FC3

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FC3 Specification
Fan Stage Broadband Noise Benchmarking Programme
Specification of Fundamental Test Case 3 (FC3)
Version 1 : 26 January 2015
Test Case Coordinator
John Coupland
ISVR
University of Southampton
UK
E-mail : j.coupland@soton.ac.uk
Programme Website
The programme website is
http://www.oai.org/aeroacoustics/FBNWorkshop
Information on the programme organisation and all the test cases are available there.
Introduction
The purpose of this test case is to benchmark broadband noise calculation methods for the
prediction of the far-field noise generated due to the ingestion of inhomogeneous turbulence into
an idealized rotor.
Methods expected to be benchmarked for this test case include



Analytic turbulence-plate interaction models
CAA methods using stochastic source modelling
Flow simulation methods such as LES or DNS
Submission of results using these or other relevant models will be welcomed.
Results submitted by contributors for this test case will initially be discussed and compared with the
available experimental results during a Panel Session on Fan Broadband Noise Prediction to be held
at the 21st AIAA/CEAS Aeroacoustics Conference in Dallas, Texas, USA, on 22-26 June 2015. Further
details on the Panel Session will be available on the Programme Website.
The experimental data for FC3 is drawn from an experiment involving interaction of an open rotor
with a planar boundary layer reported in Alexander et al. [1] and Wisda et al. [2]. Contributors
seeking further general understanding of the flow and its sound field may also wish to consult the
results from an earlier experiment reported by Alexander et al. [3], but should note that the rotor
hub configuration and microphone locations were different for this test. Details of the origin of the
4D velocity correlation measurements defining the space-time correlation structure of turbulent
boundary layer are given by Morton et al. [4].
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FC3 Specification
Test Rig Description
This test case is based on data taken in the Virginia Tech Stability Wind Tunnel. The wind tunnel has
an acoustically treated test section with a Kevlar acoustic window on the port wall, and a hard Lexan
surface on the starboard wall. The rotor is mounted adjacent to the Lexan wall and ingests the
boundary layer that develops along this wall. The noise generated by the interaction of the boundary
layer turbulence with the rotor is measured by a set of far-field microphones extending from 14° to
169° to the rotor axis. More details of the test rig and available measurements are available in [1] –
[2].
Rig Geometry
The general layout of the rig which is mounted on the side wall of the wind tunnel test section is
shown in plan view in Figure 1(a).
(a)
(b)
Figure 1 : General Arrangement of the Virginia Tech Stability Wind Tunnel Test Section
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FC3 Specification
The test section is 1.83m (between ceiling and roof) by 1.73m (between the port Kevlar wall and the
starboard Lexan wall) and is 7.32m long. The rotor of diameter 457.2mm is mounted with its axis
248.9mm from the Lexan wall. The Lexan wall boundary layer is tripped approximately 4.76m
upstream of the rotor resulting in the growth of a two-dimensional boundary layer of thickness
around 101mm at the location of the rotor plane. The rotor and boundary layer arrangement are
shown schematically on Figure 1(b). The background turbulence level, outside the wall boundary
layers, is below 0.03%.
Rotor Geometry
The rotor has 10 identical (to within manufacturing tolerance) blades of 57.2mm chord at all radii.
The tip diameter is 457.2mm. The hub diameter is 127.0mm. The tip gap to the Lexan wall is 20.3mm.
The blades have square tips and no skew, sweep or lean. The blade pitch angle (stagger angle) varies
non-linearly with radius from 55.6° at the root to 21.2° at the tip. The blade sections have a
maximum thickness varying from 9.7% of chord at the root to 8.4% of chord at the tip, occurring
approximately at mid-chord. The blade sections are stacked around an axis defined at the mid-chord
of each section. The stacking axis is at a constant axial and azimuthal position for each radial section
(i.e. no sweep or lean). The rotor blades and assembly are illustrated on Figure 2.
(a)
b)
(c)
Figure 2 : The Rotor Blade Assembly
The rotor centerbody is axisymmetric and is supported by a pylon from the Lexan wall. The
centerbody flares out downstream of the rotor to accommodate the downstream motor housing.
A full CAD file definition of the rotor geometry, including the centerbody and strut, can be requested
from the test case coordinator.
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FC3 Specification
Overall Test Section Aerodynamic Conditions
The flow velocity, U  , in the test section is varied between 10m/s and 30m/s. The mean flow
should be taken to be uniform over the test section, except for the wall boundary layers, with zero
lateral and spanwise components.
Aerodynamic conditions of the test section flow should be set using


