Editors note: The Design Analysis article was originally published in the July, 1944 issue, Volume 43, number 7, of Aviation magazine, published by McGraw­Hill Publishing Company of New York, NY, USA. The article on design refinements was originally published in the July, 1945 issue, Volume 44, number 7, of Aviation magazine, published by McGraw­Hill Publishing Company of New York, NY, USA. This reconstruction is derived from microfilm. The source is University Microfilms International, Publication No. 364 (Aviation Week and Space Technology), Reel No. 20 (January 1944 – December 1944) and Reel No. 21 (January 1945 – December 1945). The source was tightly­bound volumes, so that there is some distortion of the images, especially near the binding. It has not been practical to remove or compensate for all the distortions, so none of the illustrations in this reconstruction should be considered reliable sources as to fine details of shape, proportion or spatial relationship. The distortions are, in general, small, and should not detract from a general appreciation of arrangement and relationship. The editor has attempted to represent the original layout of the article, but there are some exceptions. Limitations in the compositing tools cause a difference in the text flow relative to the illustrations, compared to the original, so that some changes have been made, to compensate partially for that effect, and the tabular data have been removed from the flow of text and brought JL McClellan: P51 draft together on a single page after the text, partly to make them more accessible, and partly to sidestep problems with page layout. The Design Analysis article was one in a series of design analyses published in Aviation during the war years, between May 1943 and November 1945. The subjects were the Bell P­39 Airacobra, Curtis C­46 Commando, Fleetwing BT­12, Douglas A­20 Havoc, Bristol Beaufighter (British), deHavilland Mosquito (British), North American P­51 Mustang, Lockheed P­ 38 Lightning, Focke­Wulf FW­190 (captured German), Boeing B­17 Flying Fortress, North American B­25 Mitchell (specifically, the B­25H and B­25J models), Mitsubishi “Zeke 32” Hamp (captured Japanese), Consolidated Vultee B­24 Liberator, Fairchild C­82 Packet, and Messerschmitt Me­262 (captured German), with one article dealing specifically with the Me­262's Jumo 004 jet engine. Some of the analyses were authored by senior members of the design teams at the original manufacturers, while others were written by staff editors of Aviation magazine. The original articles were copyright to their respective sources — the employers of the authors, following general practice of the time. This reconstruction is compilation copyright JL McClellan, 2005. Copyright 2005 p 1 of 32 DESIGN ANALYSIS NO. 7 The North American P-51 “Mustang” By WILLIAM R. NELSON, West Coast Editor, “Aviation” AVIATION'S graphic and thoroughly detailed engineering dissection of NAA's great fighter ― initially completed less than four months after design inception, then fourfoldly hailed for lowaltitude cooperation, dive-bombing versatility, high-altitude fighting speed, and long-range prowess. P RIOR TO WORLD WAR II it was generally agreed among aeronautical engineers and military aviation authorities that it was impracticable, if not impossible, to design an airplane capable of accomplishing more than one type of military operation. The record of North American's P­51 Mustang fighter proves, however, that it is both possible and practical to create a single basic design that can be modified, as JL McClellan: P51 draft military needs dictate, to keep abreast of requirements. Among single­seat, single engine fighters, the Mustang has been credited as the best low­altitude cooperational craft, the most versatile dive bomber, the fastest high­altitude fighter, and the plane with the greatest range. All this has been achieved by a plane whose basic design and most of its original specifications remained unchanged. New models Copyright 2005 incorporated equipment and design refinements but retained the desirable advantages of preceding versions. The original Mustang, designed and built for the British in less than 120 days, was intended for low and medium altitude work. It was a low­wing all­metal monoplane powered by a 12­cyl., V­type Allison engine of 1,150 hp., and it was credited with close to 400 mph. speed. RAF pilots said it was highly maneuverable, had no “cranky” characteristics; and, for those early days, it was heavily armed, with .50­cal. guns, one on each side of the engine, and one .50 and two .30­cal. guns in each wing. A gun camera was mounted in the left wing. p 2 of 32 Tabulated weights of principal assemblies. In its P­51 version for the USAAF, the Mustang ­­ retaining its high maneuverability with somewhat increased speed – quickly acquired fame as a “train buster” by virtue of its two 20­mm. cannon in each wing. Stripped of guns and with a K­24 camera, it became a widely used scouting and reconnaissance plane. The invasion of Sicily was highlighted by reports of a phenomenal new “secret” fighter­ dive bomber. This craft – which combat men quickly dubbed the Invader – was the A­36 version of the Mustang. Retaining the characteristics of its fighter and level­bomber forbears, the A­36 was equipped with dive brakes, two 500­ lb. bombs, and six 50­cal. machine guns. Next revision retained the basic design and uses of previous models, but increased the speed with single­ stage, single­speed supercharger. Auxiliary fuel tanks gave considerably increased range. Carried were wing bomb racks and four 50­cal. guns, two in each wing, maintaining striking effectiveness against ground targets. Packard-built Rolls-Royce “Merlin” 1,500 hp. engine used in “Mustang. JL McClellan: P51 draft Copyright 2005 p 3 of 32 1. Radiator forward air scoop 2. Radiator forward air duct 3. Coolant radiator assembly 4 Oil radiator cover 5. Oil radiator 6. Oil cooler air inlet door 7. Spinner assembly 8. Engine mount front frame assembly 9. Engine mount assembly 10. Engine top cowling RH 11. Engine top cowling LH 12. Wing nose assembly 13. Wing panel RH 14. Wing tip RH 15. Aileron RH 16. Aileron trim tab 17. Windshield 18. Cockpit exit hatch 19. Cockpit exit hatch panel LH 20. Cockpit exit hatch panel RH 21. Radio access window RH 22. Radio access window LH 23. Oxygen access door 24. Oxygen rear door 25. Fillet Another revision introduced the 1,500 hp. Packard­built, Rolls­ Royce Merlin engine with two­ speed two­stage supercharger. Also added were removable bomb racks, JL McClellan: P51 draft 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. Fillet Fillet Elevator Elevator trim tab Vertical stabilizer Vertical stabilizer tip Rudder trim tab Rudder Elevator trim tab Elevator Horizontal stabilizer Fillet Tail wheel unit assembly Tail wheel door LH Tail wheel door RH Radiator aft air scoop Cover Fuselage forward section Coolant radiator access cover Wing flap Wing center rib Wing­to­fuselage fillet Wing­to­fuselage fillet Gun bay door Ammunition bay door 51. 