4-2
4-4
Performance Kits
Performance Kit Overview
883 to 1200cc Conversion Kit
74XLSS Hot Set Up Kit
89 & 103 Sidewinder Kit
Sidewinder Kit
Performance Engine
4-5
4-6
4-7
4-8
4-10
4-11
Performance Parts
e
g
e
e
S
pa
2
4
Crankcases4-12
Gearcover4-13
Flywheels4-14
Camshafts4-18
Cylinders & Pistons
4-20
Cylinder Heads
4-28
Tappets 4-30
Pushrods 4-32
Tappets4-36
Rocker Arms
4-39
Valve Springs
4-41
Rocker Covers
4-44
Air Cleaners
4-45
Carburetors4-52
Manifolds4-56
Electronics4-58
Oil4-62
Gaskets4-64
Replacement Parts 4-68
SECTION 4: Sportster & Buell
®
Power Tune Duals
Slip-on Mufflers
®
Performance Exhaust
ection 4:
S&S®
Power Tune Sport Performance Exhaust
2007-2013
For 2004-up Sportster® Models
1999-2006
Features and Benefits
ƒƒ Bold drag pipe styling
ƒƒ Great sound – authoritative rumble
ƒƒ 21/2" diameter heat shields 220° coverage
ƒƒ Increased torque and horsepower
ƒƒ Dual pipes with hidden crossover for wide power band
ƒƒ Built in bungs for EFI oxygen sensors – plugs included for non-EFI applications
ƒƒ Removable baffles – Take ‘em out at the track, put ‘em back in for the ride home
ƒƒ Compatible with forward and mid controls
ƒƒ Exhaust port gaskets included
1986-2013
1926-1984
2007-2012
2003-2013
Parts for
Victory®
Parts for
X-Wedge®
Parts for
Vintage Engines
Parts for
1984-1999
Fitment
ƒƒ 2004-'13 Harley-Davidson® Sportster® models
Parts for
Evolution®
This complete performance exhaust system for 2004-later Harley-Davidson® Sportster® models contains both pipes
and mufflers in one stylish package. Long dual pipes feature the S&S spherical port ends for reliable sealing, and are
connected by a hidden crossover that ensures a wide, smooth power band without detracting from the looks of the
system. Speaking of looks, the whole system is covered by a 21/2" diameter 220° coverage heat shield, and is finished off
by CNC machined billet aluminum end caps. Headers and end caps are available in chrome or high-temp black ceramic
finish. Pipes and end caps are sold separately to allow you to put together a system with the look you want. If you change
your mind, you can install end caps with a different style or finish
Sportster® & Buell®
Parts for
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
Options
ƒƒ Heat shield finishes - Chrome or Black Ceramic
ƒƒ End cap finishes - Chrome or Black Ceramic
ƒƒ Exhaust pipes and end caps sold separately
Racing
Products
S&S Power Tune Sport Exhaust Pipe Kits
Tools & Shop
Supplies
S&S Cycle's new Power Tune Sport performance exhaust system for Harley-Davidson®
Sportster® models features bold drag race styling and is available in chrome finish or a
high temp black ceramic coating. End caps and pipes are sold separately so you can mix or
match end cap finishes and styles.
For 2004-’13 Harley-Davidson® Sportster® Models
End Caps For S&S Power Tune Sport Exhaust Pipe
Heat Shield Finish
Part Number
MSRP
End Cap Style
Chrome Finish Heat Shields
550-0230
$474.95
Black Ceramic Heat Shields
550-0231
$574.95
• Exhaust pipe kits do not include end caps. Purchase end caps separately below to complete the system.
Sculpted
Classic Straight
Finish
Part Number
MSRP
Black Ceramic
550-0208
$124.95
Chrome
550-0209
$124.95
Black Ceramic
550-0228
$124.95
Chrome
550-0229
$124.95
NOTES
Not legal for sale or use on 2004 and 2005 CA pollution controlled motorcycles.
Not legal for sale or use on CA or EPA pollution controlled 2006 883cc Sportster® models. These models where originally equipped with a catalyst exhaust.
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Kit includes two end caps, mounting hardware, loctite and instruction.
4-2
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
62.7
67.4
70
50
40
Parts for
1999-2006
Twin Cam 88®
60
Parts for
Stock
Peak Rear Wheel HP
Peak Rear Wheel Torque
2007-2013
80
S&S Power Tune Sport & Tuned Runner
Peak Rear Wheel HP
75.3
Peak Rear Wheel Torque
73.4
The DynoJet® 250i reveals a power gain of over 12 horsepower and 6 ft/lb of torque
over stock when the S&S Power Tune Sport and the S&S tuned induction system
was installed on this otherwise stock 1200cc Harley-Davison® Sportster®. Where
the stock exhaust and intake starts to run out of steam at about 3200 rpm, the S&S
Power Tune Sport system just keeps making more torque and horsepower. Add a set
of S&S cams and you’d better hold on!
Twin Cam 96™/103™
Dyno Comparison
Stock 1200cc Harley-Davidson® Sportster® vs S&S® Power Tune Sport & Tuned Runner AC
30
10
2000
3000
5000
6000
7000
Parts for
1986-2013
Sportster® & Buell®
4000
EngSpd RPM
Parts for
1984-1999
Evolution®
20
Parts for
1926-1984
Vintage Engines
Parts for
2003-2013
Parts for
Victory®
2007-2012
X-Wedge®
Racing
Products
Tools & Shop
Supplies
Dealer Services
& Promo Items
Warranty &
Company Policy
OEM Cross Reference
Appendix & Index
Visit us at www.sscycle.com
4-3
ection 4:
2007-2013
1999-2006
1984-1999
Parts for
Evolution®
Parts for
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
S&S®
SLIP-ON PERFORMANCE MUFFLERS
106-5767
One of the most popular and cost effective performance upgrades you can make to a
Harley-Davidson® motorcycle is to replace the stock exhaust with a set of low restriction, high
performance mufflers. The stock exhaust pipes and S&S performance mufflers make a great
high performance exhaust system with a low price tag.
FITMENT
ƒƒ 1986–'13 Harley-Davidson® Sportster®
FEATURES AND BENEFITS
ƒƒ Best horsepower/dollar ratio
ƒƒ Slip-on mufflers maintain linear power curve while delivering excellent low and midrange
1986-2013
OPTIONS
ƒƒ Slash-cut
ƒƒ Tapered
1926-1984
2007-2012
Application
MSRP
Tapered
MSRP
2004-'13 Harley-Davidson® Sportster® 106-5768
$351.95
106-5771
$339.95
Slash-cut
106-5767
$324.95
106-5765
$324.95
1986-'03 Harley-Davidson Sportster
2003-2013
Parts for
106-5768
S&S Slip-on Performance Mufflers
Victory®
Parts for
X-Wedge®
Parts for
Vintage Engines
Parts for
Sportster® & Buell®
torque – simplifies fuel system adjustments
Dyno Comparison
Stock 2004 Harley-Davidson® Sportster® vs S&S® Air Cleaner & Slip-On Mufflers
Racing
Products
80
2004 Sportster w/ S&S AC & Mufflers
Peak Rear Wheel HP
74.1
Peak Rear Wheel Torque
75.6
Stock 2004 Sportster
Peak Rear Wheel HP
Peak Rear Wheel Torque
61.8
72.7
70
60
Tools & Shop
Supplies
50
40
30
4-4
10
2000
2500
3000
3500
4000
4500
EngSpd RPM
5000
5500
6000
6500
Just bolting a set of mufflers and an air cleaner on this 2004 Harley-Davidson® Sportster®
resulted in over 12 extra horsepower.
NOTES
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
20
106-5765
It may be necessary to re-jet the carburetor or recalibrate the fuel injection system for best performance when a change is made in the exhaust system.
Emissions Notice: S&S Cycle, Inc. exhaust systems and slip-on mufflers are legal for sale and use on U.S. EPA and California pollution controlled motorcycles not originally
equipped with a catalyst in the exhaust system. In addition, S&S slip-on mufflers are legal for sale and use on U.S. EPA and California pollution controlled motorcycles that
have the catalyst located in the header pipes upstream of the muffler. Removing a catalytic converter from a pollution-controlled motorcycle is considered tampering and
can lead to substantial fines and penalties. Unless otherwise noted, additional S&S components shown are restricted to closed course competition use only.
Exhaust Noise Disclaimer: Unless noted, S&S exhaust components do not meet U.S. EPA noise standards and may be restricted to closed course competition use. Check local
noise ordinances before use.
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
S&S®
2007-2013
for Harley-Davidson® Sportster® & Buell®
Parts for
1999-2006
Twin Cam 88®
Unlock the “sport” in your Harley-Davidson® Sportster® or Buell®. There is a lot of untapped potential in the smaller displacement Harley-Davidson® Sportster® and Buell® models!
S&S® offers displacement increasing Sidewinder® kits to let you run with the big dogs, upping your displacement to 89" or 103" cubic inches or build your bike into a nimble canyon carving street
bike with the XLSS Hot Set Up Kit® and let those extra horsepower ponies out of the corral and onto the highway.
Parts for
Twin Cam 96™/103™
PERFORMANCE KIT OVERVIEW
Parts for
1986-2013
Sportster® & Buell®
See page 4-6
PERFORMANCE
KITS
Boost any 883cc Harley-Davidson® Sportster® to 1200cc. No machine shop? No problem, no machining is
needed. Don’t want to rebalance your stock 883cc flywheels? You don’t need to since these pistons weigh the
same as stock 883 pistons. Cylinder head modification is also not needed. The dished piston dome keeps compression down to a streetable 9.4:1 with stock 883cc heads. Installing this kit takes the same time as replacing a
stock top end. It’s just more fun when you’re done.
Parts for
1984-1999
Evolution®
883 to 1200cc Conversion Kit
Parts for
1926-1984
Vintage Engines
910-0296
2007-2012
Parts for
2003-2013
Parts for
X-Wedge®
74XLSS HOT SET UP KIT®
Racing
Products
See page 4-7
Victory®
The 74XLSS kit will boost Sportster® and Buell® models into a high performance street bike, increasing both
horsepower and torque. Put some significant zing in your Sportster or Buell with the kit’s 555 camshafts and
piston/cylinder kits. We’ve included everything needed including pushrods, covers and gaskets. The Super
Stock® heads and Super E carburetor complete the package. Take your Sportster or Buell to the next level of
performance! Kit fits all Sportster models from 1986-2003 and Buell from 1994-2002.
Tools & Shop
Supplies
90-0325
Want to go even further? Check out our Sidewinder kits for your Sportster. Bore is increased to 3 5/8" and the
included stroker flywheel increases displacement to your choice of 89" or a whooping 103" displacement! Select
from a wide range of options and build the performance Sportster or Buell of your dreams!
Dealer Services
& Promo Items
89" & 103" SIDEWINDER® KITS
Warranty &
Company Policy
See page 4-8
OEM Cross Reference
Appendix & Index
90-0390
Visit us at www.sscycle.com
4-5
ection 4:
S
1986-2013 Sportster® & Buell®
S&S®
Boost any 883cc Harley-Davidson® Sportster® to 1200cc. No machine shop? No problem, no machining is needed. Don’t want to
rebalance your stock 883cc flywheels? You don’t need to since these pistons weigh the same as stock 883 pistons. Cylinder head
modification is also not needed. The dished piston dome keeps compression down to a streetable 9.4:1 with stock 883cc heads.
Installing this kit takes then same time as replacing a stock top end. It’s just more fun when you’re done.
1999-2006
2007-2013
For 1986-2013 883cc Harley-Davidson® Sportster® models
FITMENT
ƒƒ 1986-2013* 883cc Harley-Davidson® Sportster® models (*See photos)
PERFORMANCE
KITS
1984-1999
1986-2013
1926-1984
2007-2012
2003-2013
Parts for
Victory®
Parts for
X-Wedge®
Parts for
Vintage Engines
Parts for
Sportster® & Buell®
Parts for
Evolution®
Parts for
Parts for
Twin Cam 96™/103™
Riders with 883cc engines can satisfy piston envy quickly and easily with the 883-1200 cylinder and piston conversion kit.
Twin Cam 88®
883 to 1200cc Conversion Kit
FEATURES & BENEFITS
ƒƒ Increase displacement from 883cc to 1200cc
ƒƒ Save time because pistons are already fit to the cylinders – Ready to assemble out of the box!
ƒƒ No machining
ƒƒ No rebalancing of 883cc flywheels
ƒƒ No cylinder head modifications
ƒƒ Durable powdercoat finish
OPTIONS
ƒƒ Silver powdercoat finish
ƒƒ Wrinkle black (WBlack) powdercoat finish
KIT CONTENTS
ƒƒ S&S 883-1200cc conversion pistons w/rings and wristpins
ƒƒ S&S 31/2" Bore Cylinders
ƒƒ Cylinder head, base, and exhaust gaskets
ƒƒ Assembly lube
ƒƒ Instructions
S&S® 883cc to 1200cc Cylinder and Piston Conversion Kits
Fitment
Racing
Products
1986-2013* 883cc Sportster®
Finish
Part No.
MSRP
Silver Powdercoat
910-0301
$964.95
WBlack Powdercoat
910-0296
$964.95
*The cylinder fin profile does not perfectly match the fins on 2004 and later stock heads, but the difference is not
considered to be objectionable. See Photos.
4-6
80
Conversion Kit, Stealth AC & Exhaust
Peak Rear Wheel HP
68.6
Peak Rear Wheel Torque
72.4
Stock 2009 Sportster
Peak Rear Wheel HP
Peak Rear Wheel Torque
46.8
48.3
70
60
S&S cylinders match the fin profile on 1986-’03 cylinder heads. Although there is a
slight difference in the fin profiles of S&S cylinders and stock 2004 –’13 cylinder heads
(shown above), the look is generally not considered to be objectionable. You decide!
50
40
NOTES
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Dyno Comparison
Stock 2009 Harley-Davidson® Sportster® vs S&S® 883 to 1200cc Conversion Kit, Stealth AC & Exhaust
30
20
10
2000
3000
4000
EngSpd RPM
5000
Order toll free 866-244-2673
6000
The cylinder fin profile does not perfectly match the fins on 2004 and later
stock heads, but the difference is not considered to be objectionable. See
Photos.
S&S does not recommend boring 2004 and later 883cc cylinders from 3" to
31/2" bore to increase engine displacement to 1200cc due to changes in factory cylinder and liner. A smaller O.D. liner and large chamfer on the bottom
of the spigot make boring the 883 cylinder not possible. New cylinders are
recommended.
1986-2013 Sportster® & Buell®
S&S®
NOTES
Specify
Forged
Stock (4.65")
90-0325
$2,344.95
90-0327
$2,344.95
Specify
Specify
106-5754
Call for Pricing
106-5754 Call for Pricing
All other Sportster & Buell® year groups must use the CTO part number.
92-2016 Series Pistons S&S® 74XLSS HOT SET UP KIT®
S&S Heads – 10.5:1 Compression (No rebalancing for 1200cc.)
Oversize
Standard
+.010
+.020
Cylinder & Piston Kit - Natural
Cylinder & Piston Kit - Black
$321.95
$321.95
$321.95
$321.95
$321.95
$869.95
$964.95
S&S can provide quality, professional machine shop and engine building service through the S&S Service and Speed Center™. We can handle any job from fitting a set of
pistons in your cylinders to complete installation of any engine kit. Contact your S&S customer service representative for details.
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
+.030
MSRP
Warranty &
Company Policy
+.005
Part No.
92-2016
92-20165
92-2017
92-2018
92-2019
91-3014
91-3908
Dealer Services
& Promo Items
Pistons are required
Tools & Shop
Supplies
Specify
MSRP
Racing
Products
Specify
WBlack
Parts for
10.5:1
MSRP
Victory®
3.5"
Natural
2003-2013
313/16"
Cylinder
Length
Parts for
1991-'03 Sportster
1986-'90 Sportster
CTO 1994-'02 Buell
Compression
Piston Type
Ratio
2007-2012
X-Wedge®
S&S® 74XLSS HSU KITS FOR 1986-’03 HARLEY-DAVIDSON® SPORTSTER® AND 1988-’02 BUELL® MODELS
Bore
Parts for
1926-1984
Vintage Engines
Performance of a 74" XLSS Hot Set Up Kit® equipped Harley-Davidson® Sportster® and
stock 1200cc Sportster.
Stroke
Parts for
1991-’99 style pinion gear must be used with S&S® cams in 2000-’03 engines with
stock flywheels.
Pistons are required and are available to order seperately. See chart.
Not compatible with EFI Buell®.
Year Group
1986-2013
KIT CONTENTS
ƒƒ Super Stock cylinder heads
ƒƒ Super E carburetor
ƒƒ 555 cams, chromoly pushrods with covers, keepers, and HL2T limited lifter travel spacer
ƒƒ All required hardware and gaskets
ƒƒ Installation instructions
Sportster® & Buell®
PERFORMANCE
KITS
FEATURES AND BENEFITS
ƒƒ Super Stock® heads are fully assembled and provide large airflow increases
ƒƒ Super E carburetor provides more air for better performance
ƒƒ Economical way to increase horsepower and maintain reliability
ƒƒ No crankcase machining
ƒƒ Stock engine height means no chassis modifications
Parts for
1984-1999
Evolution®
FITMENT
ƒƒ 1986-‘03 Harley-Davidson® Sportster®
ƒƒ 1994-’02 Buell®
Parts for
1999-2006
Twin Cam 88®
Turn your 1986-'03 Buell® or Harley-Davidson® Sportster® motorcycle into a high performance
street bike. S&S Super Stock® heads, high flow Super E carb, specially designed cams, and 10.5:1
compression creates an ideal power curve for these lightweight bikes. 883cc and 1100cc engines
will require flywheel rebalancing. Rebalancing is not required for 1200cc engines. Pistons are
required and are available to order seperately.
Parts for
2007-2013
Twin Cam 96™/103™
74XLSS HOT SET UP KIT®
4-7
ection 4:
2007-2013
1999-2006
Parts for
PERFORMANCE
KITS
1986-2013
1926-1984
2007-2012
2003-2013
FEATURES AND BENEFITS
ƒƒ Increased displacement
ƒƒ More torque and horsepower
ƒƒ Kits made to order – get just what you want and need
options
ƒƒ 89" and 103" displacements available – may require frame mod
ƒƒ Natural or wrinkle black powdercoat cylinder finish
ƒƒ Valve train items – cams, tappets, valve springs, rocker arms, rocker covers
ƒƒ Fuel systems – manifolds, carburetors
ƒƒ Top End Options – cylinder heads
ƒƒ Factory installation available
S&S® SIDEWINDER® hot sEt up KIT® Specifications FOR HARLEY-DAVIDSON® SPORTSTER® AND BUELL® MODELS
Racing
Products
Displacement
Stroke
Bore
45/16"
35/8"
89", 1986-'90 Sportster
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
89", 1991-'03 Sportster
4-8
90-0390
FITMENT
ƒƒ 1986-'03 Harley-Davidson® Sportster®
ƒƒ 1994-'02 Buell®
1984-1999
Parts for
89" & 103" Sidewinder® Hot set up Kit®
S&S Sidewinder 35/8" Hot Set Up® kits are available in two sizes to increase the displacement
of stock 883cc, 1100cc, and 1200cc engines. The 89" and 103" kits include an S&S stroker
flywheel assembly. Available in natural aluminum or wrinkle black powdercoat finish.
Evolution®
Parts for
Sportster® & Buell®
Parts for
Vintage Engines
Parts for
X-Wedge®
Parts for
Victory®
S&S®
for Harley-Davidson® Sportster® & Buell®
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
45/16"
35/8"
5"
35/8"
Specify
Specify
103"
CTO
Compression Ratio
Stock Heads
Piston
Type
S&S Heads
Cylinder
Length
9.5:1
10.2:1
(See Note 1)
Cams
S&S 500
2
Forged
10.2:1
+0.437"
9.5:1
S&S 555
S&S 500
10.9:1/11.8:1/14.2:1
Forged
+1.100"
Specify
Specify
Specify
1 - Compression ratio depends on cylinder head modifications and final combustion chamber volume.
2 - Compression ratio depends on pistons used.
S&S® SIDEWINDER hot sEt up KITS FOR HARLEY-DAVIDSON® SPORTSTER® AND BUELL® MODELS
Displacement
Stroke
Bore
89", 1986-'90 Sportster
45/16"
35/8"
89", 1991-'03 Sportster
45/16"
35/8"
103"
5"
Specify
CTO
Natural
MSRP
WBlack
MSRP
90-0390
$4,154.95
–
–
90-0353
$4,154.95
–
–
90-0354
$4,154.95
90-0356
$4,339.95
90-0391
$4,154.95
90-0393
$4,339.95
35/8"
–
–
–
–
Specify
106-5834
Call for Pricing
106-5834
Call for Pricing
All other Sportster & Buell® year groups must use the CTO part number.
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
Parts for
2007-2013
Twin Cam 96™/103™
Parts for
1999-2006
Twin Cam 88®
Parts for
1984-1999
Evolution®
Parts for
1986-2013
Sportster® & Buell®
PERFORMANCE
KITS
Parts for
1926-1984
Vintage Engines
Parts for
2003-2013
Parts for
Victory®
2007-2012
X-Wedge®
Performance of an S&S® 89" Sidewinder® Kit with S&S cylinder heads, cam, and carburetor compared with a stock
Harley-Davidson® 1200cc Sportster®. The 89" Sidewinder is our most popular kit for Sportster models because it is the
largest kit that will fit in the stock frame with minimal frame clearancing.
1991-’03 engines require conversion to 1986-’90 style pushrod cover assemblies when using adjustable pushrods. Available from S&S at time of order.
89" kit – Frames may require minor clearancing–cylinders for this kit are .430" taller than stock.
Pinion and oil pump drive gears in 1988-’03 models must be replaced with 1986-’87 style gears when using S&S flywheels. See Page 4-19.
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
S&S can provide quality, professional machine shop and engine building service through theS&S Service and Speed Center™ program. We can handle any job from fitting a set
of pistons in your cylinders to complete installation of any engine kit. Contact your S&S customer service representative for details.
Warranty &
Company Policy
103" kit – Frames require major frame modifications–cylinders for this kit are 1.100" taller than stock–will not fit Buell®.
Dealer Services
& Promo Items
Extensive combustion chamber modifications must be performed on stock cylinder heads in order to reduce compression to a reasonable level. Final compression
depends on the chamber modifications performed.
Tools & Shop
Supplies
NOTES
Racing
Products
Crankcase cylinder spigot holes need to be bored to accept the larger 35/8" bore cylinders included in these kits. Boring and kit installation available from S&S.
4-9
ection 4:
2007-2013
1999-2006
Parts for
1986-2013
PERFORMANCE
KITS
1984-1999
Parts for
Evolution®
FITMENT
ƒƒ 1986-'03 Harley-Davidson® Sportster®
ƒƒ 1994-'02 Harley-Davidson® Buell®
1926-1984
Vintage Engines
Parts for
Sportster® & Buell®
Sidewinder® Big Bore Kits
FEATURES AND BENEFITS
ƒƒ Available in three displacements, for four-speed (1986-’90) and five-speed (1991-’03) models,
and in natural aluminum and black powdercoat finish.
ƒƒ Two displacements available : 79" and 89" big bore stroker kit
ƒƒ Requires that the crankcase cylinder spigot holes be bored to accept the larger cylinders
ƒƒ Complete instructions are provided for this machining operation, and S&S has special tools
available that simplify the crankcase boring procedure. See Section 9 in this catalog for more
information
91-3123
This Sidewinder® Big Bore kit is for 1991-2003 89" Sportster® models. These engines
require require conversion to 1986-’90 style pushrod tube assemblies when using adjustable pushrods. S&S kits for 1991-'03 engines include a special pushrod tube adapter.
Pushrod tube assemblies are not included and must be purchased separately.
2007-2012
2003-2013
Racing
Products
Parts for
Victory®
Parts for
X-Wedge®
Parts for
S&S®
When the Harley-Davidson® Evolution® powered Sportster® was released in 1986 it was obvious that
the new engine had a lot of potential. Aside from the obvious benefit of aluminum finned cylinders
and a modern cylinder head and valve train, the crankcases were beefed up enough to handle larger
bore sizes with far fewer problems than previous engines. The crankcase cylinder deck height was
raised to be the same as a big twin engine at 5.375" from the center of the crankshaft, and the cases
were stronger in general so that material did not have to be welded on to the sides of the cylinder
deck in order to accommodate 35/8" bore cylinders. The taller crankcase deck did result in cylinders
that were too short to allow a practical stock bore stroker to be designed, so big bore was the only
option!
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
S&S® SIDEWINDER® BIG BORE KITS for 1986-'03 Harley-Davidson® SPORTSTER® models
Displacement
Stroke
Bore
Compression
Ratio
Piston
Type
Cylinder Length
Engine
Life
Application
Part No.
MSRP
79" Sportster**
313⁄16"
35⁄8"
‡
Forged
Stock
Stock-like
1986 to 2003
91-3002
$855.95
89" Sportster*
45⁄16"
35⁄8"
‡
Forged
1986 to 1990
91-3121
$2,339.95
1991 to 2003 † 91-3123
$2,394.95
Specify
Specify
CTO
Specify
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
All other Sportster & Buell® year groups must use the CTO part number.
4-10
+.437"
Very good
(5.087")
Specify
1986-2003 †
106-5834
Call for Pricing
‡ Compression ratio depends on cylinder head type used. If stock heads are used extensive cylinder head modifications must be performed,
making compression ratios completely dependent on final combustion chamber volume.
† 1991 and later engines require conversion to 1986-’90 style pushrod tube assemblies when using adjustable pushrods. S&S kits for 1991-'03
engines include a special pushrod tube adapter. Pushrod tube assemblies are not included and must be purchased separately.
** This kit has stock height cylinders and will fit Buell® motorcycles.
* Denotes kit supplied in S&S Hot Set Up Kit.
Parts Included in S&S® SIDEWINDER® BIG BORE KITS for 1986-'03 Harley-Davidson® SPORTSTER® models
Displacement
Stroke
Kit Part No.
79"
313⁄16"
91-3002
89" *
45⁄16"
Flywheel
Assembly
Pistons
Cylinders
Forged
Gaskets
Head
Base
l
l
l
Head Mount
Head
Bolt
Center
Front
Pushrods
Manifold
91-3121
l
Forged
l
l
l
l
l
l
l
l
91-3123
l
Forged
l
l
l
l
l
l
l
l
* Denotes kit supplied in S&S Hot Set Up Kit.
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
S&S®
2007-2013
For Harley-Davidson® Sportster® and Buell®
2003-2013
Parts for
Racing
Products
Bore
Stroke
Cylinder Length
Camshaft
Piston Type
Compression Ratio
Fuel Delivery
Warranty Period
4"
4"
4.420"
600
S&S forged
10.3:1
S&S Super G Carb
1 year parts only
Tools & Shop
Supplies
S&S Complete SB100 Engines
For Sportster® and Buell® Models
Dyno Results
1993 Harley-Davidson® Sportster® Hugger w/S&S® SB 100 Engine
Part No.
MSRP
SB100 for Sportster
31-9891
$8,995.00
110
SB100 for Buell
31-9893
$8,995.00
100
Dealer Services
& Promo Items
S&S SB100 Engine In 1993 Hugger
Peak Rear Wheel HP
111.2
Peak Rear Wheel Torque
107.7
Application
90
Requires 1991-'03 style primary components and transmission. Will
not accept 1986-'90 4 speed transmission, charging system or primary
components.
Proper installation of S&S® SB100 engines into Buell® motorcycle frames
may require exhaust modifications.
70
60
50
40
30
2000
2500
3000
3500
4000
4500
EngSpd RPM
5000
5500
6000
6500
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
Primary components, starter charging system, ignition system, and
transmission components are not included.
Warranty &
Company Policy
80
NOTES
Parts for
Victory®
2007-2012
X-Wedge®
S&S® SB100 ENGINE SPECIFICATIONS
100"
Parts for
1926-1984
Vintage Engines
KIT CONTENTS
ƒƒ Assembled SB100 engine
ƒƒ Instructions
Displacement
Parts for
ƒƒ S&S Super G carburetor with teardrop air cleaner
ƒƒ S&S high flow Super Stock® cylinder heads
ƒƒ High strength supreme rods, S&S cylinders, and forged pistons
ƒƒ Adjustable pushrods and pushrod cover assemblies
ƒƒ Hydraulic tappets and S&S forged roller rocker arms
ƒƒ S&S billet gear cover kit and billet aluminum rocker covers
ƒƒ Now includes oil pump and oil filter mount
1986-2013
torque, greatly increases engine life
Sportster® & Buell®
PERFORMANCE
KITS
FEATURES AND BENEFITS
ƒƒ Bolt-in replacement for stock engines
ƒƒ "Square" motor configuration (equal bore and stroke) produces excellent
Parts for
1984-1999
Evolution®
FITMENT
ƒƒ 1986–’03 Harley-Davidson® Sportster®
ƒƒ 1994–’02 Buell®
Parts for
1999-2006
Twin Cam 88®
S&S SB100 engines come assembled with a natural aluminum finish. Crankcases have 1986’90 (four-speed) style cam geometry and 1991-’03 (five-speed) style drive side. Primary and
transmission components not included.
Parts for
Twin Cam 96™/103™
SB100 Engines
4-11
ection 4:
S&S®
Crankcases
Features and benefits
ƒƒ Super strong for high performance engines
ƒƒ Crankcases come complete with all required bearings and hardware
ƒƒ Replaceable tappet guides for all year groups
PERFORMANCE
PARTS
1984-1999
1986-2013
Parts for
1926-1984
2007-2012
2003-2013
Racing
Products
Parts for
Victory®
Parts for
X-Wedge®
Parts for
Vintage Engines
Parts for
1999-2006
Fitment
ƒƒ 1986-'03 Harley-Davidson® Sportster® and Buell®
ƒƒ S&S SB-Series engines
Parts for
Twin Cam 88®
S&S crankcases for 1986-'03 Sportster and 1994-'03 Buell chassis are a good choice for stock and
high performance applications. Cases are available with 1986-'90 (4-speed) or 1991-'03 (5-speed)
cam geometry, but are only available machined for 1991-'03 (5-speed) transmission and primary
components. Super Stock® cases are intended for engines with bore sizes up to 35/8". For larger bore
sizes up to 41/2", use the S&S Special Application (SA) cases.
Evolution®
2007-2013
For 1986-'03 Sportster® and Buell®
Sportster® & Buell®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
Options
ƒƒ Super Stock Cases
• Choice of cam geometry–1986-'90 (4-speed) or 1991-'99 (5-speed)
• Available for stock and 35/8" bore sizes
ƒƒ Special Application (SA) Cases
• Choice of cam geometry–1986-'90 (4-speed) or 1991-'99 (5-speed)
• 35/8" bore to 41/2" bore
• Up to 1" taller cylinder deck height
• Machined for stock, big twin, or S&S 1.500" diameter sprocket shafts
Kit Contents
ƒƒ Crankcase assembly
ƒƒ Billet tappet guides
ƒƒ Bearings and hardware
ƒƒ Transmission trapdoor
ƒƒ Oil filter mounting bracket
Any Job is easy with
the right tools
S&S Degree Wheel , see page 9-14.
S&S® Super Stock® crankcases for Harley-Davidson® Sportster® & Buell® models
Cam Geometry
1991-'03
1986-'90
Stock Bore
31-1008*
31-1013
All S&S crankcases use 5-speed transmission and primary components. These cases will not accept
4-speed transmissions or flywheel assemblies.
• All S&S crankcases use 5-speed transmission and primary components.
• These cases will not accept 4-speed transmission.
• Not compatible with stock flywheel assemblies.
• Since S&S Special Application crankcases are .500" wider than stock, they require part #33-2329
+.500" pinion shaft and S&S Special Application tappet guides.
NOTE
Dealer Services
& Promo Items
1986-'90
Specify
OEM Cross Reference
Appendix & Index
Cam Geometry
Sportster/Buell
Special Order
4-12
MSRP
$2,769.95
$2,769.95
35⁄8" Bore
31-1009*
31-1014
MSRP
$2,769.95
$2,769.95
* Requires use of S&S cam cover gasket. (#31-2052). 1991-'03 cases require 1991-'96 gearcovers which are available
from S&S.
S&S® Special Application crankcases for 1986-'03 for Harley-Davidson® Sportster® & 1994-'02 Buell® models
Engine
Warranty &
Company Policy
Tools & Shop
Supplies
S&S crankcases for Harley-Davidson® Sportster® and Buell® models now include a billet
oil filter bracket.
If transmission and primary do not share the same lubricant, it is vital
to ensure that both the primary and the transmission are filled with the
correct lubricants.
Order toll free 866-244-2673
4" Bore
31-1012
31-1001*
MSRP
$2,769.95
Call for Pricing
• Requires use of S&S cam cover gasket. (Part #31-2099).
• 1991-’03 cases require 1991-'96 gearcovers.
* Special Order: Download the Special Order Form at sscycle.com/soforms
Replacement parts on page 4-68
1986-2013 Sportster® & Buell®
S&S®
2007-2013
for sportster® and Buell® Models
Part No.
MSRP
31-2052
$3.65
31-4051
$7.90
Replacement Gaskets
Cam Seal
(H-D®#25263-86, 25263-90D)
(H-D®#11124)
1926-1984
Gearcover Gasket
Vintage Engines
Product
Parts for
$499.95
Parts for
31-0302
1986-2013
1991-'99 style bushing
Sportster® & Buell®
$499.95
31-0302
Parts for
31-0303
1984-1999
1986-'90 style bushing
Evolution®
MSRP
Parts for
Part No.
PERFORMANCE
PARTS
Bushing Style
1999-2006
S&S Billet Gearcover Kits – Standard
Twin Cam 88®
The S&S billet gearcovers for Harley-Davidson® Sportster® and Buell® models are available for
1986-'90 (4-speed) and 1991-'99 (5-speed) cam chests. These gearcovers are not recommended
for engines with stock 1986-'90 crankcases, as they have no provision for the 4-speed style
crankcase breather. Kits come with hardware and special S&S gearcover gasket.
Parts for
Twin Cam 96™/103™
Billet Gearcovers
2007-2012
Parts for
2003-2013
Parts for
X-Wedge®
All reference to H-D® part numbers is for identification purposes only.
