Henkel Solutions
for Automotive Electronics & Systems
HENKEL’S INNOVATIVE
TECHNOLOGIES AND SOLUTIONS
With its broad portfolio of applications
for electronic vehicle components
and systems, Henkel is a trusted
partner for sustainable automotive
and metal solutions.
By offering you increased practicability,
reduced processing costs and enhanced performance we make sure that
you profit from our solutions all along
the manufacturing value chain.
Learn more about our established
automotive solutions and our latest
innovations in the field of next-generation electronic and hybrid vehicles.
APPLICATIONS
MOTORS
CONNECTORS
BENEFITS
SOLUTIONS INCLUDE
SOLUTIONS INCLUDE
BENEFITS
•Reliable and efficient sealing
•Adhesives, sealants and potting compounds
•Heat dissipation and temperature reduction
•Good corrosion resistance
•Porosity sealing through impregnation
•Increased power and torque of motor
•Adhesives, sealants and potting compounds
•Thermally conductive materials available
•Reduced vibration and noise
•Excellent electrical insulation
•Decreased inventory cost
•Reduced process costs and improved efficiency
•Easier automation
WIRES & CABLES
BATTERY CELLS & ASSEMBLY
BENEFITS
SOLUTIONS INCLUDE
•Excellent sealing
•Low-pressure molding
•No damage to wire harnesses
•Porosity sealing through impregnation
•Good chemical, thermal and electrical
resistance
•Rubber sealing
•Improved productivity
•Potting
•Adhesives
•Colored molding materials available
BENEFITS
SOLUTIONS INCLUDE
•Complete portfolio of coatings, adhesives and surface treatments
•Low-pressure molding
•Broad array of noise, vibration and harshness (NVH) solutions
•Adhesives, sealants and potting compounds
•Improved safely and enhanced comfort
•Maximum performance
• Solutions can be tailored to specific needs
INVERTERS/CONVERTERS
BENEFITS
SOLUTIONS INCLUDE
•Adhesives, sealants and potting compounds
SENSORS & SWITCHES
BENEFITS
SOLUTIONS INCLUDE
•Reliable and efficient sealing
•Low-pressure molding
•Resistance to high voltage
•Good corrosion resistance
•Adhesives, sealants and potting compounds
•Reduced noise and vibration
•Excellent electrical insulation
•Improved chemical resistance
•Reduced process costs and improved
efficiency
•Excellent thermal conductance
•Cost efficiency
ELECTRONIC CONTROL UNITS
BENEFITS
SOLUTIONS INCLUDE
•Reliable and efficient sealing
•Low-pressure molding
•Good corrosion resistance
•Adhesives, sealants and potting compounds
•Excellent electrical insulation
•Improved productivity
TECHNOLOGIES
MAGNET BONDING
POTTING
Structural adhesives for magnet bonding combine the benefits of fast process cycles with tough, durable, environmentally resistant bond strengths, making them ideal for bonding electronical components used in automotive, electric and alternative vehicle motors.
APPLICATIONS
BENEFITS
Henkel’s potting and encapsulation compounds are used to provide mechanical reinforcement to housed assemblies, to fill voids and to provide protection.
BENEFITS
APPLICATIONS
• Faster fixture time
• Electrical motor
• Improves mechanical strength
• Battery
• Higher temperature resistance
• Small engine
• Provides electrical insulation
• Converter / Inverter
• Higher impact strength
• Enhances resistance to vibration and shock
• Electronic control unit
• Improved moisture resistance
• Connector
• Acid-free, non-corrosive formulation
• Protects against corrosion, dust and chemicals
• Higher shear strength
• Improves thermal stress resistance
• Cable
• Reduction of vibration and noise
• Broad selection of product chemistries
allows use with different substrates, operating temperatures and other environmental factors
• Resolver
CASTING RESIN
• Stator winding
LOW PRESSURE MOLDING
Henkel’s casting resin is a superior potting technology that provides thermal conductance properties in addition to features of traditional potting.
BENEFITS
• Sensor
APPLICATIONS
• Provides excellent thermal conductivity
• Battery
• Resists high voltage
• Connector
• Reduces electronic noise and vibration
• Converter / Inverter
• Electric motor
Henkel’s low-pressure molding process uses hotmelt adhesives to achieve superior sealing and better protection of electronic components.