52 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. depth charges, chemical tanks, and auxiliary fuel tanks. Armament was four 50­cal. guns. Speed and ceiling both went up, whereupon the Mustang was officially credited Copyright 2005 Bomb rack Aileron trim tab LH Aileron LH Wing tip LH Wing panel LH Landing light Landing light cover Landing gear fairing 27” smooth contour wheel Main landing gear shock strut Wing­to­fuselage fairing Wing nose assembly Main landing gear access cover Intermediate rear engine cowling Wing center bulkhead Exhaust stack fairing Firewall assembly Main gear fairing door Fuel tank door Fuel tank Engine lower aft cowling Engine lower intermediate cowling Engine lower forward cowling Engine intermediate cowling LH Engine intermediate cowling RH with the highest ceiling (“over 40,000 ft.”) and the greatest speed (“over 425 mph.”) of any fighter in existence. Soon the Mustang was accompanying our heavy bombers p 4 of 32 Three-view drawing of P-51 “Mustang” , with leading dimensions. JL McClellan: P51 draft Copyright 2005 p 5 of 32 on their longest missions, since it possessed the longest range of any single­engine fighter in the war. These achievements are, from an engineering standpoint, remarkable – because they were accomplished by a plane that does not to any extent embody previously unknown engineering features, but rather employed refinements of know accepted practices. Such performance is attained by close attention to aerodynamic cleanness of design, employing an efficient, low­drag, laminar­flow airfoil, a modification of an NACA design. Second­degree curves, calculated as mathematical expressions, are employed for external lines of fuselage, fillets, ducting, and air scoop. The air scoop is located below and just aft of the center of the fuselage, where it was found by wind tunnel tests to create less drag, while operating efficiently. Both oil and coolant radiators are contained in the air scoop. An identifying feature of the Mustang is the square wing and tail surface tips, which tended to prevent stalling and to maintain excellent aileron control. The fuselage, of semi­monocoque construction, is divided into three main sections: Engine mount, main, and rear section, all joined with bolts. With exception of cockpit armor fore and aft, fuselage is entirely Alclad and aluminum alloy extrusions. Engine mount is a box beam of Alclad sheet and extruded parts, designed so that the engine can be removed as a unit. Mount is attached at the firewall by four bolts. Main fuselage section is constructed around four 24ST extruded longerons, intermediate frames, Alclad covering, and stringers. Stainless steel sheet and armor plate firewall form forward bulkhead. A turnover truss of 24ST extrusions and formed sheet protect the pilot. Upper longerons are extruded H­sections which extend aft from firewall, tapering to T­ section and terminating near rear section. Lower longeron, H­beam and U­channel, extends full length of section. Eight riveted and bolted assemblies which comprise main fuselage section may be removed JL McClellan: P51 draft Five main sections of P-51 Exploded drawing of engine cowling and framework. Copyright 2005 p 6 of 32 Engine controls. (1) Engine throttle control; (2) throttle stop release; (3) throttle name plate; (4) adjustable throttle stop; (5) quadrant to bellcrank flexible control; (6), (11), (12), (15), (16), (25) fairleads; (7) flexible control; (8) propeller control bracket; (9) propeller control bellcrank; (10) emergency boost control handle; (13), (14), (17), & (18) control rods to jackshaft; (19) carburetor air control; (20) flexible air control; (21) air control support; (22) jackshaft, hot air control; (23) hot air door actuating rod; (24) air shut-off control rod; and (25) shut-off rod support. Exhaust system and vent lines. (1) Exhaust shroud to keep heat from sparkplugs; (2) gasket, with lockplate (3) and nut (4) which hold jet exhaust stacks (5) in place in fairing (6); (7) drain from mixture boost (8); (9), (10), & (11) blast tubes for cooling sparkplugs situated on exhaust side of cylinders; and (12) & (13) parts forming generator blast system for cooling purposes. Main air scoop,situated beneath fuselage, is fitted with adjustable discharge flaps or scoops to regulate airflow through both oil and engine coolers. JL McClellan: P51 draft Copyright 2005 and replaced as units. They are: Firewall, turn­over truss, upper deck, left and right side panel subassemblies, radio shelf, web assembly, and lower section with air scoop. Comfort and safety are given consideration in the design of the cockpit seat, which accommodates the seat­type parachute and has a kapok back­cushion life preserver, provisions for heating and cooling, and protecting armor plate at the firewall and seat. The combination armor­plate firewall protects the pilot from line of level flight to approximately 20 deg. below it, also against fire from the engine. Firewall is face­ hardened steel armor, except a section at center of stainless steel to provide room for oil tank. Aft protection is provided by two plates of face­hardened steel behind the seat. Protection and visibility are afforded by windshield, rear window, and cockpit enclosure. Forward flat section of windshield is bullet­proof, 5­ply laminated glass, 1­1/2 in. thick, slanted 31 deg. from vertical, being the best compromise p 7 of 32 Fuel system. (1) Fuel strainer; (2) Parker primer pump' (3) engine driven fuel pump; (4) selector valve with handle; (5) booster pumps on tanks; (6) fuel gages; Outer streamlined tanks, used for ferrying or for long distance flights, are droppable via the bomb release. Primer, operated manually, draws fuel from strainer and injects it directly into engine. Engine mount. Detail A is Lord shear rubber bushing; B, front Lord mounts; C, carburetor air inlet JL McClellan: P51 draft Copyright 2005 p 8 of 32 Engine coolant system. Here (1) is coolant header tank, vented at 2, which connects through pipe 3 to radiator 4, returning liquid by pipe 5, to pump 6. Supercharger cooler is supplied by 7 and 8. System is filled at plug 9. Air ram scoop for carburetor. By operating shutter at left and blast gate at right, pilot can regulate both temperature and pressure of air going into carburetor. Detail (upper left) shows construction of vibrationabsorbing connection to base of carburetor. JL McClellan: P51 draft Copyright 2005 p 9 of 32 Oil system showing hopper tank at center with dilution solenoid above and radiator at rear. Oil leaves engine by upper of two pipes (lower left), going directly to radiator, thence to top of tank, through hopper in tank, and back to engine oil pump through large pipe from bottom of tank. Small pipe leading into deliver pipe at lower left is for oil dilution. JL McClellan: P51 draft Copyright 2005 p 10 of 32 Wing panel is built up on 19 pressed ribs and two spars of 24ST Alclad. Insert shows proportion of wing surface taken up by flap and