure Fuel Filter CHAPTER 74 - IGNITION Operational and Functional Check Replace ignitors Rev 04 - March 2010 Page 26 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 75 – ENGINE AIR Operational and Functional Check CHAPTER 76 – ENGINE CONTROLS Operational and Functional Check (ref chapter 72 above) Rigging Rev 04 - March 2010 Page 27 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 77 - ENGINE INDICATING Operational and Functional Check CHAPTER 79 - OIL Servicing Replace engine oil High pressure filter Rev 04 - March 2010 Page 28 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR TASK A/C Reg CHAPTER 80 - STARTING Description / operation CHAPTER 49 - APU Operation Rev 04 - March 2010 Page 29 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR ATA ADDTIONAL EXPERIENCE Rev 04 - March 2010 A/C Reg Page 30 of 31 Certified by Date CAA of NZ - Example - Aircraft Type PTR ATA ADDTIONAL EXPERIENCE Rev 04 - March 2010 A/C Reg Page 31 of 31 Certified by Date