BENEFITS
APPLICATIONS
• Provides excellent encapsulation performance with different substrates
• Connector
• Requires low injection pressure and
operating temperature
• Micro-switch
• Reduces processing time and steps
• Grommet
• Sensor
• Wire harness
• Ground terminal
• Antenna coil
IMPREGNATION
SEALING & GASKETING
Henkel’s impregnation sealant products and technologies reliably seal metal parts and electronic components against leaks.
APPLICATIONS
BENEFITS
Henkel’s sealant and gasket materials offer precise, reliable sealing for electrical and electronic enclosures, ensuring that housing modules are tightly secured and safe.
BENEFITS
APPLICATIONS
• Avoiding leakages by sealing porosities
• Pin Connector
• Reducing process time
• Battery
• No change in dimensions
• Socket
• Reducing inventory and complexity
• Electronic control unit
• Remaining flexible through thermal expansion
and shock
• Switch
• Reducing overall costs
• Door handle
• Wire Harness
• Improving reliability
• Intake manifold
• Excellent temperature resistance
• Capacitor
• Inverter
• Improved durability and long-term reliability of components
• Conductor
• Motor
• No adverse effects on solderability or electrical conductivity
• Sensor
• Plastic enclosure
• Coil
• Sensor
• Solenoid
• Valve cover
• Enhancing dielectric strength
• Simplifying the production process and reducing cost
BATTERY SOLUTIONS
Henkel’s battery solutions provide significant advantages by improving life-time and capacity, reducing weight and providing protection.
BENEFITS
• Improving battery life-time
• Improving practical capacity
• Enhancing adhesion to the active layer
• Providing protection from thermal expansion
• Reducing the weight of battery pack
APPLICATIONS
• Sealing around edges and connections of the cell
• Primer between active material and aluminum foil
• Bonding between cells and module
• Sealing covers and connectors
AUTOMOTIVE SOLUTIONS
POTTING & CASTING
SILICONE
EPOXY
LOW PRESSURE MOLDING
URETHANE
ACRYLIC
POLYAMIDE
STYCAST
U2500
LOCTITE
3104
MACROMELT OM 341
1K
2K
1K
2K
LOCTITE
5089
LOCTITE
5611F
LOCTITE
EE8200
LOCTITE
9455
LOCTITE
3105
MACROMELT
OM 633
LOCTITE
5092
LOCTITE
5611S
LOCTITE
9509
LOCTITE
9483
LOCTITE
3321
MACROMELT
OM 638
LOCTITE 5094
LOCTITE
5620
LOCTITE
9535
LOCTITE
9492
LOCTITE
3504
MACROMELT
OM 641
STYCAST
A316-48
LOCTITE
9496
MACROMELT
OM 646
STYCAST
2561-40
MACROMELT
OM 652
STYCAST
2651MM
MACROMELT
OM 657
STYCAST
2850FT
MACROMELT
OM 673
STYCAST
2850KT
MACROMELT
OM 678
NEW
NEW
SEALING & GASKETING
SILICONE
1K
2K
LOCTITE 5660
LOCTITE
5613
NEW
LOCTITE
5970 BM
NEW
IMPREGNATION
MAGNET BONDING
ANAEROBIC
POLYACRYLAT
SERVICE CENTERS
ACRYLIC
LOCTITE
5188
LOCTITE 5810
VACUM
IMPREGNATION
LOCTITE 331
FLEXSEAL
5100
FLEXSEAL
5110
NEW
EPOXY
1K
2K
LOCTITE
3342
LOCTITE
9502
LOCTITE
9492
LOCTITE
392
LOCTITE
9514
NEW
LOCTITE
3920
POTTING & CASTING
Potting and encapsulation compounds provide mechanical reinforcement to housed assemblies, fill voids, and protect devices
from the effects of exposure to chemicals, moisture, mechanical shock and vibration. Henkel’s potting products effectively prevent
corrosion and ensure the long-term integrity of your device.
Henkel offers a variety of potting and encapsulating compounds to choose from: epoxy, silicone, acrylic and urethane. Because of
their thermal properties, epoxy, silicone and acrylic systems are ideally suited for automotive temperature requirements. Urethane
or silicone products are suitable for applications that require a soft, flexible material, particularly at low temperatures.