We in no way are implying that any of S&S Cycle’s products are original
equipment parts or that they are equivalent to the corresponding H-D®
part number shown.
31-0303
Victory®
S&S®
Racing
Products
BILLET FILTER MOUNT
This attractive billet oil filter mounting bracket is perfect accessory for engine mounted oil filters.
It also provides a convenient way to connect an oil cooler with a minimum of extra hose.
Tools & Shop
Supplies
FITMENT
ƒƒ 1986-’87 Harley-Davidson® Sportster®
ƒƒ S&S SB-Series engines
ƒƒ S&S crankcases for Sportster and Buell®
Dealer Services
& Promo Items
Warranty &
Company Policy
FEATURES AND BENEFITS
ƒƒ Accepts stock oil pressure sending switch
ƒƒ Machined for easy routing of an oil cooler
ƒƒ Seals off cam chest, providing a convenient place to spin on an oil filter
S&S Billet Filter Mount
Part No.
MSRP
1986-’87 Harley-Davidson® Sportster®
S&S SB-Series engines
S&S crankcases for Sportster and Buell®
106-3134
$112.95
OEM Cross Reference
Appendix & Index
Fitment
Visit us at www.sscycle.com
4-13
ection 4:
2007-2013
1999-2006
PERFORMANCE
PARTS
1984-1999
1986-2013
1926-1984
2007-2012
2003-2013
Tools & Shop
Supplies
Dealer Services
& Promo Items
Warranty &
Company Policy
OEM Cross Reference
Appendix & Index
4-14
Flywheel Assemblies for 1994-‘02 Buell® Models
S&S flywheels for two-cylinder 1994-’02 Buell models. Although similar to flywheels for
Sportster® models, these flywheels are knife edged and lightened. This design offers these
advantages:
ƒƒ Knife edging is a proven design used in race motors to make the flywheels "shed" oil
32-3063
more quickly to reduce drag at high rpm.
ƒƒ Knife edging and lightening increases effective crankcase volume and reduces the
flywheel assembly weight by 2-4 lbs. Increased crankcase volume results in better oil
control, effectively reducing friction and heat, as well as helping to control oil carry over.
Reduced weight results in faster revving and higher top rpm capability.
ƒƒ All S&S flywheels for Sportster and Buell models feature removable mainshafts for easy
rebuilding. In addition, the S&S pinion shaft is the 1986-’87 splined design, which is
much stronger than the stock pinion shaft, allowing the use of higher lift cams and
stronger valve springs.
Fitment
ƒƒ 1986-'03 Harley-Davidson® Sportster®
ƒƒ 1994-'02 Buell®
ƒƒ S&S SB-Series engines
Features and benefits
ƒƒ CNC machined from heat-treated, closed die, steel forging
ƒƒ Stronger than cast iron or late style steel flywheels
ƒƒ 5-piece design – easily rebuilt with standard flywheel fixtures and tools
ƒƒ Unassembled balanced flywheels are balanced by the static method
ƒƒ Assembled flywheels are dynamic balanced after assembly using our American-Hofmann®
dynamic balancing machine unless otherwise specified
32-3083
Trying to identify an S&S® Flywheel?
See Flywheel I.D. Chart in the Appendix section page 12-2
Options
ƒƒ Stock replacement or stroker flywheels for high performance upgrade
ƒƒ Available in a wide variety of styles and strokes
ƒƒ Available balanced or unbalanced
ƒƒ Available assembled or unassembled by special order
Kit Contents
ƒƒ Flywheels
ƒƒ Pinion shaft and sprocket shaft
ƒƒ Optional connecting rods
Order toll free 866-244-2673
Replacement parts on page 4-72
NOTE
Parts for
X-Wedge®
Parts for
Vintage Engines
Parts for
Sportster® & Buell®
Parts for
Evolution®
Replacement Flywheel Assemblies for 1986-2003 Sportster Models
S&S now offers flywheel assemblies to replace the stock flywheels in 1986’90 and 1991-’02 Sportster models. Why put your engine back together with
stock flywheels when you can upgrade to S&S quality?
Victory®
Parts for
Flywheels
S&S flywheels for 1986-’03 Sportster and 1994-’02 Buell models are of five piece design and
feature a large tapered sprocket shaft and pinion shaft. Since the stock flywheels for these
engines do not have removable mainshafts, S&S engineers designed the pinion shaft with the
same larger, stronger taper as the sprocket shaft.
Racing
Products
Parts for
S&S®
For 1986-'03 Harley-Davidson® Sportster® and 1994-'02 Buell® Models
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
Lightened flywheels are not recommended for Sportster models with solid
mounted engines due to increased vibration and loss of low rpm torque
1986-2013 Sportster® & Buell®
Parts for
2007-2013
Twin Cam 96™/103™
313/16" (Stock)
77⁄8" (Stock)
320-0052
$1,274.95
S&S 89" SW Kit
45/16"
77⁄8" (Stock)
32-3061
$1,274.95
S&S 103" SW Kit
5"
77⁄8" (Stock)
32-3063
$1,274.95
1200cc (Stock)
313/16" (Stock)
77⁄8" (Stock)
320-0053
$1,274.95
S&S 89" SW Kit
45/16"
77⁄8" (Stock)
32-3062
$1,274.95
S&S 103" SW Kit
5"
77⁄8" (Stock)
32-3064
$1,274.95
Specify
Specify
Specify
32-3014*
Call for Pricing
Special Order*
Parts for
1200cc (Stock)
1926-1984
1986-'90
Vintage Engines
MSRP
Parts for
Part No.
1986-2013
Flywheel Diameter
Sportster® & Buell®
Stroke
Parts for
1984-1999
Evolution®
Displacement
PERFORMANCE
PARTS
Year Group
1991-'03
Parts for
1999-2006
Twin Cam 88®
S&S® Replacement Flywheel Assemblies for Harley-Davidson® Sportster® Models
*Special Order Notes: Download the Special Order Form at sscycle.com/soforms
2007-2012
Parts for
2003-2013
Parts for
X-Wedge®
S&S® Replacement Flywheel Assemblies For S&S SB-Series Engines and 1994-'02 Buell® models
Stroke
Flywheel Diameter
Part No.
MSRP
S&S SB 92" Engine
35/8"
77⁄8"
32-3082
$1,274.95
S&S SB 100" Engine
4"
77⁄8"
32-3083
$1,274.95
Special Order For Buell*
Specify
Specify
32-3014*
Call for Pricing
S&S pinion shafts for 1986-’03 Sportster® models are the splined 1986-’87 style.
Pinion and oil pump drive gears in 1988-’03 models must be replaced with early style gears. See page 4-19
Complete S&S Flywheel assemblies will fit up to 2003 model year engines. However, the flywheels are compatible with stock crankpins up to 1999 only.
Dealer Services
& Promo Items
Stock stroke flywheels are balanced to stock weight pistons
Tools & Shop
Supplies
NOTES
Racing
Products
*Special Order: Download the Special Order Form at sscycle.com/soforms
Victory®
Application
These flywheels will not fit 2003-up Buell® models.
Warranty &
Company Policy
OEM Cross Reference
Appendix & Index
Visit us at www.sscycle.com
4-15
ection 4:
2007-2013
PERFORMANCE
PARTS
1984-1999
2007-2012
2003-2013
Tools & Shop
Supplies
Dealer Services
& Promo Items
Warranty &
Company Policy
OEM Cross Reference
Appendix & Index
4-16
Sprocket Shaft Assemblies
Fitment
Part No.
MSRP
1986–’90 Sportster® models: S&S D, SB, SBD, SC, SCD,
SCDR, and SCR flywheels only.
33-2302
$155.95
1991–’03 Sportster® models: S&S D flywheels only
33-2303
$163.95
33-2302
Replacement Part for Sprocket Shaft
Description
Part No.
MSRP
Sprocket shaft nut
33-2331
$6.05
Sprocket shaft key
50-8224
$4.40
S&S®
PINION SHAFT ASSEMBLIES
S&S mainshafts are constructed from the finest materials available. Shafts are 100% inspected for
dimensional accuracy and then packaged with an appropriate mainshaft nut and matching key.
The combination of all required parts and "top shelf" quality consistently ensures a minimum of
installation and performance problems.
33-2325
FITMENT
ƒƒ 1986-’03 Sportster® with S&S flywheels
ƒƒ 1994-’02 Buell® with S&S flywheels
FEATURES and Benefits
ƒƒ Tapers and bearing surfaces are concentric with each other to within 0.0003" or less making
33-2329
truing easy and improving engine life and performance
ƒƒ Improved thread design increases strength
KIT CONTENTS
ƒƒ All shaft assemblies come complete with matching nuts and keys
S&S® PINION SHAFT ASSEMBLIES
FOR HARLEY-DAVIDSON® SPORTSTER® MODELS
Replacement Parts for PINION SHAFT ASSEMBLIES
Application
Flywheel Type
Part No.
MSRP
1986-'03 Sportster
1994-'02 Buell®
S&S D, DR
33-2325
$226.95
S&S Special Application (+.500")
S&S D, DR, DF
33-2329
$232.95
Pinion shaft metering plug orifice is 0.0626". Pinion shaft assemblies include shaft nut, shaft key and meter plug.
NOTES
1986-2013
1926-1984
Vintage Engines
Parts for
Sportster® & Buell®
Parts for
Evolution®
Parts for
1999-2006
higher torque during assembly and greater stress during operation
ƒƒ All shaft assemblies come with matching nuts and keys
ƒƒ Sprocket shafts have large diameter, keyed, 6° taper for more shaft to flywheel contact area
X-Wedge®
Parts for
33-2303
FEATURES AND BENEFITS
ƒƒ Tapers and bearing surfaces are concentric with each other to within .0003" or less
ƒƒ Thread designs on all shafts and nuts have been improved for greater strength to withstand
Victory®
Parts for
SPROCKET SHAFT ASSEMBLIES
FITMENT
ƒƒ 1986–’03 Sportster® with S&S flywheels
ƒƒ 1994–’02 Buell®
Racing
Products
Parts for
S&S®
S&S mainshafts are constructed from the finest materials available using the latest computerized manufacturing technology. Shafts
are 100% inspected for dimensional accuracy and then packaged with an appropriate mainshaft nut and matching key.
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
Description
Part No.
MSRP
Pinion Shaft Nut
33-2331
$6.05
Pinion Shaft Key
50-8224
$4.40
Meter Plug
50-8316
$3.85
All S&S mainshafts for Harley-Davidson® Sportster® models are designed for use in flywheels with tapered mainshaft holes. 1986-later stock flywheels have mainshafts which are manufactured as an integral part of the flywheel.
S&S pinion shafts for 1986-’03 Sportster models are the splined 1986-'87 style. Pinion and oil pump drive gears in 1988-'03 models must be replaced with early style
gears. See Section 4-19 of this catalog for these gears.
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
S&S®
S&S connecting rod assemblies offer extreme strengths for stock as well as high performance
applications. Replaceable lower bearing races, a better oiling crankpin, and additional rod-torod clearance make these rods perfect for a big bore kit or longer stroke flywheels.
1999-2006
fatigue resistance
Parts for
1926-1984
Vintage Engines
Note
Part No.
Heavy Duty
6.926"
1,3,4
34-7800
7.113"
2
34-7900
$482.95
7.440"
5
34-7722
$482.95
(H-D®#24275-86A)
$498.95
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S Cycle’s products are original equipment parts or that they
are equivalent to the corresponding H-D® part number shown.
Warranty &
Company Policy
To aid shops and engine builders with performing the rebalancing procedure, S&S has developed a complete flywheel rebalancing kit. See the Tools and Shop Supplies
section, page 9-2 of this catalog, for details.
Dealer Services
& Promo Items
S&S® connecting rods, with their beefier than stock construction, are slightly heavier than stock connecting rods. Therefore, rebalancing the flywheels is recommended
when S&S connecting rods are used in stock replacement applications. We realize that rebalancing is an inconvenience, but we did not want to sacrifice rod strength for
convenience’s sake. In addition, given the variations in stock and aftermarket components available to engine builders, flywheel rebalancing is a desirable step in any major
engine overhaul.
Tools & Shop
Supplies
1. Stock length – can be used for stock replacement.
2. 0.187” longer than stock. For use in 89” stroker,100" engine and other custom applications.
3. 1986-’99 Sportster®
4. S&S connecting rods cannot be used for stock replacement on 2000-up models. However, S&S complete flywheel assemblies can be used in stock 2000-’03 crankcases.
5. 0.514” longer than stock for strokes of 4 5/8” or more.
Racing
Products
Supreme
MSRP
Parts for
Rod Length
Victory®
.792"
Rod Type
2003-2013
Alloy
Wristpin
Diameter
Parts for
Bearing
Cage Type
2007-2012
X-Wedge®
S&S® CONNECTING RODS
NOTES
Parts for
KIT CONTENTS
ƒƒ Crankpin with nuts
ƒƒ Bearings
ƒƒ Bearing retainers
1986-'99 Sportster
1994-'02 Buell
1986-2013
34-7722
lubrication between the rod and flywheel
ƒƒ Designed with additional rod-to-rod clearance to accommodate strokes up to and
including 5"
Sportster® & Buell®
continuous oil distribution to the bearing
ƒƒ Thrust faces on crankpin end of rear rod are grooved to distribute oil and help maintain
PERFORMANCE
PARTS
ƒƒ Heavy duty rods are made of heat treated 4140 chromoly steel
ƒƒ Supreme rods are forged from 4340 aircraft grade chromoly steel
ƒƒ Bearing clearance is pre-fit so rods come ready to install
ƒƒ Crankpins have two oil distribution holes located between the roller bearing paths for
Parts for
1984-1999
Evolution®
FEATURES AND BENEFITS
ƒƒ Heat treated to provide superior strength, hardness and
Parts for
Twin Cam 88®
FITMENT
ƒƒ 1986-‘99 Sportster®
ƒƒ 1994-’02 Buell®
Application
Parts for
2007-2013
Twin Cam 96™/103™
CONNECTING ROD ASSEMBLIES
4-17
ection 4:
2007-2013
1999-2006
1984-1999
Parts for
Evolution®
Parts for
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
S&S®
Camshafts
FITMENT
ƒƒ 1986–'12 Harley-Davidson® Sportster®
ƒƒ 1994-’02 Buell®
APPLICATIONS
S&S 500: Bolt-in that cam that provides excellent torque with stock or ported heads. Great for
modified engines up to 89" displacement and 9.0:1 to 10.5:1 compression ratio. Will work in 89" to
100" engines with less than 9.0:1 compression. Normal clearancing checks recommended. 20006000 rpm. Requires adjustable pushrods.
1986-2013
1926-1984
2007-2012
Parts for
X-Wedge®
Parts for
Vintage Engines
Parts for
Sportster® & Buell®
S&S 555: For 74"-100" engines with 9.5:1 to 11.5:1 compression ratio. Provides broad torque
curve from 3500-6500 rpm using ported stock heads or S&S heads. Requires adjustable pushrods,
spring spacing and normal clearance checks. 3000-6500 rpm.
S&S 600: The standard cam included in 4" bore S&S engines. For engines larger than 89" with
9.5:1 to 10.5:1 compression ratio and S&S heads. Great addition to a S&S 103" Sidewinder® kit.
Requires adjustable pushrods, crankcase clearancing and spring spacing. 3500-6500 rpm.
With the exception of the "bolt-in" 500 camshafts, S&S cams are high lift and are designed to take
advantage of the extra flow of ported stock heads or S&S Super Stock® heads. Due to the high lift of
these cams, spring spacing and minor clearancing is required for proper installation.
S&S® CAMS FOR 1986-'12 SPORTSTER® AND 1994-'02 BUELL® MODELS
Parts for
Victory®
2003-2013
Cam Name
S&S 500
4-18
S&S 600
Part No.
MSRP
1991-'12
33-5082
$299.95
1986-'90
33-5081
$299.95
1991-'12
33-5084
$299.95
1986-'90
33-5083
$299.95
1991-'12
33-5126
$329.95
1986-'90
33-5125
$329.95
S&S® CAMS Specifications FOR 1986-'12 SPORTSTER® AND 1994-'02 BUELL® MODELS
Valve Timing1
Cam Name
Valve Duration (º)
Lift @ TDC2
Spring
Spacing
Required
Tappet3 Type Required
Intake
Exhaust
Valve
Lift
56º/28º
264º
264º
.500"
.241"
.212"
No
Solid or Hydraulic
33 /53
53 /33
266
266º
.555"
.240"
.240"
Yes
Solid or Hydraulic
20 /55
60 /20
255
260
.600"
.194"
.184"
Yes
Solid or Hydraulic
Intake
Exhaust
Open BTDC/Close ABDC
Open BBDC/Close ATDC
S&S 500
34 /50
S&S 555
S&S 600
º
º
º
º
º
º
º
º
º
º
º
º
º
Intake
Exhaust
1 Timing designations is a function of zero lash @ 0.053" off base circle.
2 TDC lifts are measured at the valve and are for reference only. Overlap valve lifts must be checked on assembled motor.
3 Requires cam lobe clearancing when used in stock crankcases.
NOTES
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
S&S 555
Application
1991-’99 style pinion gear must be used with S&S® cams in 2000-'12 Sportster® models and 2000-'02 Buell® models with stock flywheels. See page 4-19
2000-'03 Sportster models and 2000-'02 Buell models using S&S flywheels or pinion shafts require the use of '91-'99 style cams and S&S '86-'87 pinion gear and oil
pump drive gear.
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
S&S®
Parts for
1986-2013
Sportster® & Buell®
Parts for
1926-1984
Vintage Engines
S&S Pinion Shaft Oil Pump Drive Gear
for Harley-Davidson® Sportster® models
Parts for
1984-1999
Evolution®
PERFORMANCE
PARTS
S&S Pinion Gears For 1991-'99
Harley-Davidson® Sportster® Models.
These gears must be used when installing
S&S cams in 2000-'13 engines.
1999-2006
FITMENT
ƒƒ 1986-'99 Sportster®
ƒƒ 1994-’02 Buell®
Twin Cam 88®
S&S Pinion Gears For 1986-'87
Harley-Davidson® Sportster® models
These gears are required for S&S flywheel assemblies.
Parts for
High quality S&S pinion gears are carefully machined, heat treated and then finish ground.
S&S color codes match Harley-Davidson® color codes so that replacement is easy. Just pick the
appropriate color S&S gear that matches the color on the damaged stock gear. (See notes.)
1986-'87 style gears are required for all engines with S&S flywheel assemblies. 1991-'93 style
gears are required to match to tooth profiles of S&S cam gears when installed in 2000-up
models with stock flywheels.
Parts for
2007-2013
Twin Cam 96™/103™
PINION GEARS
S&S® PINION GEARS FOR 1986-'87 SPORTSTER®
Biggest
(H-D®#24056-86)
33-4152
$125.95
Red
Average
(H-D®#24057-86)
33-4153
$125.95
White
Average
(H-D®#24058-86)
33-4154
$125.95
Green
Average
(H-D®#24059-86)
33-4155
$125.95
Yellow
Smallest
(H-D®#24060-86)
33-4156
$125.95
H-D® Part No.
S&S® Part No.
MSRP
Blue
Biggest
(H-D®#24056-91)
33-4162
$133.95
Red
Average
(H-D®#24057-91)
33-4163
$133.95
White
Average
(H-D®#24058-91)
33-4164
$133.95
Green
Average
(H-D®#24059-91)
33-4165
$133.95
Yellow
Smallest
(H-D®#24060-91)
33-4166
$133.95
Dealer Services
& Promo Items
Size
Tools & Shop
Supplies
Color Code
If the stock gear is unmarked and the size is unknown or you are
scratch building an engine and have no gear, we recommend that
you order a gear in the middle of the size range. These sizes were
used more often and should provide adequate gear clearance under
most circumstances. When in doubt, use a gear from the middle to
the small side of the range because a combination of looser fitting
smaller gears is less likely to cause binding and premature wear.
Consult the chart for the size and appropriate part number required.
If you wish to achieve optimum cam gear to pinion gear fit, consult
your factory service manual for instructions on fitting these gears
before making a selection. Some sizes, particularly those on and near
the ends of each range, are available on a limited basis because they
are the extremes.
Racing
Products
S&S® Pinion Gears for 1991-'99 Sportster®
with stock flywheel assembly
NOTE
Blue
Parts for
MSRP
Victory®
S&S® Part No.
2003-2013
H-D® Part No.
Parts for
Size
2007-2012
Color Code
X-Wedge®
required for all S&S flywheel assemblies for 1986-99 Sportster
and 1991-1999 Buell models
Note: Can be used to install S&S cams in 2000-2013 Sportster® engines
Warranty &
Company Policy
PINION SHAFT COMPONENTS
FOR 1986-’03 SPORTSTER® MODELS
H-D® Part No. 1
S&S Part No.
MSRP
1986-'87 Style Pinion Gear Nut
(H-D® #7913)
33-4254
$22.95
1986-'87 Style Pinion Shaft
Oil Pump Drive Gear
(H-D®#26318-75)
33-4228
$79.95
OEM Cross Reference
Appendix & Index
Item Description
1 Note: No longer available from Harley-Davidson®
Visit us at www.sscycle.com
4-19
ection 4:
2007-2013
1999-2006
Parts for
FITMENT
ƒƒ 1986-’03 Harley-Davidson® Sportster®
ƒƒ 1994-’02 Buell®
1986-2013
PERFORMANCE
PARTS
1984-1999
Evolution®
Parts for
4" BORE REPLACEMENT CYLINDERS AND PISTONS
FEATURES AND BENEFITS
ƒƒ Forged pistons and S&S cylinders provide consistent performance and reliability
ƒƒ Valve pocket recesses in S&S pistons are enlarged for oversize valves and higher
lift cams
Special Order OPTIONS
ƒƒ Natural, silver, gloss black or wrinkle black (WBlack) powdercoat finish
1926-1984
2007-2012
Parts for
X-Wedge®
Parts for
Vintage Engines
Parts for
Sportster® & Buell®
S&S®
Replacements for cylinders and pistons used in S&S® Super Sidewinder® engines,
these cylinders are made of superior materials and have thicker casting than stock
cylinders for use in S&S special application crankcases machined for 4" bore.
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
91-3031
S&S® 4" BORE Cylinders and PISTONS Specifications for 1986-'03 Harley-Davidson® sportster® Models
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
Parts for
Victory®
2003-2013
Displacement
4-20
100"
Stroke
Cylinder Length
4"
4.420"
Compression Ratio
Low Compression* Heads 85cc
High Compression* Heads 76cc
9.6:1
10.3:1
* 91" and 100" engines for Sportster models typically use heads with 76cc chambers for high compression and 85cc chambers for low compression.
107" and larger engines normally are built with special order heads with 84cc or 93cc chambers.
S&S® 4" BORE Cylinders and PISTONS
for 1986-'03 Harley-Davidson® sportster® Models
Description
Finish
Part No.
MSRP
Cylinder with Piston Set
Natural
91-3031
$842.95
Front Cylinder with Piston
Natural
91-3031FP
$463.50
Rear Cylinder with Piston
Natural
91-3031RP
$463.50
Special Order**
Specify
91-3604**
Call for Pricing
Individual cylinder assemblies and cylinder kits with pistons are honed to fit the pistons included.
Cylinder with piston kits include cylinders, piston kit, head gaskets, base gaskets, and exhaust gaskets. All piston kits include rings, wristpins, and clips.
**Special Order: Download the Special Order Form at sscycle.com/soforms
S&S® 4" BORE Cylinders Only
for 1986-'03 Harley-Davidson® sportster® Models
Description
Finish
Part No.
MSRP
Cylinder Set
Natural
91-3030
$559.95
Front Cylinder
Natural
91-3030F
$335.95
Rear Cylinder
Natural
91-3030R
$335.95
Special Order**
Specify
91-3604**
Call for Pricing
Individual cylinders and cylinder sets without pistons are bored slightly under nominal size and are not honed.
**Special Order: Download the Special Order Form at sscycle.com/soforms
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
Standard
92-1420
$321.95
+0.010"
92-1421
$321.95
+0.020"
92-1422
$321.95
Standard
94-1300X
$29.95
Wristpin .792" x 2.825"
94-9256 USA
+0.010"
94-1301X
$29.95
Keeper
+0.020"
94-1302X
$29.95
(H-D®#22589-83A, 22589-83B)
MSRP
1,2
TÜV4,5
$14.40
each
94-9254-S
$1.00
2 pack
94-9254-2
$1.50
4 pack
94-9254
$2.95
93-1037-S
$7.35
10 pack
93-1052
$66.95
each
93-1031-S
$4.30
10 pack
93-1067
$38.95
(H-D®#65324-83A, 65324-83B)
each
106-5029
$4.50
Cylinder Dowel
(H-D®#16573-83, 16574-99A, 16573-83A)
each
50-8023
$1.60
106-5029
50-8023
Racing
Products
Exhaust Gasket
Parts for
each
Victory®
MSRP
2003-2013
Base Gasket
Part No.
Parts for
Description
2007-2012
X-Wedge®
Gaskets & Dowels
Head Gasket
Parts for
Part No.
1926-1984
Description
Vintage Engines
MSRP
Parts for
Part No.
1986-2013
Oversize
Sportster® & Buell®
Replacement Piston Wristpins & Keepers
PERFORMANCE
PARTS
Replacement Piston Rings, Chromoly Faced
Parts for
1984-1999
Evolution®
92-1420
Recommended Piston Fit:
Close: .0020"-.0025" Loose: .0032"-.0045"
Parts for
MSRP
1999-2006
Part No.
Twin Cam 88®
Oversize
Parts for
2007-2013
Twin Cam 96™/103™
S&S® 4" PISTON SETS
for 1986-'03 Harley-Davidson® sportster® Models
Tools & Shop
Supplies
93-1031-S
Dealer Services
& Promo Items
93-1037-S
Warranty &
Company Policy
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S Cycle’s products are original equipment parts or that they
are equivalent to the corresponding H-D® part number shown.
4-21
ection 4:
2007-2013
Replacements for those included in S&S Sidewinder® Kits, these cylinders are made of superior
materials and have thicker casting than stock cylinders. The included flat top pistons are for
use with stock style cylinder heads. Stock crankcases must be machined to accommodate the
larger spigot diameter.
1999-2006
Parts for
1986-2013
PERFORMANCE
PARTS
1984-1999
Parts for
Evolution®
FITMENT
ƒƒ 1986-’03 Harley-Davidson® Sportster®
ƒƒ 1994-’02 Buell®
FEATURES AND BENEFITS
ƒƒ Forged, pistons and S&S cylinders provide consistent performance and reliability
ƒƒ Valve pocket recesses in S&S pistons are enlarged for oversize valves and higher lift cams
Special Order OPTIONS
ƒƒ Natural, silver, gloss black or wrinkle black (WBlack) powdercoat finish
S&S® 35/8" BORE CYLINDEr Specifications
FOR 1986-’03 SPORTSTER® AND 1994-’02 BUELL® MODELS WITH STOCK HEADS
2007-2012
Stroke
Cylinder Length
Compression Ratio - Stock Heads
89"
45/16"
5.087"
*
103"
5"
5.750"
*
*Compression ratio will be determined by the combustion chamber modifications.
2003-2013
Parts for
Displacement
Victory®
Parts for
91-3200
1926-1984
Vintage Engines
Parts for
Sportster® & Buell®
3-5/8" BORE REPLACEMENT CYLINDERS AND PISTONS
X-Wedge®
Parts for
S&S®
FOR STOCK HEADS
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
Racing
Products
S&S® 35/8" BORE CYLINDErs FOR 1986-’03 SPORTSTER® AND 1994-’02 BUELL® MODELS WITH STOCK HEADS
Tools & Shop
Supplies
Cylinders Only
(Set)
Natural
MSRP
WBlack
MSRP
Natural
MSRP
WBlack
MSRP
89"
91-3200F
91-3200R
$335.95
$335.95
91-3913F
91-3913R
$389.95
$389.95
91-3200
$559.95
91-3913
$649.95
103"
91-3500F
91-3500R
$335.95
$335.95
91-3921F
91-3921R
$389.95
$389.95
91-3500
$559.95
91-3921
$649.95
Special Order
91-3604*
Call for Pricing 91-3604*
Call for Pricing 91-3604*
Individual cylinders and cylinder sets without pistons are bored slightly under nominal size and are not honed.
*Special Order: Download the Special Order Form at sscycle.com/soforms
NOTES
Dealer Services
& Promo Items
Warranty &
Company Policy
OEM Cross Reference
Appendix & Index
Cylinder Only
(F=Front or R=Rear)
Displacement
4-22
Stock crankcases must be machined to accommodate the larger spigot diameter.
Combustion chamber modifications must be made to stock cylinder heads to reduce compression.
Recommended piston fit: Close: 0.0015"-0.0020" Loose: 0.0030"-0.0040"
Order toll free 866-244-2673
Call for Pricing 91-3604*
Call for Pricing
1986-2013 Sportster® & Buell®
92-1942
$299.95
+0.030"
92-1943
$299.95
+0.040"
92-1944
$299.95
+0.060"
–
–
94-1210X TÜV
$29.95
Wristpin .792" x 2.825"
94-9256 USA
+0.010"
94-1211X
$29.95
+0.020"
94-1212X
$29.95
+0.030"
94-1213X
$29.95
+0.040"
94-1214X
$29.95
+0.060"
94-1216X
$29.95
4
Keeper
(H-D®#22589-83A, 22589-83B)
1,2
TÜV4,5
$14.40
each
94-9254-S
$1.00
2 pack
94-9254-2
$1.50
4 pack
94-9254
$2.95
Victory®
Parts for
Standard
MSRP
2003-2013
Part No.
Parts for
Description
2007-2012
MSRP
X-Wedge®
Part No.
Parts for
Oversize
1926-1984
Replacement Piston Wristpins & Keepers
Vintage Engines
Replacement Piston Rings, Chromoly Faced
Parts for
+0.020"
1986-2013
$299.95
Sportster® & Buell®
92-1941
Parts for
+0.010"
1984-1999
$299.95
Evolution®
92-1940
1999-2006
MSRP
Standard
PERFORMANCE
PARTS
92-1940
Part No.
Parts for
Twin Cam 88®
FOR 1986-’03 SPORTSTER® & 1994-’02 BUELL® MODELS WITH STOCK HEADS
Oversize
Parts for
2007-2013
Twin Cam 96™/103™
S&S® 35/8" BORE CYLINDEr Forged PISTON Kits
Gaskets & Dowels
Description
Base Gasket
MSRP
each
93-1037-S
$7.35
10 pack
93-1052
$66.95
each
93-1039-S
$3.60
10 pack
93-1066
$32.95
(H-D®#65324-83A, 65324-83B)
each
106-5029
$4.50
Cylinder Dowel
(H-D®#16573-83, 16574-99A, 16573-83A)
each
50-8023
$1.60
50-8023
Tools & Shop
Supplies
Exhaust Gasket
106-5029
Racing
Products
Head Gasket
Part No.
Dealer Services
& Promo Items
93-1039-S
Warranty &
Company Policy
93-1037-S
OEM Cross Reference
Appendix & Index
Visit us at www.sscycle.com
4-23
ection 4:
2007-2013
1999-2006
Parts for
1984-1999
FEATURES AND BENEFITS
ƒƒ Forged pistons and S&S cylinders provide consistent performance and reliability
ƒƒ Valve pocket recesses in S&S pistons are enlarged for oversize valves and higher lift cams
PERFORMANCE
PARTS
1986-2013
Parts for
Sportster® & Buell®
Parts for
Evolution®
FITMENT
ƒƒ 1986-’03 Harley-Davidson® Sportster®
ƒƒ 1994-’02 Buell®
1926-1984
Vintage Engines
Parts for
3-5/8" BORE REPLACEMENT CYLINDERS AND
Replacements for those included in S&S Sidewinder® Kits, these cylinders are made of superior materials and have
thicker casting than stock cylinders. The included domed pistons are for use with S&S Super Stock style cylinder
heads. Stock crankcases must be machined to accommodate the larger spigot diameter.
2007-2012
X-Wedge®
Parts for
S&S®
LOW/INTERMEDIATE/HIGH COMPRESSION PISTONS FOR S&S SUPER STOCK® HEADS
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
Special Order OPTIONS
ƒƒ Natural silver, gloss black or wrinkle black (WBlack) powdercoat finish
91-3913
S&S® 35/8" BORE CYLINDERS AND PISTONS Specifications
Displacement
Stroke
Cylinder Length
89"
45/16"
5.087"
103"
5"
5.750"
Piston Deck Height
Compression Ratio
(Low/Intermediate/High)
9.5/10.3/12.4
1.200"
10.9:1/11.8:1/14.2:1
S&S® 35/8" BORE CYLINDERS AND PISTON Kits
FOR 1986-’03 SPORTSTER® AND 1994-’02 BUELL® MODELS WITH S&S SUPER STOCK® HEADS
4-24
Displacement
Low Compression
Intermediate Compression
Natural
MSRP
WBlack
MSRP
Natural
MSRP
WBlack
MSRP
89"
91-3207
$921.95
–
–
91-3208
$921.95
91-3916
$1,009.95
103"
91-3507
$921.95
91-3923
$1,009.95
–
–
–
–
Special Order
91-3604*
Call for Pricing
91-3604*
Call for Pricing
91-3604*
Call for Pricing
91-3604*
Call for Pricing
Individual cylinder assemblies and cylinder kits with pistons are honed to fit the pistons included.
Cylinder w/ piston kits include cylinders, piston kit, head gaskets, base gaskets, and exhaust gaskets
*Special Order: Download the Special Order Form at sscycle.com/soforms
S&S® 35/8" BORE CYLINDERS only
FOR 1986-’03 SPORTSTER® AND 1994-’02 BUELL® MODELS WITH S&S SUPER STOCK® HEADS
Displacement
Cylinder Only (F=Front or R=Rear)
Cylinders Only (Set)
Natural
MSRP
WBlack
MSRP
Natural
MSRP
WBlack
MSRP
89"
91-3200F
91-3200R
$335.95
$335.95
91-3913F
91-3913R
$389.95
$389.95
91-3200
$559.95
91-3913
$389.95
103"
91-3500F
91-3500R
$335.95
$335.95
91-3921F
91-3921R
$389.95
$389.95
91-3500
$335.95
91-3921
$389.95
Special Order
91-3604*
Call for Pricing 91-3604*
Call for Pricing
91-3604*
Call for Pricing
91-3604*
Call for Pricing
Individual cylinders and cylinder sets without pistons are bored slightly under nominal size and are not honed.