aileron. Wing tip has single spar and pressed end. Details are for visibility, protection, and aerodynamic contouring. Side and upper panels of windshield are of 3/16­in. safety plate and transparent plastic. Windshield cowling extends from lower forward end of glass to firewall and down to upper longeron. Over instrument panel a shroud, integral with windshield, extends aft with a circular rubber extrusion to JL McClellan: P51 draft forgings. Detail A is front spar-to-fuselage bracket; B is pilot's footrest and seat bracket and C is rear spar-to-fuselage connecting bracket. Others are aileron and flap hinge brackets. protect pilot. This shroud supports windshield defroster, optical gun sight, and hand­holds, and it also eliminates instrument glare in the window glass. Cockpit enclosure consists of upper and side plastic panels, each in two sections, forward one forming a sliding window with locking handle. Right upper panel hinges upward; left panel hinges Copyright 2005 downward against fuselage. Both have locks controlled from inside and outside. Hood is attached by four hinges on upper longerons. An emergency release permits enclosure to be removed or jettisoned in emergency. Aft windows of molded Lucite fit fuselage contour and are removable for access to radio behind pilot. Aft of radio, plywood bulkhead prevents p 11 of 32 Flaps are made of 24ST with Alclad skin. Stiffness is provided by 15 main ribs and 13 nose ribs. draft and keeps objects from rolling aft and fouling controls. Nut plates at center of bulkhead secure oxygen bottles. The rear fuselage section consists of two 24ST longerons, a shelf and five formers of 24ST, three solid bulkheads, and Alclad skin. Wing is cantilever stressed­skin design in two sections, bolted at center. Each consists of main panel, removable tip, aileron, and full trailing­edge flap. Wing has angle of incidence of approximately 1 deg. at root and dihedral of 5 deg. along 25 percent chord line, to give stability. The 25 percent chord line is perpendicular to longitudinal axis of airplane. Wing area, including ailerons, is 233.19 sq. ft., with span of 36 ft. 5/16 in. and a taper ratio of .499. Main wing panel consists of a main spar, rear spar, pressed ribs, and extruded stringers covered with alloy sheet. Space is provided at inboard end for self­sealing fuel cell, part of which is located in fuselage. A gun bay is in each wing panel to accommodate guns, ammunition containers, and chutes. Main landing gear retracts into wheel bay in the inboard leading edge. Main structural member of wing is forward or main spar, of two sections of of 24ST sheet spliced together. Inboard spar section is fabricated of .129­in. thick 24ST, with angle flanges along both upper and lower edges for spar caps. A . 25­in. thick 24ST bar is riveted to inner side of upper cap between stations 0 and 85.5. Rear spar is formed of two sheets of 24ST spliced at station 128.6. Upper cap is reinforced by a .091 24SO angle between stations 0 and 92.5. Ribs and formers are approximately 12.5 in. apart and are of 24SO, heat­treated after forming to 24ST. At leading edge, wing has sweepback of 3 deg. 35 min. 32 sec. Aspect ratio is 5.815. Each aileron has two spars and twelve flanged ribs covered with Ailerons are built of 24ST with plastic tab. A metal diaphragm retains aerodynamic smoothness of joint with wing. JL McClellan: P51 draft Copyright 2005 p 12 of 32 Main fuselage with firewall, front and rear wing attachment fittings, Fuselage wing fittings are forgings carrying bolts for attachment of and airscoop underneath. Details A and B are forged fittings wings. through which pass bolts holding engine mount and firewall. 24ST. The forward spar is U­ shaped 24ST Alclad, and ribs are 24SO hat­treated to 24ST. Trailing edge is 24ST sheet reinforced with aluminum supports and plastic ribs. Three aileron hinge brackets bolted to the forward spar provide bearing attachment points. Ailerons are dynamically and statically balanced. Internal aerodynamic balance is obtained by a diaphragm attached to forward edge of aileron and sealed to the rear spar by fabric strip. JL McClellan: P51 draft Phenol­fiber trim tabs are mounted in each aileron by three hinge bearings. A metal horn tab provides attachment for actuating rod. Left tab, adjustable in flight, is operated by a knob on control pedestal. Angular travel, 10 deg. up and 10 deg. down, is limited by stops on cables. Ailerons are conventionally controlled by the stick, and to meet variations in specifications they can be connected for angular travel of 10, 12, or 15 deg. Copyright 2005 Structure of the 24ST Alclad­ covered wing flaps is two Alclad spars, 13 nose ribs of 24SO heat­ treated after forming to 24ST, 15 main ribs, and a series of rolled­ section stringers, all of 24ST. The flap trailing edge is formed from a single 24ST sheet reinforced with 27 tapered hat­section supports. The flaps are hinged on three sealed ball bearings, and are hydraulically controlled by a lever selects and holds any corresponding position of the flaps. p 13 of 32 Main fuselage is built on four extruded 24ST longerons with heavy frames and a few light stringers. Turnover truss is built of 24ST extrusions and sheet for pilot protection. Web assembly is shown at bottom Stabilizer is full cantilever, no­ adjustable, with detachable tips, and is fixed at a positive 2­deg. angle of incidence relative to the longitudinal axis of the airplane. Forward and aft spars are of 24ST Alclad. Flanged ribs are formed of 24SO Alclad heat­treated to 23ST, as are six extruded stringers. Dual stringers are on the lower covering. Stabilizer tips are of 52S, 1/2­H stock on two ribs. Area is approximately 28 sq. ft., and span is 13 ft. 2­1/8 in. Elevator incorporates 18 flanged ribs, front spar, trailing edge, and a short intercostal beam, all 24ST Alclad. Covering is fabric with Alclad leading edge extending to main spar, except for that portion cut out for elevator hinge fitting. Right and left elevators are interchangeable, fastened to stabilizer with five sealed ball bearing hinges, and are statically and dynamically balanced. Static balance is by a 13­1/4­lb. lead weight attached to outboard end of leading edge. Total elevator area is approximately 13 sq. ft., and angular movement by the control stick is 30 deg. up and 20 deg. down. Each JL McClellan: P51 draft elevator has an adjustable trim tab approximately 4­11/32 in. by 32­ 1/16 in. Fin is composed of front and rear spars of 24ST Alclad and ribs covered with 24ST Alclad sheet. Tip is on two ribs, and skin is stiffened spanwise by light rolled stringers. Area of fin is 9.61 sq. ft., and it is set 1 deg. to the left of center line of rear beam. Rudder consists of spar, 20 flanged Alclad ribs, V trailing edge, and a short beam in front of trim tab, which is covered with fabric, and 24ST sheet covers leading edge back to main spar, except cut­out for rudder hinge fitting. The rudder is hinged to fin with three sealed ball bearings and is dynamically balanced by