CRITERIA FOR SELECTING
A POTTING PRODUCT
•
•
•
•
•
Improves mechanic strength
Provides insulation
Enhances resistance to vibration and shock
Prevents corrosion from moisture, thermal cycling, dust and chemicals
Broad selection of product chemistries allows use with different substrates,
operating temperatures and other environmental factors
• Reduces open time in dispensing, assembling and testing
i WHICH PRODUCT IS THE BEST
CHOICE FOR MY APPLICATION?
The following chart helps you to select the right potting or encapsulation compound
for your application. The chart is intended as a general guideline; the provided
data represents typical properties for each product category. For further information,
please contact your Henkel representative.
SILICONE 1K
TYPE
LOCTITE 5089
LOCTITE 5092
SILICONE 2K
LOCTITE 5094
TYPE
LOCTITE 5611F
LOCTITE 5611S
LOCTITE 5620
Key benefits
• Fast fixture speed by UV-radiation • Excellent chemical resistance to polar solvents • Good temperature resistance
Key benefits
• Ultra clear • Moderate to reenterable gels available • Room temperature curing
Key consideration
• Light source required • Limited adhesion • May contaminate painting processes
• Some formulations may cause corrosion
Key consideration
• Two-part requires mixing • Catalyst is sensible to metals • Slow gel time
Viscosity, cPs @ 25 °C
3,000 – 10,000
3,500 – 10,000
200 – 450
Pot life @ 25 °C [min]
6
30 to 90
7 to 15
Recommanded cure cycle
30 min @ RT
24 h @ RT
15 min @ 150 °C
Alternative cure cycle
n.a.
n.a.
RT curing
Color
Grey
Grey
Clear
Tg, °C
– 57
– 54
– 41
CTE below Tg, [K-1]
235 × 10-6
226 × 10-6
244 × 10-6
CTE above Tg, ppm/ °C
-
-
-
Flammability rating
UL’s recognized component
index with 94V-0 flammability rating
UL’s recognized component
index with 94V-0 flammability rating
-
Chemical type
Alkoxy silicone
Alkoxy silicone
Alkoxy silicone
Viscosity, cPs @ 25 °C
80,000 – 125,000
4,000 – 7,500
3,000 – 5,000
Skin over time
(moisture cure) [min]
≤ 90
≤ 300
≤ 20
Cure
Ultraviolet (UV) light
Secondary cure
Moisture cure (for shadow areas)
Color
Straw colored
Fluorescent
Positive under UV light
CTE [K-1]
-
Ultraviolet (UV) light
Yellow to green
460 × 10-6
Ultraviolet (UV) / visible light
Light yellow
354 × 10-6
URETHANE
ACRYLIC
TYPE
STYCAST U2500
TYPE
LOCTITE 3104
LOCTITE 3105
LOCTITE 3321
LOCTITE 3504
Key benefits
• Room temperature cure • Low stress (flexible material) • Excellent wetting, fast flow
Key benefits
• Fast fixture • Fast full cure • Good adhesion
Key considerations
• Two parts system, must be mixed • Curing at 60 °C speeds up curing
Key considerations
• Light source required • Shadowed areas may not cure • Low gap fill
Viscosity, cPs @ 25 °C
12,500
Viscosity, cPs @ 25 °C
90 – 210
200 – 400
3,500 – 7,500
800 – 1,300
Working time [min]
120 @ 25 °C
Color
Transparent
Transparent
Transparent
Amber
Recommanded cure cycle
24 h @ 25 °C
Fixure time [sec]
<5
<5
≤ 15
≤ 20
Alternative cure cycle
4 h @ 60 °C
Elongation to break [%]
50
265
250
Color
Black
Tg, °C
– 53
CTE below Tg, ppm / °C
N/A
CTE above Tg, ppm / °C
130 – 180
EPOXY 1K
TYPE
LOCTITE EE8200
LOCTITE 9509
Key benefits
• High gap fill • Excellent temperature & medium resistance
Key consideration
• Curing equipment required • Long cure times • Must allow parts to cool
Viscosity, cPs @ 25 °C
-
30,000 – 80,000
LOCTITE 9535
STYCAST A316-48
9,000 – 14,000
50,000
Working time / Gel time
30 min @ 25 °C
5 min @ 120 °C
5 min @ 120 °C
N.A.