*Special Order: Download the Special Order Form at sscycle.com/soforms
NOTES
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
Parts for
Victory®
2003-2013
Cylinders w/Pistons (SET)
Stock crankcases must be machined to accommodate the larger spigot diameter.
Combustion chamber modifications must be made to stock cylinder heads to reduce compression.
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
92-1130
$376.95
+0.010"
92-1081
$333.95
92-1121
$376.95
92-1131
$376.95
+0.020"
92-1082
$333.95
92-1122
$376.95
92-1132
$376.95
+0.030"
92-1083
$343.95
92-1123
$376.95
92-1133
$376.95
+0.040"
92-1084
$343.95
92-1124
$376.95
92-1134
$376.95
+0.060"
92-1086
$343.95
–
–
–
–
Wristpin .792" x 2.825"
94-9256
94-1211X
$29.95
+0.020"
94-1212X
$29.95
+0.030"
94-1213X
$29.95
+0.040"
94-1214X
$29.95
+0.060"
94-1216X
$29.95
Keeper
(H-D®#22589-83A, 22589-83B)
$14.40
each
94-9254-S
$1.00
2 pack
94-9254-2
$1.50
4 pack
94-9254
$2.95
Victory®
Parts for
94-1210X
+0.010"
MSRP
USA 1,2 TÜV4,5
2003-2013
Part No.
$29.95
TÜV 4
Parts for
Description
Standard
2007-2012
MSRP
X-Wedge®
Part No.
Parts for
Oversize
1926-1984
Replacement Piston Wristpins & Keepers
Vintage Engines
Replacement Piston Rings, Chromoly Faced
Parts for
Loose: 0.0035"- 0.0045"
1986-2013
Recommended piston fit: Close: 0.0023"- 0.0025"
Sportster® & Buell®
$376.95
Parts for
92-1120
1984-1999
$332.95
Evolution®
92-1080
Parts for
Standard
1999-2006
Intermediate Compression High Compression
PERFORMANCE
PARTS
Low Compression
Twin Cam 88®
92-1080
Oversize
Parts for
2007-2013
Twin Cam 96™/103™
35/8" Super Stock® Forged Piston Kits
for 79", 89" and 103" Harley-Davidson® Sportster®
Gaskets & Dowels
Description
each
93-1037-S
$7.35
10 pack
93-1052
$66.95
each
93-1039-S
$3.60
10 pack
93-1066
$32.95
Exhaust Gasket
(H-D®#65324-83A, 65324-83B)
each
106-5029
$4.50
Cylinder Dowel
(H-D®#16573-83, 16574-99A, 16573-83A)
each
50-8023
$1.60
106-5029
50-8023
Tools & Shop
Supplies
Base Gasket
MSRP
Racing
Products
Head Gasket
Part No.
Dealer Services
& Promo Items
93-1039-S
Warranty &
Company Policy
93-1037-S
OEM Cross Reference
Appendix & Index
Visit us at www.sscycle.com
4-25
ection 4:
2007-2013
1999-2006
Parts for
1986-2013
PERFORMANCE
PARTS
1984-1999
Parts for
Evolution®
Parts for
Sportster® & Buell®
1926-1984
Parts for
Vintage Engines
2003-2013
2007-2012
X-Wedge®
Parts for
3-1/2" BORE REPLACEMENT CYLINDERS AND PISTONS
FITMENT
ƒƒ 1986-’13 Harley-Davidson® Sportster®
ƒƒ 1994-’02 Buell®
ƒƒ 883cc to 1200cc Conversions
Victory®
Parts for
S&S®
Superior materials, thicker casting in critical areas and bigger cooling fins are what make
S&S’ cylinders the best! High strength cast iron liners provide excellent wear resistance and
service life.
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
FEATURES AND BENEFITS
ƒƒ Installation of S&S cylinders saves time and allows you to keep or sell your stock cylinders
ƒƒ Valve pocket recesses in S&S forged, coated pistons are enlarged for oversize valves and
91-3904
higher lift cams
Special Order OPTIONS
ƒƒ Natural, silver powdercoat, gloss black or wrinkle black (WBlack) powdercoat finish
ƒƒ Pistons, and fit cylinders to pistons
92-2010 Series Piston
S&S® 31/2" BORE CYLINDERS SPECIFICATIONS
FOR 1986-’03 SPORTSTER® AND 1994-’02 BUELL® MODELS WITH S&S® HEADS
Displacement
1200cc
Stroke
Cylinder Length
Compression Ratio – S&S Heads
313/16"
4.650"
10.5:1
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
S&S® 31/2" BORE CYLINDER AND PISTON KITS FOR 1986-’13 SPORTSTER® AND 1994-’02 BUELL® MODELS
4-26
Displacement
Natural
MSRP
Silver
MSRP
WBlack
MSRP
1200cc, 1986-2003 Sportster®, 1994-’02 Buell® Models With S&S® Heads
(Includes 92-2016 Pistons)
91-3014
$869.95
–
$869.95
91-3908
$964.95
883cc (conversion to 1200cc), 1986-2013* Sportster® models
(Includes 106-5548 Pistons)
–
–
910-0301 $964.95
910-0296
$964.95
Special Order
91-3604*
Call for Pricing
91-3604* Call for Pricing 91-3604*
Call for Pricing
Cylinder w/ piston kits include cylinders, piston kit, head gaskets, base gaskets, and exhaust gaskets.
*The cylinder fin profile does not perfectly match the fins on 2004 and later stock heads, but the difference is not considered to be objectionable. See Photos on page 4-6.
**Special Order: Download the Special Order Form at sscycle.com/soforms
S&S® 31/2" BORE CYLINDER ONLY FOR 1986-’03 SPORTSTER® AND 1994-’02 BUELL® MODELS
Displacement 1200cc
Cylinder Only
Cylinders Only (Set)
Front
MSRP
Rear
MSRP
Natural
MSRP
Natural
91-3010F
$335.95
91-3010R
$335.95
91-3010
$559.95
Silver
910-0302
$389.95
910-0303
$389.95
910-0304
$649.95
WBlack
91-3904F
$389.95
91-3904R
$389.95
91-3904
$649.95
Special Order
91-3604*
Call for Pricing
91-3604*
Call for Pricing
91-3604*
Call for Pricing
Individual cylinders and cylinder sets without pistons are bored slightly under nominal size and are not honed.
*Special Order: Download the Special Order Form at sscycle.com/soforms
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
Parts for
2007-2013
Twin Cam 96™/103™
Parts for
1999-2006
Twin Cam 88®
New S&S® forged 883 to 1200 conversion pistons have a dished dome, so no combustion chamber modifications are needed. Piston coating reduces friction during break-in. No rebalancing
of 883cc flywheels. For use with 883 heads, not 1200cc heads
Parts for
1984-1999
Evolution®
S&S® 31/2" BORE Forged PISTON Kits FOR 1986-’03 SPORTSTER® MODELS
S&S® Super Stock®
1.1875"
313/16"
10.5:1
92-2016
Stock 883cc Heads
1.1875"
313/16"
9.4:1
106-5548 $321.95
MSRP
+.020"
MSRP
+.030"
$321.95
92-2017
$321.95
92-2018
$321.95
92-2019 $321.95
Close: 0.0015"-0.0020"
106-5549 $321.95
106-5550 $321.95
–
MSRP
–
Loose: 0.0030"-0.0040"
Replacment Piston Rings, chromoly faced
(H-D®#21921-83)
MSRP
+.020"
MSRP
+.030"
MSRP
$31.95
94-2217X
$31.95
94-2218X
$31.95
94-2219X
$31.95
Description
Part No.
Wristpin .792" x 2.825"
94-9256 USA
(H-D®#22589-83A, 22589-83B)
MSRP
1,2
$14.40
TÜV4,5
each
94-9254-S
$1.00
2 pack
94-9254-2
$1.50
4 pack
94-9254
$2.95
93-1011-S
Tools & Shop
Supplies
Gaskets & Dowels
Description
(H-D®#16770-84D, 16770-84F)
Base Gasket
(H-D®#16774-86D, 16777-83A)
MSRP
each
93-1011-S
$7.15
10 pack
93-1024
$64.95
each
$3.35
(H-D®#65324-83A, 65324-83B)
each
106-5029
$4.50
Cylinder Dowel
(H-D®#16573-83, 16574-99A, 16573-83A)
each
50-8023
$1.60
106-5029
93-1038-S
OEM Cross Reference
Appendix & Index
All reference to H-D® part numbers is for identification purposes only.
We in no way are implying that any of S&S Cycle’s products are original
equipment parts or that they are equivalent to the corresponding
H-D® part number shown.
Warranty &
Company Policy
93-1038-S
Exhaust Gasket
Dealer Services
& Promo Items
Head Gasket
Part No.
Racing
Products
Keeper
Victory®
Replacement Piston Wristpins & Keepers
Parts for
94-22165X
+.010"
2003-2013
$31.95
MSRP
Parts for
94-2216X
+.005"
2007-2012
MSRP
X-Wedge®
Standard
Parts for
1926-1984
Recommended piston fit:
+.010"
Vintage Engines
Piston kits include set of pistons, rings, wristpins, and clips.
MSRP
Parts for
Compression
Standard
Ratio
1986-2013
Stroke
Sportster® & Buell®
Deck
Height
PERFORMANCE
PARTS
Heads
50-8023
Visit us at www.sscycle.com
4-27
ection 4:
2007-2013
1999-2006
Parts for
PERFORMANCE
PARTS
1984-1999
1986-2013
1926-1984
Parts for
Vintage Engines
Parts for
Sportster® & Buell®
Parts for
Evolution®
FITMENT
ƒƒ SB-Series for Harley-Davidson® Sportster® 1986-‘13
ƒƒ SB-Series for Buell® 1994-‘02
2003-2013
2007-2012
X-Wedge®
Parts for
SUPER STOCK® CYLINDER HEADS
Equipped with a modified "bathtub" style combustion chamber, these heads were designed
for use with a flat topped piston, special S&S cylinders, and wide S&S crankcases. With a large
squish area, these heads create more combustion chamber turbulence, resulting in increased
flame travel, fuel efficiency, and reduced detonation.
Victory®
Parts for
S&S®
FOR 4" BORE S&S ENGINES
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
FEATURES AND BENEFITS
ƒƒ Machined for S&S manual or electric compression releases
ƒƒ 2.000" intake valves and 1.605" exhaust valves
ƒƒ Special "cast-to-shape" intake ports with a special directional fin for improved air flow
ƒƒ Precision CNC machined from heat treated aircraft quality aluminum castings
ƒƒ Machined with S&S 4" cylinder stud pattern and '86-90 S&S SA pushrod hole locations
KIT CONTENTS
ƒƒ 2 fully assembled cylinder heads in Natural or Wrinkle Black (WBlack) with S&S .640" lift springs
ƒƒ Threaded plugs to seal compression release holes if no compression releases are used
Replacement parts on page 4-74.
S&S® SUPER STOCK® HEAD KITS for 4" Bore S&S Engines
Application
Natural
MSRP
WBlack
MSRP
1986-'13 Sportster® models
106-2194
$1,339.95
106-2226
$1,394.95
1994-'02 Buell® models
106-2297
$1,339.95
106-2309
$1,394.95
Special Order*
90-1328*
Call for Pricing
90-1328*
Call for Pricing
*Use this special order part number to order assembled or unassembled cylinder heads with spring options, special finish. Download the Special Order Form at sscycle.com/soforms
Racing
Products
A Piston Kit is required
92-1420
This Gasket Kit is required
4-28
Oversize
Part No.
MSRP
Standard
92-1420
$321.95
+0.010"
92-1421
$321.95
+0.020"
92-1422
$321.95
Kits include a set of pistons, rings, wristpins and keepers.
S&S® 4" Bore Gasket Kit
for 1986-'03 Harley-Davidson® sportster® Models
Description
Part No.
MSRP
Head, Base and Exhaust Gaskets
90-1909
$29.95
NOTE
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
S&S® 4" PISTON KiTS
for 1986-'03 Harley-Davidson® sportster® Models
Due to expanded stud pattern, these heads will not fit on stock Sportster® Evolution® engines.
90-1909
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
S&S®
A specially shaped combustion chamber and contoured piston dome help these heads produce power. The increased "squish"
area of this design sets up a controlled turbulence in the combustion chamber. That turbulence improves flame travel for a more
efficient burn and reduced detonation. Pistons are available to achieve various compression ratios.
Parts for
2007-2013
Twin Cam 96™/103™
3-1/2" and 3-5/8" SUPER STOCK® CYLINDER HEADS
1999-2006
around the valves
90-1310
$1,289.95
90-1810
$1,344.95
1986-'90 Sportster models
90-1302
$1,289.95
90-1802
$1,344.95
1994-'02 Buell® models
90-1305
$1,289.95
–
–
Special Order*
90-1328*
Call for Pricing
90-1328*
Call for Pricing
Parts for
1991-'03 Sportster® models
2003-2013
MSRP
Parts for
WBlack
2007-2012
MSRP
X-Wedge®
Natural
Parts for
1926-1984
Vintage Engines
Application
Parts for
Replacement parts on page 4-74.
ASSEMBLED S&S® SUPER STOCK® HEAD KITS
1986-2013
KIT CONTENTS
ƒƒ Complete head assembly in Natural or Wrinkle Black (WBlack) with valves and S&S .640" lift springs
Sportster® & Buell®
PERFORMANCE
PARTS
ƒƒ 2.000" intake valves and 1.605" exhaust valves
ƒƒ Special "cast-to-shape" intake ports with a special directional fin for improved air flow
ƒƒ Precision CNC machined from heat treated aircraft quality aluminum castings
Parts for
1984-1999
Evolution®
FEATURES AND BENEFITS
ƒƒ Machined with a stock bolt pattern
ƒƒ Larger, more open combustion chamber presents less resistance to air flow
Parts for
Twin Cam 88®
FITMENT
ƒƒ 1986–’03 Harley-Davidson® Sportster®
ƒƒ 1994–’02 Buell®
*Use this special order part number to order assembled or unassembled cylinder heads with spring options and special finish. Download the Special Order Form at sscycle.com/soforms
Oversize
Low Compression
Intermediate Compression High Compression
Standard
92-1080
$332.95
92-1120
$376.95
92-1130
$376.95
+0.010"
92-1081
$333.95
92-1121
$376.95
92-1131
$376.95
+0.020"
92-1082
$333.95
92-1122
$376.95
92-1132
$376.95
+0.030"
92-1083
$343.95
92-1123
$376.95
92-1133
$376.95
+0.040"
92-1084
$343.95
92-1124
$376.95
92-1134
$376.95
+0.060"
92-1086
$343.95
–
–
–
Piston kits include set of pistons, rings, wristpins, and clips.
Recommended piston fit: Close: 0.0023"- 0.0025"
–
Loose: 0.0035"- 0.0045"
For Compression Ratios and Cylinder kits SEE page 4-24.
A Gasket Kit is required
31/2" BORE Forged PISTON Kits for S&S® Super Stock® heads
(10.5:1 compression)
Oversize
Deck Height
Standard
+0.020"
1.1875"
+0.030"
92-2016
$321.95
92-2017
$321.95
92-2018
$321.95
92-2019
$321.95
Recommended piston fit:
Close: 0.0015"-0.0020"
Loose: 0.0030"-0.0040"
GASKET KITS FOR S&S® SUPER STOCK® CYLINDER HEADS
90-1907
Bore Size
Part No.
MSRP
31/2"
90-1907
$29.95
35/8"
90-1908
$29.95
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
Piston kits include set of pistons, rings, wristpins, and clips.
MSRP
Warranty &
Company Policy
+0.010"
Part No.
Dealer Services
& Promo Items
92-1080
Tools & Shop
Supplies
The dome shape of S&S Super Stock pistons for 31⁄2" and
35⁄8" bore cylinder heads fits into the S&S combustion
chamber to increase compression and to create a larger
"squish" area for increased chamber turbulence.
Racing
Products
35/8" Forged Piston Kits for S&S® Super Stock® heads
Victory®
A Piston Kit is required
4-29
ection 4:
2007-2013
1999-2006
Parts for
1984-1999
1986-2013
Center Mount
PERFORMANCE
PARTS
Parts for
93-4056
1986-’03 Sportster® Chassis
Evolution®
Parts for
Sportster® & Buell®
Cylinder Head and Motor Mounts
Two head mounts are required for 1986-’03 Harley-Davidson® Sportster® models. The center
mount is a two-piece design for maximum flexibility. The front mount is one piece and
available in two versions according to cylinder length. Machined from 1⁄4" thick steel and
provided in a semi-gloss black finish.
1926-1984
Vintage Engines
Parts for
S&S®
Head Mounts for Sportster® Models
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
Fits All Engines
93-4055
$101.95
93-4056
$77.95
93-4058
$77.95
Front Mount
Stock to 5.087" Long Cylinders
(H-D®#16214-86, 16222-86)
5.565" to 5.800" Long Cylinders
2007-2012
2003-2013
Parts for
Victory®
Parts for
X-Wedge®
S&S Billet Motor Mounts for Buell® Motorcycles
S&S billet front motor mounts for 1996-’02 Harley-Davidson® Buell models are machined
from 6061-T6 billet aluminum and offer a considerable increase in strength over stock. They
are available in three versions. The first version is intended to be a heavy duty replacement
motor mount for Buell motorcycles with stock height engines. The second version is designed
to allow the S&S 100" engine to be installed in a stock Buell chassis. Keep in mind that when
installing some non-stock height engines in a stock Buell chassis, exhaust and frame clearance
may be a problem.
93-4055
A slotted steel top motor mount is also required for taller than stock engines.
For Stock Height Engines
93-4059
$366.95
For S&S 100" Engines
93-4060
$366.95
Slotted Steel Top Motor Mount
93-4062
$107.95
93-4062
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
Motor Mounts
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
93-4059
4-30
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S Cycle’s products are original equipment parts or that they are
equivalent to the corresponding H-D® part number shown.
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
S&S®
S&S® head bolt information chart
1.690"
.250"
93-3028 TÜV
1.840"
.100"
1.920"
Washers Only
$1.90
.250"
93-3036
$12.75
50-7091
$1.55
2.070"
.100"
$12.75
.250"
2.370"
.100"
$12.75
50-7088
50-7091
50-7088
$1.90
2.220"
93-3031
93-3038
93-3032
3.134"
.250"
$12.75
50-7091
$1.55
3.284"
.100"
93-3029 TÜV
93-3030
$12.75
50-7088
$1.90
3.501"
.250"
93-3037*
$12.75
50-7091
$1.55
3.651"
.100"
93-3033*
$12.75
50-7088
$1.90
$12.75
(H-D®#16478-85A)
head bolt washers
Thickness
Part No.
MSRP
.100"
50-7088
$1.90
.150"
50-0418-S
$1.35
.250"
50-7091
$1.55
* Drilled & tapped deeper to allow shortening for custom lengths.
S&S® Head Bolts For 1986-2003 Harley-Davidson® sportster® Models
S&S 89"
45/16"
5.087"
S&S 91"
35/8"
S&S 100"
4"
S&S 1986-'90 H-D®
93-3027
$8.30
93-3030
$12.75
93-3010
USA
$69.95
1991-Up H-D®
93-3027
$8.30
93-3030
$12.75
93-3010
USA
$12.75
S&S 1986-'90 H-D®
93-3038
$12.75
93-3033
$12.75
93-3013
$99.95
1991-up H-D®
93-3032
$12.75
93-3033
$12.75
93-3013
$99.95
4.230"
S&S®
93-3028
$8.30
93-3029
$12.75
93-3011
$69.95
4.420"
S&S®
93-3028
$8.30
93-3029
$12.75
93-3011
$69.95
Parts for
4.650"
Head Bolt Kit
Victory®
313/16"
Long Bolt w/Washer
2003-2013
883/1100/1200cc
S&S 79"
Short Bolt w/Washer
Parts for
Cylinder Cylinder Head
Length Type
2007-2012
Stroke
X-Wedge®
Engine
Displacement
Parts for
1926-1984
Vintage Engines
TÜV 4
$1.90
PERFORMANCE
PARTS
4
$1.55
Parts for
50-7088
1986-2013
$8.30
Sportster® & Buell®
93-3027
Parts for
$1.55
1984-1999
50-7091
Evolution®
$8.30
4
Parts for
Head Bolt w/Washer
1999-2006
Washer Thickness
Twin Cam 88®
Length w/ Washer
Parts for
2007-2013
Twin Cam 96™/103™
Head BOLTS WITH WASHERS
Racing
Products
CALCULATING CUSTOM HEAD BOLT LENGTHS
See instructions on page 12-6
Tools & Shop
Supplies
50-0333
Dealer Services
& Promo Items
S&S® Chrome Head Bolt Covers
Dress up your engine with these magnetic chrome head
bolt covers. Easy installation, no tools, no messy adhesives.
A powerful magnet holds cover in place, yet allows easy
removal. Chrome plated steel looks great on any engine,
but is a must for polished engines. For S&S head bolts only.
Warranty &
Company Policy
S&S® Chrome Head Bolt Covers
USA
50-0333
$57.95
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S Cycle’s products are original equipment parts or that they
are equivalent to the corresponding H-D® part number shown.
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
(Set of 4)
4-31
ection 4:
QUICKEE ADJUSTABLE PUSHRODS
Quickee Adjustable pushrods are designed to allow installation and removal without removing
rocker covers, although initial installation will require rocker removal so that stock pushrods
and one piece pushrod covers may be removed. The threaded adjuster of the Quickee screws
into the pushrod until the threads disengage, and the adjuster simply slides into the pushrod
making the pushrod short enough so that installation or removal is a snap. Once the pushrod is
installed and adjusted, the locknut prevents the adjuster from moving. Early style collapsible pushrod covers must be used to allow access to the pushrod adjusters. Cutting the stock
pushrods and pushrod tubes with a bolt cutter eliminates the need to remove rocker covers to
install Quickee Adjustable pushrods. Caution – be sure spring tension is removed from pushrod
before cutting. Refer to installation instructions.
FITMENT
ƒƒ 1991-'13 Harley-Davidson® Sportster®
ƒƒ 1994-'02 Buell®
FEATURES AND BENEFITS
ƒƒ Easy to install
ƒƒ Adjustable to ensure consistent valve train operation under all conditions
ƒƒ Kit includes all pushrods, covers, keeper and o-rings
4-32
930-0023
Kit Contents
ƒƒ Pushrods
ƒƒ Pushrod covers and keepers
ƒƒ O-rings
WATCH THE S&S PUSHROD INSTALLATION VIDEO AT
SSCYCLE.COM/MEDIA/VIDEOS.PHP
S&S® Quickee Adjustable Pushrods
for 1991-'13 Harley-Davidson® Sportster® Models
Description
Part No.
MSRP
Complete Kit, for 2004-'13 xl
930-0023
$324.95
Pushrod Set only, for 1991-'13 xl
93-5122
$159.95
Special Order
93-5135*
Call for Pricing
*Special Order: Download the Special Order Form at sscycle.com/soforms
Replacement parts on page 4-34
NOTES
2007-2013
1999-2006
1984-1999
1986-2013
1926-1984
2007-2012
2003-2013
S&S®
Quickee pushrods cannot be used in the S&S® SB-100 engine.
33-5355 adaptors, 93-4039 cover kit and 93-4101 keepers are needed when
used on 1991-2003 applications.
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
Parts for
Victory®
Parts for
X-Wedge®
Parts for
Vintage Engines
Parts for
Sportster® & Buell®
Parts for
Evolution®
Parts for
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
S&S®
Parts for
$279.95
Pushrod Set only
93-5022
$109.95
Special Order
93-5036*
Call for Pricing
Parts for
930-0024
Victory®
Complete Kit
2003-2013
MSRP
Parts for
Part No.
2007-2012
Description
X-Wedge®
S&S® Standard Adjustable Pushrods
for 2004-'13 Harley-Davidson® Sportster® Models
Parts for
1926-1984
Vintage Engines
Kit Contents
ƒƒ Pushrods,
ƒƒ Pushrod covers and keepers
ƒƒ O-rings
1986-2013
930-0024
Sportster® & Buell®
FEATURES AND BENEFITS
ƒƒ Made out of 7/16" O.D. chromoly steel tubing for strength and durability
ƒƒ Adjustable to ensure accurate valve train operation under all conditions
ƒƒ Compatible with solid and hydraulic lifters
ƒƒ Kit includes all pushrods, covers, keeper and o-rings
Parts for
1984-1999
Evolution®
FITMENT
ƒƒ 1986–‘13 Harley-Davidson® Sportster®
ƒƒ 1994-’02 Buell®
Parts for
1999-2006
Twin Cam 88®
An economical solution to assure consistent valve train operation under all conditions, S&S
standard adjustable pushrods are manufactured from rigid chromoly steel tubing and have
threaded adjusters. Early style collapsible pushrod covers must be used to allow access to the
pushrod adjusters. Unlike the S&S Quickee Adjustable pushrods, rocker covers must be removed
to install or remove standard adjustable pushrods.
Parts for
2007-2013
Twin Cam 96™/103™
Standard ADJUSTABLE PUSHRODS
*Special Order: Download the Special Order Form at sscycle.com/soforms
Part No.
MSRP
883cc, 1200cc, 79"
4.650" (Stock)
93-5022
$109.95
89"
5.087" (+0.437)
93-5089
$109.95
103"
5.750" (+1.100)
93-5088
$109.95
Special Order
Specify
93-5036*
Call for Pricing
S&S® PUSHROD SETS FOR 1986-'90 SPORTSTER® MODELS
Cylinder Length
Part No.
MSRP
883cc, 1200cc, 79"
4.650" (Stock)
93-5033
$109.95
89"
5.087" (+0.437)
93-5022
$109.95
Special Order
Specify
93-5036*
Call for Pricing
33-5355 pushrod cover adaptors are required for
1991-'03 applications. See page 4-46.
Warranty &
Company Policy
Displacement
S&S pushrod sets are available separately for those who wish to
use an aftermarket pushrod cover other than S&S.
Dealer Services
& Promo Items
*Special Order: Download the Special Order Form at sscycle.com/soforms
NOTES
Cylinder Length
Tools & Shop
Supplies
Displacement
WATCH THE S&S PUSHROD INSTALLATION VIDEO AT
SSCYCLE.COM/MEDIA/VIDEOS.PHP
Racing
Products
S&S® PUSHROD SETS
FOR 1991-'03 SPORTSTER® AND 1994-’02 BUELL® MODELS
OEM Cross Reference
Appendix & Index
*Special Order: Download the Special Order Form at sscycle.com/soforms
Replacement parts on page 4-34
Visit us at www.sscycle.com
4-33
ection 4:
2007-2013
PUSHROD COVERS AND RELATED PARTS
93-4016
FITMENT
ƒƒ 1986–up Harley-Davidson® Sportster®
ƒƒ 1994-’02 Buell®
1999-2006
Parts for
S&S®
S&S pushrod cover kits include all of the parts required for four pushrods, except keepers. Keepers are sold separately because of the
different length requirements of some engines. A special set is available for very tall engines such as our 103" Sidewinder® Kit.
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
93-4015
1984-1999
1926-1984
Parts for
2007-2012
X-Wedge®
Parts for
Part No.
MSRP
Stock Height
93-4039
$139.95
1" or more taller than stock
93-4038*
$139.95
each
50-7131
$1.10
10 pack
50-7136
$10.20
each
50-7150
$0.35
each
50-8039
$1.60
10 pack
93-4110
$14.50
each
50-8038
$1.00
10 pack
93-4111
$3.75
each
50-8037
$1.00
10 pack
93-4112
$6.45
each
93-4016
$11.65
Bottom Cover (H-D®#17938-83)
each
93-4015
$12.15
Cover Cap
each
93-4017
$7.70
each
93-4018
$1.05
each
93-4022
$6.65
each
93-5002
$9.95
Fits S&S adjusting unit #33-5334 and S&S adjustable pushrods with early stock 9/32"-32 threads
each
33-5333
$2.10
10 pack
33-5330
$19.25
Fits S&S adjustable pushrods with 5/16"-32 threads.
(Manufactured after 2-1-1996)
each
93-5003-S $2.10
5 pack
93-5500
S&S Pushrod Cover Kit* (includes Top and bottom
covers, Cover cap, Cover spring, & Spring washers)
PERFORMANCE
PARTS
1986-2013
Item Description
Vintage Engines
Parts for
Sportster® & Buell®
Parts for
Evolution®
S&S® PUSHROD Replacement PARTS
Cover Cap Washer
Bottom Cover Washer (H-D®#6737)
Top O-ring (H-D®#11101, 11157, 11293)
Middle O-ring
Bottom O-ring
Parts for
Victory®
2003-2013
Top Cover
Racing
Products
Tools & Shop
Supplies
Dealer Services
& Promo Items
Warranty &
Company Policy
OEM Cross Reference
Appendix & Index
(H-D®#11132A)
(H-D®#11145A)
USA1,2,3 TÜV1,2,3,6,7
USA
USA1,2,3 TÜV1,2,3,6,7 (H-D®#17945-36B)
USA
Cover Spring
4-34
(H-D®#6762B)
USA
Pushrod O-ring Kit
Ball End
USA1,2,3 TÜV1,2,3,6,7 (H-D®#17947-36)
USA
TÜV 2,4,5
USA1,2,3 TÜV 1,2,4,5,6,7
Fits S&S adjustable with 5/16"-32 threads.
(Manufactured after 2-1-1996)
Adjusting Unit Locknut
93-4017
93-4018
50-7131
50-8037
50-8039
50-8038
93-5002
33-5333
$9.65
*1991-'03 Sportster and 1994-‘02 Buell models require S&S pushrod cover adaptor kit part #33-5355 to use two-piece pushrod covers.
S&S pushrod cover adapters for five-speed Sportster models are designed to convert stock 1991-’03 crankcases to
accept 1986-’90 style pushrod cover assemblies in order to allow access to adjustable pushrods. 2004-up Sportster
models do not require these adapters.
Pushrod Cover Adapter
Set of four
33-5355
$28.95
33-5355
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle’s products are original equipment parts or that they
are equivalent to the corresponding H-D part number shown.
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
93-4101
$27.95
89"
(3.000")
93-4103
$27.95
883cc & 1200cc
(2.800")
93-4115
79"
(2.800")
93-4115
89"
(3.100")
93-4104
$27.95
100"
(3.000")
93-4103
$27.95
(H-D®#17950-86)
(H-D®#17950-86)
$27.95
$27.95
S&S® CUSTOM LENGTH PUSHROD COVER KEEPER SETS
$27.95
2.600"
93-4101
$27.95
93-4115
$27.95
2.900"
93-4102
$27.95
3.000"
93-4103
$27.95
3.100"
93-4104
$27.95
3.200"
93-4105
$27.95
93-4106
$27.95
3.500"
93-4107
$27.95
3.625"
93-4108
$27.95
4.250"
93-4109*
$27.95
2.800"
3.330"
(H-D®#17950-86)
(H-D®#17949-40, 17950-66)
93-4101
Pushrod Keepers
All S&S pushrod keepers are chromed steel except part #93-4109. Keeper
#93-4109 is intended for unusually tall engines. It is manufactured of
unchromed stainless steel to prevent rust or peeling after it is trimmed to
the required length. Keepers are sold in sets of four.
*Custom extra long stainless steel 4.250", customer to cut to required length
Tools & Shop
Supplies
93-4100
Racing
Products
2.500"
Parts for
$27.95
Victory®
93-4070
(H-D®#17950-48)
2003-2013
2.400"
Parts for
MSRP
2007-2012
Part No.
X-Wedge®
Length
Parts for
1926-1984
Vintage Engines
(2.600")
Parts for
79"
1986-2013
$27.95
Sportster® & Buell®
93-4101
Parts for
$27.95
(2.600")
1984-1999
93-4101
883cc & 1200cc
Evolution®
MSRP
PERFORMANCE
PARTS
1986-'90 Sportster with Stock or S&S Cases
Part No.
(2.600")
Parts for
1991-'03 Sportster and 1994-'02 Buell® with
Stock Cases and S&S Adaptors
Length
883cc & 1200cc
1999-2006
2004-up Sportster® Pushrod covers
Twin Cam 88®
Application
Parts for
2007-2013
Twin Cam 96™/103™
S&S® PUSHROD COVER KEEPER SETS
Dealer Services
& Promo Items
Warranty &
Company Policy
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S Cycle’s products are original equipment parts or that they
are equivalent to the corresponding H-D® part number shown.
4-35
ection 4:
2007-2013
1999-2006
Parts for
1986-2013
PERFORMANCE
PARTS
1984-1999
Parts for
Evolution®
Parts for
Sportster® & Buell®
1926-1984
Parts for
Vintage Engines
2003-2013
2007-2012
X-Wedge®
Victory®
Parts for
Premium High Performance Tappets
S&S Premium High Performance Tappets are available with or without the S&S HL2T limited
travel kit installed. With the close tolerance and low leak down rate of these lifters, the main
benefit of the limited travel kit is to improve starting for engines not equipped with S&S Easy
Start Cams. Sold in sets of four only.
Fitment
ƒƒ 2000-’13 Sportster® Models
Features
ƒƒ Reduced valve train noise from start up to shut down
ƒƒ Close tolerances for low leak down rates - fast pump up and superior high rpm performance
ƒƒ Low mass, bearing grade, silicon nitride check ball and lighter check ball spring - enhances
fast pump up and quiet operation
ƒƒ 100% tested to ensure that leak down and top end oil flow are within specification
S&S premium tappets are made in the USA. Insist on this logo. It’s your assurance of
superior quality and Proven Performance®.
S&S Premium High Performance Tappets
Tappet Sets
Part No.