means of 16.6­lb. lead at top. An additional balance weight at bottom of leading edge reduces static unbalance. Area is 10.4 sq. fr. and angular movement is 30 deg. each side of neutral. Operation is by pedals through cables. Phenol­fiber trim tabs on elevators and rudder are hinged by three sealed needle bearings. Copyright 2005 Rudder tab is controllable from cockpit, and angular travel is 10 deg. up and 25 deg. down, limited by stops on cable. Landing gear is three­point, with two 27­in. main wheels and full­ swiveling, steerable 12.5 in. tail wheel, hydraulically retractable. Main wheels retract into wing wells and tail wheel into fuselage, all fully enclosed. Except for hydraulic main gear down­lock pin, landing gear locks are actuated from the control handle bellcrank. Cables from bellcrank actuate tail gear up­latch and down­ lock pin. A push­pull rod from the lower end of the control handle works lock system in main wheel bay. Main landing gear magnesium support casting is bolted to front spar at the outboard end of the wheel well. Hydraulic struts on the front spar retract the gear inboard. A spring­loaded, hydraulically controlled pin locks main gear down. Tail gear is mounted on a magnesium casting bolted to lower longerons. Shock strut assembly includes cylinder, piston, torque p 14 of 32 Cockpit inclosure, with floating back cushion and armored Heavily framed center glass (top left) is bullet proof. seat back. tube, and post housing which supports axle. Gear is steered by cables from rudder bellcrank. Fairing doors are hinged at side, and a link pulls them up as gear is retracted. Tail wheel is unlocked with stick in the forward position during taxiing and parking. Emergency lowering of landing gear is accomplished by pushing down control handle at left of seat, also relieving hydraulic pressure in retracting struts with emergency knob in cockpit, which causes dear to drop of its own weight. Pilot then yaws plane until gears engage downlocks. Cylinder, connected to brake by aluminum alloy tubing, furnishes pressure for the Goodyear multiple disk brake, via separate hydraulic system controlled by pedals. This pressure is relieved by a spring when pedal is released. Parking brake is controlled by depressing brake pedals and pulling knob below instrument panel. Pressure is retained until released by depressing both brake pedals. Latest model of P­51 is powered by a 12­cyl. Packard­built Rolls­ Royce 1,500 hp. V­1650 liquid­ cooled engine having an after­cooler to reduce charge temperature. Induction system employs a two­ speed, two­stage supercharger with low­gear ratio of 6.391:1 and high­ gear ratio of 8.095:1. Pilot may Fuselage rear frame, with diagram giving positions of elevator and rudder control frames and fin attachment forging. JL McClellan: P51 draft Copyright 2005 p 15 of 32 Left: Rudder is fabric-covered 24ST leading edge under fabric. Right: Two views of fin. This is built of 24ST Alclad with rolled Plastic tab is carried on three hinges. Rudder-operating horn is a stringers and is covered with Alclad sheet. forging (shown at bottom of rudder, both views) Elevator is built of 24ST frame with fabric covering. Leading edge Stabilizer is full cantilever type with Alclad frame and covering. is 24ST under fabric. Trim tab, made of plywood, is operated by Half-hard 52S is used for the tips, built on two ribs. horn near center. Balance weights are concealed in stabilizer. Elevator control is through 3-bolt coupling at inside end. JL McClellan: P51 draft Copyright 2005 p 16 of 32 P-51 Cockpit Layout 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Cockpit fluorescent light Crash pad Fluorescent light Gun sight Throttle Compass Clock Suction gage Manifold pressure gage Remote contactor Altimeter Directional gyro Flight indicator JL McClellan: P51 draft 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. Tachometer Oxygen flow blinker Mixture control Propeller control Boost control Landing gear indicator Airspeed indicator Bank­and­turn indicator Rate­of­climb indicator Coolant temperature indicator Oil temperature and fuel and oil gage Oxygen regulator Enclosure for emergency release handle Copyright 2005 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. Engine instruction plate Control stick grip Gun and bomb control panel Parking brake control handle Parking brake instructions plate Engine primer Oxygen pressure gage Oxygen system warning lamp Bomb control switch Landing gear controls Booster pump switch Supercharger control Supercharger warning light Starter switch Oil dilution switch p 17 of 32 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. Ignition switch Compass light control Gun sight light control Left hand fluorescent light control Fuel valve control Hydraulic pressure gage Emergency fairing door control Hydraulic hand pump Airplane restriction plate (top) Cockpit enclosure handle Generator­disconnect switch Battery­disconnect switch Pitot heater switch JL McClellan: P51 draft 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. Landing light switch Position light switches Ammeter RH fluorescent light switch Circuit­breaker switch SCR­522 radio control box Cockpit light SCR­535 radio control box Map case (Restricted) Right fuel tank gage Hot air control Pilot's relief tube Sliding window lock handle (below) Copyright 2005 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 80. 81. Carburetor mixture control Signal pistol discharge tube Coolant radiator scoop control Oil radiator scoop control Quadrant friction control Flap control handle Carburetor air control Rudder trim tab control Aileron trim tab control Elevator trim tab control Bomb control anti­salvo guard Left fuel tank gage Defroster control p 18 of 32 Rudder controls with rear wheel steering mechanism at A and wheel lock at B. C is heavy rear bracket for carrying rear steering stresses. select cold rammed air; cold, unrammed filtered air; or unrammed hot air, as necessary. The Bendix­ Stromberg double­throated, injection type, updraft carburetor is fitted with a double­diaphragm acceleration pump, automatic mixture control, fuel pressure regulator, fuel control unit, and throttle. Automatic manifold pressure regulator limits maximum boost when below full throttle and maintains predetermined pressure for any given position of throttle lever. Ignition is provided by two magnetos of the rotating magnet type, the right hand one being connected to booster coil which supplies high tension current when starting. Engine mount consists of two Y­ shaped 24ST box beams stiffened by built­up cross members of 24ST Alclad. Forward frame incorporates leading edge, and front duct section of carburetor air scoop and aft frame attaches to the two beams near the center. Engine is supported on rubber mountings between side beams. Mount is attached to firewall by four bolts. Cowling, providing maximum accessibility to both engine and accessories, consists of 24ST Alclad formers and seven removable panels. With adoption of Rolls­Royce