Shukla et al., International Journal of Advanced Engineering Research and Studies E-ISSN2249–8974 Proceedings of BITCON-2015 Innovations For National Development National Conference on : Innovations In Civil Engineering Research Paper IN PLACE STRENGTH OF CEMENT MORTAR/CONCRETE USING MATURITY AND ACTIVATION ENERGY Maneesh K. Shukla1, Dr. S.P. Mishra2 Address for Correspondence 1 M.E. Scholar (Structural Engineering), 2Professor, Dept. Of Civil Engg., Bhilai Institute of Technology, Durg, CG, India ABSTRACT Using maturity is a technique to account for the combined effects of time and temperature on the strength development of concrete. The method provides a relatively simple approach for making reliable estimates of in-place strength during construction. Experimental measured data are used to assess the rate constant of a mix. Activation energy is used to calculate age conversion factor which varies with curing temperature. The purpose of this paper is to review of the basic concepts underlying the method and to explain how the method is applied. KEY WORDS: Maturity, rate constant, apparent energy, equivalent age. 1. INTRODUCTION It is apparent that in scaling the economy of a project it is important to scale it also in construction time. It is natural to get formwork removed once the cast member gets enough strength to take on immediate load from ongoing construction. Hence to avoid premature removal of formwork, maturity period (for enough strength) of concrete member may be used as yard stick. The method based on maturity relies on the measured temperature history of the concrete to estimate strength development during the curing period, when moisture is available for cement hydration. The temperature history is used to calculate a quantity called the maturity index. For eachconcrete mixture, the relationship between strength (or other property of interest) and the maturity index is established beforehand. The strength relationship and the measured in-place maturity index are used to estimate the in-place strength. Consider one of incidents which emphasis the need and importance of present study Portions of a multi-story apartment building, under construction in Fairfax County, suffered a progressive collapse. Fourteen workers were killed and 34 were injured in the accident. The National Bureau of Standards (NBS) was requested by the Occupational Safety and Health Administration (OSHA) to assist in determining the technical cause of the collapse. The NBS report concluded that the most probable cause of the failure was premature removal of formwork that resulted in punching shear stresses that exceeded the capacity of the relatively young concrete [Carino et al.] 1.1 Maturity Concept Figure 1: Schematic of temperature history and temperature-time factor computed according to Eq. (3). The maturity concept was created with the intention to estimate the development of the properties of the concrete relating them with the historical temperature during the curing process, in maturity functions that involve time and temperature (Salvador Filho, 2001). In the civil construction, the use of the maturity Int. J. Adv. Engg. Res. Studies/IV/II/Jan.-March,2015/79-82 method is used to determine the approached time in concrete to reach "in loco" a desired compressive strength, analyzing the description of temperature to which occurs the cure and in samples analyzed in laboratory with controlled temperatures. The use of the thermal cure in the concrete is sufficiently used to reduce the curing time of the parts, that exists the necessity of high rotation of the forms. The increase of the curing temperature of concrete speeds up the chemical reactions of hydration of the cement, conferring larger initial strength and reducing the time of removal of formworks. However, second Pinto (2000) any property mechanics or physics of the concrete that is related with the hydration degree could be reached by the maturity method, and not summarizing then to the process to estimate the compressive strength. Saul (1951), cited by Peres et al. (2003) it introduced the maturity concept, relating it with the called compressive strength law of the profit of resistance with maturity: "One same mixture of concrete with one exactly maturity factor - measured as function of temperature and time has, approximately, the same resistance any that is the combination of temperature and time to reach the maturity factor". Carino (1991) cited by Pinto (2000) considered a relation of the maturity with the relative degree of development of the compressive strength, modifying the law of Saul (1951): "One same mixture of concrete to one exactly maturity degree (measured as function of temperature and time) has, approximately, the same relative resistance any that is the combination of temperature and