Static density
Static sound speed
1.08kg/m3
350m/s
The rotation speed of the rotor, , varies between 2500 and 4500 RPM.
The flow velocity and rotor speed together define the advance ratio, J, defined by
J
U
nD
where n =  is the rotor speed in revs per second and D is the rotor diameter in metres.
The specific flow velocities and rotor speed for the test case computations are detailed in Table 1
below.
Case
U  (m/s)
Blade RPM
J
A
B
C
D
30
20
30
10
2734
2500
4500
2500
1.44
1.05
0.87
0.52
Table 1 : Test Case Operating Conditions
Incoming Boundary Layer
With the rotor system removed, the flow along the test wall closely approximates a fully developed
zero pressure gradient turbulent boundary layer [4]. Detailed measurements of this flow were made
for a free-stream velocity of 30m/s at a position 4.72-m aft of the trip (0.04-m upstream of the rotor
disk) to reveal the full 3-component 4-dimensional space-time correlation function of the turbulence
in the cross-flow plane. The correlation is a function of time delay, separation in the homogeneous
spanwise direction, and two normal-to-wall coordinates. Example maps are shown in figure 3,
revealing the dependence of the correlation of the flow with a fixed point at 60% of the boundary
layer thickness as a function of time delay and wall normal location. The results in this figure
represent less than 0.3% of the measurements. To make these tractable the complete data set is
encapsulated as a MATLAB function that can be used to access and interpolate the results using a
calling syntax that exactly matches the functional form of the correlation. This greatly simplifies the
use of this as part of a prediction.
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FC3 Specification
The MATLAB function and associated data file defining the boundary layer 4D space-time correlation
can be requested from the test case coordinator. Two-point correlations for speeds other than 30m/s
can be obtained from these data by scaling on free-stream velocity.
Figure 3 : Example Boundary Layer Correlation Coefficients
The incoming boundary layer was also measured in the presence of the rotor using a four-sensor
hot-wire probe positioned 0.789m upstream of the rotor. The integral boundary layer characteristics
are shown in Table 2. Due to error in the measurement, the boundary layer thickness for the 15m/s
case has been interpolated from the results for the 10m/s and 20m/s cases.
A spreadsheet with the tabulated boundary layer profiles for each flow velocity may be requested
from the test case coordinator.
Table 2 : Boundary Layer Characteristics upstream of the rotor
Far-field Noise Measurement
The far-field noise due to the boundary layer interaction with the rotor is measured by a polar array
of 8 microphones as shown on Figure 1. The exact positions of the microphones relative to the rotor
are shown on Table 3. In the table, x is streamwise distance downstream of the disk plane, y is
spanwise distance across the wall, z is the distance from the wall, and θ is the angle between the
axis of rotation and the receiver as shown in Figure 1.
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FC3 Specification
Mic No.
x, m
y, m
z, m
θ, deg
1
0.006
-0.165
3.588
90.1
2
-0.730
-0.121
3.378
76.9
3
-1.251
-0.127
2.959
65.2
4
-1.715
-0.121
2.502
52.7
5
-2.162
0.119
0.803
14.4
6
-2.108
-0.127
1.416
29.0
7
2.102
0.127
1.429
150.7
8
2.731
-0.133
0.803
168.5
Table 3 : Microphone Positions
Rotor Frame Flow Measurements
Upwash velocity fluctuations (normal to chord) in the rotor frame of reference were measured using
crossed hot-wire probes mounted on the blades 19mm in front of the leading edge of the rotor
blade at a number of radial positions [1]. The measurements included a reference signal enabling the
instantaneous position of the rotor corresponding to each velocity sample to be determined.
Measurements were made for a large range of conditions including computational test cases B and D
of Table 1. Four probes were on a leading blade at 98.5%, 95%, 90% and 80% of the blade radius,
and an immediately succeeding blade had probes at 98.5% and 90% blade radius, figure 4.
Figure 4 : Blade-mounted cross-wire probes. Blade rotation is clockwise as seen from this perspective.
The probes were used to measure the mean square upwash velocity as a function of radius (from 80%
to 98.5%) and azimuth angle, as well as the coherence spectrum between upwash velocity
fluctuations seen at different blade radii as well as between blades. Table 4 lists the probe
combinations for which coherence measurements were made.
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FC3 Specification
Leading
Blade
Trailing
blade
95%
80%
X
Leading Blade
90%
95%
98.50%
90%
98.50%
X
X
X
98.50%
X
X
X
Table 4: Location pairs for which upwash coherence spectra were measured
Measured Data Limitations
Acoustic measurements were limited to a range of frequencies between 300Hz and 10kHz. Wind
tunnel background noise (which was subtracted from the final spectra) overwhelmed the
measurements below 300Hz. The wind tunnel test section floor and ceiling and the Kevlar wall
opposite the rotor are expected to be acoustically non-reflecting and the Lexan wall on which the
rotor is mounted is expected to act as an acoustic mirror.
Upwash coherence spectra were determined for frequencies, normalized by the blade passing
frequency, of between 0.05 and 10.
Required Data to be Submitted to the Test Case Coordinator
The following data must be submitted to the test case coordinator for the four operating conditions
A to D in Table 1 :