engine, the Mustang was equipped with 11 ft. 2 in. four­blade Hamilton Standard Hydromatic propeller, controlled by a governor which maintains selected propeller speed. Spinner is a streamlined spun­shell of aluminum alloy. Fuel is supplied from self­sealing cells, one in each wing, and form auxiliary tanks when fitted. Fuel flows from tanks through a submerged booster pump to dual check valve, then through selector valve and strainer to engine­driven fuel pump and carburetor. When auxiliary tanks are used, fuel passes through the selector valve to main fuel line. The booster pumps which boost fuel to engine pump at high Guns and armor. (1) & (2) Ring sights; (3) & (5) ammunition boxes; (4) machine guns; (6) & (7) ammunition chutes; (8), (9), (11) & (13) armor plate; (10) bulletproof windshield; (12) optical gun sight; (14) detachable Plexiglas side panels. JL McClellan: P51 draft Copyright 2005 p 19 of 32 altitudes operate as emergency pumps in event of engine­pump failure. Only one booster pump is operated at a time. Fuel strainer and hand­operated engine priming pump are provided, and entire system is suitable for aromatic fuels. Droppable ferrying or combat may be installed on bomb racks when bombs are not being carried, fuel being withdrawn by engine­driven pump. Pressure is supplied to ferrying tanks by connecting them to vacuum pump exhaust. Oil flows from bottom of 12.3­ gal. oil tank (forward of firewall) to oil pump which delivers through Cuno filter to moving parts of engine. Scavenger pump in sump delivers it to oil tank, either directly through a thermostatic control valve, having a by­pass, or to radiator and then back to tank, depending upon oil temperature. Self­thawing oil radiator is forward of coolant radiator inside scoop. Airflow through scoop is regulated by outlet flap, thermostatically controlled. Flap Fuselage electrical installation, showing control above air scoop for automatic regulation of oil and coolant temperatures, storage batteries, navigation light (upper right) and (detail A) methods of making connections. Left landing wheel of “Mustang”. (1) Shock strut; (2) fairing; (3) wheel with dust cap; and (4) 27in. tire. JL McClellan: P51 draft Copyright 2005 p 20 of 32 Control stick. Center connection operates elevators, while rocker with forked ends moves ailerons. to pump, through radiator and supercharger case, and through a jacket between supercharger impellers, cooling air before it passes into second stage impeller chamber. Coolant then passes into heat exchanger and cools air from the second stage before returning to expansion tank. Scoop with thermostatic exit flaps provides air for oil, engine, and after­coolant radiators and is located beneath fuselage aft of cockpit, where it causes less drag than if farther forward. At high speed, jet action from the heated air compensates to a large degree for internal air drag. Flame­dampening exhaust stacks on either side contribute to speed by exerting a jet­propulsion effect of approximately 200 hp. The Mustang's electrical system is 24­v. d.c., single wire, grounded type, most of the wiring open, supported by clips. Engine wiring, because of possible radio interference and vibrational stress, is shielded and supported by conduit. can be controlled form the cockpit for emergency operation, and a surge valve, integral with thermostatic valve, permits cold oil at excessive pressure to by­pass radiator completely and return to tank. Three systems – engine oil, engine coolant, and aftercooler – cool Mustang's Rolls­Royce engine. Engine cooling system utilizes a centrifugal pump which delivers coolant into jacket on lower exhaust side of each cylinder block, whence it passes to cylinder head through transfer tubes and out through manifolds on intake side of head, discharging into header on front of engine, from which it flows through radiator. Secondary after­cooling system, which reduces temperature of supercharged fuel­air mixture, consists of expansion tank, heat exchanger, and coolant pump. Coolant flows from expansion tank Elevator and elevator tab controls are by cable from cockpit. Tab rear controls are detailed at A. Cable to tabs is operated by handwheel, to which is connected an indicator driven by small gears, as shown in detail B. JL McClellan: P51 draft Copyright 2005 p 21 of 32 Current is supplied by a 34 amp.­ hr. battery, aft of seat, charged by engine­driven generator. Connection with electrical system is through solenoid switch. A 100­ amp. high speed generator supplies current through a relay, which serves as generator cutout. A voltage regulator maintains potential at 28. JL McClellan: P51 draft Aileron and trim tab controls. Detail A shows operating mechanism of left hand tab, controlled from cockpit by turning knob. Travel of cables is restricted by stops, and adjustments are made by means of turnbuckles. B is detail of right aileron tab adjustment, set on ground and shows method of attaching and actuating aileron cables by link from stick adjustment. Radio equipment consists of sets for communication with other aircraft or ground. Antenna is a fore­and­aft, vertical­mast type. Receivers and transmitters are aft of seat. Gunnery equipment consists of four fixed .50­cal. guns in pairs in wings, in canted position, rotated 60 deg. to prevent protuberances. Copyright 2005 They are adjusted to converge fire with center line of airplane at 300 yd. Lateral adjustment of 1/2 deg. is provided on either side, and guns are quickly removable through doors in upper wing surface. Ammunition is fed to top sides of guns through stainless steel chutes. Cases and links are ejected through metal chutes in lower wing skin. All four p 22 of 32 guns fire simultaneously, control being by switch on control stick. Sighting is through optical gun sight or auxiliary ring­and­bead sight. Electric heaters are attached to each gun, permitting them to function at temperatures as low as ­70 deg. A removable, streamlined bomb rack is provided on each outer wing panel for bombs up to 500 lb., depth charges, chemical, or auxiliary fuel tanks. Fusing of bombs is electrically controlled from cockpit, and bombs can be dropped in a dive, level flight, or 30­deg. climb. Sway braces are integral with racks. Dimensions and Leading Particulars GENERAL Span.....................................................37.03 ft. Length (overall)...................................32 ft. 2­3/8 in. Length (tail wheel on ground).............30 ft. 8 in. Height (tail wheel on ground, propeller vertical at top)..............12 ft. 6 in. WINGS Airfoil section......................................NAA low drag Chord at root........................................8 ft. 8 in. Chord near top (215 in. from fuselage center line).....................4 ft. 2 in. Incidence (variable).............................Approx 1 deg. Sweepback. ..........................................3 deg. 35 min. 32 sec Dihedral (at 25% line) ........................5 deg. STABILIZER Span.....................................................13 ft. 2­1/8 in. Maximum chord...................................2 ft. 6 in. Incidence..............................................2 deg. Dihedral...............................................