time to reach the maturity degree". Nurse (1949) cited by Salvador Filho (2001) suggested that the simple product time x resistance would be capable to have access the cure effect the steam in the profit of compressive strength. The function of Nurse-Saul assumes the following form, much spread out due to its simplicity, as it shows equation (3) 1.2 Activation Energy Concept In accordance with Peres et al. (2003) for the application of the maturity method are necessary the knowledge of a parameter of thermal sensitivity of the mixture, that will be evaluating the dependence of the speed of the reaction of cement hydration with the temperature called Apparent Activation Energy (Ea). According to Atkins (1998) cited by Carvalho (2002), the activation energy results of idea that the molecules must possess a minimum amount of Shukla et al., International Journal of Advanced Engineering Research and Studies kinetic energy to react. This energy is that necessary one to transform the reagents and products. In the exothermical reactions (case of the cement hydration) the reagents are in a state of bigger energy than the products. Thus being, the activation energy is the difference between the energy necessary to activate the reaction and the level of energy of the reagents. In a same temperature, reactions that very demand a high value of activation energy are saidslow reactions, to the step that low values of activation energy are indicating of reactions thatoccur quickly. Bigger values of Ea indicate a necessity of bigger energy to initiate the reaction, thus implying that this reaction will be more vulnerable to the influence of the temperature Carvalho (2002). Qualitatively the theory da collision explains well the four factors that influence the speed das reactions (Plane and Sienko, 1977), cited by Peres et al. (2003): The speed of the chemical reaction depends on the nature of the chemical reagents because the activation energy is different of a reaction for another one; The speed of the reaction depends on the concentration of the reagents, because the number of collisions increases when the concentration is increased; The speed of the reaction depends on the temperature, because an increase of the temperature makes molecules to be moved more fast, increasing the frequency of the collisions; The speed of the reaction depends on the presence of catalysers, in way with that the collisions if become more effective. Arrhenius observed that the rate constant, k, of many reactions increased with temperature according to what has since been called the Arrhenius equation, as follows: E-ISSN2249–8974 agerelationship to each set of strength-age data.The following hyperbolic equation for strength gain underisothermal curing may be used to generate strength-age relationship yielding appropriate rate constant. [Carino, 1984; Knudsen, 1980] = ( ) ( ……..(1) ) where S = strength at age t, Su = limiting strength, k = rate constant, 1/day, and t0 = age at start of strength development. Thus for given sets of curing temperature, sets of rate constants may be obtained Then as stated earlier the Arrhenius equation provides relationship between rate constant and activation energy. = ……..(2) Using known valuesof T and corresponding value of k the best fitted curve is obtained from the above relation to represent the variation of the rate constant with the temperature.From the curve the activation energy is calculated. 3.0 DETERMINATION OF MATURITY & EQUIVALENT AGE Maturity Index is calculated by following relationshipNurse-Saul maturity [McIntosh, 1949; Nurse, 1949; Saul, 1951] function: = ∑ ( − )∆ ………(3) where M = maturity index, °C-hours (or °C-days), (also called as temperature- time factor) T = average concrete temperature, °C, during the time interval Δt, T0 = datum temperature (usually taken to be -10 °C), t = elapsed time (hours or days), and = time interval (hours or days). Figure3: Showing maturity calibration curve (Courtesy Nelson 2003). Figure 2: Showing variation of logarithm of rate constant Vs inverse of temperature = A = constant or factor of frequency According to Pinto (2000) the frequency factor is used to quantify the probability of that thecollisions occur in directions favourable to the beginning of the chemical reaction, with locatedatoms of such form to make possible new linkings. In if treating to reactions cement hydration,the use of the term apparent activation energy becomes more satisfactory, since they areheterogeneous processes with diverse reactions that occur simultaneously. 2.0 DETERMINATION OF ACTIVATION ENERGY In order to calculate activation energy, rate constant is required to be calculated through laboratory test data. The value of the rate constant at each temperature is determined by fitting a strengthInt. J. Adv. Engg. Res. Studies/IV/II/Jan.