Single-sided sound pressure PSD spectra (SPL) in dB/Hz over the frequency range 300-10000
Hz (use a reference square pressure of 4.0*10-10 Pa2) for microphone 5 in Table 3. The data
should be provided to the test case coordinator as a table of frequency versus SPL, either as
a text file or in a spreadsheet. Data file names should be of the form ‘FC3_”Contributer
Name”_SPL_OpX_Pos5.......’, where X in the operating point (A to D).
Optional Data to be Submitted to the Test Case Coordinator
The following data may be optionally submitted to the test case coordinator for the four operating
conditions A to D in Table 1 :

Single-sided sound pressure PSD spectra (SPL) in dB/Hz over the frequency range 300-10000
Hz (use a reference square pressure of 4.0*10-10 Pa2) for microphones 1-4 and 6-8 in Table 3.
The data should be provided to the test case coordinator as a table of frequency versus SPL,
either as a text file or in a spreadsheet. Data file names should be of the form
‘FC3_”Contributer Name”_SPL_OpX_PosY.......’, where X in the operating point (A to D) and Y
the microphone position (1 to 4, 6 to 8).
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FC3 Specification
The following data may be optionally be submitted to the test case coordinator for operating
conditions B and D in Table 1


Upwash coherence spectra 𝛾 2 over the frequency range, normalized on blade passing
frequency, of 0.05 to 10 for at least the 95% leading blade and 90% trailing blade probe
combination highlighted in Table 4. The data should be provided to the test case coordinator
as a table of frequency/BPF versus coherence, either as a text file or in a spreadsheet. Data
file names should be of the form ‘FC3_”Contributer Name”_COH_OpX_PosYPosZ.......’, where
X in the operating point (B or D) and Y the first probe position (e.g. L95 for 95% leading blade)
and Z the second probe position (e.g. T90 for 90% trailing blade) of the probe combination.
Mean square upwash velocity over the rotor disk between the 80% and 98% radius locations
as a function of azimuthal angle. The data should be provided to the test case coordinator as
2
a table of mean-square upwash velocity fluctuation, normalized on 𝑈∞
versus radius and
azimuthal angle in degrees. Azimuthal angle is measured in the direction of rotation from
bottom dead center (i.e. closest to the boundary layer wall). Data file names should be of
the form ‘FC3_”Contributer Name”_UPW_OpX.......’, where X in the operating point (B or D).
Acknowledgements
The support of Nathan Alexander and William Devenport, Virginia Tech, in setting up this test case
for the fan broadband noise benchmarking programme is gratefully acknowledged.
References
1. Alexander,W.N., Devenport,W., Wisda,D., Morton,M.A. & Glegg,S.A.L., “Sound Radiated
from a Rotor and it’s Relation to Rotating Frame Measurements of Ingested Turbulence”,
20th AIAA/CEAS Aerocaoustics Conference, AIAA 2014-2746, 2014
2. Wisda,D., Alexander,W.N., Devenport,W. & Glegg,S.A.L., “Boundary Layer Ingestion Noise
and Turbulence Scale Analysis at High and Low Advance Ratios”, 20th AIAA/CEAS
Aerocaoustics Conference, AIAA 2014-2608, 2014
3. Alexander,W.N., Devenport,W., Morton,M.A. & Glegg,S.A.L., “Noise from a Rotor Ingesting a
Planar Turbulent Boundary Layer”, 19th AIAA/CEAS Aerocaoustics Conference, AIAA 20132285, 2013
4. Morton, M. A., Devenport, W. J. and Glegg, S., 2012, "Rotor Inflow Noise Caused by a
Boundary Layer: Inflow Measurements and Noise Predictions", 18th AIAA/CEAS
Aeroacoustics Conference, Colorado Springs, Colorado, June 4-6. AIAA 2012-2120
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