MSRP
Set of 4 tappets with HL2T kit
330-0174
$289.95
Set of 4 tappets without HL2T kit
330-0175
$269.95
Precise top end
oil metering
Lighter check
ball spring
4-36
Tighter tolerance
between piston
and body
HL2T spacer
(optional)
Low mass
check ball
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
Parts for
S&S®
These new Premium High Performance Tappets from S&S are intended for demanding street
riders and racers. They are machined to a higher standard to provide significantly lower leak
down rates for quick pump up, consistent quiet operation, and stability at high rpm. They also
feature a low mass, bearing grade, silicon nitride check ball and a lighter ball spring, which allows these tappets to operate efficiently on less oil pressure. That means they pump up quickly
and stay quiet from start-up to the end of the ride, even with high oil temperatures. Thanks to
the close machining tolerances and low leak down rates they also handle high lift cams and
stronger, performance valve springs with ease, extending the usable rpm range of your engine.
Precise top end oil metering delivers just the right amount of oil to the rocker arms. This avoids
leaks and oil carry over from too much oil, as well as premature rocker and valve wear from
insufficient oil supply.
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
S&S premium tappets are 100% tested on this proprietary S&S
leak down tester to ensure that the leak down and top end oil flow
rates are within our specifications.
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
S&S®
Only the finest materials and precision machining techniques are used in the manufacture of these lifters, and strict
quality control ensures that they will work flawlessly every time, no matter what the application.
Lower Price!
2000-'13 (5-speed)
33-5353
$286.95
NOTE
S&S Standard Tappet
(HL2T kit with installed)
S&S tappets with HL2T Kit require the use of adjustable
pushrods. See page 4-32 for S&S adjustable pushrod options
Designed to limit the range of travel of the hydraulic tappet plunger, HL2T spacers do not allow the
tappets to collapse, meaning both high rpm performance and starting are improved. A great addition
to stock applications, the S&S HL2T kit is highly recommended for engines equipped with stronger valve
springs and aggressive cam profiles. Now you can have solid lifter performance and retain the benefits
of low noise, low maintenance hydraulic tappets.
Dealer Services
& Promo Items
FITMENT
ƒƒ 1986-’03 Harley-Davidson® Sportster®
ƒƒ 1994-’02 Buell®
S&S Hydraulic Lifter Limited Travel Spacer (HL2T)
Part No.
MSRP
1986–’03 Sportster® with stock or S&S® tappets
(fits tappets with .612" I.D.) (H-D®#18526-89A)
33-5338
$19.40
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S Cycle’s products are original equipment parts or that they
are equivalent to the corresponding H-D® part number shown.
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
Fitment
Warranty &
Company Policy
KIT CONTENTS
ƒƒ Set of four spacers
Tools & Shop
Supplies
Hydraulic Lifter Limited Travel Spacer (HL2T)
Racing
Products
S&S®
FEATURES AND BENEFITS
ƒƒ Positive valve train activation!
ƒƒ More horsepower at higher rpm’s
ƒƒ Easier starting
Parts for
$266.95
Victory®
33-5352
1986-’90 Sportster® models
2003-2013
S&S Standard Tappet
(HL2T kit not installed)
1986-'90 (4-speed)
Parts for
$129.95
33-5352
2007-2012
33-5350
(H-D®#18538-99C, 18538-99A, 18538-99B)
X-Wedge®
2000-'13 Sportster® models
2000-'02 Buell® models
S&S Standard Tappet
(HL2T kit not installed)
Parts for
1926-1984
Vintage Engines
MSRP
Parts for
Part No.
1986-2013
Description
Sportster® & Buell®
PERFORMANCE
PARTS
starts and high rpm valve timing accuracy.
Fitment
1984-1999
33-5350
OPTIONS
ƒƒ Tappets for 1986-'90 four speed Sportster® models are available with the HL2T Limited Travel Kit for improved cold
KIT CONTENTS
ƒƒ Four hydraulic tappets
S&S® Standard Hydraulic Tappets
Evolution®
USA
used in high-performance applications
ƒƒ Revised metering device precisely controls oil delivery to top end, ensuring rapid lifter pump-up and reducing
possibility of oil starvation to bottom end
ƒƒ Each lifter body and plunger assembly is selective-fit and tested to ensure correct operation
ƒƒ 1986-'90 (4-speed)
• Larger inner bearing race reduces stresses to increase axle, bearing and roller life. The S&S inner bearing race is
.123" larger in diameter than the "raceless" roller axles currently used by some manufacturers.
• Improved inner race-roller design allows use of more and larger bearings to increase load –
carrying surface area, further reducing stress and wear in the critical roller area.
Parts for
FEATURES AND BENEFITS
ƒƒ Redesigned plunger assembly better withstands forces associated with heavy-duty valve springs and cams typically
Parts for
1999-2006
Twin Cam 88®
FITMENT
ƒƒ 1986-‘90 Harley-Davidson® Sportster®
ƒƒ 2000-'13 Sportster
ƒƒ 2000-'02 Buell®
Parts for
2007-2013
Twin Cam 96™/103™
Standard HYDRAULIC TAPPETS
4-37
ection 4:
2007-2013
1999-2006
PERFORMANCE
PARTS
1984-1999
1986-2013
1926-1984
2007-2012
FEATURES AND BENEFITS
ƒƒ Unlike cast aluminum, billet has no internal voids or impurities
ƒƒ No residual strain from thermal contraction or expansion means no cracking or changes in shape
ƒƒ Simple to install upgrade that looks great
ƒƒ Tappet guides for special application cases have correct pushrod angles for 1/2" camchest offset
KIT CONTENTS
ƒƒ Guides
ƒƒ O-rings
ƒƒ Installation hardware
33-5375
Tappet guide assembly
S&S® TAPPET GUIDE SetS
FOR SPORTSTER®, SUPER STOCK®, AND SPECIAL APPLICATION CRANKCASES
Parts for
Victory®
2003-2013
Application
1986-'90 Stock/S&S® Super Stock
1986-'90 S&S Special Application
1991-'99 S&S Super Stock
Racing
Products
1991-'99 S&S Special Application
Tools & Shop
Supplies
Dealer Services
& Promo Items
Warranty &
Company Policy
OEM Cross Reference
Appendix & Index
MSRP
Part No.
MSRP
50-8153
$13.80
2000 and later Sportster models use the
same tappet as 1999-up big twin engines.
However, these tappets will not fit the S&S
tappet guides for 1991-’99 models.
$277.95
$277.95
$277.95
$277.95
Replacement Parts for Tappet Guides
Description
4-38
Set
33-5375
33-5365
33-5389
33-5369
NOTE
Parts for
Parts for
Evolution®
Parts for
Sportster® & Buell®
Vintage Engines
Parts for
TAPPET GUIDES
FITMENT
ƒƒ 1986-’90 Harley-Davidson® Sportster®
ƒƒ S&S Super Stock® crankcase
ƒƒ S&S Special Application crankcase
X-Wedge®
Parts for
S&S®
The perfect finishing touch for any stock or custom engines, these S&S tappet covers are CNC
machined from billet aluminum. The CNC machining assures dimensional accuracy while the billet
material provides extra strength and dimensional stability over a wide temperature range.
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
Tappet Guide O-ring Kit
Fits 1986-’90 Sportster models with stock or S&S crankcases and 1991-’99 Sportster
models with S&S crankcases (H-D®#1167A)
Upper O-ring, 1" I.D. x 13/16" O.D .x 3/32" CS Viton®
each
50-8004
$1.85
(H-D®#11167)
10 pack
50-8079
$16.65
Lower O-ring, 1" I.D. x 11⁄8" O.D. x 1/16" CS Viton
each
50-8005
$1.20
(H-D®#11168A)
10 pack
106-0682
$11.05
Oil Passage O-ring, 3⁄8" I.D. x 1⁄2" O.D. x 1/16" CS 70 Buna
each
50-8006
$1.00
(H-D®#11110)
10 pack
50-8077
$6.05
each
50-0101
$0.55
Washer,Flat,.325" x .548" x .062",Zinc,Low Carbon Steel
each
50-7025
$1.30
(H-D®#6771)
5 pack
50-7081
$5.90
Screw,SHC,5/16-18 x 1",Zinc
(H-D®#3201WA, 2708)
50-8005
50-8004
50-8006
50-0101
50-7025
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S Cycle’s products are original equipment parts or that they
are equivalent to the corresponding H-D® part number shown.
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
S&S®
Parts for
S&S® Forged Roller Rocker Arm kit
$478.95
Adjustable pushrods must be used with S&S roller rocker arms to obtain proper valve clearance.
New rocker arm shafts are recommended for maximum performance and rocker life.
Part No.
Set of 4
90-4036
(H-D®#17611-83B)
$34.95
Individual
90-4006
(H-D®#17611-83B)
$10.50
Victory®
S&S® Rocker Arm shafts
Description
Parts for
900-4065A
2003-2013
2 front and 2 rear rocker arms
Parts for
MSRP
2007-2012
Part No.
X-Wedge®
Description
Parts for
1926-1984
Vintage Engines
KIT CONTENTS
ƒƒ 2 front and 2 rear rocker arms
1986-2013
900-4065A
Sportster® & Buell®
PERFORMANCE
PARTS
FEATURES AND BENEFITS
ƒƒ Extremely durable rollers reduce valve stem side thrusting with high lift cams
ƒƒ Superior wear and fatigue resistance even in the most demanding applications
ƒƒ 3⁄4" long bushings provide 50% more bushing support area than 1⁄2" long bushings
Parts for
1984-1999
Evolution®
FITMENT
ƒƒ 1986–'12 Harley-Davidson® Sportster®
ƒƒ 1994–’02 Buell®
Parts for
1999-2006
Twin Cam 88®
Forged from 8620 steel, heat-treated, and then shot-peened for additional strength and protection from
fatigue, our roller rocker arms were designed to eliminate failure-prone stress areas found in some other
rockers. Most rockers come equipped with 1⁄2" long bushings or needle bearings, however ours utilize 3⁄4"
long bronze bushings. The end result is what we believe to be the finest rocker arm available anywhere,
for any price.
Parts for
2007-2013
Twin Cam 96™/103™
FORGED ROLLER ROCKER ARMS
MSRP
90-4036
Racing
Products
New rocker arm shafts are recommended for maximum performance and rocker life.
Replacement parts for Forged roller rocker arms
MSRP
Front exhaust or rear intake rocker arm
900-4065FA
$143.95
Rear exhaust or front intake rocker arm
900-4065RA
$143.95
Rebuild kits (rebuilds 4 rocker arms)
90-4104
$119.95
Rocker arm bushing (3/4" long)
90-4014
$3.30
Warranty &
Company Policy
Adjustable pushrods must be used with S&S roller rocker arms to obtain proper valve clearance.
New rocker arm shafts are recommended for maximum performance and rocker life.
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S Cycle’s products are original equipment parts or that
they are equivalent to the corresponding H-D® part number shown.
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
NOTES
90-4104
Dealer Services
& Promo Items
Part No.
Tools & Shop
Supplies
Description
4-39
ection 4:
Parts for
2007-2013
1999-2006
1984-1999
PERFORMANCE
PARTS
FEATURES AND BENEFITS
ƒƒ 3/4" long bronze bushings provide 50% more load bearing area than
the 1/2" long bushings used in stock and other aftermarket rocker arms
S&S® Standard Forged Rocker Arm kit
2007-2012
2003-2013
Parts for
Victory®
Parts for
1926-1984
KIT CONTENTS
ƒƒ 2 front and 2 rear rocker arms
Parts for
Vintage Engines
1986-2013
900-4119A
FITMENT
ƒƒ 1986–'12 Harley-Davidson® Sportster®
ƒƒ 1994–’02 Buell®
ƒƒ For cams with up to .585" lift
Evolution®
Parts for
STANDARD FORGED ROCKER ARMS
X-Wedge®
Parts for
Sportster® & Buell®
S&S®
S&S now offers an economical solution for stock rebuilds, and mild performance upgrades. S&S
standard rocker arms are forged from 8620 steel for greater strength than stock forged or cast steel
rocker arms. In addition, they feature the same 3/4" long rocker shaft bushings that our S&S roller rocker
arms do. Thousands of hours of engine testing have proved them to be superior to other non-roller
rocker arms.
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
Description
Part No.
MSRP
2 front and 2 rear rocker arms
900-4119A
$199.95
New rocker arm shafts are recommended for maximum performance and rocker life.
Description
Part No.
Set of 4
90-4036
(H-D®#17611-83B)
$34.95
Individual
90-4006
(H-D®#17611-83B)
$10.50
MSRP
90-4036
New rocker arm shafts are recommended for maximum performance and rocker life.
Replacement parts for Standard Forged rocker arms
Description
Part No.
Front exhaust or rear intake rocker arm
900-4119FA
(H-D®#17375-83A)
$59.95
Rear exhaust or front intake rocker arm
900-4119RA
(H-D®#17360-83A)
$59.95
Rocker arm bushing (3/4" long)
90-4014
MSRP
$3.30
90-4014
4-40
NOTES
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
S&S® Rocker Arm shafts
S&S roller rocker arms are recommended for use with cams having more than 0.585" of lift.
New rocker arm shafts are recommended for maximum performance and rocker life.
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S Cycle’s products are original equipment parts or that they are
equivalent to the corresponding H-D® part number shown.
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
S&S®
Parts for
1986-2013
Sportster® & Buell®
PERFORMANCE
PARTS
900-0420
325 lb.
Parts for
Force @ Max Lift
130 lb.
Victory®
Seat Force
1.800"
2003-2013
Installed Height
Parts for
Lift
2007-2012
X-Wedge®
S&S® .585" lift Dual Valve Springs Specifications
.585"
Parts for
1926-1984
Vintage Engines
KIT CONTENTS
ƒƒ Valve Guide Seals
ƒƒ Inner & Outer Springs
ƒƒ Top Collars
ƒƒ Bottom Collars
ƒƒ Keepers
ƒƒ Shims
Parts for
1984-1999
Evolution®
FEATURES AND BENEFITS
ƒƒ Dual springs reduce the risk of valve float
ƒƒ Suitable for high performance applications
ƒƒ Accommodates camshaft lift to 0.585”
Parts for
1999-2006
Twin Cam 88®
FITMENT
ƒƒ 1986-’13 Harley-Davidson® Sportster® / 1995-’02 Buell
Parts for
2007-2013
Twin Cam 96™/103™
.585" Lift Dual VALVE SPRINGS
S&S® .585" LIft Dual Valve Spring Kit
Description
Part No.
$109.95
90-2050
900-0420 $124.95
2004-'13 Sporsters® (7mm stems)
Racing
Products
1986-'03 Sportster® & 1995-'02 Buell® (5/16” valve stems) 90-2277
MSRP
Part No.
MSRP
$1.00
.030"
each
90-2087
$1.40
Valve Spring Shim,
2004-'13
.015"
each
500-0013
$1.15
.030"
each
500-0014
$1.15
Bottom, 1986-'03
each
90-2066-S
$4.95
Bottom, 2004-'13
each
900-0414
$7.95
Top
each
90-2051-S
$12.90
each
90-2008
$2.20
each
106-5688
$2.15
Outer
each
90-2050
$8.85
Middle
each
90-2049
$6.65
each
90-2094-S
$1.95
each
106-5692
$2.40
Collar, Steel
Seal, Valve Guide, 1986-'03
(H-D®#18001-83B)
Seal, Valve Guide, 2004-'13
Spring
Valve Keeper, 1986-'03
Valve Keeper, 2004-'13
(H-D®#18229-83)
90-2049
900-0414
90-2051-S
500-0013
500-0014
106-5688
106-5692
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
90-2086
Warranty &
Company Policy
each
Dealer Services
& Promo Items
Valve Spring Shim,
1986-'03
.015"
Tools & Shop
Supplies
Replacement parts for .585" LIft Valve Springs
Description
4-41
ection 4:
2007-2013
1999-2006
Parts for
HIGH PERFORMANCE .640" LIFT TRIPLE VALVE SPRINGs
FITMENT
ƒƒ 1986-’03 Harley-Davidson® Sportster®
ƒƒ 1994-’02 Buell®
1984-1999
Evolution®
Parts for
S&S®
Not only designed to increase spring force and reduce the risk of valve float, S&S valve springs also
eliminate most of the complicated procedures and specialized tools required to prepare cylinder
heads for high lift cams up to .640" lift.
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
FEATURES AND BENEFITS
ƒƒ Patented steel top collars are drilled for lightness and to increase
PERFORMANCE
PARTS
1986-2013
1926-1984
2007-2012
Parts for
X-Wedge®
Parts for
Vintage Engines
Parts for
Sportster® & Buell®
cooling oil flow over valve springs
ƒƒ For very high performance applications, kits with low mass titanium
top collars are also available
KIT CONTENTS
ƒƒ Valve keepers
ƒƒ Top collars
ƒƒ Bottom collars
ƒƒ Outer springs
ƒƒ Middle springs
ƒƒ Inner springs
ƒƒ Shims
S&S® Sidewinder® Valve Springs Specifications
2003-2013
Lift
Parts for
Victory®
90-2078
Installed Height
.640"
Seat Force
1.800"
Force @ Max Lift
170 lb.
390 lb.
Not recommended for cams with over 0.640" lift
4-42
Description
Part No.
MSRP
Kit w/ steel top collars
90-2077
$131.95
Kit w/ titanium top collars
90-2078
$193.95
Description
Valve Spring Shim
Collar
Spring
Valve Keeper (H-D®#18229-83)
Part No.
MSRP
.015"
each
90-2086
$1.00
.030"
each
90-2087
$1.40
Bottom
each
90-2052
$8.60
each
90-2051-S $12.90
Top
Steel
Titanium each
90-2046
$40.95
Outer
each
90-2050
$8.85
Middle
each
90-2049
$6.65
Inner
each
90-2048
$4.40
each
90-2094-S $1.95
8 pack
50-7166
Order toll free 866-244-2673
$13.95
NOTES
Replacement parts for .640" LIft Valve Springs
INSTALLATION NOTES
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
S&S® High Performance .640" Lift Triple Valve Springs
Use with shoulderless-style valve guides.
Special keepers included fit valves with stock 5⁄16" stems and S&S collars only.
Spring seat force is typically 170 lbs. at stock 1.800" installed height.
Open force is 390 lbs. at .560" lift, 415 lbs. at .630" lift.
May also be used in any other heads that require stock O.D. outer spring.
S&S springs will not fit 2005 - later stock heads because of the change in valve
spring and valve stem diameter.
High lift cams may require the engine builder to obtain additional clearance
between the piston and valves, the intake and exhaust valves and the upper
spring collar and rocker cover. Clearance should also be checked between
the rocker arm and valve spring collar as well as between the rocker arm
and rocker cover. It is imperative that the engine builder confirm these
clearances and check for spring coil bind, even when using parts specifically
designed for high performance. Most valve train failures can be traced to
over-revving or failure to confirm correct clearances during assembly.
1986-2013 Sportster® & Buell®
S&S®
FEATURES AND BENEFITS
ƒƒ Works well with cams up to .650" lift
ƒƒ Manufactured from ultra clean high silicon Kobe alloy wire then micro shot peened and
NOTE
Force @ Max Lift
Max RPM
178 lb.
376 lb.
6500
MSRP
1986-2003 (5/16” valve stems)
900-0050
$150.95
2004-2013(7mm stems)
106-5909
$160.95
106-5691
Tools & Shop
Supplies
Part No.
Racing
Products
S&S®.650" lift Valve Spring Kit
Description
106-5690
Replacement parts for .650" lift Valve Springs
Part No.
MSRP
$1.00
each
90-2087
$1.40
Valve Spring Shim,
2004-2013
.015"
each
500-0013
$1.15
.030"
each
500-0014
$1.15
Bottom
each
106-5691
$4.30
Top
each
106-5690
$5.90
Seal, Valve Guide, 1986-2003 (H-D®#18001-83B)
each
90-2008
$2.20
Seal, Valve Guide, 2004-2013
each
106-5688
$2.15
Spring
each
106-5689
$32.95
each
90-2094-S
$1.95
each
106-5692
$2.40
Valve Keeper, 1986-2003
Valve Keeper, 2004-2013
(H-D®#18229-83)
500-0014
106-5689
500-0013
106-5688
106-5692
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
90-2086
.030"
Warranty &
Company Policy
.015"
Dealer Services
& Promo Items
Valve Spring Shim,
1986-2003
each
Parts for
Victory®
Seat Force
1.860"
2003-2013
Installed Height
Parts for
Lift
.650"
2007-2012
X-Wedge®
S&S® .650" lift Valve Springs Specifications
Collar, Steel
Parts for
1926-1984
Vintage Engines
S&S recommends roller rocker arms be used with lifts over .585"
Description
Parts for
KIT CONTENTS
ƒƒ Valve keepers
ƒƒ Top and bottom collars
ƒƒ Springs
ƒƒ Shims
ƒƒ Valve guide seals (not included in kit for 1999-'04 xl)
1986-2013
106-5909
Sportster® & Buell®
PERFORMANCE
PARTS
ƒƒ CNC machined 9˚ locks
ƒƒ High performance conical single wire spring
ƒƒ Chromoly forged retainers
Parts for
1984-1999
Evolution®
nitrided
Parts for
1999-2006
Twin Cam 88®
FITMENT
ƒƒ 1986-'13 Harley-Davidson® Sportster® with stock heads
Parts for
2007-2013
Twin Cam 96™/103™
SIDEWINDER® .650" Lift Valve Springs
4-43
ection 4:
Parts for
2007-2013
1999-2006
1984-1999
PERFORMANCE
PARTS
1986-2013
twin engines with cylinder head venting
1926-1984
Parts for
Vintage Engines
Parts for
Sportster® & Buell®
Parts for
Evolution®
FEATURES AND BENEFITS
ƒƒ OEM-style "umbrella" fittings are included with billet rocker boxes for 1993-’99 big
2003-2013
2007-2012
X-Wedge®
Parts for
Billet ROCKER COVERS
FITMENT
ƒƒ 1986–‘03 Harley-Davidson® Sportster®
ƒƒ 1994–’02 Buell®
Victory®
Parts for
S&S®
S&S billet rocker boxes for Harley-Davidson® Sportster® and Buell® motorcycles allows the
use of larger than stock diameter valve springs and valves with extra long stems, without
additional clearancing. Available in chrome, polished, or unfinished.
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
ƒƒ S&S billet rocker covers are available in three finishes: show-quality chrome,or unfinished. Unfinished is ideal for powdercoating and other custom cosmetic treatments
ƒƒ Installation on stock and most comparable sized engines can be performed without
removing the engine from the frame
KIT CONTENTS
ƒƒ Covers
ƒƒ Gaskets
ƒƒ O-rings
ƒƒ Mounting hardware
S&S Billet Rocker Cover Kits
Finish
Part No.
MSRP
Chrome
90-4050
$959.95
Unfinished
90-4055
$729.95
Description
Part No.
MSRP
Includes gaskets for two rocker covers
90-4049
$50.95
4-44
Replacement parts on page 4-78
Any Job is easy with the right tools
S&S Rocker Cover Wrench Set, see page 9-10
NOTES
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
Replacement Gasket Kit
The performance-oriented design of the billet rocker boxes permits valve lifts up to .710" with stock or S&S Super Stock® heads, and up to .810" with S&S Special
Application heads. S&S roller rocker arms are recommended for high lift cams.
S&S billet rocker covers accept valve springs up to 1.660" O.D. without modification. Cylinder heads must be set up correctly for high-lift cams, and it remains the
builder’s responsibility to confirm all clearances.
Kits include front and rear cover assemblies with base and top cover, rocker shaft supports, gaskets and o-rings, and instructions
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
S&S®
FITMENT
ƒƒ 1991-'13 Harley-Davidson® Sportster® (with stock CV carb or EFI, or S&S carb)
timed gas dynamic pressure waves
S&S SINGLE BORE TUNED INDUCTION SYSTEM KITS
1986-'03 XL
S&S Super E/G
1991-'13 XL
Stock CV & EFI
Chrome Runner 170-0088
and Red Filters 170-0089
Specify
Specify
CTO
Part No.
MSRP
106-5337*
Billet adaptor brackets make single bore
tuned induction compatible with many engines
and motorcycles.
$539.95
$539.95
Call for Pricing
*Use the Configure to Order (CTO) part number to order different finish and filter color.
17-1023
$52.95
Red
106-1163
$13.30
Blue
106-1164
$13.30
each
106-0247
$24.95
2 pack
106-0248
$44.95
Parts for
Blue
Victory®
$52.95
2003-2013
17-1020
Parts for
Nylon Air Filter Cover
Red
2007-2012
Air Filter Oil, 8 oz. Bottle
MSRP
X-Wedge®
S&S Air Filter Oil
ƒƒ Use after cleaning the cotton media – this colored oil brings back the vibrance of your filter
ƒƒ Designed for S&S air filters and is available in red or blue
Air Filter (each sold with clamp)
Part No.
Parts for
S&S High Flow Replacement Filter
ƒƒ High flow washable and reusable cotton media provides performance, protection, and economy
ƒƒ Choice of red or blue – red filters come standard with all S&S Single Bore Tuned Induction kits
ƒƒ Kit includes one filter and one clamp
Description
1926-1984
from getting into your engine
ƒƒ Washable nylon
Accessories
Vintage Engines
S&S Air Filter Covers
ƒƒ Water resistant and filters out large debris, allowing the filter media to stop small dirt particles
Replacement parts on page 4-80
Parts for
Finish
1986-2013
Fuel Delivery
Sportster® & Buell®
Fitment
Parts for
1984-1999
Evolution®
ƒƒ Smooth intake tract of carefully selected tuned lengths increases performance
ƒƒ High flow washable and reusable cotton media provides performance, protection, and economy
Parts for
1999-2006
Twin Cam 88®
FEATURES AND BENEFITS
ƒƒ Bolt-on performance – over twice the filtering area over stock intake system
ƒƒ Increases horsepower and torque across the rpm range using air column inertia and carefully
Parts for
2007-2013
Twin Cam 96™/103™
SINGLE BORE TUNED INDUCTION SYSTEM
Racing
Products
106-0248
17-1020
17-1023
Tools & Shop
Supplies
Dealer Services
& Promo Items
OEM Cross Reference
Appendix & Index
Visit us at www.sscycle.com
Warranty &
Company Policy
This dyno chart shows that the combination of the S&S tuned induction,
S&S mufflers and tuning with a power commander
yields nearly 15 hp over a stock Harley-Davidson®
Sportster® 883. That's over 30% improvement.
Not too shabby for bolt-on performance.
4-45
ection 4:
2007-2013
1999-2006
1984-1999
1986-2013
1926-1984
Parts for
Vintage Engines
Parts for
Sportster® & Buell®
Parts for
Evolution®
Parts for
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
S&S®
Super Stock® Stealth Air Cleaner Kits
The Power Of Style!
High performance intake systems have been an important part of the S&S product line since
the early 1960’s. These new S&S Stealth air cleaner kits make a powerful statement about style
and performance.
Fitment
ƒƒ 1991-'13 Harley-Davidson® Sportster® models
Features and Benefits
ƒƒ For the rider who likes to go fast, but doesn’t like to advertise
ƒƒ Air directional stinger cone in the filter
ƒƒ Can be used with any of several S&S designed covers
ƒƒ High flow (1" taller) filter kit available
Air Flow
2007-2012
Parts for
This built-in stinger cone
is featured in all Super Stock air cleaner kits
except the tuned induction systems.
ƒƒ Directs air smoothly into the bore of the
carburetor or EFI throttle body
ƒƒ Reduced turbulence and increased flow
ƒƒ Featured in S&S teardrop air cleaners since
the early 1970’s
S&S Super Stock® Stealth Air Cleaner KitS*
Application Fuel System
X-Wedge®
1986-2013 Sportster® & Buell®
Part No.
MSRP
1991-'13 xl
Stock CV/EFI
170-0093
$129.95
1991-'03 xl
S&S Super E & G Carbs
170-0113
$129.95
Air Flow
S&S Super Stock® Stealth Air Cleaner KitS
with chrome Airstream cover
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
Application Fuel System
4-46
Part No.
Dyno Comparison
Stock 1200cc Harley-Davidson® Sportster® vs S&S® Super Stock® Stealth Air Cleaner
S&S Super Stock Stealth Air Cleaner
Peak Rear Wheel HP
71.7
Peak Rear Wheel Torque
69.8
MSRP
1991-'13 xl
Stock CV/EFI
170-0053
$269.95
1991-'03 xl
S&S Super E & G Carbs
170-0114
$269.95
Stock
Peak Rear Wheel HP
Peak Rear Wheel Torque
65.3
69.0
80
70
60
S&S Super Stock® Stealth Air Cleaner KitS
with chrome Bobber-dished cover
Application Fuel System
50
40
Part No.
MSRP
30
1991-'13 xl
Stock CV/EFI
170-0094
$224.95
20
1991-'03 xl
S&S Super E & G Carbs
170-0115
$224.95
10
S&S Super Stock® Stealth Air Cleaner KitS
with chrome Bobber-dOMED cover
Application Fuel System
2000
Part No.
MSRP
1991-'13 xl
Stock CV/EFI
170-0095
$224.95
1991-'03 xl
S&S Super E & G Carbs
170-0116
$224.95
S&S Super Stock® Stealth Air Cleaner KitS
with chrome MUSCLE cover
Application Fuel System
Part No.
MSRP
1991-'12 xl
Stock CV/EFI
170-0096
$259.95
1991-'03 xl
S&S Super E & G Carbs
170-0117
$259.95
Order toll free 866-244-2673
3000
4000
EngSpd RPM
5000
6000
This dyno chart compares the performance of a totally stock 2009 1200cc HarleyDavidson® Sportster to the same bike with an S&S Stealth air cleaner. The S&S
Stealth air cleaner out-performs the stock air cleaner and delivers an increase of 6.4
horsepower over stock! For even more power, add S&S performance mufflers. Both
were tuned with Dynojet® Power Vision® Tuner.
NOTES
Parts for
Victory®
2003-2013
*These kits do not contain covers – use a stock Twin Cam 88®, 96™ or 103™ cover or choose an S&S cover
Fuel injection tuning is not required with this product but is highly
recommended for best results. S&S offers fuel injection tuning
products starting on page 4-58.
Not legal for sale or use on CA pollution controlled vehicles.
1986-2013 Sportster® & Buell®
S&S®
Parts for
1999-2006
Twin Cam 88®
S&S Airstream Air Cleaner Cover
ƒƒ Fits the new S&S Stealth air cleaner kits
ƒƒ An updated version of the speed inspired S&S teardrop shape
ƒƒ Screened vent for more air without sucking in rain/road debris
ƒƒ Steel construction with your choice of chrome or Black Jack
Parts for
2007-2013
Twin Cam 96™/103™
Super Stock® Stealth Air Cleaner Covers
(wrinkle black powdercoat)
$139.95
Black Jack
170-0122
$139.95
Parts for
1926-1984
Vintage Engines
S&S Muscle Billet Air Cleaner Covers
ƒƒ Fits the new S&S Stealth air cleaner kits
ƒƒ Similar to the Bobber covers
ƒƒ Leaves the entire air filter exposed for a raw hot rod look
ƒƒ Cover is held on with muscle car style hood pins
ƒƒ CNC machined from billet aluminum in chrome or Black Jack
Parts for
170-0118
1986-2013
Chrome
Sportster® & Buell®
MSRP
Parts for
170-0122
Part No.
1984-1999
170-0118
Finish
Evolution®
S&S AirStream Air Cleaner Cover
(wrinkle black powdercoat) with highlighted logo or without
$119.95
Black Jack
170-0125
$129.95
Black Jack with Highlighted Logo
170-0190
$119.95
S&S Bobber-Dished Air Cleaner Cover
Finish
Part No.
MSRP
Chrome
170-0119
$94.95
Black Jack
170-0123
$94.95
Dealer Services
& Promo Items
170-0123
Tools & Shop
Supplies
(wrinkle black powdercoat)
170-0119
Racing
Products
S&S Bobber Billet Air Cleaner Covers
ƒƒ Fits the new S&S Stealth air cleaner kits
ƒƒ Minimalist air cleaner cover that really delivers the goods!
ƒƒ Fits over the end of the air filter and leaves the filter element exposed
ƒƒ Choose from the Dished Bobber or the Domed Bobber covers
ƒƒ CNC machined from billet aluminum in chrome or Black Jack
Parts for
170-0121
Victory®
Chrome
2003-2013
MSRP
Parts for
Part No.
2007-2012
170-0121
Finish
X-Wedge®
S&S Muscle Air Cleaner Cover
170-0190
S&S Bobber-Domed Air Cleaner Cover
Part No.
MSRP
Chrome
170-0120
$94.95
Black Jack
170-0124
$94.95
170-0120
FOR HIGH FLOW
REPLACEMENT FILTERS
See page 4-50
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
170-0124
Warranty &
Company Policy
Finish
4-47
ection 4:
2007-2013
Teardrop AIR Cleaner Kit
1999-2006
KIT CONTENTS
ƒƒ Teardrop Air Cleaner Cover in Chrome or Wrinkle Black (WBlack)
ƒƒ Filter
ƒƒ Backing plate
ƒƒ All mounting hardware
NOTES
1986-2013
1926-1984
2007-2012
2003-2013
Parts for
Victory®
Parts for
X-Wedge®
Parts for
Vintage Engines
Parts for
1984-1999
FEATURES AND BENEFITS
ƒƒ Uniquely designed back plate has air horn style radiused entryway to reduce turbulence
ƒƒ Dimpled cover with directional air cone on inside creates smooth path for air
ƒƒ Great addition to performance exhaust or cams
Parts for
Evolution®
FITMENT
ƒƒ 1986–'13 Harley-Davidson® Sportster®
ƒƒ 1994–’02 Buell®
Sportster® & Buell®
Parts for
S&S®
Add performance and style to any bike without breaking the bank! The trademark S&S
teardrop shaped filter assembly offers riders an efficient and free flowing intake that
can add two to five horsepower. Even larger gains can be seen when the teardrop is
combined with a set of performance cams or exhaust system.
