Complementing the Washington Ergonomics assessment method with the Strain Index Abraham Robledo Gallegos, IE Keith White, Ph.D., CPE AGENDA • Problem definition. • Information provided by the Washington Ergonomics assessments and the Strain Index. • Methodology and examples. • Conclusion. • References. • Questions. Problem Definition Only reacting to injury claims does not allow a company work toward preventing injuries. Problem Definition To date , a considerable number of risk identification and injury prevention tools have been developed to help companies prevent accidents and injuries before they happen. Problem Definition • Assessment methods vary in information content. • Washington Ergonomics method is well suited for general approaches. • The Strain Index adds exposure time factors and more specific information. Problem Definition • Using WE assessments, high risk activities were identified at an Allied Air manufacturing facility. • The agreed upon one solution was to implement a job rotation program. • The Strain Index added information to generate the rotation pattern. Washington Ergonomics • The Washington Ergonomics assessment method: – Identifies jobs with elevated ergonomic risk factors across the manufacturing facility. – It is more of a general approach that provides enough information to initiate actions to resolve concerns. Washington Ergonomics • The WE method considers the important factors outlined below. – Movement required to perform the task. – Hands, wrist and arms position – Force and grip requirements – Contact stress – Vibration – Environment – Opinion Strain Index • The Strain Index considers six variables and multipliers: – Intensity of exertion – Speed of work – Duration of exertion – Efforts per minute – Duration of Task per Day – Hand/wrist posture Together 1. Movement factors / Exertions per minute factors 2. Position factors / Hand-Wrist Posture factors 3. Force-Grip factors / Intensity of exertion factors 4. Contact stress factors Together 5. Vibration factors 6. Environment factors 7. Workers opinions 8. Duration of exertion factors 9. Speed of work factors 10.Duration per day factors Methodology • The first step to build a job rotation pattern is to assess the jobs with the Washington Ergonomics method. • The second step is to identify the high risk tasks that require a possible job rotation program. Methodology • Tasks that expose different parts of the body to the musculoskeletal stress should match. If the task of interest gets an 8 for wrist position, it should be matched with a task that avoids bad wrist position with a low score for this factor (4 or less). Washington Ergonomics - Methodology Methodology • The next step is to find the Strain Index scores for all the selected jobs in order to confirm the Washington Ergonomics findings and to add exposure time factors to the analysis. Methodology • The time factors will let us now how much time it is recommended to spend performing certain task. Strain Index - Methodology Strain Index - Methodology Combined - Methodology Combined - Methodology Combined - Methodology • Using the last two tables, we can suggest a rotation to minimize the risk, where the task of interest is performed less than 1 hour; time after which, the worker could perform the candidate tasks 1, 2, 4, 5 or 6 for the rest of the shift or the candidate task 7 for a period of time between 1 and 4 hours. Methodology • Sometimes it is needed to deal with administrative restrictions. For instance, it might be impossible to rotate workers every two hours, but it might be allowed to rotate every half a shift. Methodology • The last step is to look for medical validation for the rotation designed. Conclusion Different ergonomics assessment methods vary in information content and can complement each other under certain conditions. Conclusion Washington Ergonomics and Strain Index methods can work together to generate good job rotation programs. References • Brough, William R. Hands and Arms evaluation booklet. Washington Ergonomics Inc., 1991. • Brough, William R. Washington Ergonomics. < http://www.washingtonergonomics.com /philosophy.html> • Moore, J. Steven, and Garg Arun. The Strain Index: A Proposed Method To Analyze Jobs For Risk Of Distal Upper Extremity Disorders. AM. IND. HYG. ASSOC. J. (56)/ May 1995, pages 443456. QUESTIONS??? Special Thanks to • Keith White, Ph.D., CPE,CEM • Allied Air Enterprises. Blackville, SC plant. • Lennox International