CHIPPING HAMMER CHEMICAL/ DEGREASING GUN SPRAY GUN
AIR BLOW GUN INFLATING GUN AIR/WATER WASH GUN
NEW
SAND BLASTING GUN
IMPORTANT
* This guide should be read in conjunction with the ‘User Instruction’ booklet provided with the air compressor.
The ‘User Instructions’ include important information on safety matters and looking after your air compressor.
NP-05.00
Page 2 Compressor Specification
Page 3 & 4 Using your Air Compressor and Accessory Kit
Page 5 Using the Chipping Hammer
Page 6 Using the Air Blow Gun
Page 7 & 8 Using the Paint Spray Gun
Page 9 Using the Chemical/Degreasing Gun
Page 10 Using the Air Water/Wash Cleaning Gun
Page 11 Using the Inflating Gun
Page 12 & 13 Using the Sand Blasting Gun
This air compressor and accessory kit is designed to offer all users a versatile and useful tool suitable for many uses around the garden, garage, workshop and home. As with all powered equipment it is important to observe the safety warnings indicated in this guide book and in the ‘User Instructions’ provided with the compressor.
Compressed air is a potentially dangerous form of energy and therefore extreme caution should always be used when using the compressor or the accessories.
Never direct compressed air toward the skin or to persons or animals.
Always wear the appropriate safety goggles (provided), face mask (provided), gloves and ear defenders (provided) when advised to do so in the following pages.
Each accessory will safely operate at the designated air pressure shown on the respective page of this each accessory. An explanation of how to adjust the pressure is shown on page 3. Never exceed the recommended pressure value advised.
Page 1
Fig. AC 1
Fig. AC 1
Air Compressor Model Pole Position OL231
A Stop/Start Button*
B Air pressure regulator/air stop valve
C Air pressure gauge
D Quick release compressed air outlet
E Condensate drain valve see ‘User Instructions’ provided with compressor
F Air Receiver tank
*Always use the stop/start button when switching on/off the air compressor, failure to do this will cause serious damage to the electric motor. Do not stop or start the machine by pulling the electric plug or using the electric socket switch.
GENERAL TECHNICAL CHARACTERISTICS
Air Receiver Capacity
Maximum Pressure
Capacity (Disp)
Weight
Dimension (L x W x H)
Power kW
HP
Voltage
24 Ltr
8 bar
8 cfm/230 lt/min
25 Kg
410 x 240 x 390 mm
1.5
2
230 V
50 Hz
Page 2
Fig. AC 2
A A
Fig. AC 3
C
B
D
M
B
D
M
N
Q
P
P
Fig. CP 1 Fig. CP 2
!
CONNECTING ACCESSORIES TO YOUR AIR COMPRESSOR
WARNING!
Make certain that the air supply is switched off before connecting the accessories by fully turning knob
B in the direction minus (-) symbol (lift knob B to rotate).
1) All the accessories are fitted with quick connectors as shown above (Fig. CP 1 and CP 2). All of
the accessories supplied are connected to the air compressor via the coiled air line N in the
same way.
2) Each accessory operates at a specified air pressure shown in the respective section to
each accessory in the following pages. See symbol etc., the numerical value
3) The pressure of the compressed air outlet is adjusted by first lifting and then rotating the knob B
(Fig. AC 2). The air supply can be turned off by completely rotating knob B (Fig. AC 2) fully in
the direction of the minus (-) symbol.
4) The adjusted outlet air pressure is indicated by the numerical value shown in the blue area at the
base of regulator B (Fig. AC 2) corresponding to the arrow on the knob. The outlet air pressure
can be adjusted to any value in this way by rotating knob B in the direction of the + or - arrows.
Note:
The air pressure regulator B (Fig. AC 2) adjusts the outlet air pressure only. It does not regulate the air pressure within the air receiver tank F (Fig. AC 1) Page 2. For adjustment to the compressor working pressure please refer to the ‘User Instructions’ supplied with the air compressor .
Page 3
!
5) Make sure that the regulator knob B (Fig. AC 2) is rotated fully in the direction of the
(-) symbol thus shutting off the air supply before starting the compressor.
6) Connect the air coil N (Fig. AC 2) to the compressor outlet coupling D (Fig. AC 2) by
insert ing the connector M (Fig. AC 2) connected to the air coil N (Fig. AC 2) into the coupling
D (Fig. AC 2). The connector M should be pushed firmly into the coupling D. A clicking noise
will indicate that the coupling is engaged.