(none) FUSELAGE Width (max.)........................................2 ft. 11 in. Height (max.).......................................6 ft 3­7/16 in. Length (without engine mount, front of heat exchanger to tip of tail).....................................24 ft. 2½ in. Length (with engine mount, tip of propeller shaft to tip of tail).........30 ft. 9 in. AREAS Wings (less ailerons)...........................220.55 sq.ft. Ailerons (total).....................................12.64 sq.ft. Flaps (total)..........................................32.6 sq.ft. Stabilizer (including elevators)............27.85 sq.ft. Elevators (including tabs)....................13.05 sq.ft. Elevator trim tabs (total)......................2.00 sq.ft. Vertical stabilizer.................................8.83 sq.ft. Rudder (including tabs).......................10.25 sq.ft. Rudder trim tabs (total).........................82 sq.ft. LANDING GEAR Type.....................................................Hydraulic, retracting, conventional, 3­wheel Tread....................................................11 ft. 10 in. Shock struts .........................................Air­oil combination Wheels (Magnesium alloy construction) diameter.......................................27 in. Tires (all­weather tread).......................27 in. Brakes..................................................Disk, hydraulic Oleo travel. ..........................................8 in. ENGINE Type.....................................................Packard­built Rolls Royce Designation..........................................V­1650­3 Number of cylinders............................12 Gear ratio.............................................21:44 Coolant (70% water and 30% ethylene glycol by volume)........................Type D: Spec AN­E­2 PROPELLER Type.....................................................Hamilton Standard Hydromatic Diameter..............................................11 ft. 2 in. Blades..................................................4, paddle type Pitch setting (hydraulic controlled) Low..............................................24 deg. High.............................................65 deg. SETTINGS & RANGE OF MOVEMENT OF CONTROL SURFACES Stabilizer, fixed....................................2 deg. Vertical stabilizer, fixed offset (from fuselage centerline)............1 deg. Deg. Ailerons, wing. Up travel (from neutral)...............10 .........................................12 .........................................15 Down travel (from neutral)..........10 .........................................12 .........................................15 Elevators Up travel......................................30 Down travel.................................20 Rudder Right............................................30 Left..............................................30 Flaps....................................................50 Trim tabs Elevator Up................................................10 Down. ..........................................25 Rudder Right............................................10 Left..............................................10 Aileron Up................................................10 Down. ..........................................10 Tolerance on control surfaces movements In. at Max Chord 2.2 2.7 3.3 2.2 2.7 3.3 8.63 5.9 13.5 13.5 20.5 approx. ±¼ deg. TAIL GEAR Type.....................................................Hydraul., retract., steerable Shock strut. ..........................................Air­oil combination Wheel dia.............................................12.5 x 4.5 in. Tire (channel tread)..............................12.5 x 4.5 in. Oleo travel. ..........................................7.50 in. JL McClellan: P51 draft Copyright 2005 p 23 of 32 Aerodynamic, Weight, and Servicing Refinements Featured in North American P-51 C ONTINUED ADVANCES in engineering of the Mustang reflect improvements of specific interest to the aircraft designer. Among these are betterments in such installations as landing gear fairing door, landing light, gun and ammunition chutes, and the armored firewall. Fairing Door This hydraulically operated inboard unit, covering the wheel well, is hinged close to the airplane centerline, and is designed to open to permit extension of the landing gear and then close after the gear and then close after the gear is extended. Eliminating a source of drag, the door has an area in excess of 4 sq. ft. and thus adds considerably to the lifting area of the wing – an important factor as takeoff with heavy bomb load under each wing. Also, gravel and dirt from the propeller blast are prevented from entering the wheel well compartment and coming into contact with landing gear and door lock mechanisms, hydraulic lines, coolant pipes, and wiring circuits immediately accessible through the door opening. Landing Light NAA engineers found that the leading edge was not the most desirable location for the landing light, since the Mustang wing is comparatively thinner because of its laminar flow design. Curvature of the lens also caused refraction. By relocating the light in the wheel well, lighting efficiency has been improved by about 40 percent. In its new location, the installation is readily accessible for quick replacement, the light beam is not obstructed, and intersection with the propeller arc is below the pilot's line of vision. Control switch for the light is mounted on the pilot's switch panel. A spring­loaded safety switch, actuated by the support arm for the light, is connected in series with the JL McClellan: P51 draft Providing additional lifting area of over 44 sq. ft., P-51 landing gear inboard fairing door, seen at top in normal closed position when gear is extended, opens (as shown at right) to permit wheel to be retracted, then closes again, Installation protects gear mechanisms and plumbing from gravel and dirt, and presents no interference to flow to airscoop. Also visible is landing light relocated from wing. When gear is retracted, fairing on strut contacts roller under lamp housing and pushes unit into recess. control switch, and breaks the circuit when the landing gear strut fairing pushes the light upward into the wheel well. Armament Access Gun and ammunition bay doors on the P­51 embody good design for quick and easy access to armament compartments. Access to the bays in either wing is obtained by loosening two Copyright 2005 fasteners which safety two cover latch handles, swinging the handles up, and opening the forward cover. Rear cover of the gun bay may then be lifted out to fully expose the three .50 cal. guns. Access to the ammunition bay is provided by raising a handle in the gun bay to free one side of the ammunition bay cover, which then may be lifted out. This