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
Teardrop Air Cleaner Kits with WBlack Cover for Stock CV & EFI
S&S® TEARDROP AIR CLEANER KITS FOR SPORTSTER® AND BUELL® MODELS
Model
2004-'13 xl
Fuel Delivery Type
Cover
Finish
Stock CV & EFI MSRP
S&S, Harley-Davidson®,
Tillotson®, Bendix®, Keihin®
Super B
MSRP
Super E & G
MSRP
Chrome
17-0448
$239.95
–
–
–
–
17-0428
$239.95
WBlack
170-0182
$239.95
–
–
–
–
–
–
Chrome
17-0448
$239.95
–
–
–
–
17-0404
$239.95
WBlack
170-0182
$239.95
–
–
–
–
–
–
1988-'90 xl
Chrome
–
–
–
–
17-0107
$239.95
17-0399
$239.95
1986-'87 xl
Chrome
–
–
17-0108
$239.95
17-0107
$239.95
17-0399
$239.95
1994-'02 Buell®
Chrome
17-0105
$239.95
–
–
–
–
17-0402
$239.95
1991-'03 xl
Tools & Shop
Supplies
Racing
Products
170-0182
Fuel delivery (carbureted or EFI) may need to be modified to maintain the
correct air and fuel mixture
Dyno Comparison
Stock 2004 Harley-Davidson® Sportster® vs S&S® Air Cleaner & Slip-On Mufflers
Dealer Services
& Promo Items
80
Warranty &
Company Policy
OEM Cross Reference
Appendix & Index
Stock 2004 Sportster
Peak Rear Wheel HP
Peak Rear Wheel Torque
61.8
72.7
70
11-5201
4-48
2004 Sportster w/ S&S AC & Mufflers
Peak Rear Wheel HP
74.1
Peak Rear Wheel Torque
75.6
Tune your stock CV carb for S&S air cleaners
and performance mufflers.
60
50
S&S® Jet Kits
40
Fitment
Part No.
MSRP
30
Jet,Kit,CV Carb,2004-'06 xl
11-5201
$55.95
20
Jet,Kit,CV Carb,1988-2003 xl
11-5200
$61.95
Replacement parts starting
on page 4-81
Order toll free 866-244-2673
10
2000
2500
3000
3500
4000
4500
EngSpd RPM
5000
5500
6000
6500
An S&S teardrop air cleaner kit and a set of slip-on mufflers produce a significant increase
in peak torque and horsepower.
1986-2013 Sportster® & Buell®
S&S®
Classic Teardrop
1986-2013
17-0384
ƒƒ Directional air cone on inside creates smooth path for airflow
ƒƒ Cast aluminum in Chrome finish
Parts for
1926-1984
Vintage Engines
Slasher
17-0378
$143.95
WBlack
17-0384
$121.95
Slasher Teardrop
Chrome
17-0004
$143.95
Nostalgic Teardrop
Polished
17-0071
$149.95
17-0004
Nostalgic
MSRP
Standard Replacement Filter
106-4722
$18.15
High Flow Air Filter Upgrade Kit (includes spacers)
17-0045
$52.95
High Flow Replacement Air Filter
106-4724
$22.95
Dealer Services
& Promo Items
Part No.
Tools & Shop
Supplies
S&S® High Flow Replacement Filter
Fitment
Racing
Products
Chrome
Parts for
MSRP
Victory®
Part No.
2003-2013
Finish
Parts for
Teardrop air cleaner covers
2007-2012
X-Wedge®
S&S Nostalgic Cover
ƒƒ Rasied letters that say "S&S Cycle"
ƒƒ Directional air cone on inside creates smooth path for airflow
ƒƒ Cast aluminum in Polished finish
Parts for
Sportster® & Buell®
filter – increasing power output by 1-2 hp
Parts for
1984-1999
Evolution®
S&S Slasher Teardrop Cover
ƒƒ Slots strategically cut around the perimeter of the cover to allow a more direct path to the air
Classic Teardrop
Parts for
1999-2006
Twin Cam 88®
17-0378
S&S Classic Teardrop Cover
ƒƒ Directional air cone on inside creates smooth path for airflow
ƒƒ Cast aluminum in Chrome or Wrinkle Black (WBlack)
Style
Parts for
2007-2013
FITMENT
ƒƒ S&S teardrop air cleaners for S&S EFI throttle bodies
ƒƒ S&S air cleaner kits for stock fuel systems
Twin Cam 96™/103™
TearDrop AIR CLEANER COVERS
Warranty &
Company Policy
106-4724
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
17-0071
4-49
ection 4:
2007-2013
1999-2006
Parts for
KIT CONTENTS
ƒƒ Wide filter
ƒƒ Filter spacers
NOTE
PERFORMANCE
PARTS
1984-1999
1986-2013
1926-1984
2003-2013
2007-2012
X-Wedge®
Parts for
Vintage Engines
Parts for
Sportster® & Buell®
Parts for
Evolution®
FEATURES AND BENEFITS
ƒƒ Low restriction filter element comes pre-oiled for true plug and play installation
ƒƒ 1" wider filtration area provides up to 37% more airflow over standard S&S filters
ƒƒ Resulting band of exposed filter material imparts a high performance look
Victory®
Parts for
HIGH FLOW AIR FILTER KITs
Not for use with S&S® Super B or Super D carburetors or Super E and Super G
carburetor kits for Buell® motorcycles.
170-0127
S&S® High Flow Air Filters
Description
Fitment
Part No.
MSRP
High Flow Air Filter Kit
(includes spacers)
Classic Teardrop
17-0045
$52.95
Super Stock™ Stealth, 1" Taller
170-0127
$59.95
Classic Teardrop
106-4724
$22.95
Super Stock™ Stealth
170-0126
$39.95
1" Taller Filter Only
Super Stock™ Stealth
170-0154
$35.95
Spacer
Classic Teardrop & Super Stock™
Stealth, 1" Taller
each
50-5009-S
$12.10
3 pack
50-1072
$32.95
Standard Filter Only
1" Taller High flow air filter kit for
New Super Stock® Air Cleaners
Dyno Comparison
2012 FLHX w/ S&S® Super Stock® Stealth Air Cleaner w/ 1" Taller Filter vs Standard Filter
Racing
Products
Parts for
S&S®
FITMENT
ƒƒ S&S teardrop air cleaners for Super E & G carbs and S&S EFI throttle bodies
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
100
S&S High Performance 1" Taller Filter
Peak Corrected HP
75.2
Peak Corrected Torque
90.4
S&S High Performance Standard Filter
Peak Corrected HP
74.1
Peak Corrected Torque
88.7
Tools & Shop
Supplies
90
80
70
60
Dealer Services
& Promo Items
50
40
30
20
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
10
4-50
17-0045
1000
2000
3000
4000
EngSpd RPM
5000
6000
This dyno chart compares the performance of S&S High Flow filters when used with an S&S
Stealth air cleaner kit. With added area for drawing in more air, the optional 1" taller filter
can increase torque by 1.7 ft/lb over the standard sized filter! This test was conducted on a
stock 96" engine with stock mufflers. More impressive performance gains can be expected
on large displacement engines with performance exhaust, performance camshaft, and high
flow cylinder heads.
Order toll free 866-244-2673
High flow air filter kit for
S&S Teardrop Air Cleaners
1986-2013 Sportster® & Buell®
S&S®
2007-2013
FOR STOCK APPLICATIONS
Made to directly replace the stock Harley-Davidson® filter in the stock air cleaner assembly, these high
performance filters are washable and reusable and save you money in the long run.
Parts for
1926-1984
XL Evolution® Sportster® 1986-‘03
(H-D® #(H-D®#29036-88B, 29331-96))
Vintage Engines
(H-D®#29036-88B, 29331-96)
106-4633
$66.95
Parts for
106-4633
$74.95
1986-2013
1986-'03 Sportster
(H-D®#29331-04)
MSRP
Sportster® & Buell®
2004-'13 Sportster
Part No.
106-4635
PERFORMANCE
PARTS
S&S® High Performance Filters
Parts for
1984-1999
Evolution®
FEATURES AND BENEFITS
ƒƒ Cost effective upgrade that pays for itself over time
ƒƒ Great by itself or complement to a performance exhaust system or cams
Parts for
1999-2006
Twin Cam 88®
FITMENT
ƒƒ 1986–'13 Harley-Davidson® Sportster®
Application
Parts for
Twin Cam 96™/103™
HIGH PERFORMANCE FILTERS
Parts for
2003-2013
Parts for
Victory®
2007-2012
X-Wedge®
Racing
Products
Tools & Shop
Supplies
Replacing the stock air filter on this 1993 Sportster, it picked up over 3 hp!
XL 2004-'12 Sportster® –
(H-D® #29331-04)
Dealer Services
& Promo Items
106-4635
Warranty &
Company Policy
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle's products are original equipment parts or that they
are equivalent to the corresponding H-D part number shown.
4-51
ection 4:
2007-2013
PERFORMANCE
PARTS
1984-1999
1986-2013
SUPER E & G COMPLETE CARBURETOR KITS
1926-1984
2007-2012
2003-2013
4-52
The Super Shorty E & G carbs were first introduced over 20 years ago, and since have become
the world's most popular performance carb for v-twin motorcycles. We're still working to make
them better! The latest improvement in the new generation of Shorty carbs is a minor tweak
of the intermediate fuel delivery. Our research to create emissions compliant carbs for our OE
customers paid off with an unexpected performance improvement, which we have incorporated
into our regular line of carbs. Previous E & G carbs have three fuel delivery ports above the
throttle plate, but the new design has four. The benefit is better throttle response, and a
smoother transition from the low/intermediate system to the main jet. In addition, we added an
o-ring seal around the idle mixture screw to eliminate the possibility of air leakage and to help
prevent the screw from vibrating out of adjustment. All current production Super E & G carburetors, serial number N02188 and later have these new features. An easy way to identify a new
carb with four fuel delivery holes is the “Made In USA” on top of the carb body right below the
word “SHORTY.” The Super E’s 17/8" bore is more than adequate for street engines up to about 100"
displacement. The huge 21/16" bore on the Super G is recommended for engines 100" and larger.
FITMENT
ƒƒ 1986-’06 Harley-Davidson® Sportster®
ƒƒ 1994-’02 Buell®
FEATURES AND BENEFITS
ƒƒ Four fuel delivery ports – Better throttle response
ƒƒ O-ring sealed idle mixture screw
ƒƒ Increased air flow for more power
ƒƒ Adjustable accelerator pump for quick throttle response and easy starting
ƒƒ Utilization of the factory dual cable system ensures safe operation
ƒƒ Direct replacement and high quality fit and finish – less down time and better performance
ƒƒ Variable position enrichment starting system
KIT CONTENTS
ƒƒ FULL KIT (For engines with stock length cylinders)
• Super E/G carburetor
• S&S intake manifold (stock length)
• Teardrop air cleaner kit
• Mounting hardware and gaskets
• Instructions
ƒƒ Partial Kit
• Super E carburetor
• Teardrop air cleaner
• Mounting hardware
• Gaskets
• Instructions
As the throttle plate opens, it exposes more of these holes to engine vacuum and delivers
more fuel as rpm increases. When you run out of holes in the intermediate system, the
main jet comes in and handles fuel delivery for the higher rpm.
S&S® SUPER E & G Complete CARBURETOR KITS
Models
Super E
MSRP
Super G
MSRP
2004-'06 Sportster
11-0470
$579.95
–
–
1991-'03 Sportster
11-0409
$579.95
11-0429
$599.95
1986-'90 Sportster
11-0408
$579.95
11-0428
$599.95
1994-'02 Buell
11-0448
$579.95
–
–
NOTES
1999-2006
Parts for
Parts for
Evolution®
Parts for
Sportster® & Buell®
Parts for
Vintage Engines
Parts for
X-Wedge®
Victory®
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
Parts for
S&S®
Now Better Than Ever!
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
Due to inadequate frame clearance, the taller throttle bracket cannot be used
on 1986-’03 Harley-Davidson® Sportster® chassis. Therefore, these Sportster
models require the installation of earlier butterfly style throttle cables. Kits
for 2004-’06 Sportster models are compatible with stock throttle cables.
S&S® does not recommend polishing or chrome plating Super E & G carburetors. Our repair department has seen many carbs with plugged passages due
to polishing compounds, and some carbs have been destroyed because the
polishing or chrome plating had altered critical machined surfaces.
Models
Part No.
MSRP
1991-'03 Sportster
11-0443
$509.95
Recommended for closed circuit use only–S&S Super E & G carburetors
shown in this catalog section are not approved for use on motor vehicles
operated on California public highways, or in other states where similar
pollution laws may apply. The user shall determine the suitability of the
product for his or her use and shall assume all risk and liability in connection
therewith.
1986-'90 Sportster
11-0440
$509.95
1998-up Buell® models require the use of 1996-'97 throttle assembly.
S&S® Super E Partial Kit (no manifold)
S&S® Super E & G Carburetor Only
S&S throttle cables must be used for all Buell applications.
Fitment
Super E
MSRP
Super G
MSRP
All Years & Models
11-0420
$349.95
11-0421
$369.95
Order toll free 866-244-2673
Replacement parts on page 4-54 & 4-81
1986-2013 Sportster® & Buell®
S&S®
Riders in the European Union can now replace their stock Harley-Davidson® carburetor with the attractive and reliable S&S Super E. With the included single bore intake manifold and teardrop air cleaner assembly, this carburetor kit is sure to turn heads.
Before being shipped, carburetors are jetted for the specific model of bike they are going to be installed on.
106-2542
$629.95
106-2547
$629.95
1991-'03
106-2540
$629.95
106-2545
$629.95
1986-'90
106-2539
$629.95
106-2544
$629.95
Parts for
Victory®
2003-2013
FITMENT
ƒƒ 1986-’03 Harley-Davidson® Sportster®, 1994-’02 Buell®
Parts for
17-0312
2007-2012
RIGID CARB SUPPORT BRACKETS
X-Wedge®
S&S®
Parts for
MSRP
1926-1984
883cc
Vintage Engines
MSRP
Parts for
1200cc
2004-'06
1986-2013
Application
Sportster® & Buell®
PERFORMANCE
PARTS
TÜV APPROVED SUPER E CARB KIT FOR SPORTSTER® Models
Parts for
1984-1999
Evolution®
KIT CONTENTS
ƒƒ Documentation proving TÜV compliance
ƒƒ 17/8" bore Super E carburetor
ƒƒ Intake manifold
ƒƒ Teardrop air cleaner cover
ƒƒ Air filter
ƒƒ All mounting hardware and gaskets
ƒƒ Complete instructions
Parts for
1999-2006
Twin Cam 88®
FITMENT
ƒƒ 1986–’06 Harley-Davidson® Sportster®
Parts for
2007-2013
Twin Cam 96™/103™
TÜV APPROVED SUPER E CARBURETOR KITS
S&S® SUPPORT BRACKET, AIR CLEANER TO HEAD
Stock Carb and S&S Air Cleaner Super B Carb
CV Carburetor, S&S Air Cleaner
Part No.
MSRP
Part No.
MSRP
Part No.
MSRP
1986-'03 Sportster®
17-0311
$26.95
17-0312
$26.95
–
–
1994-'02 Buell®
17-0311
$26.95
17-0312
$26.95
17-0309
$5.95
Racing
Products
Application
17-0309
Tools & Shop
Supplies
17-0311
S&S®
Dealer Services
& Promo Items
BREATHER CONVERSION KIT
This kit updates early S&S air cleaners for 1991-'03 Harley-Davidson® Sportster® models to the current design. Eliminates
troublesome o-rings and allows removal of the backplate without removing breather hardware. For 17/8" Super E carburetors.
Warranty &
Company Policy
FITMENT
ƒƒ 1991- '03 Harley-Davidson® Sportster®
FEATURES AND BENEFITS
ƒƒ Instead of o-rings, banjo fittings are sealed with durable silicon coated washers
Fitment
Part No.
MSRP
17-0487
Super E 17/8" Carb
17-0487
$38.95
Breather conversion kit for XL engines updates earlier S&S® air cleaner kits for
1991-’03 Sportster® models to the latest breather hardware.
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
S&S Breather Conversion Kit
4-53
ection 4:
2007-2013
1999-2006
Parts for
PERFORMANCE
PARTS
1984-1999
1986-2013
1926-1984
Parts for
Vintage Engines
Parts for
Sportster® & Buell®
Parts for
Evolution®
Dealer Jet Kits
2003-2013
2007-2012
X-Wedge®
Parts for
Jets & Carb Rebuild Kits
For those who need to rejet their carburetor because of engine modifications, exhaust
modifications, or changes in altitude, we have extra jet kits available which are designed to
cover most jetting situations.
Victory®
Parts for
S&S®
for S&S Super E & G Carburetors
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
Description
Part No.
MSRP
S&S Carb Parts Kit (Contains needed parts to
maintain S&S Super E and G carburetors)
11-3103
$340.95
S&S Jet Kit (Includes 3 each of all intermediate jets
and 5 each of all main jets, plus a main jet tool)
11-3102
$317.95
Part No.
MSRP
Jet Packs
Description
Low Range Jet Pack – For jetting most stock and moderate performance engines.
Includes one each intermediate jets (.025", .0265",
.028", .0295") one each main jets (.062", .064", .066",
.068", .070", .072", .074").
Includes one each intermediate jets (.0295", .031",
.032", .033") and one each main jets (.072", .074",
.076", .078", .080", .082", .084").
Racing
Products
Includes one each intermediate jets (.025", .0265",
.028", .0295", .031", .032", .033") and one each main
jets (.062", .064", .066", .068", .070", .072", .074", .076",
.078", .080", .082", .084").
11-7271
$46.95
11-7272
$80.95
11-3102
Intermediate JETS - SERIES #94 INDIVIDUAL SELECTION
.025
.028
.0295
.031
QTY
each
3 pack
each
3 pack
each
3 pack
each
3 pack
each
3 pack
Part No.
11-0250
11-7107
11-0265
11-7108
11-0280
11-7109
11-0295
11-7110
11-0310
11-7111
MSRP
$8.80
$23.95
$8.80
$23.95
$8.80
$23.95
$8.80
$23.95
$8.80
$23.95
Size
.032
.033
.036
.040
Blank
QTY
each
3 pack
each
3 pack
each
3 pack
each
3 pack
each
3 pack
Part No.
11-0320
11-7112
11-0330
11-7113
11-0360
11-7114
11-0400
11-7115
11-0000
11-7116
MSRP
$8.80
$23.95
$8.80
$23.95
$8.80
$23.95
$8.80
$23.95
$8.80
$23.95
11-7272
Early Series #94 gas jets were stamped with single digit numbers. Conversions for
these numbers are:
4. . . . . . . . . . . . . . . .033"
1. . . . . . . . . . . . . .025"
5. . . . . . . . . . . . . . . .036"
2. . . . . . . . . . . . . .028"
6. . . . . . . . . . . . . . . .040"
3. . . . . . . . . . . . . .031"
NOTES
Tools & Shop
Supplies
Dealer Services
& Promo Items
Warranty &
Company Policy
$46.95
Master Jet Pack – For jetting all Super B, E, and G equipped engines.
.0265
OEM Cross Reference
Appendix & Index
11-7270
High Range Jet Pack – For jetting some stock and all performance engines.
Size
4-54
11-3103
No returns or exchanges on jets.
Refer to Section 8: Racing for the S&S fuel and turbo carburetors.
106-3517
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
S&S® Carburetor Rebuild Kits
5 pack
each
5 pack
each
5 pack
each
5 pack
each
each
5 pack
each
each
5 pack
each
each
5 pack
each
5 pack
$7.70
$34.95
$7.70
$34.95
.104
.106
.108
.110
.115
.120
Blank
5 pack
each
5 pack
each
5 pack
each
5 pack
each
5 pack
each
5 pack
each
5 pack
each
5 pack
each
5 pack
each
5 pack
each
5 pack
$34.95
$7.70
$34.95
$7.70
$34.95
$7.70
$34.95
$7.70
$34.95
$7.70
$34.95
Body Rebuild Kits
Body rebuild kits for Super E and G carbs also contain throttle shaft nuts, nylon washers,
accelerator pump o-ring, and accelerator pump boot. Body rebuild kits for Super E and G carbs
do not contain throttle shaft bushings since these carbs have stainless steel throttle shaft
bushings already installed.
Body Rebuild Kit
$7.70
Description
Part No.
MSRP
$34.95
$7.70
$34.95
$7.70
$34.95
$7.70
Super E
11-2906
$40.95
Super G
11-2907
$40.95
11-2907
Basic Rebuild Kit
A gasket and seal kit for low mileage Super E & G carbs. Perfect to reassemble carbs
taken apart for inspection and cleaning.
$34.95
$7.70
$34.95
$7.70
$34.95
Description
Part No.
MSRP
$7.70
Super E & G
110-0067
$31.95
basic Rebuild Kit
$34.95
$7.70
$34.95
110-0067
$7.70
$34.95
Accelerator pump rebuild kits contain diaphragm, diaphragm spring, check balls, check ball
spring, pump pushrod, and required hardware and o-rings.
Main Jet Air Bleed Kit (One Jet Each Size)
Part No.
MSRP
Accelerator Pump Rebuild Kit
.042" - .060"
106-3517
106-3518
$64.95
Description
Part No.
MSRP
$48.95
Super E & G
11-2918
$19.95
.084" - .120"
11-2918
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
Sizes
Warranty &
Company Policy
Accelerator Pump Rebuild Kits
Dealer Services
& Promo Items
5 pack
$34.95
$7.70
$34.95
$7.70
$34.95
.102
each
$7.70
Tools & Shop
Supplies
5 pack
$34.95
$7.70
$34.95
$7.70
$34.95
$7.70
.100
5 pack
$80.95
Racing
Products
5 pack
$7.70
.098
each
11-2924
Parts for
.078
each
$34.95
$7.70
$34.95
$7.70
$34.95
.096
5 pack
Super G
Victory®
.076
5 pack
$7.70
each
$80.95
2003-2013
.074
each
5 pack
11-2923
Parts for
.072
5 pack
.094
each
Super E
2007-2012
.070
each
.092
5 pack
MSRP
X-Wedge®
.068
5 pack
$34.95
$7.70
$34.95
$7.70
$34.95
each
Part No.
Parts for
.066
each
.090
5 pack
Description
1926-1984
.064
5 pack
$7.70
each
Vintage Engines
.062
each
5 pack
Master Rebuild Kit
Parts for
.060
5 pack
.088
each
Master rebuild kits contain a body rebuild kit, accelerator pump rebuild kit (Super E and G
only), all new fasteners, springs, idle mixture screw, seat, and needle assembly. Everything
needed to completely rebuild one carburetor.
1986-2013
.058
each
.086
5 pack
Master Rebuild Kits
Sportster® & Buell®
.056
5 pack
each
MSRP
$7.70
$34.95
$7.70
$34.95
$7.70
$34.95
$7.70
$34.95
$7.70
$34.95
Parts for
.054
each
.084
5 pack
Part No.
11-4080
11-7240
11-4082
11-7241
11-4084
11-7242
11-4086
11-7243
11-4088
11-7244
11-4090
11-7245
11-4092
11-7246
11-4094
11-7247
11-4096
11-7248
11-4098
11-7249
11-4100
11-7250
11-4102
11-7251
11-4104
11-7252
11-4106
11-7253
11-4108-S
11-7254
11-4110
11-7255
11-4115
11-7256
11-4120
11-7257
11-4040
11-7258
1984-1999
.052
5 pack
.082
each
PERFORMANCE
PARTS
.050
each
.080
QTY
Evolution®
.048
5 pack
Size
Parts for
.046
each
MSRP
$7.70
$34.95
$7.70
$34.95
$7.70
$34.95
$7.70
$34.95
$7.70
$34.95
1999-2006
.044
5 pack
Part No.
11-4040
11-7220
11-4042
11-7221
11-4044
11-7222
11-4046
11-7223
11-4048
11-7224
11-4050
11-7225
11-4052
11-7226
11-4054
11-7227
11-4056
11-7228
11-4058
11-7229
11-4060
11-7230
11-4062
11-7231
11-4064
11-7232
11-4066
11-7233
11-4068
11-7234
11-4070
11-7235
11-4072
11-7236
11-4074
11-7237
11-4076
11-7238
11-4078
11-7239
Twin Cam 88®
.042
each
Parts for
.040
QTY
2007-2013
Size
Twin Cam 96™/103™
MAIN JETS - SERIES #72 INDIVIDUAL SIZE SELECTION
To insure that you continue to get the utmost in performance from your S&S carburetor, we
have put together a series of rebuild kits that are designed to provide the proper parts to return
a worn carburetor to top shape. We have assembled different types of kits to cover the different
degrees of rebuild necessary.
4-55
ection 4:
2007-2013
1999-2006
PERFORMANCE
PARTS
1984-1999
cracks in stock rubber manifolds
16-1650
KIT CONTENTS
ƒƒ Manifold
ƒƒ Front and rear mounting flanges
ƒƒ Manifold o-rings
ƒƒ Aluminum spacer shims
S&S® Manifold Conversion Kits
for Sportster® Models
REPLACEMENT PARTS Manifold Conversion Kit
Year
Cylinder Length
Size No.
Part No.
MSRP
1986-'03
4.650"
341
16-1650*
$107.95
Description
Part No.
MSRP
Manifold
16-1620
$91.95
each
16-0232
$11.00
5 pack
16-0600
$49.95
each
16-0233
$11.00
5 pack
16-0601
$49.95
106-3516
$19.95
each
16-0235
$4.70
5 pack
16-0243
$42.95
50-7044
$1.65
* Fits S&S ES, LS, Super B, Super E, Tillotson®, Bendix®, Keihin®
NOTES
1986-2013
1926-1984
2007-2012
2003-2013
Tools & Shop
Supplies
Dealer Services
& Promo Items
Warranty &
Company Policy
OEM Cross Reference
Appendix & Index
4-56
FEATURES AND BENEFITS
ƒƒ Increased airflow
ƒƒ Eliminates the possibility of severe engine damage due to extreme lean conditions created by
Flanges
These manifolds may change the way a stock carburetor and air
cleaner assembly fit. This means that these components may require
shimming and/or a slight change in mount bracketing.
S&S style o-rings must be used with these manifolds. S&S o-rings are
slightly thinner to accommodate the larger S&S port diameter. Use of
stock o-rings may damage the manifold.
Front
(H-D®#27009-86A)
Rear
(H-D®#27010-86A)
Set (Front & Rear)
O-rings
0.350" Spacers
S&S®
Manifolds for 1994-’02 Buell® Models
Manifolds for 1994-’02 Harley-Davidson® Buell models are available in stock length and in lengths
to fit currently available S&S engines and kits. The 17⁄8" manifold flange bolt pattern will accept
S&S ES, LS, Super A, B, and E carbs as well as stock butterfly style Tillotson®, Bendix®, and Keihin®
carburetors. Available in 17⁄8" and 21⁄16" bore sizes.
16-1520
S&S® MANIFOLDS
FOR 1994-'02 Harley-Davidson® BUELL® models
Engine
Cylinder
Displacement Length
1200cc, 79"
89"
S&S SB91
S&S SB100
Stock - 4.650"
5.087"
4.230"
4.420"
Special Order*
Specify
Super E
Size
Number Part No.
341
16-1520
374
–
343
–
357
–
–
169-0003
*Special Order: Download the Special Order Form at sscycle.com/soforms
Order toll free 866-244-2673
Super G
Part No.
16-2560
$91.95
–
–
–
–
16-2569
–
Call for Pricing 169-0004
MSRP
MSRP
$91.95
–
–
$91.95
Call for Pricing
NOTES
Parts for
X-Wedge®
Parts for
Vintage Engines
Parts for
Sportster® & Buell®
Parts for
Evolution®
two-bolt mounting pattern
Victory®
Parts for
MANIFOLD CONVERSION KITS
FITMENT
ƒƒ 1986-’03 Harley-Davidson® Sportster®
ƒƒ Can be used with S&S Super B and Super E carburetors, as well as stock carburetors with a
Racing
Products
Parts for
S&S®
Installing an S&S cast aluminum intake manifold is a great way to increase performance. Besides
improved air flow, they eliminate the possibility for intake leaks due to cracks and loss of sealing
at high rpm due to manifold flex. Machined to the correct length for a stock displacement engine,
this manifold has a 17/8" throat diameter and is the same manifold that is used in S&S Super B and
E carburetor kits.
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
S&S manifolds for Buell models are not interchangeable with manifolds for Harley-Davidson® Sportster®
models as they position the carburetor about 1⁄4"
higher. This change in position will cause misalignment of mounting hardware.
S&S style o-rings must be used with these manifolds.
S&S o-rings are slightly thinner to accommodate the
larger S&S port diameter. Use of stock o-rings may
damage the manifold.
1986-2013 Sportster® & Buell®
S&S®
S&S intake manifolds come in lengths to fit currently available S&S engine kits, as well as
stock length engines.
1999-2006
16-1519
Specify
16-1519*
$91.95
–
169-0003
Call for Pricing
2003-2013
Parts for
Victory®
Carburetor Type
S&S Engine Kit
Displacement
Cylinder Length
883cc,1100cc, 1200cc, 79"
Stock (4.650")
341
16-1620
$91.95
16-2520
$91.95
16-3520
$91.95
89"
5.087"
374
16-1623
$91.95
–
–
16-3523
$91.95
100"
4.420"
357
–
–
16-2559
$91.95
16-3521
$91.95
103"
5.750"
426
16-1632
$91.95
16-2532
$91.95
16-3532
$91.95
Special Order*
Specify
–
169-0003
Call for Pricing
169-0004
Call for Pricing 169-0005
Size No. S&S ES, LS, Super A, B, E,
Super G
Super D
Tools & Shop
Supplies
Call for Pricing
Racing
Products
Tillotson®, Bendix®, Keihin®
Manifolds available in 17/8", 21/16", or 21/4" bore.
*Special Order: Download the Special Order Form at sscycle.com/soforms
Dealer Services
& Promo Items
Replacement Parts For Manifolds
TÜV 2
Part No.
MSRP
50-8372
$1.20
16-0136-S
$2.70
16-0136-S
Warranty &
Company Policy
Description
Manifold Vacuum Fitting
Parts for
16-1620
S&S® MANIFOLDS
FOR 1986-‘03 HARLEY-DAVIDSON® SPORTSTER® MODELS
Manifold Fitting VOES Rubber Cap, 3⁄16" I.D. x 5⁄16" O.D. x 1⁄2"
2007-2012
X-Wedge®
*Replacement for manifold supplied in S&S part #11-0470 Super E carb kit. 17/8" bore.
**Special Order: Download the Special Order Form at sscycle.com/soforms
Parts for
Special Order**
341
1926-1984
Stock (4.650")
MSRP
Vintage Engines
1200cc
Carburetor Type
S&S Super E
Parts for
Size No.
1986-2013
Cylinder Length
Sportster® & Buell®
PERFORMANCE
PARTS
S&S® MANIFOLDS
FOR 2004-‘06 HARLEY-DAVIDSON® SPORTSTER® MODELS
Parts for
1984-1999
Evolution®
FEATURES AND BENEFITS
ƒƒ Increases airflow
Parts for
Twin Cam 88®
FITMENT
ƒƒ 1986-’06 Harley-Davidson® Sportster®
ƒƒ S&S carburetors and other carbs with the same mounting bolt pattern
Displacement
Parts for
2007-2013
Twin Cam 96™/103™
INTAKE MANIFOLDS
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
50-8372
4-57
ection 4:
2007-2013
1999-2006
Parts for
1986-2013
2007-2012
2003-2013
55-1221
FEATURES AND BENEFITS
ƒƒ Protects your engine from damaging detonation or knock
ƒƒ Automatically adjusts to lower grade fuel
ƒƒ Installation kits plug into stock wiring harnesses
ƒƒ 6250 rpm preset rev-limiter
ƒƒ High output automatically maximizes coil output
ƒƒ Automatic dwell adjust will optimize current for any 0.5Ω to 3.0Ω coil
ƒƒ Short circuit and reverse polarity protected – with the Guardian diagnostic system (55-5075),
Replacement PARTs for IST® Ignition Module
Do not use a dual fire coil with the S&S ignition module.
This kit will NOT work with vehicles equipped with flat slide carbs, open primaries, and dry clutches. If you want to use IST with these configurations, contact
S&S – we can help set-up IST.
The S&S IST Ignition System is not recommended for kick start applications
unless a cam position sensor is used. Engines using a crankshaft position sensor
only will be difficult to kick start. We recommend our Super Stock® ignition
system for kick start applications.
S&S IST® Ignition Module
Racing
Products
Exclusive S&S knock sensor installed
on cylinder head top motor mount.
No other ignition system for v-twin
motorcycles uses knock sensing to
control ignition timing.
you can calibrate the speedometer on 2004 - 2006 H-D® models. See page 4-51 for more info.
ƒƒ IST will automatically adjust ignition timing for modifications such as:
ƒƒ Increased displacement from stroker or big bore kits
ƒƒ Bigger cams
ƒƒ Performance exhaust
ƒƒ Head porting or installation of aftermarket heads
ƒƒ Gear ratios
NOTES
1926-1984
PERFORMANCE
PARTS
1984-1999
Parts for
Evolution®
Parts for
Sportster® & Buell®
Parts for
Vintage Engines
Parts for
X-Wedge®
IST® IGNITION SYSTEM
FITMENT
ƒƒ 2004-2006 carburated Harley-Davidson® Sportster® models
Victory®
Parts for
S&S®
Truly revolutionary, the Intelligent Spark Technology (IST®) system monitors crank position, MAP, cylinder temperature, and knock. If knock or detonation occurs, the IST system adjusts timing until it stops
and then stores the information. In effect, the system "learns" the ignition requirements of a particular
engine and creates a fully custom ignition map for it. Requires single fire coils.
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
Fitment
Part No.
MSRP
2004–’06 carbureted Sportster® models
55-1221*
$349.95
Cylinder Head Temperature Sensor
55-1039
$64.95
MAP Sensor
55-5057
$349.95
Knock Sensor Kit w/Mounting Brackets & Hardware
55-1015
$60.95
Knock Sensor Motor Mount Bracket
55-1054
$20.95
Knock Sensor Only
106-2942
$26.95
Wiring Harness Adapter (For 1994-'97 xl)
55-1021
$158.95
Wiring Harness Adapter (For 2004-'06 xl)
55-1498
$84.95
Coil Harness (For 1994-'97 xl) USA 2,3 TÜV 5,6
55-1038
$31.95
Cam Harness Kit (For 1994-'97 xl)
55-1530
$38.95
Power Harness Kit (For 1994-'97 xl) USA 2,3 TÜV 5,6
55-1540
$39.95
S&S coils available for IST Ignition:
S&S High Output 3.0Ω Single Fire Coil
55-1571
$139.95
55-1576
$119.95
S&S High Output 0.5Ω Single Fire Coil
S&S® IST® INSTALLATION KIT (Required)
OEM Cross Reference
Appendix & Index
Dealer Services
& Promo Items
The perfect complement for S&S IST ignition systems.