Recommanded cure cycle
-
30 min @ 120 °C
20 min @ 120 °C
30 min @ 100 °C
Alternative cure cycle
-
15 min @ 150 °C
60 min @ 80 °C
5 min @ 120 °C
Color
Black
White
White
Black
Tg, °C
-
147
131
145
CTE below Tg, [K-1]
63 × 10-6
19 × 10-6
63 × 10-6
55
CTE above Tg, [K-1]
165 × 10-6
224 × 10-6
165 × 10-6
155
Flammability rating
UL94
-
-
None
EPOXY 2K
TYPE
LOCTITE 9455
LOCTITE 9483
LOCTITE 9492
Key benefits
• High thermal resistance • High chemical resistance • Excellent adhesion
Key consideration
• Must be mixed • Long cure time
LOCTITE 9496
STYCAST 2651-40*
STYCAST 2651MM*
STYCAST 2850FT*
STYCAST 2850KT*
Viscosity, cPs @ 25 °C
1,500 – 4,500
3,000 – 11,000
50,000 – 120,000
2,600
30,000
35,000
225,000
Paste
Working time @ 25 °C [min]
2–7
30
15
120
30
30
30
30
Recommanded cure cycle
3 h @ RT
24 h @ RT
24 h @ RT
48 h @ RT
24 h @ 25 °C
24 h @ 25 °C
24 h @ 25 °C
24 h @ 25 °C
Alternative cure cycle
30 min @ 100 °C
30 min @ 80 °C
10 min @ 120 °C
60 min @ 100 °C
2 h @ 65 °C
2 h @ 65 °C
2 h @ 65 °C
2 h @ 65 °C
Color
Clear
Clear
White
Grey
Black
Black
Black
Black
Tg, °C
-
61
-
-
110
110
108
Not available
CTE below Tg, ppm / °C
38 × 10-6
50 × 10-6
63 × 10-6
28 × 10-6
60
49
39
Not available
CTE above Tg, ppm / °C
191 × 10
Flammability rating
-
-6
164 × 10
-
-
148
115
98
Not available
-
-
-
None
None
None
None
-6
*All information is only when the products are cured with CATALYST 9.
CATALYST 9: service temperature is limited to 130 °C.
For higher service temperatures CATALYST 27-1 needs to be used (properties will change).
Viscosity information is for the Stycastresin only.
POTTING & CASTING OVERVIEW
EPOXY
SILICONE
URETHANE
ATTRIBUTE
1K
2K
1K
2K
ACRYLIC
OVERVIEW
Key benefits
• High gap fill
• Excellent temperature
resistance
• Fully cured in one hour
• High thermal resistance
• High chemical resistance
• Excellent adhesion
• Fast fixture speed
• Flexible
• Excellent chemical resistance to polar solvents
• Good temperature resistance
• Ultra clear
• Moderate to reenterable gels
available
• Room temperature cure
• Room temperature cure
• Low stress (flexible material)
• Excellent wetting, fast flow
• Fast fixture
• Fast full cure
• Good adhesion
Key considerations
• Curing equipment required
• Long cure times
• Must allow parts to cool
• Must be mixed
• Long cure time
• Light source required
• Limited adhesion
• May contaminate painting
processes
• Some formulations may
cause corrosion
• Two-part – requires mixing
• Catalyst is sensible to
metals
• Slow gel time
• Two parts system, must be
mixed
• Curing at 60 °C speeds up
curing
• Light source required
• Shadowed areas may not
cure
• Low gap fill
Excellent
Excellent
Good
Good
Good
Excellent
PERFORMANCE
Adhesive to substrates
Metals
Plastics
Elongation to break
Temperature resistance
Good
Good
Fair
Fair
Good
Excellent
Rigid
Semi rigid
Highly flexible
Highly flexible
Highly flexible
Flexible
Typical range
– 55 °C to 180 °C
– 55 °C to 150 °C
– 55 °C to 175 °C
– 55 °C to 175 °C
– 40 °C to + 125 °C
– 55 °C to 125 °C
Maximum
200 °C
180 °C
200 °C
200 °C
130 °C
150 °C
PROCESSING
Fixture time
Average
30 to 45 min
30 min
45 sec
20 min
24 h @ 25 °C
30 sec
Fastest
15 to 30 min
1 to 10 min
30 sec
15 min
2 h @ 60 °C
5 to 10 sec
Full cure
20 to 30 min
24 h
24 to 72 h
24 h
2 to 3 days @ RT
30 sec
Equipment required
Cure oven
2-part dispense equipment
Light source
2-part dispensing
2-part mixing
Light source
Product selection
Loctite EE8200
Loctite 9509
• Self levelling
Loctite 9535
• Low temperature cure (80 °C)
• Fluorescent
Stycast A316-48
Loctite 9455 A/B
• Fast cure (15 min)
• 40 % elongation
• Temperature resistance 100 °C
Loctite 9483 A/B
• Self levelling
Loctite 9492 A/B
• Fast fixation with external
energy
Loctite 9496 A/B
• Thermal conductive
Stycast 2561-40W1
Stycast 2651 MM
Stycast 2850 FT
Stycast 2850 KT
Loctite 5089
Loctite 5092
Loctite 5094
• All alkoxy based
• Fluorescent