gives access to the three ammunition belts. The two removable doors are p 24 of 32 First steps for quick access to gun and ammunition bays of Mustang is loosening of two fasteners in the cover latch handles. This permits raising of cover over forward part of gun bay. With hinged cover raised, rear cover of gun bay may then be removed by pushing forward, Access to ammunition bay on right is had by raising short lever to free one side of ammunition bay cover. With ammunition bay cover unlocked, it is pulled backward and lifted out with aid of handhold at right. Note that rear cover of gun bay has been removed at the left. In replacement procedure, rear cover of gun bay or ammunition bay cover may be installed first. JL McClellan: P51 draft Copyright 2005 p 25 of 32 Here (left) is seen stainless steel shell ejection chute after some thousands of rounds had been fired. Note result of peening action of shell cases. Shown at right, at conclusion of same number of rounds, is new phenolic fiber chute with similar material for striking plate. It exhibits superior characteristics. replaced first, and the hinged gun bay door is closed last. This interlocking door arrangement greatly speeds work of armament men when servicing the guns and reloading between combat missions. Shell-Ejection Chutes Phenolic fiber shell­ejection chutes recently designed for the Mustang have been found superior to stainless steel for this purpose, after exhaustive firing tests. Impact of the .50­cal. brass shell cases against the ejection chute edges caused warping of the stainless steel, which would not return to its original formed shape. Also, peening action of the empty cases against rivets on the inside of the striking plate damaged them so severely that t the end of some 4,230 rounds the plate fell off. The fiber chute acted as a cushion for the shell cases, and after firing more than 10,000 rounds, examination showed the new installation to be superior. Also, phenolic fiber chutes are quicker to manufacture—requiring only about 25 min. compared to more than 1 hr. for the stainless steel chutes. Firewall Designed to save weight and material, the firewall on the P­51 is fabricated of armor plate and does double duty by serving as a structural member attaching to upper and lower longerons, and providing protection for the pilot from frontal enemy gunfire. The installation thus eliminates the need for the usual stainless steel firewall with additional backing of armor plate. Armor-plate firewall on P-51 takes place of conventional stainless steel installation and serves structural purpose in addition to affording gunfire protection. JL McClellan: P51 draft Copyright 2005 p 26 of 32 North American P­51 Has Novel Design Features . Laminar flow wing, structural aluminum engine mount, small cross-sectional fuselage — are all incorporated in fighter, prototype of which was test flown within 120-day schedule Prototype of the North American P­51 Mustang 120 days of beginning of preliminary design. Dive fighter (left) on which design and construction details bomber version (right) is being built on same have just been released, made its first test flight within production lines as fighter. ONE HUNDRED AND TWENTY DAYS from the beginning of preliminary design to delivery of the first plane – completely designed for quantity production. This was the record established by North American Aviation on its P­51 Mustang. Although large numbers of the type have now been in action for some time, and a dive bomber version has already gone into production, design and construction details have just been released. The race against time began in Despite design-production schedule allowing but 120 days, North American engineers decided on laminar flow wing, never before used. Final foil, however, was quite different from that developed by NACA, to which NAA engineers give full credit for research work. Not flush riveting by which aluminum alloy skin is attached. Well for fully retractable main landing gear is at lower right. JL McClellan: P51 draft Apr. 1940, when the British Purchasing Commission opened negotiations with North American for production of a fighter plane incorporating all the combat knowledge gained to that time by the RAF, the AAF, and the company. The commission P-51's full cantilever, stressed skin wing consists of two panels bolted together at center. Main and rear spars are flanged aluminum alloy; remainder of wing structure consists of extruded stringers and pressed ribs. Although designed in remarkably short time, plane was set up for quantity production methods. Here fuselage is lowered into position for mating with wing during production. Copyright 2005 p 27 of 32 Mustang purportedly presents smallest cross­sectional fuselage area ever designed behind Allison engine. Side panel (left) of fuselage main section is actually a beam, the structure comprising two longerons forming the beam caps and skin forming the webs, reinforced by vertical originally asked that North American build a fighter type already in production, but J.L. Atwood, NAA vice­president, sold its members on the new craft, which didn't yet exist. To complete the design, for which more than 2,800 original drawings were made, Chief Design Engineer Edgar Schmued divided the work among specialized engineering groups, who worked with skeleton specifications made up from sketches and verbal instructions. Despite the time limit, North American decided to use a laminar flow wing, even though this type had never been used before. Although the laminar flow section designed and wind tunnel tested by the NACA – to which NAA engineers give full credit for research – was used as a basis, the P­51 wing section, as finally perfected, differed considerably Of full cantilever, stressed skin construction, the wing consists of two panels bolted together at the center plane of the fuselage. Both main and rear spars are flanged aluminum alloy sheet construction, with flap and aileron hinge supports mounted on the rear spar. Remainder of the wing structure consists of extruded stringers and pressed ribs, with skin covering of aluminum alloy. Fuel tanks are located between the spars on both sides of the centerline, with a JL McClellan: P51 draft frames. Behind cockpit, longerons extend into semi­monocoque structure reinforced by vertical frames, In production, panels go into jigs (right) when turnover structure (inverted “V” unit at center) is installed. structural door in the under side of each wing section to facilitate their installation and removal. Next to the laminar flow wont, North American engineers consider the outstanding factor in the P­51's aerodynamic efficiency to be the fuselage, which has what is believed to be the smallest cross­ sectional area ever put behind an Allison engine. In keeping with size and shape of the fuselage, a new idea was tried in the form of a semi­spherical, molded plastic windshield. Wind tunnel tests delighted the engineers, but flight test proved tough on pilots, for the