This single fire coil is actually two separate coils in a
single package. Coil impedance is 3Ω per coil.
Warranty &
Company Policy
Tools & Shop
Supplies
*Installation Kit Required. See IST® Installation Kit chart.
4-58
High output 0.5Ω single fire coil for S&S IST ignition.
Fitment
Part No.
MSRP
2004-'06 Sportster®
55-1225
$221.95
Order toll free 866-244-2673
55-1571
55-1576
1986-2013 Sportster® & Buell®
S&S®
2007-2013
In addition to a 3-step break-in rev-limiter function, the Guardian Diagnostic System offers engine builders and tuners
some powerful tools to use with the S&S IST ignition module.
FITMENT
ƒƒ 2004–’06 Sportster with S&S IST ignition module
1999-2006
and coil current for both cylinders while the engine is running, to aid in service work or performance tuning
amount of time spent in various operating conditions, maximum temperature reached, current rev-limit, total engine
cycles and running time
Replacement Parts
MSRP
Harness, translator to data link
55-5062
$37.95
Cable, RS-232, PC to translator
55-5063
$16.05
Racing
Products
PC must have 9-pin serial port for communication with ignition module. Otherwise, a serial to USB adapter must be used.
Guardian system will not work with stock Harley-Davidson® or other aftermarket ignition systems.
Victory®
NOTES
* The final rev limit can be set to any value up to 7200 rpm using S&S Guardian
Diagnostic software. Available for modules sold separately only.
Parts for
6,250*
2003-2013
$387.95
6,025
24+
Parts for
55-5075
16 to 24
2007-2012
1986–‘03 Sportster® with S&S IST ignition module
2004–’06 Sportster with S&S IST ignition module
1994–‘02 Buell® with S&S IST ignition module
5,125
X-Wedge®
MSRP
8 to 16
Parts for
Part No.
4,250
1926-1984
Fitment
Rev Limit
0 to 8
Vintage Engines
S&S IST Guardian Diagnostic System
Hours of Operation
Parts for
(not compatible with 64-bit operating systems)
ƒƒ Pentium II 350 MHz processor or faster/equivalent, Pentium III 500 MHz processor or faster/equivalent preferred
ƒƒ Minimum 64 MB RAM, 128 MB or more recommended
ƒƒ At least 300 MB of free hard drive space
ƒƒ CD-ROM or DVD-ROM drive required for installation
ƒƒ Keyboard and mouse (or equivalent pointing device)
ƒƒ 9-pin serial port or serial to USB adapter
1986-2013
break-in rev-limits schedule
Sportster® & Buell®
PERFORMANCE
PARTS
KIT CONTENTS
ƒƒ PC software CD
ƒƒ Translator unit
ƒƒ Adaptor cables
Parts for
1984-1999
Evolution®
ƒƒ Look at history information: number of starts, number of rev-limiter hits after the break-in rev-limit has expired,
Parts for
Twin Cam 88®
FEATURES AND BENEFITS
ƒƒ Adjust the rev-limiter. Modules are initially set to 6,250 rpm limit, but this can be set to any value up to 7,200 rpm
ƒƒ Scan tool function allows you to view diagnostic test codes (DTCs) or clear history DTCs
ƒƒ Calibrate the speedometer in 2004-'06 H-D® models
ƒƒ Look at live data: rpm, manifold absolute pressure, engine temperature, battery voltage, spark timing, dwell,
System Requirements
ƒƒ Microsoft® Windows® 2000 or higher operating system
Parts for
Twin Cam 96™/103™
IST® Guardian™ Diagnostic System
S&S®
Tools & Shop
Supplies
SPEEDOMETER CALIBRATOR
Fitment
Part No.
MSRP
1995–’06 Harley-Davidson® Sportster® 883 and
1200 equipped with OEM electronic speedometer
55-1007
$155.95
Not compatible with Rev Tech® transmissions.
Calculating the difference between actual and indicated speeds/
mileage requires only that the rider compare odometer readings to a
known distance. Highway mile markers are usually accurate enough
to use for calibration, although the test should be repeated between
several different markers for confirmation. The S&S speedometer
calibrator can then be adjusted to increase or decrease the speed and
mileage indicated by the speedometer. In most cases, it is possible to
achieve accuracy within 0.5%.
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
S&S Speedometer Calibrator
55-1007
Warranty &
Company Policy
FEATURES AND BENEFITS
ƒƒ Allows precise adjustments in 1% increments between -29% and + 69%
ƒƒ Compact size (2.25" x 1.50" x 1.10") permits neat, unobtrusive installation
ƒƒ Sensitive components are sealed in epoxy for protection from vibration and weather
NOTES
FITMENT
ƒƒ 1995–’06 Harley-Davidson® Sportster® 883 and 1200 equipped with OEM electronic speedometer
Dealer Services
& Promo Items
The S&S speedometer calibrator is quite possibly the easiest way to adjust stock Harley-Davidson®
electronic speedometers. No more worrying about the effects of changing gear ratios, tire size, or wheel
size. Installation is as simple as plugging the S&S calibration module between the transmission sensor
and speedometer.
4-59
ection 4:
2007-2013
1999-2006
Parts for
PERFORMANCE
PARTS
1984-1999
1986-2013
Parts for
Sportster® & Buell®
Parts for
Evolution®
Fitment
ƒƒ 2007-'13 Sportster® models
1926-1984
Vintage Engines
Parts for
Dynojet® Power vision® tuner
Power Vision is a performance tuner and data monitor that offers the latest flash tuning
technology, data logging, and other industry exclusive features. Developed to tune any HarleyDavidson® motorcycle with the Delphi ECM, including 2007-'13 Sportster® models, the Power
Vision Product Suite includes a full color touch screen flash device, vehicle interface cable, and
WinPV (Windows PC based tuning application).
2007-2012
X-Wedge®
Parts for
S&S®
Now Supports H-D® Sportster® with Delphi® ECM
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
Features and Benefits
to other calibrations
ƒƒ Flash tune all H-D® models equipped with a Delphi®
ƒƒ Does NOT require the user to interface with a computer in order to flash a tune. Change rev limit, ƒƒ Compare, restore, and undo features
ƒƒ Various math functions can be performed on any value
idle speed, and other parameters directly from the device
ƒƒ Synchronized editing of front and rear VE and/or Spark tables
ƒƒ Display all H-D vehicle data as well as wide band AFR** and various calculated channels
ƒƒ Helpful tuning parameter descriptions
(such as Avg MPG)
ƒƒ Automatic update client ensures you have the latest tuning application, firmware, and tune file
ƒƒ Customizable virtual gauges allow data to be monitored live, and/or logged while riding
database
ƒƒ User defined visual alarms for any data channel
ƒƒ AutoTune Basic and Pro – calculates and stores fuel trims to help you optimize fuel curve utilizing
**when outfitted with a Dynojet Auto Tuner
the factory O2 sensors (Basic), or Dynojet’s Wide Band 2 System (Pro)!
ƒƒ Check and clear diagnostic codes
ƒƒ Reset adaptive fuel trims and idle offset (with bike running)
The Power Vision Suite includes a highly flexible tuning/data logging device, as well as a
productive tuning application (WinPV) that’s user friendly compared to other products on the
market.
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
Parts for
Victory®
2003-2013
Calibration Files Available for Download at
www.sscycle.com/software/power-vision
4-60
WinPV Software Features
ƒƒ Allows you to import Power Commander Maps
ƒƒ Tuning parameters laid out in a clear, concise manner utilizing a "tree view structure"
ƒƒ A viewing mode for every type of user, beginners or professionals
ƒƒ Individual tuning parameters are able to be saved as “value files.”The value files can then be applied
Dynojet Power Vision Tuner
Fitment
Part No.
MSRP
2007-'13 Sportster® models, Mfr P/N PV-1.
550-0087
$549.95
Not legal for sale or use on CA or EPA pollution controlled vehicles.
S&S®
Dynojet® Auto Tune
for power Vision®
Want to get the most from your Power Vision? Then upgrade with the Auto Tune Module kit. Exclusive to Power Vision,
this exciting new accessory works in conjunction with your Power Vision to open the lines of communication simply not
available through the narrow OEM band.
FITMENT
ƒƒ 2007-'13 Sportster® models
FEATURES and BENEFITS
ƒƒ Transmits wide band Air-Fuel Ratios (AFR) to Power Vision Data Recorder
ƒƒ Not an automatic tuning system. Requires Log Tuner software (free download) and user interaction. Process corrects
fuel and spark requirements
ƒƒ Utilizes factory Ion Sense™ to precisely tune spark advance
ƒƒ Combine with Log Tuner software to tune like the pros
ƒƒ Kit includes Y-adapters for simultaneously interface with Power Vision and Auto Tuner module and oxygen sensors to provide
more accurate tuning at all operating ranges
Dynojet Auto Tune
Fitment
Part No.
MSRP
2007-'13 Sportster® models, Mfr P/N AT-110
550-0109
$419.95
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
S&S®
19-0436
Parts for
1999-2006
FITMENT
ƒƒ 1986-‘03 Harley-Davidson® Sportster®
ƒƒ 1996-’02 Buell®
Twin Cam 88®
Harley-Davidson® Sportster® models 1987-’03 originally fitted with a constant velocity (CV) carb
require conversion to butterfly style throttle cables to work with the S&S butterfly type carburetor.
The throttle cables shown in the chart below are designed for this application. S&S Super E carb kits
for 2004-’06 Sportster models are designed to accept the stock throttle cables.
Parts for
2007-2013
Twin Cam 96™/103™
TWO CABLE THROTTLE ASSEMBLIES
19-0436
19-0432
19-0430
19-0440
19-0446
$26.95
$26.95
$26.95
$26.95
19-0437
19-0433
19-0431
19-0441
19-0447
$26.95
$26.95
$26.95
$26.95
$26.95
$26.95
* 1998 and later required Harley-Davidson® throttle assembly #71831-96
$21.95
Top Throttle Grip Clamp only
19-0222
$5.30
Bottom Throttle Grip Clamp only
19-0220
$11.20
Throttle Grip Clamp Screw
each
(Fits S&S throttle assemblies: Part #19-0448,
#19-0449, #19-0482, #19-0450, and #19-0229) 10 pack
50-0043
$2.15
50-0129
$19.35
Throttle Grip Set
106-3521
$29.95
Right Hand Grip only
19-0225
$16.95
Left Hand Grip only
19-0226
$14.95
Cable Adjuster
Fits S&S throttle assembly part #19-0229.
19-0223
$3.30
Cable Adjuster Jam Nut
Fits S&S throttle assembly part #19-0229
19-0227
$0.65
Handlebar Spacing Sleeve
4" x 1" O.D. – converts 7⁄8" handlebars to 1" O.D.
19-0235
19-0235
106-3521
106-3520
106-3519
19-0223
$15.50
19-0227
1987-’03 Sportster® models originally fitted with a constant velocity (CV) carb require conversion to butterfly style throttle cables to work with the S&S butterfly
type carburetor. S&S Super E carb kits for 2004-’06 Sportster models are designed to accept the stock throttle cables.
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
The chart on this page is used only when using throttle cable bracket part #11-2339. This bracket is standard on all S&S® Super E & G carburetor kits for HarleyDavidson® Sportster® models with the exception of the kit for 2004-’06 models.
Warranty &
Company Policy
50-0043
Dealer Services
& Promo Items
106-3519
Tools & Shop
Supplies
Throttle Grip Clamp Set 1985-’95
Racing
Products
$21.95
Parts for
106-3520
Victory®
S&S Universal Throttle Cable
2003-2013
MSRP
Parts for
Part No.
2007-2012
X-Wedge®
Replacement Parts
Description
NOTES
Parts for
32"
32"
38"
38"
MSRP
1926-1984
36"
36"
42"
42"
Close Side
Vintage Engines
Threaded
Threaded
Snap-in
Threaded
MSRP
Parts for
1986-'95
1996-'02* Buell®
1996-up Custom
1986-'95
Open Side
1986-2013
Length Total Length Vinyl
Housing
Housing
Sportster® & Buell®
Fastening
Method
Parts for
1984-1999
Evolution®
Application
PERFORMANCE
PARTS
S&S® THROTTLE CABLE APPLICATION CHART
4-61
ection 4:
2007-2013
Proven Performance® Protection
S&S Cycle is pleased to introduce a new line of quality lubricants to keep your American v-twin motorcycle running like new for years to
come. S&S has long been known for building the biggest, baddest engines on the street and strip so it only makes sense that the same company that provides the parts should offer a way to protect them from the rigors of high performance riding. Make no mistake, though, you
don’t have to be a racer to benefit from world-class S&S lubrication. Whether your rides last a quarter mile or cover a continent, S&S engine,
transmission, and primary oils provide the best protection available. S&S lubricants are custom blended for by Spectro Oils of Brookfield, CN
and are the best choice for stock Harley-Davidson® and S&S high performance engines.
1999-2006
Parts for
1986-2013
PERFORMANCE
PARTS
1984-1999
Parts for
Evolution®
1926-1984
Vintage Engines
Parts for
Sportster® & Buell®
Superior S&S® Lubrication
ƒƒ Complete drive train protection – Engine, transmission, and primary
ƒƒ Superior Lubrication– Exceeds S&S® and Harley-Davidson® warranty equirements
ƒƒ Reduced wear – Enhanced levels of zinc and phosphorous for longer engine life and high flash additives are safe for catalytic converters!
ƒƒ Multiple grades and formulations – Petroleum or full synthetic
ƒƒ Easy pour “long neck” bottle – No funnel needed
ƒƒ Made in the USA! – Custom formulated for S&S by Spectro Oils of Brookfield, CT, USA
S&S Premium Synthetic engine oil provides consistent viscosity, and resists thermal
breakdown and oxidation at elevated temperatures. In addition the premium syn- S&S 20w50 Premium Synthetic Engine Oil
thetic base stock coupled with the exclusive S&S additive package offers superior Case of 12 1-Qt bottles
310-0285
$155.40
lubrication for reduced engine wear and lower oil temperatures. The best choice
for any engine, but a must for performance engines and for engines operated in
demanding conditions.
2007-2012
2003-2013
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
Parts for
Victory®
Parts for
X-Wedge®
Parts for
S&S®
For Your American V-Twin
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
4-62
This petroleum based oil for air cooled v-twin engines contains superior
petroleum stocks blended with advanced anti-wear additives for reduced wear
and extended engine life. Anti-carbon additives eliminate a primary cause of
valve sticking. This is a good choice for vintage and modern engines under normal
driving conditions and for touring.
The combination of premium synthetic PAO (polyalphaolefin) base oils
and an advanced additive package delivers
protection under high loads and stands up to extreme heat. S&S
Premium Synthetic Gear Oil extends gear life, and reduces drag, friction
losses, and wear. A.P.I. GL-1 rated.
This quality petroleum based hypoid gear lubricant is formulated specifically
for Harley-Davidson® big-twin transmissions and is highly recommended
for aftermarket v-twin gearboxes, as well. S&S Heavy Duty Gear Oil reduces
drag, friction losses, wear, and extends gear life. In addition, it prevents rust,
corrosion, oxidation, foaming, and gear pitting. A.P.I. GL-5 rated.
310-0287
$95.40
S&S 75w140 Premium Synthetic Transmission Oil
Case of 12 1-Qt bottles
310-0292
$227.40
S&S 85w140 Heavy Duty Transmission Oil
Case of 12 1-Qt bottles
S&S Cycle’s new Extreme Duty Primary Oil is formulated specifically for use in primary
chain cases of Harley-Davidson® big twin and Sportster® models. This is a petroleumbased lubricant with high shear stability and the ability to withstand extreme loads.
Special polymer additives allow it to remain stable at elevated temperatures and
provide exceptional clutch engagement. The SAE 85w viscosity provides low drag and
frictional losses and eliminates clutch drag and slipping.
Order toll free 866-244-2673
S&S 20w50 Heavy Duty Engine Oil
Case of 12 1-Qt bottles
310-0291
$119.40
S&S 85w Extreme Duty Primary Oil
Case of 12 1-Qt bottles
310-0290
$95.40
1986-2013 Sportster® & Buell®
S&S®
Kit Contents
ƒƒ Four quarts of either S&S Heavy Duty 20w50 Petroleum, or Premium Full Synthetic motor oil
ƒƒ S&S oil filter with chrome finish
310-0294
$64.95
$44.95
S&S®
The most important thing you can do to maximize the life of your engine is to keep your oil clean. Friction wear particles and combustion byproducts are
picked up by your motor oil. Regular oil changes are essential to keep contaminants from accumulating, but from one oil change to the next, your oil
filter is your first line of defense against these wear causing particles. Make sure you have an S&S oil filter working for you.
30µ
1999-'12* Twin Cam 88®/96™/103™ and all X-Wedge®
10µ
each
31-4102
12 pack
310-0240
each
31-4104
12 pack
310-0242
(H-D®#63796-77A)
(H-D®#63796-77A)
(H-D®#63798-99A)
(H-D®#63798-99A)
MSRP
Black
$14.40
31-4101
$157.95
310-0239
$14.40
31-4103
$157.95
310-0241
MSRP
(H-D®#63805-80A)
(H-D®#63805-80A)
(H-D®#63731-99A)
(H-D®#63731-99A)
$11.65
$127.95
$11.65
$127.95
* Contains an anti-drain back valve
Dealer Services
& Promo Items
champion® spark plugs
Replace Your Spark Plugs For Maximum Performance and Fuel Economy. S&S® now offers the same high quality Champion®
spark plugs that we include with our engines for replacement in S&S X-Wedge engines. They are the correct heat range for all S&S engines
and also fit 1977 and later Harley-Davidson® engines. Compatible with any ignition system.
Evolution®, Vintage Models
(SH-Series, Iron XL, KN-Series, P-Series)
& S&S 35/8" & 4" bore engines
QTY
Part No.
MSRP
12mm
Long Reach
each
55-1320
$6.30
Champion® #RN12YC
2 pack
55-1322
$11.45
14mm
Long Reach
each
55-1321
$4.85
Champion® #RA8HC
2 pack
55-1323
(H-D®#32317-86A, 32362-04)
(H-D®#32362-04, 32317-86A)
(H-D®#32311-83, 32342-04)
(H-D®#32311-83, 32342-04)
55-1322
$8.85
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
Twin Cam 88®/96™/103™, Sportster®,
X-Wedge® & S&S 41/8" bore engines
Size
Warranty &
Company Policy
Champion® Spark Plugs
Application
Tools & Shop
Supplies
Chrome
Racing
Products
1984-'99 Evolution®, 1986-'13 XL and 1991-’02 Buell®
QTY
Parts for
Victory®
Micron
Rating
2003-2013
S&S® Oil Filters
Year Application
Parts for
USA
2007-2012
X-Wedge®
Features and Benefits
ƒƒ Captures smaller particles than stock filters
ƒƒ Low restriction to oil flow
ƒƒ Direct bypass – bypass oil does not pass over dirty filter media
ƒƒ Smaller diameter for easier installation
ƒƒ Black or chrome finish
Parts for
1926-1984
Vintage Engines
OIL FILTERS
Parts for
310-0298
*Contains an anti-drain back valve
1986-2013
1999-’13* BT and all X-Wedge®*
Sportster® & Buell®
S&S 20w50 Heavy Duty
$44.95
310-0293
PERFORMANCE
PARTS
1984-‘99 BT, 1986-’13 XL and 1991-’02 Buell®
S&S 20w50 Premium Synthetic
$64.95
310-0297
Parts for
1984-1999
Evolution®
S&S Quick Oil Change Kits
Fitment
Parts for
1999-2006
Twin Cam 88®
S&S® recommends that you change your oil and filter every 2500 miles or six months, whichever
comes first. And to make it easy, we offer S&S Quick Oil Change kits. Everything you need in one
convenient package.
Parts for
2007-2013
Twin Cam 96™/103™
Quick Oil Change Kit
4-63
ection 4:
2007-2013
1999-2006
Parts for
1984-1999
1986-2013
PERFORMANCE
PARTS
Parts for
Evolution®
Parts for
Sportster® & Buell®
Gaskets
4"
90-9503
$61.95
35/8"
90-9509
$65.95
31/2"
90-9508
$65.95
Cylinder Head, Base & Exhaust Gasket Kits
for S&S SB-Series Engines 1986-'03
1926-1984
Vintage Engines
Parts for
S&S®
Top End Gasket Kits
for S&S SB-Series Engines 1986-'03
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
4"
90-1909
$29.95
35/8"
90-1908
$29.95
31/2"
90-1907
$29.95
4"
.043" Micropore
2007-2012
2003-2013
Parts for
X-Wedge®
Victory®
Racing
Products
Tools & Shop
Supplies
35/8"
.0625" Micropore
Dealer Services
& Promo Items
Warranty &
Company Policy
OEM Cross Reference
Appendix & Index
each
93-1040-S $7.35
10 pack
93-1071
each
93-1037-S $7.35
10 pack
93-1052
each
93-1016-S $14.20
10 pack
93-1053
$66.95
$66.95
$128.95
.045" Micropore
each
93-1011-S $7.15
(H-D®#16770-84D, 16770-84F)
10 pack
93-1024
.0625" Micropore
each
93-1313-S $8.55
(H-D®#16664-86D, 10773-85)
10 pack
93-1051
each
93-1031-S $4.30
10 pack
93-1067
each
93-1039-S $3.60
10 pack
93-1066
each
93-1038-S $3.35
1986- 2003 Sportster Models
each
106-5029
$4.50
(H-D®#65324-83A, 65324-83B)
10 pack
93-1072
$40.95
1986- 2003 Sportster Models
each
90-2008
$2.20
(H-D®#18001-83B)
8 pack
90-2158
$16.05
31/2"
$64.95
$77.95
93-1011-S
Base Gaskets and O-rings
4"
.018" Micropore
35/8"
.018" Micropore
31/2"
4-64
90-9503
Head Gaskets
.045" Micropore
Parts for
1986-2013 Sportster® & Buell®
.018" Micropore
(H-D®#16774-86D, 16777-83A)
$38.95
$32.95
Exhaust Gaskets
93-1039-S
Valve Guide Seals
106-5029
90-2008
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle's products are original equipment parts or that they
are equivalent to the corresponding H-D part number shown.
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
Parts for
2007-2013
Twin Cam 96™/103™
Parts for
1999-2006
Twin Cam 88®
Rocker Box Gasket Kits and individual Gaskets
S&S Billet
50-8044
$1.25
10 pack
106-3508 $11.40
90-4048
$13.35
$3.50
10 pack
90-4062
$31.95
Gasket, Bottom Left, Rocker Cover,
1986-2003 xl (H-D®#16779-84B, 16800-84A)
each
90-4059
$5.40
10 pack
90-4063
$48.95
Parts for
90-4058
1926-1984
each
Vintage Engines
Gasket, Bottom Right, Rocker Cover
1986-2003 xl (H-D®#16778-84A, 16800-84A)
Parts for
Gasket, Rocker Cover, S&S® Billet, O-ring, 1986-2003 xl
1986-2013
$1.35
Sportster® & Buell®
90-4030
PERFORMANCE
PARTS
90-4049
Seal, Umbrella Valve Cover (H-D®#26856-89, 26856-89A)
Parts for
O-ring, (-223), 1.625" ID x 1.875" OD, Viton®
1984-1999
$50.95
Evolution®
90-4049
each
Gasket Kit
Lower End Gaskets And Seals
$16.65
31-4051
$7.90
(H-D®#11124)
(H-D®#11167)
10 pack
50-8079
$16.65
1” I.D. x 11⁄8” O.D. x 1⁄16” CS (lower)
each
50-8005
$1.20
(H-D®#11168A)
10 pack
106-0682 $11.05
3⁄8” I.D. x 1⁄2” O.D. x 1⁄16” CS (oil hole)
each
50-8006
$1.00
(H-D®#11110)
10 pack
50-8077
$6.05
93-4022
$6.65
each
50-8039
$1.60
10 pack
93-4110
$14.50
each
50-8038
$1.00
10 pack
93-4111
$3.75
each
50-8037
$1.00
10 pack
93-4112
$6.45
Pushrod O-rings
O-ring, Kit, Pushrod Cover, 1986-2003 xl
50-8005
Top O-ring (H-D®#11157, 11293)
Middle O-ring (H-D®#11132A)
Bottom O-ring (H-D®#11145A)
Continued on next page
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle's products are original equipment parts or that they
are equivalent to the corresponding H-D part number shown.
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
50-8006
Warranty &
Company Policy
$1.85
Dealer Services
& Promo Items
50-8004
Tools & Shop
Supplies
each
Racing
Products
50-8004
1” I.D. x 13⁄16” O.D. x 3⁄32” CS (upper)
Victory®
Tappet Guide o-rings
Parts for
31-2099
Camshaft Oil Seals, 1971 - up
2003-2013
$3.65
Parts for
31-2052
5 pack
2007-2012
each
(H-D®#25263-86, 25263-90D)
X-Wedge®
31-4051
Gearcover gasket
4-65
ection 4:
2007-2013
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
Continued Gaskets
$9.65
31-4010
$4.00
each
16-0235
$4.70
10 pack
16-0243
$42.95
Stock Manifold O-ring
each
16-0236
$4.30
(H-D®#26992-99, 26995-86A)
10 pack
16-0244
$38.95
50-8372
$1.20
1999-2006
(H-D®#12026B)
Manifold Seals
PERFORMANCE
PARTS
1986-2013
1926-1984
2007-2012
X-Wedge®
Parts for
Vintage Engines
Parts for
Sportster® & Buell®
S&S Manifold O-ring
Parts for
31-4060
Fuel System Gaskets
1984-1999
Parts for
31-4060
(H-D®#35151-74A)
1991-’03 S&S SA cases, BT style
Evolution®
Parts for
Twin Cam 88®
Sprocket Shaft seal
1991-’03
Cap, rubber, manifold, fitting
16-0236
Teardrop Air Cleaner
Back Plate gasket
Vent seal washers silicone coated steel 1/2"
each
106-1724 $1.50
10 pack
106-2328 $13.60
(each)
50-7054
$1.10
10 pack
50-7059
$9.95
Parts for
Victory®
2003-2013
Stealth Air Cleaner
Back Plate gasket
Stock CV Carb & EFI Throttle Body,1991-up xl
(H-D®#29062-95B)
Racing
Products
Super E/G.
Tools & Shop
Supplies
each
106-1724 $1.50
10 pack
106-2328 $13.60
106-1724
170-0137 $13.95
For Muscle air cleaner (includes lanyards)
Vent seal washers Nitrile Rubber Coated,
520" x .880" x .024" xl 1991-'06
106-6022 $1.05
each
50-7055
$1.10
10 pack
50-7057
$9.95
Single Bore Tuned Induction System
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Back Plate gasket
4-66
Gasket, Backplate - E/G/SBEFI
each
106-1724 $1.50
10 pack
106-2328 $13.60
Gasket, S&S SBEFI 58mm
106-4662 $2.95
Gasket, Stock carb/Throttle Body (H-D®#29062-95B)
106-6022 $1.05
Adaptor plate gasket
17-1022
$1.30
each
50-0446
$2.25
5 pack
50-1083
$10.20
Adaptor plate bracket o-ring
106-6022
All reference to H-D® part numbers is for identification purposes only. We in no
way are implying that any of S&S® Cycle's products are original equipment parts
or that they are equivalent to the corresponding H-D part number shown.
17-1022
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
10 Pack
50-8100
$9.35
Idle Mixture Needle o-ring
each
500-0036 $1.00
10 pack
500-0148 $6.35
11-2386
Bellows Seal, Accelerator Pump
$8.85
50-8012
11-2266
Super G
each
50-8015
$1.00
10 pack
50-8093
$8.30
Seat and bowl plug o-ring
each
50-8009
$1.20
10 pack
50-8095
$11.05
For Carburetor Rebuild Kits, see page 4-54
Parts for
Victory®
2003-2013
$1.35
Parts for
50-8007
2007-2012
O-ring - 32mm x 1.5mm CS Shifter drum bushing
X-Wedge®
Transmission Gaskets
Parts for
50-8094
1926-1984
10 pack
Vintage Engines
$1.00
Parts for
50-8016
1986-2013
$13.80
Sportster® & Buell®
11-2282
PERFORMANCE
PARTS
Manifold to carb orings
various sizes
$3.65
each
Accelerator pump diaphram
Super E
11-2266
Parts for
$1.05
1984-1999
50-8012
Evolution®
each
Parts for
Pump cap o-ring - (two required)
1999-2006
$2.65
Twin Cam 88®
11-2386
Parts for
2007-2013
Twin Cam 96™/103™
Carburetor Gaskets
Bowl Gasket, Super E & G
11-2282
Racing
Products
Tools & Shop
Supplies
Dealer Services
& Promo Items
50-8007
Warranty &
Company Policy
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle's products are original equipment parts or that
they are equivalent to the corresponding H-D part number shown.
4-67
ection 4:
2007-2013
1999-2006
Parts for
1986-2013
REPLACEMENT
PARTS
1984-1999
Parts for
Evolution®
Parts for
Sportster® & Buell®
1926-1984
Parts for
Vintage Engines
2007-2012
2003-2013
Parts for
X-Wedge®
Victory®
Parts for
S&S®
Crankcase Replacement Parts
for SB100, 1986-'03 Sportster® & 1994-'02 Buell® Models
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
1. Crankcase assembly, half. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
2. Race, right main bearing - Standard 1991-’03 . . . . . . . . . . . . . . . . . 31-4050
3. Pinion shaft assembly - Standard
1986-'03 xl/1994-'02 Buell. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-2325
1986-up S&S SA only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-2329
4. Right main bearing assembly 1986-’03
Blue (H-D®#24647-87). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-4055
Red (H-D®#24650-87). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-4056
White (H-D®#24659-87). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-4057
Green (H-D®#24660-87). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-4058
5. Ring, main bearing retainer 1986-’03 (H-D®#11177A) (each). . . . . . . . 50-8057
5 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1004
6. Cam needle bearing assembly – 1986-’03(H-D®#9057). . . . . . . . . . . 31-4061
7. Left Timken® main bearing assembly, 1991-’03 (H-D®#48302-85)). . 31-4059
8. Spacer, Left Main Bearing – 1974-'03 xl
Fits stock diameter shaft.
.098" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-4062
.100" (H-D®#9142) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-4063
.1015" - .1025" (H-D®#9143) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-4064
.1035" - .1045" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-4065
.1055" - .1065" (H-D®#9145) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-4066
.1075" - .1085" (H-D®#9146) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-4067
.110" (H-D®#9147). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-4068
.112" (H-D®#9148). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-4069
.114" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-4070
9. Seal spacer, 1991-’03 xl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-4034
10. Seal, sprocket shaft oil, 1991-’03 xl (H-D®#35151-74A) . . . . . . . . . . . . 31-4060
11. Tappet guide assembly (See page 4-36)
12. Screw, SHC - 5⁄16"-18 x 1" (H-D®#3201WA, 2708). . . . . . . . . . . . . . . . . . . . 50-0101
13. O-ring
13a. 1" I.D. x 13⁄16" O.D. x 3⁄32" CS (upper) (H-D®#11167)
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA 50-8004
Racing
Products
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools & Shop
Supplies
Dealer Services
& Promo Items
Warranty &
Company Policy
OEM Cross Reference
Appendix & Index
$226.95
$232.95
$22.95
$22.95
$22.95
$22.95
$1.20
$5.35
$11.65
$53.95
$4.40
$4.40
$4.40
$6.05
$4.40
$5.30
$4.40
$4.40
$6.65
$28.95
$9.65
$0.55
$1.85
50-8079 $16.65
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8005 $1.20
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-0682 $11.05
4-68
USA
13b. 1" I.D. x 11⁄8" O.D. x 1⁄16" CS (lower) (H-D®#11168A)
$26.95
13c. 3⁄8" I.D. x 1⁄2" O.D. x 1⁄16" CS (oil hole) (H-D®#11110)
each. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
USA
USA
14. Cylinder stud 1991-’03 style (H-D®#16832-86C)
50-8006 $1.00
50-8077 $6.05
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA 31-2331-S $5.20
8 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA 31-2331 $37.95
15. Bolt, case HH – See "Bolt Position Diagram"
(Position A)
S&S XL 1⁄4"-28 x 51⁄2" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0090
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0126
S&S SA XL 1⁄4"-28 x 6" (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0020
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0221
$1.90
$8.60
$5.40
$24.45
(Position E, F, G, H)
S&S XL HHC 5⁄16"-18 x 4". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0102 $1.55
(Position J, K)
S&S XL 1⁄4"-20 x 3⁄4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0022 $0.50
(Position L, M)
16. Washer, flat – See "Bolt Position Diagram".
(Position A, J, K)
1⁄4" x .474" x .050" (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7020 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7076 $3.75
(Position B, C, D, N) & Tappet guide
5⁄16" x .548" x 1⁄16" (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7025 $1.30
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7081 $5.90
(Position E, F, G, H)
5⁄16" x 11⁄16" x 1⁄8". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7033 $0.30
(Position L, M)
3⁄8" x 7⁄8" x .146" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7053 $2.95
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7075 $26.95
17. Screw, SHC - 5⁄16"-18 x 3"
See "Bolt Location Diagram"
(Positions B, C, D, H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0021
18. Screw, SHC – 10-24 x 3⁄8" (Stator wires cover) (H-D®#4091). . . . . . . . 50-0023
19. 10-24 x 1" (Stator) (H-D®#2720) (each). . . . . . . . . . . . . . . . . . . . . . . . 50-0044
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0194
20. Cover, stator wires (H-D®#29950-91) . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-2050
21. Dowel pin - .250" diameter x 1⁄2" (H-D®#358, 366)
each. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8022
2 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8022-2
5 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8105
22. Plug, timing hole - 1991-’03 (H-D®#720). . . . . . . . USA TÜV 31-2005
23. Stud - 1⁄4"-20, 1⁄4"-28 x 11⁄4" 1991-up (shifter shaft). . . . . . . . . . . . 50-8080
24. Spring pin - 1991-’03 (Shifter spring) . . . . . . . . . . . . . . . . . . . . . . . . 31-2049
25. Dowel pin - 1991-’03 (transmission door)
1⁄8" diameter x 1⁄2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8020
2,3
5⁄16"-18 x 31⁄2"
(H-D®#3427) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0117
Order toll free 866-244-2673
$1.05
$2.35
$4.25
$4.15
$3.85
$2.20
$0.90
$3.30
.390" I.D. x .558" O.D. x 1⁄2" (H-D®#16573-83, 16574-99A, 16573-83A)
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8023 $1.60
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8109 $14.50
26. Transmission access door assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 56-3025
(Includes 1 ea. transmission access door, 50-8007, 56-3030.)