Loctite 5611F
• Fast version 5 min mix tip
pot life
• Alkoxy based
Loctite 5611S
• Standard version 10 – 15 min
mix tip pot life
Loctite 5620 A/B
• Clear
• Non corrosive
Stycast U2500
Loctite 3104
Loctite 3105
Loctite 3321
• UV, visible light
• High elongation
Loctite 3504
• UV, anaerobic & heat
LOW PRESSURE MOLDING
Henkel’s high-performance thermoplastic line is specially designed to meet all your molding process requirements.
The low-pressure molding products provide excellent sealing adhesion as well as exceptional temperature and solvent resistance.
The simplicity of these materials allows for minimal equipment costs. The low viscosity of the resin permits a low injection pressure
that will not damage delicate electronic components.
Low-pressure molding is a viable solution for production issues associated with traditional high-pressure molding over delicate
electronics and electrical components. The employed polyamide hotmelt adhesive can be used to eliminate the housings and covers
traditionally used in potting and laser welding. The one-component materials cure by cooling, providing a finished component in
mere seconds.
The low viscosity of the molten hotmelt adhesive used for low-pressure molding allows application pressures as low as 1.8 bar (25 PSI).
With a short cycle time of 15 to 45 seconds, injection molding results in far higher production rates compared to the typical 24-hour cure
required by 2-component urethane or epoxy potting operations.
CRITERIA FOR SELECTING A LOW
PRESSURE MOLDING PRODUCT
•
•
•
•
•
•
Good chemical resistance against automotive fluids
Excellent adhesion to various substrates
High operating temperature in automotive environment
Low application temperature and injection pressure
Low water uptake
Hardness or flexibility at various temperatures
i WHICH PRODUCT IS THE BEST
CHOICE FOR MY APPLICATION?
The following chart helps you select the right low-pressure injection molding product for
your application. The chart is intended as a general guideline; the provided data represents
typical properties for each product category. For further information, please contact your
Henkel representative.
LOW PRESSURE MOLDING
OM 341
Description / Application
OM 633
OM 638
OM 641
OM 646
OM 652
OM 657
OM 673
OM 678
Moldable polyamide designed
to offer blaze orange color
for easy identification of
components in the hybrid
automotive sector.
Moldable polyamide with service temperature
up to 125 °C such as in an automotive firewall.
Moldable polyamide where strength and hardness are
needed such as in connectors.
Moldable polyamide where excellent adhsion and
cold temperature flexiblity are important such as in
an automotive exterior.
Moldable polyamide with good adhsion for higher
temperature applications such as in an automotive
underhood.
Color
Blaze orange
Amber
Amber
Amber
Amber
Viscosity @ 210 °C (mPa. s)
7,700
3,500
4,500
3,900
3,400
Specific gravity @ 25 °C
0.96
0.98
0.98
0.98
0.98
Shelf life @ 25 °C (month)
24
24
24
24
24
Flammability rating
UL 94V0
UL 94V0
UL 94V0
UL 94V0
UL 94V0
Softening point (°C)
173 ± 5
157 ± 5
175 ± 5
175 ± 5
187 ± 5
Molding temperature (°C)
190 – 210
200 – 240
210 – 240
180 – 230
210 – 240
Operating temperature (°C)
– 25 to + 125
– 40 to + 125
– 40 to + 125
– 40 to + 100
– 40 to + 140
Shore hardness (shore A)
92
90
92
77
88
Elongation at rupture (%)
600
400
800
400
400
TYPICAL PROPERTIES
Black
Black
Black
ELECTRICAL PROPERTIES
Dielectric strengh (kV / mm)
60
> 19
25
> 14
> 20
Volume resistivity (ohms-cm)
3.1 × 1013
1.7 × 1013
3.2 × 1012
1.0 × 1012
1.9 × 1012
Black
SEALING & GASKETING
Loctite® gasketing materials offer precise, reliable sealing for electrical and electronic enclosures, ensuring that housing modules are tightly
secured and safe. Like all Loctite® products, these materials have been designed for easy use and are conveniently packaged for dispensing.