7) Each accessory can be connected to the air coil N (Fig. AC 2) by pushing the coupling P Fig.
CP 1) onto the connector Q (Fig. CP 1). The coupling should be pushed into place firmly and
as above a clicking noise will indicate that the coupling is engaged.
8) When the air coil is connected securely to both the accessory and to the air compressor then
the compressor can be started.
9) Switch on the compressor using the (auto) on /off switch A (Fig. AC 2). The compressor will
start and begin to build up pressure in the air receiver tank F (Fig. AC 1) page 2. When
the pre-set maximum air pressure is reached the compressor will automatically switch off.
10) When you have finished using the accessory close the compressed air outlet by fully
rotating knob B (Fig. AC 2) Test that the air supply is closed by operating the accessory until
all of the air is used and no air pressure remains. At this time disconnect the air coil from the
compressor by pulling back the outer sleeve of the coupling D (Fig AC 2). The coupling is then
disengaged and the air coil N can be disconnected from the accessory by the same
technique applied to coupling P (Fig. CP 2)
WARNING!
The compressor will re-start automatically as the compressed air is used, therefore it is
normal for the compressor to stop and start automatically as required during use.
Page 4
Fig. CH 1 Fig. CH 2 B Fig. CH 3
A
B
C
A
A
B
D
L
E
Fig. CH 5 Fig. CH 6 Fig. CH 4
A
A
B
B
C
C
4
3
L
D
D
L
2
E
E
1
6
!
WARNING
Air Pressure Setting
Always wear a protective mask, goggles and protective gloves when using the chipping hammer. Always take special care when working around electrical cables or pipework as these can be damaged by the incorrect use of the chipping hammer causing injury and damage. Ear defenders must be worn when using the chipping hammer. Do not use the chipping hammer near flammable substances.
USING THE CHIPPING HAMMER
1) Connect the chipping hammer to the compressor and air coil as shown on Page 3.
2) Set the pressure regulator knob B as described on Page 3 so that a value of 6 is set (the number 6 on
the blue band aligns with the arrow on the knob). This represents a pressure of 6 BAR (90 PSI).
3) Select the required chisel 1,2,3,4 (Fig. CH 6) (chisel 1 and 3 general purpose chisel, 2 metal cutting,
chisel 4 punching/nailing).
4) Remove the retaining spring B (Fig. CH 1) from the chipping hammer as described below, Paragraph 6.
5) Position the chisel (Fig. CH 2) then place the chisel through the retaining spring B (Fig. CH 3) making
sure that the collar of the chisel sits behind the loop in the retaining spring B (Fig. CH 3)
6) Position the assembled chisel and retaining spring as shown (Fig. CH 4). Screw the retaining spring and
chisel onto the threaded barrel of the chipping hammer (Fig. CH 5) by rotating the loop on the retaining
spring which locates the chisel (Fig. CH 3 and Fig CH 5). To remove the chisel reverse this process by
rotating the retaining spring B (Fig. CH 1) using the smaller loop on the spring.
7) Switch on the air compressor and wait for the air compressor to build up to maximum pressure at which
time the compressor automatically switches off.
8) The chisel can now be operated by pressing the trigger C (Fig. CH 1)
9) The speed of the chisel operation can be adjusted by rotating the air regulator E (Fig. CH 1)
MAINTENANCE
1. Periodically insert 2 drops of lubricating oil into the air inlet D (Fig CH 1). This must be done with the air
coupling L (Fig. CH 1) disconnected.
2. Periodically lubricate the retaining spring B (Fig. CH 2) with general purpose grease.
3. Do not immerse the tool into solvents
4. Store the tool in a clean dry environment to prevent corrosion.
‘TOP TIP’
Tiles and brick work are easily dismantled using the chipping hammer. The nail punch is useful for punching nails fully home providing a more secure fixing.
Page 5
Fig. BG 1
A
2
Air Pressure Setting
C
D
L
!
WARNING!
Always wear safety goggles when using the blow gun. Never exceed the air pressure stated, never direct the compressed air toward the skin or toward persons or animals. Take care that dust and splinters etc are not blown toward yourself or others.
USING THE AIR BLOW GUN
1) Connect the air blow gun to the compressor and air coil as shown on Page 3.
2) Set the pressure regulator knob B as described on Page 3 so that a value of 2 is set (the number 2
on the blue band aligns with the arrow on the knob). This represents a pressure of 2 BAR (30
PSI)
3) To operate the blow gun press lever C (Fig BG 1) and direct the nozzle A (Fig BG 1) toward the
item to be cleaned.