27. Bearing, transmission countershaft (LH) 1991-’03 (H-D®#8998) . . . . 56-3026
28. Ring, transmission countershaft bearing retainer, 1991-’03
(H-D®#35021-89) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8053
29. Bearing, transmission mainshaft (LH) 1991-’03
(H-D®#35030-89, 35030-89A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-3027
30. Ring, transmission mainshaft bearing retainer, 1991-’03
(H-D®#35038-84, 35038-89). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8052
31. O-ring - 32mm x 1.5mm CS, Shifter drum bushing. . . . . . . . . . . . . 50-8007
32. Bushing, shifter drum - unfinished – 1991-’03 (H-D®#9187). . . . . . . 56-3030
33. Screw, HHC 5⁄16"-18 x 11⁄4" (10 pack). . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0110
34. Lock nut, hex 1⁄4"-28 (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-5010
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-5015
35. Washer, flat 1⁄4" x 5⁄8" x 1⁄16" (H-D®#6194, 6245, 6703, 6736, 6228W) . . . . 50-7021
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7074
36. Fitting, hose – 1⁄8" -27 pipe male transmission vent
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA TÜV
50-8115
37. Dowel pin - .309" I.D. x .430" O.D. x 1⁄2"
(H-D®#24754-75, 24754-75A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8018
38. Screw, HHC - 1⁄4"-20 x 1⁄2", primary oil level (H-D®#3728). . . . . . . . . . 50-0014
39. Washer, flat 1⁄4" x 5⁄8" x 1⁄32" copper, primary oil level (H-D®#6114). . . 50-7018
1,2,3
S&S XL 3⁄8"-24 x 51⁄2" (5 pack) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0271 $16.60
(Position N)
3,5,6
$1.55
$1.60
$1.00
$4.25
$3.30
Continue on next page
1,2,3,4,5,6,7
$216.95
$20.95
$1.65
$45.95
$2.20
$1.35
$7.70
$0.45
$1.00
$4.25
$1.00
$4.25
$2.20
$4.40
$0.25
$0.25
1986-2013 Sportster® & Buell®
30
34
16
18
14
1
67
36
21
37
12
16
2003-2013
Parts for
41
Parts for
20
3
2007-2012
40
38
X-Wedge®
39
11
Parts for
1926-1984
77
Vintage Engines
73
76
Parts for
23
1986-2013
24
21
Sportster® & Buell®
68
21
22
REPLACEMENT
PARTS
74
69
71
16
25
Parts for
7
20
70
72
1984-1999
26
Evolution®
17
16
9
Parts for
16
75
1999-2006
19
66
Twin Cam 88®
10
27
15
15
35
Parts for
32
28
33
2007-2013
31
Twin Cam 96™/103™
29
13a
13b
Victory®
54
57
13c
16 55
53
58
52
Racing
Products
2
51
36
40
4
40
43
40
44
37
42
65
64
5
Warranty &
Company Policy
59
22
6
43
50
46
56
Dealer Services
& Promo Items
1
Tools & Shop
Supplies
16
43
45
49
60
48
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S Cycle’s products are original equipment parts or that they are
equivalent to the corresponding H-D® part number shown.
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
47
4-69
ection 4:
2007-2013
1999-2006
Parts for
1986-2013
REPLACEMENT
PARTS
1984-1999
Parts for
Evolution®
Parts for
Sportster® & Buell®
1926-1984
Parts for
Vintage Engines
2003-2013
2007-2012
X-Wedge®
Victory®
Parts for
Crankcase Replacement Parts for SB100, 1986-'03 Sportster® & 1994-'02 Buell® Models
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1015
Racing
Products
Parts for
Continued
40. Plug, drain
3⁄8"-18 NPT
Manufactured before 5-1-2000. . . . . . . . . . . . . . . . . . . . . . . . . . . 31-2006
1⁄2"-20 thread – (Includes o-ring.)
Manufactured after 5-1-2000 . . . . . . . . USA1,2,3 TÜV 1,2,3,4,5,6,750-8335
41. Reed valve assembly ,1991-’03 (Optional). . . . . . . . . . . . . . . . . . . . . 31-2051
42. Dowel pin - 5⁄16" dia. x 1⁄2". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8019
43. Plug, SH pipe, 1/4-27 (H-D®#45830-48) (each) . . . . . . . . . . . . . . . . . . . . 50-8331
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
44. Fitting, 90° - 1⁄8"-27 pipe male x 5⁄16" flared tube. . . . . . . . . . . . . . . . 50-8119
45. Bearing, transmission shifter drum (RH) 1991-’03 . . . . . . . . . . . . . . 56-3032
46. Bearing, transmission output shaft 1991-up (H-D®#8996A). . . . . . . . . 56-1280
47. Ring, transmission output shaft bearing retainer,
109" x 3.734" tru-arc (H-D®#11161). . . . . . . . . . . . . . . . . . . . . . .
50-8051
48. Seal,Transmission Output Shaft
2.255" x 3.388" x .250,1995-'03 xl (H-D®#12067B). . . . . . . . . . 56-3033
49. Bearing, transmission countershaft (RH) 1991-’03
(H-D®#8977) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-3031
50. Nut, press-in, 3⁄8"-24 - All 1991-’03 . . . . . . . . . . . . . . . . . . . . . . . . . . 31-2048
51. Cover, transmission inspection window
1991-up S&S SA cases only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-2055
52. Stud - 5⁄16"-18, 5⁄16"-24 x 1.370"
1991-up S&S SA cases only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8081
53. Washer, flat - 5⁄16" x 11⁄16" x 1⁄16" (H-D®#6016, 6320, 70907-07) . . . . . . . . 50-7034
54. Nut, hex - 5⁄16" -24 (H-D®#7833, 7883) . . . . . . . . . . . . . . . . . . . . . . . . . . 50-5023
55. Nut, hex - 1⁄4"-28 (H-D®#7683) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-5011
56. Nut, hex - 3⁄8"-24 (H-D®#7861) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-5037
57. Hydraulic tappet assembly (See page 4-30)
58. 3⁄8"-16 x 1⁄2" BHCS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0319-S
59. 5⁄16" x 3⁄4" .35 Shim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7044
60. 1⁄4"-20 x 2" SHCS (H-D®#25794-36) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0013
61. Gasket, gearcover, S&S (N/S) (H-D®#25263-86, 25263-90D)
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-2052
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-2099
62. 45° hose fitting - 1⁄8" pipe male/female (Oil pump) (N/S). . . . . . . 50-8112
63. Oil Pump,Assembly,Stock,1991-up xl (N/S)
(H-D®#26204-91A, 26488-98). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-5368
64. Washer,Cam,Thrust,Double,.043",1958-'90 xl, .043". . . . . . . . . . 330-0066
1985-'90 XL, .062" (H-D®#25551-58). . . . . . . . . . . . . . . . . . . . .
33-5210
65.Washer,Cam,Thrust
For S&S Cam Covers only, .062". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-5211
66. Bracket Kit, Oil Filter 1986-'90 xl. . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-3134
67. Fitting, Straight, 3/4-16 UNF 2A x 1" (H-D®#26352-95A). . . . . . . . . . 50-8197-S
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-0618
68. Bracket, Oil Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
69. Gasket, Oil Filter Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-4423
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-4794
70. Screw, SHC, 5/16-24 x 2-3/4".. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0017
71. Plug, Pipe, 3/4" x 1/8-27 x .188" (H-D®#45830-48). . . . . . . . . . . . . . . . . . . 50-8331
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1015
72. Fitting, Pipe, 90°, 1/8-27 x .375". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8110
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1005
Tools & Shop
Supplies
Dealer Services
& Promo Items
$9.95
$109.95
$1.05
$1.00
$4.25
$8.55
$10.50
$55.95
$6.65
USA
$10.50
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
$2.70
USA
USA
4-70
1986-2013 Sportster® & Buell®
Order toll free 866-244-2673
$19.40
$10.50
$88.95
$6.65
$0.25
$0.25
$0.25
$0.25
$4.40
$1.65
$1.20
$3.65
$16.65
$2.12
$412.95
$58.85
$64.95
$37.95
$112.95
$6.15
$27.95
$4.00
$18.15
$1.55
$1.00
$4.25
$9.05
$31.95
73. Fitting, Hose, Straight, 1/8-27 x .500". . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8115 $2.20
74. Clamp, Hose, 5/8" - 7/8". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8002 $1.15
75. Hose, Oil Line Return, 375" x 12". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
76. Fitting, Pipe, 45°, 1/8-27 x 1/8-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8112 $2.75
77. Fitting, Pipe, 90°, Male/Female, 1/8-27 (H-D®#26561-81A, 26561-84A, 26338-68)
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-2682 $4.85
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1007 $21.95
(N/S) = Not Shown
1986-2013 Sportster® & Buell®
30
34
16
18
14
70
23
67
73
76
36
21
16
39
Parts for
2003-2013
Parts for
41
13a
2007-2012
20
3
X-Wedge®
40
38
Parts for
1926-1984
37
12
11
Vintage Engines
77
Parts for
1
1986-2013
24
21
Sportster® & Buell®
74
68
21
22
REPLACEMENT
PARTS
72
75
16
25
69
Parts for
7
20
71
1984-1999
26
Evolution®
17
16
9
Parts for
16
1999-2006
19
66
Twin Cam 88®
10
27
15
15
35
Parts for
32
28
33
2007-2013
31
Twin Cam 96™/103™
29
13b
Victory®
54
57
13c
16 55
53
58
52
Racing
Products
2
51
36
40
4
40
43
40
44
37
42
65
64
5
Warranty &
Company Policy
59
22
6
43
50
46
56
Dealer Services
& Promo Items
1
Tools & Shop
Supplies
16
43
45
49
60
47
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S Cycle’s products are original equipment parts or that they are
equivalent to the corresponding H-D® part number shown.
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
48
4-71
ection 4:
2007-2013
1999-2006
Parts for
1986-2013
REPLACEMENT
PARTS
1984-1999
Parts for
Evolution®
Parts for
Sportster® & Buell®
1926-1984
Parts for
Vintage Engines
2003-2013
2007-2012
X-Wedge®
Victory®
Parts for
Flywheel Replacement Parts
1986-1990 xl w/ S&S D/SB/SBD/SC/SCD/SCDR/SCR flywheels. . . 33-2302 $155.95
1991-2003 xl w/ S&S D flywheels & 1994-2002 Buell. . . . . . . . . . 33-2303 $163.95
2.Key (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8224 $4.40
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1011 $19.95
3.Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-2331 $6.05
4. Pinion Shaft 1986-2003 xl (includes #2, 3, 5)
w/ S&S D/DR flywheels / 1994-2002 Buell. . . . . . . . . . . . . . . . . 33-2325 $226.95
w/ S&S D/DR/DF flywheels - Special Application, +.500" . . . . 33-2329 $232.95
5. Meter Plug .0625" hole. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA 50-8316 $3.85
no hole - Special application. . . . . . . . . . . . USA USA3 TÜV650-8314 $1.65
6. Front Rod Race (H-D®#24352-52A). . . . . . . . . . . . . . . . . . . . . . . USA 34-4505 $20.95
7. Rear Rod Race (H-D®#24341-52A). . . . . . . . . . . . . . . . . . . . . . . . USA 34-4506 $16.60
8. Wrist Pin Bushing
.767" x .895" x .950" (H-D®#24331-36)
(for use with Heavy Duty Rods). . . . . . . . . . . . . . . . . . . . . . . . . . . 34-4507 $3.85
.767" x .895" x 1.077" (H-D®#24334-36)
(for use with Supreme Rods). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-4007 $3.85
9. Race and Bushing Set (includes #6, 7, 8)
(for use with Heavy Duty Rods). . . . . . . . . . . . . . . . . . . . . . . . . . . 34-4540 $59.95
(for use with Supreme Rods). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-4040 $52.95
10. Alloy Bearing Cage Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA 34-4520 $28.95
11. Bearing Set
Standard (H-D®#24354-87A). . . . . . . . . . . . . . . . . . . . . . . . . USA 34-4521 $18.80
12.Crankpin (includes #13 &14) Late 1981-1999 Sportster
Standard (H-D®#23960-80A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-2602 $114.95
.001" OS (H-D®#23948-87). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-2603 $114.95
.002" OS (H-D®#23949-87). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-2605 $114.95
13. Crankpin Key late 1981-1999 Sportster / 1994-2002 Buell (H-D®#11218)
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA 50-8222-S $1.45
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA 50-1009 $6.65
14. Crankpin Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-2504 $7.70
15. Connecting Rod Assembly- 1986-1999 Sportster / 1994-2002 Buell
Racing
Products
Parts for
S&S®
1. Sprocket Shaft (includes #2 & 3)
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
(includes #9, 10, 11, 12, 13, 14)
Tools & Shop
Supplies
Heavy Duty/6.926" rod length- for stock stroke engines
(H-D®#24275-86A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA 34-7800 $498.95
Supreme/7.113" rod length - for strokes up to 45/16". . . . . . . . . 34-7900 $482.95
Supreme/7.440" rod length - for strokes over 45/8". . . . . . . . . . . 34-7722 $482.95
Any Job is easy with the right tools
NOTES
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
S&S Sprocket Shaft Bearing and Seal Installation Tool, page 9-5
Complete S&S Flywheel Rebalancing Kit page 9-2.
4-72
S&S® connecting rods, with their beefier than stock construction, are slightly heavier than stock connecting rods. Therefore, rebalancing the flywheels is recommended
when S&S connecting rods are used in stock replacement applications. We realize that rebalancing is an inconvenience, but we did not want to sacrifice rod strength for
convenience’s sake. In addition, given the variations in stock and aftermarket components available to engine builders, flywheel rebalancing is a desirable step in any major
engine overhaul.
All S&S mainshafts for Harley-Davidson® Sportster® models are designed for use in flywheels with tapered mainshaft holes. 1986-later stock flywheels have mainshafts
which are manufactured as an integral part of the flywheel.
S&S pinion shafts for 1986-’03 Sportster models are the splined 1986-'87 style. Pinion and oil pump drive gears in 1988-'03 models must be replaced with early style gears.
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
Parts for
Victory®
Racing
Products
Tools & Shop
Supplies
Dealer Services
& Promo Items
Warranty &
Company Policy
OEM Cross Reference
Appendix & Index
4-73
Visit us at www.sscycle.com
2003-2013
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S Cycle’s products are original equipment parts or that they are
equivalent to the corresponding H-D® part number shown.
Parts for
1
2007-2012
2
X-Wedge®
3
Parts for
1926-1984
Vintage Engines
5
11
Parts for
12
1986-2013
4
13
Sportster® & Buell®
7
Parts for
1984-1999
Evolution®
8
Parts for
1999-2006
Twin Cam 88®
2
14
4
3
10
1
6
7
15
REPLACEMENT
PARTS
8
Parts for
2007-2013
Twin Cam 96™/103™
9
14
ection 4:
2007-2013
1999-2006
Parts for
1986-2013
REPLACEMENT
PARTS
1984-1999
Parts for
Evolution®
Parts for
Sportster® & Buell®
1926-1984
Parts for
Vintage Engines
2003-2013
2007-2012
X-Wedge®
Victory®
Parts for
Super Stock® Cylinder Head Replacement Parts
1. Cylinder head (See cylinders on page 4-28)
2.Valves
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
Parts for
S&S®
Sportster® Models 3-5/8" To 4" Bore
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
4-74
Intake
2.000" diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2000 $23.95
2.000" + .085" diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2004 $28.95
Exhaust
1.605" diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2001 $53.95
3. Valve seats
Intake - 2.000" diameter. . . . . . . . . . . . . . . . . . USA1,2,3 TÜV1,4,5,6,790-2002 $19.40
Exhaust - 1.605" diameter. . . . . . . . . . . . . . . USA1,2,3 TÜV 1,2,4,5,6,790-2003 $45.95
4. Valve guide - intake or exhaust
Standard Diameter .5625/.5620 (H-D®#18112-92)).USA1,2,3 TÜV1,2,3,4,5,6,790-2210 $9.35
+.001" Diameter .5635/.5630 (H-D®#18130-83C). . . . . . . . . . . . . . USA 90-2211 $18.80
+.002" Diameter .5645/.5640 (H-D®#18133-83A, 18133-83D). . . . . . USA 90-2212 $18.80
+.003" Diameter .5655/.5650 (H-D®#18131-83C). . . . . . . . . . . . . . . USA 90-2213 $18.80
+.030" Diameter .5925/.5920. . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA 90-2219 $18.80
5. Valve spring shim - 1986-up
.015" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2086 $1.00
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7161 $3.75
.030" (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2087 $1.40
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2198 $6.45
6. Bottom Collar (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2052 $8.60
4 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2488 $36.95
7. Valve guide seal - intake or exhaust (Not included in valve spring kit)
(H-D®#18001-83B) (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA 90-2008 $2.20
8 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA 90-2158 $16.05
8. Outer Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2050 $8.85
9. Middle Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2049 $6.65
10. Inner Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2048 $4.40
11. Top Collar
Steel (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2051-S $12.90
4 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2486 $46.95
Titanium (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2046 $40.95
4 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2487 $148.95
12. Keeper, valve spring (two required per valve) (H-D®#18229-83)
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2094-S $1.95
8 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7166 $13.95
13. Valve spring kits
.640" lift - steel top collars. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2077 $131.95
.640" lift - titanium top collars. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2078 $193.95
14. Head mount bolt - 3⁄8"-16 x 11⁄4" (H-D®#4716W)
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA1,2,3 TÜV1,4,5,650-0168 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . USA1,2,3 TÜV1,4,5,6106-3063 $5.30
15. Flat washer - 3⁄8" (H-D®#6019)
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA1,2,3 TÜV1,3,5,650-7051 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA1,2,3 TÜV1,3,5,6106-3064 $5.15
16. Head bolt assembly – Includes head bolt washer
(See manifolds on page 4-31)
17. Head bolt washer
.100" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7088 $1.90
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7096 $8.60
.250" (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7091 $1.55
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7095 $14.95
18. Exhaust port stud (H-D®#16715-83) (each) . . . . . . . . . . . . . . . . . . . . . . 50-0493
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1028
19. Lock washer - 5⁄16" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7032
20. Nut, HH - 5⁄16" -24 (H-D®#7833, 7883) . . . . . . . . . . . . . . . . . . . . . . . . . . 50-5023
21. Exhaust pipe gasket (H-D®#65324-83A, 65324-83B)
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-5029
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93-1072
22. Thread conversion insert 1⁄2"-13 to 5⁄16"-18 . . . . . . . . . . . . . . . . . . . . 50-8151
23. Intake manifold (See manifolds on page 4-56)
24. Screw, manifold mounting
SH - 5⁄16"-18 x 1" (H-D®#3201WA, 2708) . . . . . . . . . . . . . . . . . . . . . . . . . 50-0101
HH - 5⁄16"-18 x 1" (H-D®#3987) (each). . . . . . . . . . . . . . . . . . . . . . . . . . 50-0108
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0155
25. Washer, flat - 5⁄16" (H-D®#6016, 6320, 70907-07). . . . . . . . . . . . . . . . . . . 50-7034
26. Flange, manifold mounting
Front (H-D®#27009-86A) (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-0232
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-0600
Rear (H-D®#27010-86A) (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-0233
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-0601
Set (Front & Rear). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-3516
27. O-ring, manifold (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-0235
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-0243
28. Head gasket
$4.50
$40.95
$5.50
$0.55
$1.00
$3.75
$0.25
$11.00
$49.95
$11.00
$49.95
$19.95
$4.70
$42.95
31⁄2" Bore
.045" thick – (no o-rings required)(H-D®#16770-84D, 16770-84F)
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93-1011-S $7.15
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93-1024 $64.95
.0625" thick – (No o-rings required)(H-D®#16664-86D, 10773-85)
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93-1313-S $8.55
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93-1051 $77.95
35⁄8" Bore
.045" thick – (no o-rings required) (each) . . . . . . . . . . . . . . . . . 93-1037-S $7.35
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93-1052 $66.95
.062" thick – (no o-rings required) (each) . . . . . . . . . . . . . . . . . 93-1016-S $14.20
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93-1053 $128.95
4" Bore
.045" thick (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93-1040-S $7.35
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93-1071 $66.95
29. Alignment dowel (H-D®#16573-83, 16574-99A, 16573-83A)
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8023 $1.60
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8109 $14.50
Dowel pin - 1⁄4" diameter x 1⁄2" - 4" bore (H-D®#358, 366)
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8022 $2.35
2 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8022-2 $4.25
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8105 $4.15
30. Plug, HH - 14mm (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-4916 $9.85
2 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-4916-2 $17.95
31. Washer, compression release- 14mm .507" x .705" x .047"
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7094 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7102 $8.60
Continue on next page
Order toll free 866-244-2673
$2.60
$11.80
$0.25
$0.25
1986-2013 Sportster® & Buell®
.585" LIFT DUAL VALVE SPRINGS
2007-2013
41
13
30
9
6
5
Parts for
4
21
46
1926-1984
47
Vintage Engines
18
Parts for
19
7
15
1986-2013
14
20
48
8
Sportster® & Buell®
31
REPLACEMENT
PARTS
.650" LIFT SIDEWINDER® VALVE SPRINGS
49
Parts for
1984-1999
Evolution®
10
37
36
Parts for
38
2003-2013
Parts for
22
Parts for
44
2007-2012
X-Wedge®
45
16
17
Victory®
24
27
26
3
Tools & Shop
Supplies
25
24
Racing
Products
1
23
1999-2006
11
39
50
Twin Cam 88®
12
40
43
Parts for
Twin Cam 96™/103™
42
29
Dealer Services
& Promo Items
28
Warranty &
Company Policy
S&S heads for Harley-Davidson® Sportster® and Buell® models are
similar but have different diameter front motor mount holes.
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S Cycle’s products are original equipment parts or that they are
equivalent to the corresponding H-D® part number shown.
OEM Cross Reference
Appendix & Index
NOTE
2
Visit us at www.sscycle.com
4-75
ection 4:
2007-2013
GASKET KITS
1999-2006
Parts for
S&S Billet rocker cover, Rubber (N/S) . . . . . . . . . . . . . . . . . . . . . . . . . 90-4049
S&S Cast rocker cover, Rubber (N/S). . . . . . . . . . . . . . . . . . . . . . . . . . 90-4091
33. Pushrod cover o-ring kit (N/S)
1986-’90 XL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA 93-4022
Includes 4 each:
Bottom (H-D®#11145A) (each). . . . . . . . . . . . . . . . . . . . . . . . . . USA 50-8037
1986-2013
REPLACEMENT
PARTS
1984-1999
Evolution®
Parts for
.585" LIFT DUAL VALVE SPRINGS
1926-1984
Vintage Engines
Parts for
Sportster® & Buell®
Super Stock® Cylinder Head Replacement Parts Sportster® Models 3-5/8" To 4" Bore
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA
Middle (H-D®#11132A) (each) . . . . . . . . . . . . . . . . . . . . . . . . . . USA
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA
Top (H-D®#11157, 11293) (each). . . . . . . . . . . . . . . . . . . . . . . . . USA
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34. Flat washer, bottom pushrod tube (N/S)
USA
4" Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-9503 $61.95
35/8" Bore. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-9509 $65.95
31/2" Bore. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-9508 $65.95
2007-2012
2003-2013
Victory®
Parts for
$1.00
$6.45
$1.00
$3.75
$1.60
$14.50
$0.35
36. Valve spring shim
1984-'03 xl/1994-'02 Buell®
.015" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2086
5 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7161
.030" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2087
5 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2198
2004-'12 xl/2003-'10 Buell®
.015” (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500-0013
.030” (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500-0014
37. Collar, bottom, steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 900-0414
38. Seal, valve guide
1984-'03 xl/1994-'02 Buell® (H-D®#18001-83B) . . . . . . . . . . . . . . 90-2008
2004-'12 xl/2003-'10 Buell®. . . . . . . . . . . . . . . . . . . . . . . . . . . 106-5688
39. Spring, outer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2050
40. Spring, middle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2049
41. Collar, top, steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2051-S
4 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2486
42. Valve keeper
1984-'03 xl/1994-'02 Buell® (H-D®#18229-83)(each). . . . . . . . . . 90-2094-S
8 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7166
2004-'12 xl/2003-'10 Buell® (each). . . . . . . . . . . . . . . . . . . . . . . . 106-5692
43. Valve spring kit, .585" lift Dual
1984-'03 xl/1994-'02 Buell®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2277
2004-'12 xl/2003-'10 Buell®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 900-0420
$1.00
$3.75
$1.40
$6.45
$1.15
$1.15
$7.95
$2.20
$2.15
$8.85
$6.65
$12.90
$46.95
$1.95
$13.95
$2.40
$109.95
$124.95
.650" LIFT SIDEWINDER® VALVE SPRINGS
44. Valve Spring Shim
.015" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500-0013
.030" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500-0014
45. Collar, Bottom, Steel (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-5691
46. Seal,Valve Guide,S&S CNC Ported Heads and 2005-up bt . . . . . . 106-5688
47. Spring, Valve .650". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-5689
48. Collar, Top, Steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-5690
49. Valve Keeper
1999-'03 (H-D®#18229-83) (each). . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2094-S
8 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7166
2004-up (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-5692
50. Valve spring kit, .650" lift Sidewinder®
1999-'03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 900-0050
2004-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-5909
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
Parts for
$6.65
(H-D®#6737) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7150
35. Top End Rebuild Kits for SB-Series Engines
OEM Cross Reference
Appendix & Index
4-76
93-4112
50-8038
93-4111
50-8039
93-4110
$50.95
$55.95
X-Wedge®
Parts for
Continued
32. Rocker cover gasket kits, 1986-'03 xl
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
Order toll free 866-244-2673
$1.15
$1.15
$4.30
$2.15
$32.95
$5.90
$1.95
$13.95
$2.40
$150.95
$160.95
1986-2013 Sportster® & Buell®
.585" LIFT DUAL VALVE SPRINGS
2007-2013
41
13
30
9
6
5
Parts for
4
21
46
1926-1984
47
Vintage Engines
18
Parts for
19
7
15
1986-2013
14
20
48
8
Sportster® & Buell®
31
REPLACEMENT
PARTS
.650" LIFT SIDEWINDER® VALVE SPRINGS
49
Parts for
1984-1999
Evolution®
10
37
36
Parts for
38
2003-2013
Parts for
22
Parts for
44
2007-2012
X-Wedge®
45
16
17
Victory®
24
27
26
3
Tools & Shop
Supplies
25
24
Racing
Products
1
23
1999-2006
11
39
50
Twin Cam 88®
12
40
43
Parts for
Twin Cam 96™/103™
42
29
Dealer Services
& Promo Items
28
Warranty &
Company Policy
S&S heads for Harley-Davidson® Sportster® and Buell® models are
similar but have different diameter front motor mount holes.
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S Cycle’s products are original equipment parts or that they are
equivalent to the corresponding H-D® part number shown.
OEM Cross Reference
Appendix & Index
NOTE
2
Visit us at www.sscycle.com
4-77
ection 4:
2007-2013
1. Screw, SH - 1⁄4"-20 x 3⁄4" (H-D®#4069A) (each) . . . . . . . . . . . . . . . . . . . 50-0067
12 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0144
2. Washer, flat - 1⁄4" (H-D®#6099) (each) . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7017
12 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7013
3. Washer, flat - 1⁄4" rubber covered (each) . . . . . . . . . . . . . . . . . . . . . . . 50-7015
8 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7015-8
12 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7015-12
4. O-ring – 15⁄8" I.D. x 17⁄8" O.D. x 1⁄8" CS Viton ®
Parts for
1999-2006
1984-1999
REPLACEMENT
PARTS
1986-2013
1926-1984
2003-2013
2007-2012
X-Wedge®
Parts for
Vintage Engines
Parts for
Sportster® & Buell®
Parts for
Evolution®
USA
Victory®
Parts for
Billet Rocker Cover Replacement Parts
1
$1.00
$7.50
$1.00
$5.50
$1.10
$4.95
$8.45
2
(Included in gasket set. See #16 below.)
5. Rocker cover umbrella valve (H-D®#26856-89, 26856-89A)
1990-up XL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-4030 $1.35
(Included in gasket set. See #16 below.)
6. Bottom rocker gasket – camside – steel (H-D®#16778-84A, 16800-84A)
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-4058 $3.50
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-4062 $31.95
7. Bottom rocker gasket – driveside – steel (H-D®#16779-84B, 16800-84A)
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-4059 $5.40
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-4063 $48.95
8. Rocker cover base – billet
Chrome. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-4051 $285.95
Natural . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-4056 $222.95
9. Screw, SH w/washer – 1⁄4"-20 x 1" (H-D®#4741A) (each) . . . . . . . 50-0092-S $1.25
4 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0092P $3.55
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0154 $11.30
10. Rocker cover o-ring gasket – S&S billet rocker cover
(Included in gasket set. See #16 below.)
11. Washer, flat – 5⁄16" (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7026 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7028 $4.85
12. Bolt, rocker support – socket head
12a. 5⁄16"-18 x 21⁄4" (left support) (H-D®#853A) (each). . . . . . . . . 50-0115-S $1.10
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0156 $10.20
12b. 5⁄16"-18 x 21⁄2" (right support) (H-D®#876A) (each). . . . . . . . . . . 50-0118 $1.30
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0131 $10.70
13. Rocker cover top – Billet Chrome. . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-4054 $199.95
14. Right rocker shaft support – billet. . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-4053 $53.95
15. Left rocker shaft support – billet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-4052 $53.95
16. Rocker cover gasket set – S&S billet rocker cover
(Not shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-4049 $50.95
12a
4
10
11
12b
15
11
USA
14
9
5
8
7
Warranty &
Company Policy
OEM Cross Reference
Appendix & Index
4-78
3
13
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
Parts for
S&S®
For 1986-'03 Harley-Davidson® Sportster® & Buell® Models
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
6
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S Cycle’s products are original equipment parts or that they are
equivalent to the corresponding H-D® part number shown.