i WHICH PRODUCT IS THE BEST
CRITERIA FOR SELECTING
A GASKETING PRODUCT
•
•
•
•
CHOICE FOR MY APPLICATION?
The following chart helps you select to the right sealing product for your gasketing
application. The chart is intended as a general guideline; the provided data represents
typical properties for each product category. For further information, please contact
your Henkel representative.
Substrates
Gap-filling
Curing time
Chemical resistance
SILICONE
ATTRIBUTE
1K
ANAEROBIC
POLYACRYLAT
LOCTITE 5188
LOCTITE 5810
2K
LOCTITE 5660
LOCTITE 5970 BM
Key benefits
• Water glycol resistance
Key considerations
• Subtrates • Gap filling • Curing time • Chemical resistance
Cure mechanism
RTV (room temperature vulcanising)
metal substrates
plastic substrates
• Fast curing
• Flexible • High adhesion • Fluorescent
• High chemical resistance
RTV (room temperature vulcanising)
2-comp. and moisture
Anaerobic
RTV (room temperature vulcanising)
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Color
Grey
Black
Black
Red
Black
Skin over time (min.)
30
25
10
na
120
Suitable for
use on
• Good adhesion on multiple subtrates
LOCTITE 5613
Elogation to break (%)
200
≥ 200
155
186
≥ 150
Temperature resistance (°C)
– 55 to + 200
– 55 to + 200
– 55 to + 200
– 55 to + 150
– 55 to + 150
IMPREGNATION
Many electrical devices combine metal conductors – such as pins – and molded plastics. Electrical connectors, sensors or solenoid
coils are typical examples. Parts of this kind may have to withstand pressure or be resistant to liquids and oils that pose a hazard to
their internal electronics components.
When the molded plastic shrinks slightly, microscopic gaps between the plastic and the metal pins or inserts open, creating potential
leak paths. Thus, such parts frequently require a sealant to fill the void between two material interfaces. Even electric wiring may
require sealing. In some cases, the sealant must also hold apart the differing voltages of two conductors.
In short, the cured sealant must increase the insulating properties of the component.
Henkel offers vacuum impregnation services with specialized sealants that provide flexibility, high-temperature capability and
excellent resistance to chemical attack. Henkel’s electronics grades Flexseal 5100 and Flexseal 5110 are made with low ionic
contaminants. They provide good insulation of voltage conductors as well as high dielectric strength, meaning the part can hold
a high maximum voltage without failure.
WOLRD CLASS RESEARCH
AND DEVELOPMENT
Henkel operates the world’s only advanced research and development laboratory solely
dedicated to porosity sealing through vacuum impregnation. The laboratory enables
technicians and engineers to study equipment design, process advancements and sealant
technology.
i HENKEL SERVICE CENTERS
Henkel operates Service Centers for the Loctite Impregnation Service (LIS). They are
strategically located in close proximity to customers and consistently deliver clean,
leak-proof and sealed parts ready for just-in-time assembly.
Henkel Service Centers provide:
• Fast turn-around
• High quality
• High flexibility concerning customer’s requests and requirements
• Certifications against ISO/TS 16949, BS OHSAS 18001 and DIN EN ISO 14001
MAGNET BONDING
Henkel’s magnet bonding adhesives are ideal for bonding ferrite, neodymium/iron, and alnico magnets used in electrical motors,
small engines, storage devices, and other applications.
