Solar Turbines
A
A Caterpillar
Caterpillar Company
Company
Peter
Peter L.
L. Hovde,
Hovde, P.E.
P.E.
Solar Turbines Incorporated
• Based in San Diego, California, U.S.A.
• World’s Largest Manufacturer of Industrial
Gas Turbines (1 to 15 MW Range)
• In Business since 1927
• Subsidiary of Caterpillar Inc. since 1981
• 43 Service Locations
• 13 Overhaul / Repair Centers
• Presence in over 120 Countries
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First Saturn Gas Turbine
Cogeneration Application
New
New Mexico,
Mexico, U.S.A.
U.S.A.
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Solar Turbomachinery Systems
Over 12,800 Units Installed Worldwide
Over 1.3 Billion Operating Hours
Over 6,700 Generator Packages
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Solar Turbomachinery Systems
North America
Over 7,300 Units Installed
Over 3,600 Generator Packages
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Solar’s Product Families
SATURN
TAURUS
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CENTAUR
MARS
MERCURY
TITAN
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Solar’s Product Line
Mechanical Drives
Compressor Sets
Generator Sets
Saturn 20
Centaur 40
Centaur 50
Mercury 50
Taurus 60
Taurus 65
Taurus 70
Mars 90
Mars 100
Titan 130
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System Performance
Site Specific Performance
ISO
Power,
mWe
ISO
Heat Rate,
Btu/kW-hr
Exhaust
Temp,
ºF
Exhaust
Flow,
lbm/hr
Saturn 20
1.2
14,025
952
Centaur 40
3.5
12,240
Centaur 50
4.6
Mercury 50
Product
Steam Production, 000’s lbm/hr
Output
Unfired
Fired to
1600ºF
Fired to
2800ºF
51.5
8.9
18.5
40.0
835
149.6
19.6
53.3
113.2
11,630
956
150.3
25.3
53.0
112.4
4.6
8,863
710
140.4
13.8
49.4
104.4
Taurus 60
5.7
10,860
960
171.3
29.8
62.0
130.5
Taurus 65
6.3
10,373
1032
163.4
32.1
60.5
128.3
Taurus 70
7.5
10,100
914
212.3
34.4
76.1
158.6
Mars 90
9.5
10,710
875
316.2
46.8
113.3
239.5
Mars 100
10.7
10,520
915
329.1
51.8
117.4
248.1
Titan 130
15.0
9,695
932
392.2
64.5
141.4
298.2
ISO Performance: 59°F; Sea Level; No Inlet and Exhaust Losses.
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Specific Site Performance: 3 in. Inlet, 7 in. Exhaust Losses; Saturated Steam @ 150 psig
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Taurus 60 Gas Turbine
Generator Set
FUEL
MANIFOLD
AXIAL
EXHAUST
ACCESSORY
REDUCTION
GEARBOX
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TERMINAL
BOX
AIR
INLET
GENERATOR
DIGITAL
CONTROL
PANEL
CUSTOMER
CONNECTION
BOX
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Fuel Capability
• Wide Range of Fuels
• Gas Fuels
- Pipeline Quality Natural Gas
- Landfill Gas, Digester Gas, SynGas, Coke Oven Gas
• Liquid Distillate
- Naphtha to Kerosene and Diesel Fuel
• Able to Switch Fuels and Maintain
Voltage and Frequency
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Low Emissions Capabilities
• Centaur, Taurus, Mars, and Titan Packages - SoLoNOx
− Emissions: Nat Gas: 15 ppm NOx, 50 ppm CO
−
−
Liquid:
Load Range: Nat Gas:
Liquid:
Ambient Temperatures:
96 ppm NOx, 50 ppm CO
50-100% Load
65-100% Load
0-120 °F
• Mercury 50 – Ultra Low Premix System
− Emissions: Nat Gas: 5 ppm NOx, 10 ppm CO
− Load Range: Nat Gas: 50-100% Load
− Ambient Temperatures: 0-120 °F
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Industrial & Commercial Applications
• Combined Heat and Power
- Cogeneration
- Combined Cycle
- District Heating
• Base Load Power
• Distributed Power
• Peaking Power
• Standby/Emergency
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Industrial / Processing Facilities
• Chemicals
• Ceramics
• Pharmaceuticals
• Cement / Gypsum
• Foods and Ingredients
• Paper / Wood Products
• Dairies and Dairy Products
• Plastics
• Beverages
• Tires / Rubber Products
• Breweries
• Refineries
• Grain Processors
• Manufacturing
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Buildings / Institutions
• District Heating and Cooling Plants
• Universities
• Hospitals
• Resorts and Hotels
• Commercial Buildings
• Telecommunications Complexes
• Computer Centers
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CHP System with
Supplemental Firing
VPPGTA(98)-037
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CHP Guidelines
• Reliable Power Requirement
• Use of Thermal Energy
• Ratio of Thermal Energy (lbs/hr) to
Electrical Energy (kW) ≥ 1:1
• Ratio of Purchased Electrical Energy ($/kW-hr) to
Purchased Fuel Cost ($mmBtu) > 2:1
• High Operating Hours
VPPGTA(98)-026
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CHP Applications
•
•
•
•
Direct Heat to a Dryer
Unfired & Fired Heat Recovery Steam Generator
Absorption Chiller
High Pressure Steam / Steam Turbine
VPPGTA(98)-025
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Broad Application Experience
Combined Heat and Power
District
District Heating
Heating
Cogeneration
Cogeneration
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Combined
Combined Cycle
Cycle
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Broad Application Experience
Base
Base Load
Load Power
Power
Peaking
Peaking Power
Power
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Distributed
Distributed Power
Power
Standby/Emergency
Standby/Emergency Power
Power
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Industries using CHP
Food
Food Processing
Processing
Pulp
Pulp and
and Paper
Paper
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Pharmaceutical
Pharmaceutical
Manufacturing
Manufacturing
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Industries using CHP
Refinery
Refinery // Oil
Oil
Universities
Universities
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Hospitals
Hospitals
Utilities
Utilities
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Chilled Water Installations
Malaysia
Office Buildings
United States
China
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Heat Recovery Absorption Chilling
118-037
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Services
• Customer Services
• Construction Services
• Leasing Services
• Asset Management Services
• Solution Provider
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Customer Services
•
•
•
•
•
•
•
•
•
•
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Start-up and Commissioning
Technical Support
Maintenance Agreements
Fixed Price Contracts
Product Upgrades
Parts Support
Customer Training
Overhaul
Refurbishment
Exchange Fleet
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Summary
•
•
•
•
•
•
Broad Products and Services Portfolio
Extensive Experience and Expertise
Relentless Customer Support
Worldwide Support Facilities
Single-Source Solution Provider
Global Leader in Industrial Turbomachinery
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