‘TOP TIP’
Clean carpets from your car or home very efficiently using the blow gun. Also ideal for keyboards, electrical items and refrigerators.
MAINTENANCE
Always store the air blow gun in a clean dry environment. Do not use aggressive solvents or cleaning materials when cleaning the air blow gun.
Page 6
E
F
B
A
C
D
G
A
A
I
G
A
Q
P
Fig. SG 1 Fig. SG 2 Fig. SG 3 Fig. SG 4
A
E
F
B
C
D
K
G
H
Fig. SG 5
3
Air Pressure Setting
Fig. SG 6 Fig. SG 7 Fig. SG 8 Fig. SG 9
!
WARNING
Always wear a protective mask, goggles and protective gloves when spray painting. Only spray paint in a well ventilated area. Always handle the paint/material to be sprayed in accordance with the Manufacturers instructions and safety advice. Some paints and other materials are combustible when sprayed and therefore these should not be sprayed near flames or any heat source or any areas where sparks etc may occur.
USING THE SPRAY GUN
1) Connect the paint spray gun to the air compressor and air coil as shown on Page 3.
2) Set the pressure regulator knob B as described on Page 3 so that a value of 3 is set (the
number 3 on the blue band aligns with the arrow on the knob).
3) Position the paint cup A (Fig. SG 3) and screw the paint cup into the socket I (Fig. SG 3).
Make certain that the paint cup A is securely screwed into the socket otherwise
paint/material may leak during use.
4) Remove the paint cup lid G (Fig SG 4) by pulling it away from the paint cup A (Fig. SG 3)
5) The paint/material (max 0.5 Ltr) to be sprayed can now be inserted into the paint cup A
(Fig. SG 3).
6) Replace the paint cup lid G by securely pushing this into paint cup A (Fig SG 5)
NOTE:
A. The paint/material to be sprayed may require thinning. The thinning fluid and dilution
formula should be obtained from the Manufacturers instructions. Paint/material that is too
thick will block the nozzle on the spray gun prohibiting use.
B. Whilst the paint cup is filled with paint/material make sure that the spray gun is maintained
in a vertical position otherwise spillage may occur.
Page 7
6) Switch on the air compressor and wait for the air compressor to build up to maximum pressure
at which time the compressor automatically switches off, the spray gun can now be used.
7) The spray pattern can be adjusted by loosening the air cap ring F (Fig SG 6) and rotating the
air cap E (Fig SG 6) and then retightening nozzle ring F (Fig SG 6). During most painting
applications however, this adjustment will not be required as the position shown is
usually suitable.
8) The width of the spray pattern or ‘fan’ can be adjusted by rotating the adjustment knob C
(Fig SG 6)
9) The volume of paint/material sprayed can be adjusted using the adjustment knob D (Fig SG 6)
10) By adjusting the spray gun in the methods described above (7,8) the correct spray pattern can
be adjusted according to the size of item being sprayed and thickness of paint/finish required.
11) The spray gun is operated by pulling the trigger B (Fig SG 7). By pulling the trigger half way
compressed air only is passed through the nozzle, this facility is useful when you have finished
painting and want to clean the spray gun. When trigger B (Fig SG 8) is fully engaged material
is introduced and spray painting can begin.
12) During spraying release the vent valve H (Fig. SG 5) by rotating anti clockwise.
‘TOP TIPS’
Practice on an area of card, paper or scrap material to establish the correct pattern of spray and the correct quantity of material being applied. Never exceed the recommended air pressure as this will result in wastage and overspray. Do not spray too close to the item being painted. A distance of 7” -
9” (180mm-200mm) is normally ideal. When spraying panels and large items make sure that you keep the spray gun at a constant distance from the panel. Overlap each pass of the spray gun by at least 30% this will achieve an even paint finish.
MAINTENANCE AND CLEANING
After use the spray gun must be cleaned thoroughly. After disposing of any left over paint or material add a small quantity of paint thinners to paint cup and spray through the gun as described above paying attention to the same safety advice as described. This will clear the fl uid passages and allow further cleaning. To clean, disassemble the air cap and air cap ring E and F (Fig SG 1) and disassemble the needle assembly by completely unscrewing the material adjustment screw D (Fig.