curved glass distorted ground appearance and made landings extremely difficult. A conventional Structural aluminum engine mount, replacing conventional welded steel type, was designed into P­51to facilitate installation and removal as well as to save weight, simplify construction, and provide easy access for field maintenance. Engine cowling consists of forward ring and seven detachable panels to provide maximum accessibility for maintenance. Copyright 2005 p 28 of 32 windshield, placed at a 40­deg. angle to horizontal line of flight, was then installed. The cockpit itself is under a flush type canopy with an upper and right side section hinged to open for pilot's entrance and exit. Sliding windows are built into both side sections, and the entire enclosure may be jettisoned as a unit for emergency egress of the pilot. The fuselage is divided into three sections: engine, main, and tail, all of which are attached by bolts. At the cockpit, or main section, the fuselage construction consists of two beams. The structure comprises four longerons, two on each side of the cockpit forming the beam caps and the skin forming the webs, reinforced by vertical frames. Aft of the cockpit, the longerons extend into semi­monocoque structure reinforced by vertical frames. The ethylene glycol engine coolant and oil radiators are set in the bottom of the fuselage, aft of the cockpit, enclosed in a duet with an adjustable air scoop. On initial flight tests the engine overheated, and wind tunnel tests shewed that the disturbed boundaries of air under the wing and fuselage prevented a clean flow of air through the scoop. Lowering the entrance lip of the scoop approximately 1 in. from the fuselage bottom cured the trouble without affecting performance. Empennage is a full cantilever structure with semi­monocoque fin and stabilizer. The full cantilever, metal­covered horizontal stabilizer consists of two spars, aluminum alloy ribs, and extruded stringers, and it is built as one unit with detachable tips. Elevators are of fabric covered aluminum allow construction, consisting of a front spar, short intercostal rear spar, flanged ribs, and metal leading and trailing edge sections. Both elevators – which are interchangeable – are statically balanced and fitted with trim tabs controllable from the cockpit. Vertical stabilizer is a full cantilever, semi­monocoque structure comprised of forward and rear spar, flanged ribs,a nd extruded stringers. Power plane it one Allison V­ 1710­F3R liquid cooled engine equipped with ramming type air intake for altitude operation, JL McClellan: P51 draft swinging a three­blade Curtiss electric constant speed propeller of 10 ft. 9 in. dia. The close­fitting cowling around the power plant consists of a forward ring and seven detachable panels for maximum accessibility. To speed engine installation and removal and also to provide case of access, light weight, and simplicity of construction, and original structural aluminum mount was designed to replace the conventional welded steel . To eliminate the chance of engine failure because of long lines from the oil tank to the engine the tank was located just above the engine ahead of the firewall. Oil pressure at any attitude of flight was assured through a swivel unit arranged to be under oil at all times, so the liquid would feed in a vertical climb even though the tank was only one­quarter full. In the ordinal design, the carburetor air intake was set over the engine, with the opening well back from the propeller. On flight tests, however, the engine cut out under certain high speed conditions and instruments indicated a peculiar pulsation effect in the air scoop. Further flight and wind tunnel tests indicated a repetition of the old boundary­layer air trouble and revealed that an air “beat” from the propeller was being transmitted through the intake to the carburetor. To overcome the first condition, the scoop was raised slightly. the second trouble was eliminated by lengthening the scoop to a point just behind the propeller where air was picked up before the pulsation had been set up. All three units of the hydraulically operated landing gear rare fully retractable, with the main units being fitted with hydraulic brakes. Wheel wells are covered by hydraulically operated fairing to eliminate drag when the gear is in down position. The tail wheel, steerable within the range of rudder pedal travel can swivel 360 deg. The tail wheel also employs a simple surging orifice replacing the normal metering pin to regulate the amount of oil flowing from one strut cylinder to the other under landing impact. Its development was brought about during design, Copyright 2005 when it was found the originally scheduled unit could not be delivered on time by the manufacturer. NAA engineers designed and built the type now used, then turned the drawings over to the original producer. (Also see pages 147, 183, and 255 of Feb. Aviation.) Specifications and Performance Data Span.............................37 ft. 5/16 in. Length........................32 ft. 2­7/8 in. Height.................................8 ft. 8 in. Total wing area.............233.19 sq.ft. Weight.................................7,724 lb. High speed (approx) 400 mph. Engine.....................Allison V­1710­ F3R V­type ethylene glycol cooled p 29 of 32 Exploded view of North American P-51 Mustang engine mount, shows how built-up box beam side member (A) is used in conjunction with extrusions, such as at (B) and (C). Carburetor air inlet (D) is casting. Engine is attached to mount at four points; that is, at Lord mounts (E) — which are also shown on small sketch of complete unit — and Lord shear rubber bushings (F). Mount is attached to armor plate firewall by four nickel steel bolts at points (G) and is so designed that engine can be removed as a unit. Lifting lugs (H) can be used either to lift engine and mount, or hoisting complete airplane North American P-51 Mustang has been called one of the most aerodynamically advanced aircraft in service today. In this cut­ away illustration, re­drawn from Flight, many of interesting structural details are revealed. Reading counter­clockwise, they include: Rear shutter of air scoop “A,” containing oil and engine radiators “B” and “C,” re­ spectively. Warm air is taken to cockpit through pipe “D.” Front shutter of scoop is at “E,” air entering at “F.” “G” is 70­gal. self­sealing gasoline tank, and three JL McClellan: P51 draft Copyright 2005 ammunition containers are at “H” for machine guns “I.” Another ammunition container is at “J” for machine gun “K.” Carburetor air intake is at “L,” air being taken to down­draft carburetor through duct “M,” just in front of 10 gal. oil tank “N.” Bullet­proof glass “O” is part of standard armor. Over­turn structure is at “P.” Ship's battery is depicted at “Q,” radio units are seen at “R,” and the oxygen containers of the craft are at “S.” p 30 of 32 JL McClellan: P51 draft Copyright 2005 p 31 of 32 JL McClellan: P51 draft Copyright 2005 p 32 of 32