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
S&S®
18
17
1999-2006
18
11
15
Warranty &
Company Policy
OEM Cross Reference
Appendix & Index
Visit us at www.sscycle.com
Dealer Services
& Promo Items
$1.05
$1.50
$13.95
Tools & Shop
Supplies
$1.10
$9.95
Racing
Products
$44.95
$44.95
$9.95
Parts for
7
$39.95
$59.95
$35.95
$1.25
Victory®
6
12
2003-2013
9
Parts for
8
5
2007-2012
4
$119.95
$129.95
$6.15
$5.95
$1.35
$4.75
$4.95
$9.95
$1.95
$10.15
X-Wedge®
10
$94.95
$94.95
Parts for
3
$94.95
$94.95
1926-1984
10
$139.95
$139.95
Vintage Engines
2
1. Cover, Air Cleaner Airstream
Chrome. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170-0118
Black Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170-0122
2. Cover, Air Cleaner, Domed Bobber
Chrome. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170-0120
Black Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170-0124
3. Cover, Air Cleaner, Dished Bobber
Chrome. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170-0119
Black Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170-0123
4. Cover Air Cleaner, Muscle
Chrome. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170-0121
Black Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170-0125
5. Lanyard, 6" Stainless Steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500-0095
6. Lynch Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500-0083
7. Washer, Fender, Chrome Plated. . . . . . . . . . . . . . . . . . . . . . . . . . . . 500-0094
8. Spring, Wave Washer, Stainless Steel. . . . . . . . . . . . . . . . . . . . . . . . 500-0093
9. Screw, Hex, Hood-pin, 1/4-20, UNC . . . . . . . . . . . . . . . . . . . . . . . . . 500-0113
10. Air Cleaner Cover Screw, SHCB, 5/16"-18 UNC X .500" . . . . . . . . . . 500-0051
11. Screw, SHC, Flanged Button, 1/4-20 UNC x .750". . . . . . . . . . . . . . 500-0060
12. Top Plate, Air Filter, Molded, Plastic. . . . . . . . . . . . . . . . . . . . . . . . . 170-0026
13. Filter, Air, Tapered,
Standard Pleated, Cotton, Stealth Air Cleaner Kit. . . . . . . . . . . 170-0126
1" Taller Pleated, Cotton, Stealth Air Cleaner Kit. . . . . . . . . . . . 170-0127
1" Taller Pleated, Cotton Filter Only. . . . . . . . . . . . . . . . . . . . . . 170-0154
14. Screw, SHCB, 1/4-20 UNC X .825". . . . . . . . . . . . . . . . . . . . . . . . . . . 500-0059
15.Backplate
Stock CV & EFI, Black, Die Cast, 1991-Up xl. . . . . . . . . . . . . . . . . . 170-0048
Super E/G, Black, Die Cast, 1991-2003 xl. . . . . . . . . . . . . . . . . . . . 170-0050
16. Screw, Backplate Vent, SHCB, 1/2-16 x 11/2", Polished Stainless. . . 170-0044
17. Washer,Flat, ,Nitrile Rubber Coated, .380" x .880" x .024"
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7054
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7059
18.Gasket,Backplate
Stock CV Carb & EFI Throttle Body, 1991-up xl
(except Throttle by Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-6022
Super E/G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-1724
w/ lanyards for use with Muscle Cover. . . . . . . . . . . . . . . . . . . . . . 170-0137
Parts for
10
1986-2013
12
11
Sportster® & Buell®
REPLACEMENT
PARTS
13
1
Parts for
1984-1999
Evolution®
14
Parts for
Twin Cam 88®
16
Parts for
2007-2013
Twin Cam 96™/103™
Super Stock® Air Cleaner replacement parts
4-79
ection 4:
2007-2013
1999-2006
Parts for
1986-2013
REPLACEMENT
PARTS
1984-1999
Parts for
Evolution®
Parts for
Sportster® & Buell®
1926-1984
Parts for
Vintage Engines
2007-2012
X-Wedge®
Parts for
S&S®
Single Bore Tuned Induction System
replacement parts
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
10. Backplate Screw
1. Tuned Intake Kit, 2.19" Single Bore
Natural . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-4968 $129.95
Wrinkle Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-4969 $139.95
Chrome Plated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-4970 $149.95
2. Tuned Intake Assembly, 2.19" Single Bore
Natural . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-4965 $239.95
Wrinkle Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-4966 $249.95
Chrome Plated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-4967 $259.95
3. Air Filter, w/clamp, Stainless Cap – Conical – 27/16" I.D. x 4"
Red (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1020 $52.95
Blue (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1023 $52.95
4. Gasket, Intake – Adapter Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1022 $1.30
5. Plate, Adapter, 2.19" Single Bore Tuned Intake
Chrome Steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1014 $38.95
6. FHSC 1/4-20 x 5/8" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0433 $2.35
3 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1071 $6.35
7. FHSC 5/16-18 x 5/8" (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0432 $4.05
2 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1070 $7.40
8. O-Ring, Adapter Plate Bracket
35/8" O.D. x 31/2" I.D. 1/16 CS, Viton (each). . . . . . . . . . . . . . . . . . . . . . . . 50-0446 $2.25
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1083 $10.20
9. Bracket Kit, 2.19" Single Bore Tuned Intake, Chrome
Super E/G, 1986-'03 xl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-4975 $299.95
Stock CV & EFI, 1991-up xl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-6026 $259.95
Screw, SHC, w/Threadlock, 1/4-20 x 1/2". . . . . . . . . . . . . . . . . . . . . . 106-2084 $1.00
$6.25
$4.55
$8.25
$38.95
12. Flat Washer 5/16" x 1/16" (H-D®#6016, 6320, 70907-07). . . . . . . . . . . . . . . . 50-7034 $0.25
13. Hose, Breather, 1/4" I.D., 90°. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-0178A $4.55
14. Screw, Breather Fitting, 3/8 -16 x 11/4" . . . . . . . . . . . . . . . . . . . . . . . . . 50-0436 $10.05
15. Washer, Flat, 3/8" x 13/16" x 1/16", Chrome . . . . . . . . . . . . . . . . . . . . . 50-7106-S $2.45
16. Screw, Breather Fitting, 1/2 -13 x 1.25 . . . . . . . . . . . . . . . . . . . . . . . . . 50-0435 $10.05
17. Shim Kit
(a) 5/16" I.D. 1986-'90 xl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0314 $8.85
(b) 1/2" I.D. 1991-up xl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0464 $14.40
18. Enrichment Device, S&S Super E & G carbs . . . . . . . . . . . . . . . . . . . . 11-2084
(Use in place of enrichment device on air cleaner backplate)
19. Gasket, Backplate - E/G/SBEFI (each). . . . . . . . . . . . . . . . . . . . . . . . 106-1724 $1.50
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-2328 $13.60
20. Gasket, Stock carb/Throttle Body (H-D®#29062-95B) . . . . . . . . . . . . 106-6022 $1.05
21. Hardware Kit, 1986-'03 (N/S)
Stock CV & EFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500-0018 $59.95
S&S Super E or G carb. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-5099 $99.95
22. Cap,Canister Purge Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8266-S $3.90
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1062 $17.75
23. Hose,Vent,Breather,Cut To Size,.313" x .438" x 24" (N/S). . . . . . . 106-4982 $7.50
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-2105
11. Screw, 5/16 -18 x 11/4, BHC, Chrome (each) . . . . . . . . . . . . . . . . . . . . 50-0309-S
2 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1078
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1075
17
12 15
Racing
Products
Parts for
Victory®
2003-2013
(N/S) = Not Shown
3
16
22
Tools & Shop
Supplies
20
19
14
11
18
13
10
6
1
5
3
7
4
9
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
8 6
4-80
7
2
All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S Cycle’s products are original equipment parts or that they are
equivalent to the corresponding H-D® part number shown.
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®
S&S®
12
14
16
13 14
17
22
Parts for
1984-1999
21
23
Evolution®
17-0402
$1.00
$2.25
$6.65
$3.15
$8.60
26
20
18
1926-1984
25
1
Parts for
Vintage Engines
2
Parts for
24
3
19
1986-2013
19
Sportster® & Buell®
5
5. Air cleaner backplate screw
2007-2012
Parts for
2003-2013
Parts for
X-Wedge®
11
6
9
7 8
10
23
Buell® Motorcycles
with CV Carb
21
Victory®
22
17-0105
26
Racing
Products
3
5
25
4
Tools & Shop
Supplies
2
1
Dealer Services
& Promo Items
Warranty &
Company Policy
All reference to H-D® part numbers is for identification purposes only. We in no
way are implying that any of S&S Cycle’s products are original equipment parts or
that they are equivalent to the corresponding H-D® part number shown.
OEM Cross Reference
Appendix & Index
For S&S Super E&G
Zinc Plated (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-2084 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-2105 $6.25
For CV (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0076 $0.35
6. Cap screw, breather & air cleaner mount . . . . . . . . . . . . . . . . . . . . . . 17-0338 $7.20 4
7. Shim, .620" I.D. x .800" O.D. x .185" (each). . . . . . . . . . . . . . . . . . . . . . . 50-7120 $2.40
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-2956 $11.00
8. O-ring 1⁄2" O.D. x 5⁄8" I.D. x 1⁄16" CS (H-D®#11140) (each) . . . . . . . . . . . . 50-8032 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8130 $4.25
9. O-ring 3⁄8" O.D. x 1⁄2" I.D. x 1⁄16" CS (H-D®#11110) (each). . . . . . . . . . . . . 50-8006 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8077 $6.05
10. Breather fitting (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0350 $3.40
2 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0355 $6.15
11. Shim kit air cleaner backplate (includes 4 each of .018", .030", .048"). . 17-0464 $14.40
Replacement Shims
1⁄2" x 1" x .018 (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7085 $0.40
1⁄2" x 1" x .030 (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7086 $0.55
1⁄2" x 1" x .048 (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7087 $1.50
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7098 $13.45
1⁄2" x 1" x .105 (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7089 $1.50
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7097 $13.45
1⁄2" x 1" x .125 (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7090 $2.95
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7101 $13.45
12. Washer, friction, spring (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7035 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7058 $5.35
13. Washer, flat .323" x 5⁄8" x 1⁄32" (each) . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7037 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7061 $2.65
14. Washer, flat, nylon .323" x 5⁄8" x .020"(each). . . . . . . . . . . . . . . . . . . . 50-7036 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7060 $2.65
15. Lever, fast idle, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0327 $7.25
16. Washer, flat w/step, brass (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7007 $1.10
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7010 $10.20
17. Screw, PH slotted 10-24 x 1⁄4" (each). . . . . . . . . . . . . . . . . . . . . . . . . . 50-0041 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0062 $3.35
18. Screw, HH, cap, 1⁄4"-28 x 7⁄8". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0074 $0.40
19. Washer, flat, .281" x .625" x .080" (H-D®#6194, 6245, 6703, 6736, 6228W)
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7021 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7074 $4.25
20. Locknut - 1⁄4" -28 (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-5010 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-5015 $4.25
21. Hose, breather vent. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0365 $2.70
22. Fitting, hose, Buell air cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8121 $5.35
23. Hose, breather. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA 1,217-0339 $6.05
24. Bracket, carb support, air cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0309 $5.95
25. Tubing, rubber - 3⁄8" x 5⁄8" x 3' (H-D®#63500-68) . . . . . . . . . . . . . . . . 19-0169A $8.95
26. Gasket,Backplate,1991-up xl/bt (H-D®#29062-95B) . . . . . . . . . . . . . 106-6022 $1.05
15
Buell® Motorcycles
with S&S E&G Carb
Parts for
$93.95
$93.95
10
1999-2006
6
9
7 8
REPLACEMENT
PARTS
3 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1052
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0094
Black (H-D®#902) (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0310-S
3 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0310
11
$143.95
$121.95
$16.60
Twin Cam 88®
1. Air cleaner cover
Chrome. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0078
Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0075
2. Air cleaner element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0079
3. Air cleaner backing plate
Super E & G carburetors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0000
Stock carburetors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0003
4. Cover screw
Chrome (H-D®#1305) (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0072
2007-2013
for Buell® Motorcycles with stock or S&S Carb
Parts for
Twin Cam 96™/103™
Teardrop Air Cleaner Replacement parts
Visit us at www.sscycle.com
4-81
ection 4:
2007-2013
1999-2006
Parts for
1986-2013
REPLACEMENT
PARTS
1984-1999
Parts for
Evolution®
Parts for
Sportster® & Buell®
1926-1984
Vintage Engines
Parts for
Teardrop Air Cleaner Replacement Parts
1. Air cleaner cover
1a. Chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0078
Black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0075
1b. Chrome. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TÜV 17-0378
Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0384
Slasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0004
2. Element
2a. Foam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0079
2b. Pleated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-4722
3. Backplate
3a. XL 1966-’87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0180
XL 1991-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0002
3b. Backplate, 1991-2007 XL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-0950
4. Cover screw
Chrome (H-D®#1305) (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0072
3 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1052
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0094
Black (H-D®#902) (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0310-S
3 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0310
5. Screw
5a. 1999-03 XL, HHCS 1/4"-28 x 1-1/4". . . . . . . . . . . . . . . . . . . . 50-0077
5b. All Others, HHCS 1/4"-28 x 7/8". . . . . . . . . . . . . . . . . . . . . . . . 50-0074
6. Backplate screw, Zinc Plated (each) . . . . . . . . . . . . . . . . . . . . . . . . . 106-2084
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-2105
7. Shim kit, XL 1966-’87 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0314
(Includes 2 each 5⁄16" x .018", 5⁄16" x .030", 5⁄16" x .048", 5⁄16"x .105" and 4 each 5⁄16" x .125")
2,7
2007-2012
X-Wedge®
Parts for
S&S®
for stock fuel systems
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
Victory®
2003-2013
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
Parts for
1986-2013 Sportster® & Buell®
4-82
Replacement shims
a. 5⁄16" x .018" (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7038
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7107
b. 5⁄16" x .030"(each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7039
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7070
c. 5⁄16" x .048" (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7040
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7068
d. 5⁄16" x .105" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7041
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7062
e. 5⁄16" x .125" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7042
2 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7042P
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7066
8. Replacement Shims
8a. 1991-up XL, & Buell® 1994-up
1/2" x .018 (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7085
1/2" x .030" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7086
1/2" x .048" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7087
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7098
1/2" x .105" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7089
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7097
1/2" x .125" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7090
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7101
8b. 1999-03 XL
5/8" x .025"(each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7113
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7110
5/8" x .050"(each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7114
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7111
5/8" x .075" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7115
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7112
9. Breather Cap Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0338
10. Shim, head vent - .62" I.D. x .80" O.D. x .175"(each) . . . . . . . . . . . . . 50-7120
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-2956
Order toll free 866-244-2673
$143.95
$121.95
$143.95
$121.95
$143.95
11. Breather screw seal XL 1991-’03 Washer, .520 (each) . . . . . . . . . . . . 50-7055
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7057
12. Breather fitting (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0350
2 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0355
13. Crankcase breather vent hose
a. XL 1986-’90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TÜV 17-0113
b. XL 1991-’93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA 17-0339
14. Vent hose connector, XL 1986-’90. . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8111
15. Vent hose, with angle cut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0365
16. 90° Elbow fitting (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8110
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1005
17. Hose fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8121
18. Flatwasher, 1⁄4" (H-D®#6194, 6245, 6703, 6736, 6228W) (each). . . . . . . . . 50-7021
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7074
19. Backplate plug, 1⁄8" -27 NPT (H-D®#45830-48) (each). . . . . . . . . . . . . . 50-8331
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1015
20. Plug, press-in clear plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8313
21. Support bracket locknut - 1⁄4"-28 x 7⁄8" (each) . . . . . . . . . . . . . . . . 50-5010
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-5015
22. Support bracket screw, 5⁄16"-18 x 11⁄4" . . . . . . . . . . . . . . . . . . . . . . . . 50-0110
23. Lockwasher, 5⁄16" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7032
24. Support Bracket
24a. Air Cleaner to head 1986-90 XL. . . . . . . . . . . . . . . . . . . . . . . . . 17-0311
24b. Air Cleaner to head 1991-03 XL . . . . . . . . . . . . . . . . . . . . . . . . 17-0308
25. Rubber tubing - 1⁄4" x 5⁄8" x 3' (H-D®#63500-68) . . . . . . . . . . . . . . . . . 19-0169A
26. Wire tie (N/S). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8003
27. Washer, flat - 3⁄8" x 7⁄8" x .146" (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7053
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7075
28. Shim - 1⁄4" x 3⁄4" x .200" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7024
29. Screw Vent Fitting
29a. XL 1993-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0347
29b. XL 1999-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0345
30. Screw air cleaner backplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0346
31. Spring clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8001
32. O-ring
32a. (-014) .500"ID x .625" OD (H-D®#11140) (each). . . . . . . . . . . . . 50-8032
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8130
32b. (-012) .375"ID x .500" OD (H-D®#11110) (each) . . . . . . . . . . . . 50-8006
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8077
33. Gasket, backplate (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-1724
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-2328
34. Adaptor assembly, 1991-up XL. . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-1982
35. Hose, vent, breather, formed, .250" x .375" x 1.330", 1991-2007 XL
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-0161A
2 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-0880
36. Breather screw, 1991 XL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-0845
37. Washer, flat 5⁄16" x 11/16" x 1/8" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7033
38. Nut, lock, HH, 5⁄16"-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-5021
39. Bracket, support, air cleaner to head, xl, 1991-up
Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0305
Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-1285
N/S = Not Shown
3
1,2
$16.60
$18.15
$82.75
$93.95
$93.95
$1.00
$2.25
$6.65
$3.15
$8.60
$1.00
$0.40
$1.00
$6.25
$8.85
$1.00
$4.85
$1.00
$5.90
$1.00
$7.50
$1.65
$7.50
$1.60
$2.95
$7.50
$0.40
$0.55
$1.50
$13.45
$1.50
$13.45
$2.95
$13.45
$1.00
$5.35
$1.00
$6.95
$1.05
$9.65
$7.20
$2.40
$11.00
$1.10
$9.95
$3.40
$6.15
$1.65
$6.05
$0.65
$2.70
$9.05
$31.95
$5.35
$1.00
$4.25
$1.00
$4.25
$0.25
$1.00
$4.25
$0.45
$0.25
$26.95
$6.05
$8.95
$0.10
$2.95
$26.95
$1.65
$8.30
$8.30
$3.85
$0.45
$1.00
$4.25
$1.00
$6.05
$1.50
$13.60
$55.95
$4.95
$9.00
$20.95
$0.30
$0.25
$6.05
$11.05
All reference to H-D® part numbers is for identification purposes only. We in no
way are implying that any of S&S Cycle’s products are original equipment parts or
that they are equivalent to the corresponding H-D® part number shown.
1986-2013 Sportster® & Buell®
7
21
18
19
20
5b
13a
6
8a
3a
18
21
13b
17
25
13b
15
Parts for
18 21
Victory®
28
2003-2013
18
1991-up Harley-davidson® sportster® Models
(with CV carburetor) (Discontinued)
Parts for
5a
24b
17-0100
1a
11
2007-2012
30
29a
2a
4
12
X-Wedge®
8b
11
Parts for
1926-1984
Vintage Engines
6
Parts for
3a
1986-2013
18
Sportster® & Buell®
5b
15
REPLACEMENT
PARTS
1986-'87 Sportster® Models
(with Butterfly Carburetor)
32a
10
32b 24b
Parts for
9
17-0108
1a
4
14
1984-1999
2a
12
18
Evolution®
5b
Parts for
1999-2006
18
16
Twin Cam 88®
19
Parts for
2007-2013
23
Twin Cam 96™/103™
22
24a
27
17
2a
1a
6
11
36
25
12
11
8b
31
Tools & Shop
Supplies
30
4
Racing
Products
3a
35
34
17-0117
39
33
38
37
6
Dealer Services
& Promo Items
1991-’03 Harley-Davidson® Sportster® Models
(Discontinued)
7
3b
22
4
1b
17-0448
1991-Up Harley-Davidson® Sportster® models
Stock CV and Delphi® efi
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
2b
Warranty &
Company Policy
19
4-83
ection 4:
2007-2013
1999-2006
Parts for
1986-2013
REPLACEMENT
PARTS
1984-1999
Parts for
Evolution®
Parts for
Sportster® & Buell®
1926-1984
Parts for
Vintage Engines
2007-2012
2003-2013
Parts for
X-Wedge®
Victory®
Parts for
S&S®
Super E and G Air Cleaners REplacement Parts
FOR 1986-Up Harley-Davidson® Sportster® Models
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
1986-2013 Sportster® & Buell®
1. Air cleaner cover
Chrome. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TÜV 2,717-0378 $143.95
Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0384 $121.95
Slasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0004 $143.95
2. Element, pleated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-4722 $18.15
Element, pleated carbon. . . . . . . . . . . . . . . . . . . . . . . . . . . TÜV1,2,3,717-0375 $47.95
3.Backplate
XL 1957-'85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TÜV 317-0330 $93.95
XL 1991-'03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA 1,2 TÜV 4,517-0336 $93.95
XL 1986-’90 Manufactured prior to 1-1-03. . . . . . . . . . . . . . . . . . . . . 17-0380 $93.95
XL 2004-’06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0361 $72.95
4. Cover screw
Chrome (H-D®#1305) (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0072 $1.00
3 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1052 $2.25
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0094 $6.65
Black (H-D®#902) (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0310-S $3.15
3 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0310 $8.60
5. Backplate screw, Zinc Plated (each) . . . . . . . . . . . . . . . . . . . . . . . . . 106-2084 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-2105 $6.25
6. Fast idle friction washer (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7037 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7061 $2.65
8. Fast idle nylon washer (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7036 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7060 $2.65
9. Fast idle lever . . . . . . . . . . . . . . . . . . . . . . . . . . USA1,2,3 TÜV1,3,4,5,6,717-0329 $7.70
10. Fast idle brass washer (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7007 $1.10
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7010 $10.20
11. Fast idle lever screw (one required). . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0041 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0062 $3.35
12. Shim kit
XL 1986-’90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0314 $8.85
(Includes two each 5⁄16" x .018", .030", .048", .105", and four each .125")
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
4-84
XL 1991-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0464 $14.40
(Includes two each 1⁄2" x .018", .030", .048", .105", and four each .125")
13. Shims,
a. XL 1986-’90
5⁄16" x .018" (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7038 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7107 $4.85
5⁄16" x .030" (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7039 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7070 $5.90
5⁄16" x .048" (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7040 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7068 $7.50
5⁄16" x .105" (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7041 $1.65
5 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7062 $7.50
5⁄16" x .125" (Use on BT 1936-'84 and XL 1957-'85 when insulator block is installed.)
each. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7042 $1.60
2 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7042P $2.95
5 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7066 $7.50
b. XL 1991-up
5⁄8" x .025" (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7113 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7110 $5.35
5⁄8" x .050" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7114 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7111 $6.95
5⁄8" x .075" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7115 $1.05
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7112 $9.65
Shim, .515" x 1" x .125" (each). . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7090 $2.95
5 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7101 $13.45
Order toll free 866-244-2673
14. Backplate mounting bolt – XL 1957-'85
5⁄16"-18 x 1" (H-D®#3987) (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0108 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0155 $3.75
5⁄16"-24 x 3⁄4" (Discontinued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
15. Elbow fitting (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8110 $9.05
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1005 $31.95
16. Breather screw
Standard length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0338 $7.20
1" Longer (Use with 1" spacer block.). . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0343 $11.65
17. Breather screw o-ring – 5⁄8" O.D. (H-D®#11140) (each). . . . . . . . . . . . . . 50-8032 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8130 $4.25
18. Breather screw o-ring – 1⁄2" O.D. (H-D®#11110) each. . . . . . . . . . USA 50-8006 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA 50-8077 $6.05
19. Breather screw washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7119 $0.35
20. Breather fitting (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0350 $3.40
2 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0355 $6.15
21. Crankcase breather hose
a. XL 1978-’90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TÜV 317-0113 $1.65
b. XL 1991-’06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA 1,217-0339 $6.05
22. Vent hose connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8111 $0.65
23. Backplate plug 1⁄8"-27 (H-D®#45830-48) (each) . . . . . . . . . . . . . . . . . . 50-8331 $1.00
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1015 $4.25
24. Locknut – 5⁄16"-18 (Use with support bracket - see #26) . . . . . . . . . . . . 50-5021 $0.25
25. Flatwasher – 5⁄16" x 1⁄16" (H-D®#6016, 6320, 70907-07). . . . . . . . . . . . . . 50-7034 $0.25
26. Support bracket
XL 1957-’85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0393 $9.35
XL 2004-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0305 $6.05
27. Mounting bracket bolt – XL 1957-’90 and 2004-’06. . . . . . . . . . . . 50-0110 $0.45
28. Lockwasher – 5⁄8" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7032 $0.25
29. Flatwasher – 5⁄16" x 1⁄8". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7033 $0.30
30. Wire tie (N/S). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8003 $0.10
31. Hose clamp (N/S). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8002 $1.15
32. Air cleaner assembly (Includes: Chrome cover, backplate,filter element, and hardware kit)
XL 1957-’85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0400 $239.95
XL 1986-’90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0399 $239.95
XL 1991-'03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0404 $239.95
33. Mounting hardware package (N/S) Includes all parts needed to install air cleaners:
XL 1957-'85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0441 $16.05
XL 1986-’90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0458 $40.95
XL 1991-'03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0439 $56.95
34. Screw vent fitting
a. BT 1993-’99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0347 $8.30
b. BT 1999-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0345 $8.30
35. Screw, air cleaner to head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0346 $3.85
36. Washer, silicone coated steel, XL 1991-'06, .520" (each). . . . . . . . . 50-7055 $1.10
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7057 $9.95
37. Spring clamps (N/S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8001 $0.45
38. Breather conversion kit, XL 17⁄8" carbs (N/S). . . . . . . . . . . . . . . . . . . 17-0487 $38.95
Convert early S&S air cleaners for 1991-’03 XL with o-ring breather fittings to new style breather
hardware. XL kits include special insulator block, and manifold screws.
(N/S) = Not Shown
All reference to H-D® part numbers is for identification purposes only. We in no
way are implying that any of S&S Cycle’s products are original equipment parts or
that they are equivalent to the corresponding H-D® part number shown.
1986-2013 Sportster® & Buell®
12
Parts for
2003-2013
Parts for
Victory®
2007-2012
X-Wedge®
Racing
Products
Tools & Shop
Supplies
Dealer Services
& Promo Items
Warranty &
Company Policy
OEM Cross Reference
Appendix & Index
4-85
Visit us at www.sscycle.com
Parts for
17-0428
1926-1984
3
Vintage Engines
4
Parts for
27
24
1986-2013
2
Sportster® & Buell®
35
Parts for
13a
5
21b
10
29
26
1
1984-1999
3
5
Evolution®
23
Parts for
8
23
35
17-0404
2004-'06 Sportster® Models
2
11
7
6
1991-'03 Sportster® Models
1991-'03 Sportster® Models
(Discontinued) 17-0401
2
8
9
34
3
36
20
23
1999-2006
1
4
23
2
Twin Cam 88®
25
Parts for
2007-2013
1
4
21b
10
8
9
19
18
11
8
7
6
21b
22
REPLACEMENT
PARTS
17-0399
Twin Cam 96™/103™
12
5
10
8
20
3
36
5
11
7 8
6
36
20
34
13b
21a
23
27
15
23
17
16
1986-’90 Sportster® Models
1
4
8
7
6
11
10
8
9
23
ection 4:
2007-2013
1999-2006
Parts for
1986-2013
REPLACEMENT
PARTS
1984-1999
Parts for
Evolution®
Parts for
Sportster® & Buell®
1926-1984
Parts for
Vintage Engines
2003-2013
2007-2012
X-Wedge®
Victory®
Parts for
Super E & G Carburetor Replacement Parts
17⁄8" Super E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2381
21⁄16" Super G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2391
2. Throttle shaft
17⁄8" Super E – Includes two plate screws. . . . . . . . . . . . . . . . . . . . . . . . 11-2383
21⁄16" Super G – Includes two plate screws. . . . . . . . . . . . . . . . . . . . . . . 11-2483
3. Throttle plate screw (H-D®#11-2045)- (two required) (each). . . . . . . . 50-0055-S
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0064
4. Throttle plate
17⁄8" Super E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2055
21⁄16" Super G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2355
5. Throttle return spring (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2382
5 Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3502
6. Throttle spool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2385
7. Throttle shaft lock washer (two required). . . . . . . . . . . . . . . . . . . . . . . . . . 50-7031
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7073
8. Throttle shaft nut (two required) (each). . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2350
5 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2363
9. Throttle shaft nylon washer (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7050
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7072
10. Pump actuator lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2376
11. Actuator spring (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2375-S
5 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3501
12. Pump actuator arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2377
13. Idle mixture screw
a. Idle mixture screw, brass (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2354
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2378
b.
Idle mixture screw only
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110-0003
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110-0069
Idle mixture screw w/ 500-0036 o-ring)
each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110-0068
5 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110-0069
14. Idle mixture screw spring (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2052
10 Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2060
15. Idle speed screw (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0038
10 Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0150
16. Pump adjustment screw (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0039
10 Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0146
17. Idle speed/pump adjuster spring (each). . . . . . . . . . . . . . . . . . . . . . . . . . 11-2048
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2053
18. Plunger nut (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2344
5 Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2372
19. Plunger spring (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2340
10 Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2359
20. Fast idle plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2343
21. Cable guide assembly
Use with butterfly style cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2339
Use with constant velocity style cables. . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2338
22. Cable clamp/float pin screw (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0041
10 Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0062
23.O-ring
17⁄8" Super E (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8016
10 Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8094
21⁄16" Super G (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8015
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8093
24. Bellows seal (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2266
5 Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2279
25. Bowl vent plug (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0105
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0151
26. Main discharge tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2085
27. Main jet – See Chart on pg 4-54
28. Intermediate Jets – See Chart on pg 4-54
Series #94 fits all Super 17⁄8", 21/16", 21⁄4" gas carburetors.
29. Bowl gasket (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2386
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2387
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
Parts for
S&S®
1. Carb body assembly
Twin Cam 88®
Parts for
Twin Cam 96™/103™
S
4-86
1986-2013 Sportster® & Buell®
Order toll free 866-244-2673
$228.95
$228.95
$21.05
$19.95
$1.00
$7.50
$9.95
$14.40
$1.35
$6.05
$16.05
$1.00
$3.20
$1.35
$6.05
$1.00
$2.65
$6.65
$1.35
$6.05
$2.75
$8.35
$37.95
$9.95
$49.95
$10.95
$49.95
$1.00
$6.45
$1.00
$4.25
$1.00
$4.25
$1.00
$5.90
$2.55
$11.65
$1.05
$9.35
$11.65
$11.15
$11.65
$1.00
$3.35
$1.00
$8.85
$1.00
$8.30
$3.65
$16.60
$1.00
$3.20
$10.50
$2.65
$23.95
30.Float. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2187 $19.40
31. Float pin (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2369 $1.35
5 Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2370 $6.05
32. Bowl screw
10-24 x 3⁄4" - Three required (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0034 $1.35
10 Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0063 $12.15
10-24 x 23⁄8" - One required (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0040 $1.00
10 Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0061 $7.70
33. Carb bowl (only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2388 $70.95
Carb bowl complete assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2388P $156.95
34. Bowl plug (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2090 $2.30
5 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2092 $10.50
35. Seat o-ring*(required with part #11-2465 & #11-2466 only when replaces 360°style fuel inlet.)
each. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8009 $1.20
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8095 $11.05
36. Needle
17⁄8" Super E & 21⁄16" Super G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2195 $11.65
Racing only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2197 $47.95
37. Seat - Includes O-ring #35
(Replaces obsolete seats 11-2347 and 11-2348)
a. 17⁄8" E & 21⁄16" G (Uses part #11-2195 needle) . . . . . . . . . . . . . . . . . . . 11-2465
b. Racing only (Uses part #11-2197 needle) . . . . . . . . . . . . . . . . . . . . . . . 11-2466
c. Racing only -threaded fuel inlet (6AN .157" ID)
(Uses part #11-2195 needle). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2395
d. Racing only -threaded fuel inlet – (6AN .235" ID)
(Uses part #11-2197 needle). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2396
e. Permeation Compliant fuel inlet seat Super E or G.
(Uses part #11-2195 needle). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-2011
38. Ejector nozzle o-ring (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8011
10 Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8096
39. Pump pushrod (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2373
5 Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2393
40. Ball check - (two required) (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8090
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8125
41. Ball check spring (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2374
5 Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2392
42. Pump cap o-ring - (two required) (each) . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8012
10 Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8100
43. Pump cap assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2389
44. Overflow hose per 24" (H-D®#27369-76) (each). . . . . . . . . . . . . . . . . . 19-0262-S
10 Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-0263
45. Pump cap screw 8-32 - (two required) (each). . . . . . . . . . . . . . . . . . . . . . 50-0042
10 Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0098
46. Diaphram spring (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2275
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2278
47.Diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2282
48. Gasket, backplate (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-1724
10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-2328
49. Enrichment device (Use with air horn only).. . . . . . . . . . . . . . . . . . . . . . . . 11-2084
50. Fuel line With 90° bend* 19"
a. Fuel line With 90° bend* 19"(Use with part #11-2465 or #11-2466)
USA USA1,2,3 TÜV1,2,3,4,5,6,7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-0475A
b. Permeation Compliant straight, 311" x .563" x 17.5"
(Use with part #106-2011 , 90° seat) . . . . . . . . . . . . . . . . . . . . . . . . . 190-0001
51. Fuel line insulator – 12" USA1,2,3 TÜV1,2,3,6,7. . . . . . . . . . . . . . . . . . . . 19-0172
52. Spacer, Kit, w/ O-ring
17/8" x 1". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-0057*
21/16" x 1". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-0357*
21/4" x 1" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-0157*
* Use with 1" Spacer Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-0058
53. Insulator Block,Manifold,Super E,w/ O-ring
17/8" x 1/4". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-0491
17/8" x 3/8". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-0497
21/16" x 1/4". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-0492
21/16" x 3/8" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-0498
21/4" x 1/4". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-0499
$11.65
$11.75
$29.95
$29.95
$22.95
$1.00
$7.70
$4.85
$21.95
$1.00
$4.40
$1.85
$8.30
$1.05
$9.35
$23.95
$4.85
$21.95
$1.00
$4.40
$1.00
$6.65
$13.80
$1.50
$13.60
$33.95
$5.50
$5.75
$10.50
$37.95
$58.95
$53.95
$94.95
$20.95
$20.95
$20.95
$20.95
$26.95
1986-2013 Sportster® & Buell®
22
13b
7
13a
20
2
59
14
54
17
4
52
Parts for
24
1984-1999
1
Evolution®
49
Parts for
57
15
23
61
60
1999-2006
5
53
Twin Cam 88®
3
6
17
21
Parts for
8
16
2007-2013
19
Twin Cam 96™/103™
18
9
12
28
7
27
8
22
36
38
Parts for
41 40
47
Victory®
42
37a-d
2003-2013
56
33
Parts for
39
2007-2012
X-Wedge®
30
31
35
Parts for
1926-1984
Vintage Engines
29
55
Parts for
11
1986-2013
26
Sportster® & Buell®
48
10
REPLACEMENT
PARTS
25
46
43
58
51
32
45
Racing
Products
50a
35
34
32
37e
58
55. Tube,Fast Idle Pick-Up,Super E/G,.125" x 2.350",Brass. . . . . . . . . . . . . . . . 0381F
56. Tube,Ejector Nozzle,Super E/G,Flared,Brass. . . . . . . . . . . . . . . . . . . . . 106-6124
57. O-ring, 3mm x 5mm x 1mm (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . 500-0036
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500-0148
58. Clamp, 5/8" - 7/8". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8002
59. Hose, Fitting straight, .040". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-0134
60. VOES Fitting Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8372
61. VOES/Oil Return Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-0395
$4.10
$8.50
$1.00
$6.35
$1.15
$2.00
$1.20
$2.30
*360° banjo style fuel inlet fitting used on early S&S E&G carbs is no longer available. Replace with one of the inlet/seat fittings listed under #37 on this page. We highly recommend
inlet/seat #106-2011.
Carburetor Rebuild Kits
See page 4-54
Visit us at www.sscycle.com
OEM Cross Reference
Appendix & Index
$1.05
$9.65
$1.00
$8.05
$2.00
$9.10
$2.60
$11.80
$3.10
$14.00
$1.55
$1.00
$3.20
$0.40
$0.65
Warranty &
Company Policy
1" x 3⁄8"-16 (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0161
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0186
11⁄4" x 3⁄8"-16 (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0162
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0177
13⁄8" x 3⁄8"-16 (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0163
5 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0178
2" x 3⁄8"-16 (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0164
5 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0185
21⁄4" x 3⁄8"-16 (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0165
5 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0180
21⁄2" x 3⁄8"-16 (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0166
11⁄4" x 1⁄4"-20 (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0008
10 pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0153
11⁄2" x 1⁄4"-20 (H-D®#4718A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0079
21⁄4" x 1⁄4"-20 (H-D®#4717A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0078
44
Dealer Services
& Promo Items
54.Screw
Tools & Shop
Supplies
50b
4-87
OEM Cross Reference
Appendix & Index
Warranty &
Company Policy
Dealer Services
& Promo Items
Tools & Shop
Supplies
Racing
Products
Parts for
2003-2013
Victory®
2007-2012
Parts for
X-Wedge®
1926-1984
Parts for
Vintage Engines
REPLACEMENT
PARTS
1986-2013
Parts for
Sportster® & Buell®
1984-1999
Parts for
Evolution®
1999-2006
Parts for
Twin Cam 88®
2007-2013
Parts for
Twin Cam 96™/103™
S
ection 4:
4-88
Order toll free 866-244-2673
1986-2013 Sportster® & Buell®