SG 6). Pull the spring and needle assembly from the spray gun from this position . Thoroughly clean these items with a suitable cleaning fluid or thinners (refer to Manufacturers instructions). The fluid passage through socket I (Fig. SG 3) should also be cleaned. The needle packing seal is located behind the nut K (Fig SG 7) this can be released to gain access to the packing seal which should be lubricated periodically with petroleum jelly.
Page 8
Fig. DG 1 Fig. DG 2
4
Air Pressure Setting
A
B
A
B
C
D
C
D
!
WARNING!
Always wear safety goggles, mask and gloves when using the chemical/degreasing gun. Some chemicals may be flammable, when using these you must not spray in an area where there is risk of flames, sparks or a heat source that may cause combustion.
USING THE CHEMICAL/DEGREASING GUN
1) Connect the chemical/degreasing wash gun to the air compressor and air coil as shown on
Page 3.
2) Set the pressure regulator knob B as described on Page 3 so that a value of 4 is set (the
number 4 on the blue band aligns with the arrow on the knob). This represents a pressure of
4 BAR (60 PSI).
3) Switch on the air compressor and wait for the air compressor to build up to maximum pressure
at which time the compressor automatically switches off, the chemical/degreasing gun can now
be used.
4) Unscrew the chemical Pot D (Fig. DG1) by unscrewing from the gun body. Insert chemical to be sprayed and screw chemical Pot D (Fig. DG 2) back onto the gun body.
5) Operate the gun by pulling trigger B (Fig. DG 2)
6) The spray can be adjusted by rotating the nozzle A (Fig DG 1) and securing with the locking nut.
NOTE:
A. The material to be sprayed may require thinning. The thinning fluid and dilution formula should
be obtained from the Manufacturers instructions. Material that is too thick will block the nozzle
of the degreasing gun prohibiting use.
B. Whilst the chemical cup is filled with chemical/material make sure that the spray gun is
maintained in a vertical position otherwise spillage may occur.
‘TOP TIPS’
The chemical degreasing gun is also very useful for spraying other materials such as disinfectant, insecticides and plant food.
MAINTENANCE
Always store the chemical/degreasing gun in a clean dry environment. Do not use aggressive solvents or cleaning materials when cleaning the chemical/degreasing gun.
Page 9
6
Air Pressure Setting
A
A
B
C
C
D
L
Fig. AW 1 Fig. AW 2 Fig. AW 3
!
WARNING!
Do not direct the water jet towards people or animals. Do not use the water jet on items that may be damaged by the water pressure.
USING THE PRESSURE CLEANING GUN
1) Connect the pressure cleaning gun to the compressed air supply as shown on Page 3.
2) Connect the air/water pressure cleaning gun to a suitable mains water supply using a
standard 12mm (1/2”) garden hose. Connect the hose to the water inlet B (Fig AW 2).
Push the hose completely onto the water inlet connector B (Fig AW 2) and secure using a
standard hose clip (Fig AW 3).
3. The waterflow jet can be adjusted by rotating the knob attached to the nozzle A (Fig AW 3).
The water (output) can be stopped by rotating this fully clockwise.
4) Switch on the air compressor and wait for the air compressor to build up to maximum
pressure at which time the compressor automatically switches off.
5) Set the pressure regulator knob B as described on Page 3 so that a value of 6 is set (the
number 6 on the blue band aligns with the arrow on the knob).
6) The water jet is operated by switching on the water supply and by pushing the trigger C
(Fig AW 3.)
‘TOP TIP’
A fine jet of water can be achieved by adjusting the water flow to a minimum. This will achieve excellent results when rinsing off cars etc, whilst reducing water consumption dramatically.
MAINTENANCE (after use and during storage)
After use make certain that the air/water wash gun is completely dry clean environment. Do not use aggressive solvents or cleaning materials when cleaning the air-water pressure cleaning gun.
D
L
3
Air Pressure Setting
Fig. TI 1 Fig. TI 3 Fig. TI 4
H
H
G
C
J
B
H
E
K
B
Fig. TI 2
C
Fig. TI 5
H
Fig. AD 1 Fig. AD 2
D
Fig. AD 3
A
A
B
E
B
E
J
C
B
B
C
C
Fig. TI 6
F
!
WARNING!
Do not direct compressed air toward the skin or toward persons or animals. Never inflate items beyond the recommended air pressure as this may cause damage or failure.
USING THE AIR INFLATOR
1) Connect the air inflator gun to the compressed air supply as shown on Page 3.