EPOXY
ACRYLIC
ATTRIBUTE
1K
2K
Key benefits
• Fast fixture speed
• No mixing
• High impact strength
• Light cure available
• Single component
• High gap fill
• Excellent temperature resistance
• Fully cured in one hour
• Acid-free
• Long open time
• Good gap fill
• Excellent adhesion
• Excellent chemical resistance
Key considerations
• Limited gap fill
• Must control activator amount (LT 7380)
• Activator may contain solvents
• Must allow parts to cool
• Curing equipment required
• Must be mixed
• Long cure time
Gap fill up to
0.5 mm
3 mm
2 mm
Temperature resistance
– 55 to + 150 °C (max. 180 °C)
– 55 to 200 °C
– 55 to 180 °C
Impact strength (steel)
Excellent
Good
Good
Fixture time
15 sec to 3 min
20 to 30 sec
< 1 min (with induction) to 75 min @ RT
Cured in
24 h
20 to 30 min
24 h
Product selection
LOCTITE 331
• Severe environment
LOCTITE 3342
• High temperature & impact resistance
LOCTITE 392
• General purpose
LOCTITE 3920
• Light cure
LOCTITE 9502
• General purpose, non-sag paste
LOCTITE 9514
• High shear and peel strength
LOCTITE 9492 A&B
• General purpose
PERFORMANCE
AVAILABLE PACK SIZE
LOCTITE
3104
LOCTITE
3105
LOCTITE
331
LOCTITE
3321
LOCTITE
3342
LOCTITE
3504
LOCTITE
392
LOCTITE
3920
LOCTITE
5089
LOCTITE
5092
LOCTITE
5094
LOCTITE
5188
LOCTITE
5611F
LOCTITE
5611S
25 ml
250 ml
25 ml
1l
25 ml
1l
25 ml
1l
300 ml
1l
50 ml
250 ml
25 ml
300 ml
1l
300 ml
1l
15 l
40 lb
300 ml
300 ml
50 ml
300 ml
2l
490 ml
490 ml
LOCTITE
5613
LOCTITE
5620
LOCTITE
5660
LOCTITE
5810
LOCTITE
5970 BM
LOCTITE
9455
LOCTITE
9483
LOCTITE
9492
LOCTITE
9496
LOCTITE
9502
LOCTITE
9509
LOCTITE
9514
LOCTITE
9535
LOCTITE
EE8200
400 ml
50 ml
400 ml
2 × 40 lb
2 × 400 lb
300 ml
20 l
300 ml
50 lb
200 kg
300 ml
20 l
50 ml
400 ml
2 kg
50 ml
400 ml
2 kg
20 kg
50 ml
400 ml
2 kg
40 kg
300 ml
300 ml
20 kg
1l
300 ml
1 kg
20 kg
1.5 kg
30 kg
20 kg
MACROMELT OM
341
MACROMELT OM
633
MACROMELT OM
638
MACROMELT OM
641
MACROMELT OM
646
MACROMELT OM
652
MACROMELT OM
657
MACROMELT OM
673
MACROMELT OM
678
20 kg
20 kg
20 kg
20 kg
20 kg
20 kg
20 kg
20 kg
20 kg
STYCAST 2651-40
STYCAST 2651MM
STYCAST
2850 FT
STYCAST
2850 KT
STYCAST A316-48
STYCAST
U2500
1 kg
5 kg
1 kg
5 kg
1 kg
5 kg
1 kg
0.818 kg
1.22 kg
5.17 kg
1 kg
5 kg
200 kg
Additional sizes may be available on request. Please check with your Henkel sales representatives.
Henkelstraße 67
40589 Düsseldorf
Germany
Phone: (+49) 211 797-0
Americas
U.S.A.
Henkel Corporation
Asia
Asia-Pacific
Henkel (China) Co. Ltd.
Madison Heights
32100 Stephenson Highway
Madison Heights, MI 48071
United States
Phone: (+1) 248 583 9300
No. 928 Zhang Heng Road
Pu Dong
201203 Shanghai
China
Phone: (+86) 21 2891 8000
www.henkel-car.com
The data herein are intended as reference only. Please contact Henkel AG & Co. KGaA for assistance and recommendations on specifications for these products.
Except as otherwise noted, all marks are trademarks and/or registered trademarks of Henkel and/or its affiliates in Germany and elsewhere. All rights reserved, Henkel 2012.
5001369, 03.2012 grintsch communications
Europe
Germany
Henkel AG & Co. KGaA
(Headquarters)
