MOS 372 - Job Costing vs Process Product Costing Systems Job Order vs. Process Costing Accumulates the costs of production and assigns them to the products created Used in financial and managerial accounting 2 Production Process Job-Order Costing System which collects costs for each physically identifiable job or unit of product as it moves through the production process Unit Production Batch Production Assembly-Line Production (Project or Job Shop) Process Production (Continuous) One house, a 10,000 copy run of a book or one set of financial statements 3 Aspects of Job-Order Costing Manufacturing-Overhead Cost Direct material costs For this section, O/H application will assign costs to jobs using a predetermined rate Material requisition Keep in mind, you know ABC, Step/Direct Bill of materials which would be more appropriate MRP (material requirement planning) Predetermined O/H rate: Direct labour costs Estimated total O/H Costs . Expected Amount of Allocation Base Time tickets/time sheets Manufacturing-overhead costs… 5 © John Siambanopoulos 4 6 1 MOS 372 - Job Costing vs Process Issues in O/H Application in Job Order Costing Overhead Application Accuracy vs. timeliness cost/benefit Under- and over-applied overhead Actual O/H rate (end of accounting period) vs. Where the predetermined rate’s expected cost and the actual overhead cost differ Predetermined rate (beginning of period) Treatment: Single vs multiple overhead rates Choosing the cost driver Allocate to COGS (entire amount) Allocate to WIP, COGS and Finished Goods Limitation of D/L or M/H as drivers based on what is in inventory for each Carry forward 7 Job-Order Costing in Services 8 Overhead in Services Law and accounting firms, hospitals, universities, ad agencies, mechanics, etc. all use some form of job-order costing Labour and materials are traceable and tightly controlled O/H is typically allocated based on some % of another driver (usually labour) Budgeted Overhead Rate: Budgeted overhead = $300,000 = 250% Budgeted direct labour $120,000 9 Process Costing Process Costing Both systems: assign costs to products and have a way of figuring out single unit costs “Process” units however, are usually: Continuous and Homogeneous Costs are collected in more of an accumulated way and time-based 11 © John Siambanopoulos 10 All production costs for an accounting period are collected (not identified with specific units or batches) Divide by the number of units produced for an average This is used for calculating the transfer cost from WIP Inventory to Finished Goods/COGS 12 2 MOS 372 - Job Costing vs Process Equivalent Production Weighted-Average Method Unfinished products are a counting issue It can be assumed at 50% for the whole batch, or if possible, measure the units to a percentage completion and consider full product equivalents Ten products that are all half finished = Five Materials and conversion costs are considered for equivalent units Blends together units and costs from the current period with units and costs from the prior period Equivalent Units = Units transferred (Finished Goods) + Equivalent units in WIP 13 FIFO Method with Costing 14 FIFO Weighted-average is what has normally been used FIFO differs in the way certain calculations: The computation of equivalent units and The way beginning inventory costs are treated in The costs of ending WIP units aren’t “carried forward” to the next period Current period performance is compared only to current period costs Therefore only costs from the current period are considered the reconciliation report Only work needed to be be completed is included in beginning inventory 15 Shrinkage and Loss Process Costing Process These losses must be pulled from the WIP Two ways of allocating normal losses: Loss charged to manufacturing overhead Loss spread over all the good units of work done 17 © John Siambanopoulos 16 1. Analysis of physical flow of units (how many to account for) 2. Calculation of equivalent units (for DM and conversion activity) 3. Computation of unit costs (i.e. cost per equivalent unit for DM and conversion) 4. Analysis of total costs (WIP vs. F/G) 18 3 MOS 372 - Job Costing vs Process Choice of Systems Operation Costing Most situations assume the nature of the production process would indicate the cost system (but not always) Process systems require less effort, and sometimes are used even when the products aren’t alike Process systems find unit cost averages. How is that a potential problem? 19 A hybrid between job-order and process costing Where some products have similar conversion activities but different materials: Conversion costs are accumulated by department (DL and V O/H) DM are accumulated by job-order or batch This often seen in “batch” types of production 20 Typically, a predetermined rate for conversion costs is found: Budgeted conversion costs (DL and O/H) Budgeted cost driver (or activity base) e.g. a run of whole wheat bread vs. white (premium grade vs. economy grade products) 21 © John Siambanopoulos 4