2) When inflating car tyres and some bicycle tyres it is not necessary to connect any of the
adapters (Fig. AD 2). Press the clip C (Fig AD 3) and connect to the tyre valve by firmly
pushing the inflator onto the valve (Fig TI 2) and (Fig TI 3) releasing clip C (Fig AD 3). Inflate
the tyre by pressing the lever J (Fig TI 1) until the correct pressure is achieved, indicated on
the gauge H (Fig TI 3). If over inflation occurs you can release pressure by pushing button
G (Fig TI 1).
3) When inflating other items such as footballs, boats, some bicycle tyres and paddling pools it
may necessary to connect a suitable adapter (Fig AD 2).
Adapter SD (Fig AD 2) is used for some bicycles
Adapter E (Fig AD 2) is used for footballs
Adapter F (Fig AD 2) is used for boats, beds and pools etc.
Select the required adapter and insert into the tyre inflator by pressing lever C (Fig AD 1)
push the adapter into the tyre inflator as shown (Fig AD 1) and release the lever C
(Fig AD 1). To secure the adapter rotate the adapter clockwise 1/2 turn .
4) Inflation of the required item can be carried out as described above (paragraph 2).
‘TOP TIP’
Maintaining the correct tyre pressure in your car tyres will reduce wear and improve fuel economy.
MAINTENANCE
Always store the tyre inflator in a clean dry environment. Do not use aggressive solvents or cleaning materials when cleaning the tyre inflator.
Page 11
6
Air Pressure Setting
!
WARNING!
Always wear safety goggles, mask and gloves when using the sand blasting gun. Do not direct the sand blasting gun toward people or animals. Do not use the sand blasting gun on any items that may be damaged by the sand blasting process. Take care when using the sand blasting gun that sand or debris is not blown towards yourself or others.
1)
2)
3)
Connect the sand blasting gun to the air supply as shown on Page 3
Set the pressure regulator knob B as described on page 3 so that a value of 6 is set (the number 6 on the blue band aligns with the arrow on the knob). This represents a pressure of 6 BAR (90 PSI)
Switch on the air compressor and wait for the air compressor to build up to maximum pressure at which time the compressor automatically switches off. The sand blasting gun can now be used.
4) Twist the sand containing pot D (Fig. SB2) 1/4 turn to the left releasing the pot from the bayonet type
attachment.
5) Fill the sand containing pot D (Fig. SB2) with a suitable type of sand blasting sand which should be of the
required abrasiveness and must be thoroughly dry. (Sand available by mail order see enclosed order form)
6) Replace the sand containing pot D (Fig. SB2) onto the sand blasting gun by aligning the 3 studs on the top inside of the pot with the grooves on the sand containing pot lid located on the sand blasting gun E
(Fig. SB2). Push the sand containing pot D (Fig. SB2) onto the lid and twist to the right 1/4 turn to secure.
7) Operate the sand blasting gun by pulling trigger C (Fig. SB1).
8) The amount of sand used in the process can be adjusted by slackening locking nut B (Fig SB5) and rotating
the nozzle A (Fig. SB4). When the correct adjustment is achieved the position can be locked by securing
lock nut B (Fig. SB5).
Page 12
Note:
A.
Only use abrasive sand specifically prepared for use in sand blasting guns.
B.
The sand blasting gun consumes a large volume of compressed air. During normal use and
undertaking the tasks for which this kit is intended the sand blasting gun will perform satisfactorily
however, if used continuously then the pressure at the air compressor may fall and the sand blasting
gun will therefore not perform satisfactorily. In such an instance please wait for the air compressor to
re-build pressure to a maximum value before re-commencing work.
‘TOP TIPS’
Always protect the immediate area with suitable protective sheeting when working. This will assist with tidying up and will also allow the collection of the abrasive sand used so that it can be re-used (make certain that the sand does not become wet as this will render the sand unsuitable for use).
Create interesting effects on all kinds of glass, mirrors and ceramics using standard stencils and applying the sand blasting gun in a circular motion with the sand blasting gun approximately 3” - 4 “ away from the surface. Use a circular motion to create an even effect. Practice on a spare ceramic tile or scrap material.
Old cast iron items such as ornaments and tools can be cleaned very successfully using the sand blasting gun. Be careful not to use the sand blasting gun when a shiny type finish is required.
MAINTENANCE
Always store the sand blasting gun in a dry and clean environment. Do not use aggressive solvents/ cleaning materials when cleaning the sand blasting gun.
Page 13