-March,2015/79-82 However it was realized that this linear approximation in above equation might not be valid when curing temperatures vary over a wide range. As such concept of equivalent age was formulated based on the Arrhenius equation [Brown and LeMay, 1988] to describe the effect oftemperature on the rate of a chemical reaction. =∑ ∆ ………(4) Where Term is known as age conversion factor γ te= the equivalent age at the reference temperature, E = apparent activation energy, J/mol, R = universal gas constant, 8.314 J/mol-K, T = average absolute temperature of the concrete during interval Δt, Kelvin, and Tr= absolute reference temperature, Kelvin. Shukla et al., International Journal of Advanced Engineering Research and Studies Figure 4: Showing variation of age conversion factor with change in concrete temperature for given activation energy The introduction of this function overcame one of the main limitations of the Nurse-Saul function because it allowed for a non-linear relationship between the initial rate of strength development and curing temperature. This temperature dependence is described by the value of the apparent activation energy, E. 4. APPLICACTIONS 4.1 Strength-maturity Relationship To develop the strength-maturity relationship, cylindrical concrete specimens are prepared using the mixture proportions and constituents of the concreteto be used in construction. These specimens are prepared according to the usual procedures formaking and curing test specimens in the laboratory. After the cylinders are moulded, temperature sensors are embedded at the centers of at least two cylinders. The sensors are connected to instruments that automatically compute maturity orto temperature recording devices. The specimens are cured in a water bath or in a moist curing room. At ages of 1, 3, 7, 14, and28 days, compression tests are performed on at least two specimens. At the time of testing, theaverage maturity value for the instrumented specimens is recorded. If maturity instruments areused, the average of the displayed values is recorded. If temperature recorders are used, thematurity is evaluated according to Eq. (3) or Eq. (4). A recording time interval of one-half houror less should be used for the first 48 hours, and longer time intervals are permitted for theremainder of the curing period. A plot is made of the average compressive strength as a function of the average maturity index. A best-fit smooth curve is drawn through the data, or regression analysis may be used todetermine the best-fit curve for an appropriate strength-maturity relationship. The resulting curvewould be used to estimate the in-place strength of that concrete mixture. Figure 5: Comparison of strength-maturity relationships; the logarithmic function, Eq. (5), does not fit the data as well as the linear hyperbolic function, Eq. (1). Int. J. Adv. Engg. Res. Studies/IV/II/Jan.-March,2015/79-82 E-ISSN2249–8974 One of the popular strength-maturity relationships is the following logarithmic equation proposed by Plowman (1956): S a b log (M) ………(5) where a = strength for maturity index M =1, b = slope of line, and M = maturity index Equation (5) is popular because of its simplicity; it plots as a straight line when a log scale is used for the maturity index axis, but it has its limitations. It does not provide a good representation of the relationship between strength and maturity index for low or high values ofthe maturity index. It predicts that strength keeps on increasing with maturity index, that is, thereis no limiting strength. In fact the slope of the line, b, represents the strength increase for everytenfold increase in maturity index. Figure 6 illustrates that it may not be the most appropriateequation to use for the strength-maturity relationship. In this case, strength versus equivalent agedata are fitted with Eq. (5) and the linear hyperbolic equation given by Eq. (1). It is clear thatEq. (5) does not represent the relationship between strength and maturity index over the rangeof values from about 0.4 d to 28 d shown in the Fig. 5. 3.2 Estimating In-place Strength The procedure for estimating the in-place strength requiresmeasuring the in-place maturity. As soon as it is practicable after concrete placement, temperature sensors are placed in the fresh concrete. The sensors should be installed at locations in the structure that are critical in terms of exposure conditions and structural requirements. The importance of this step cannot be over emphasized when the strength estimates are being used for timing the start of critical construction operations. The sensors are connected to maturity instruments or temperature recording devices that are activated as soon as is practicable after concrete placement. When a strength estimate is desired, the maturity index from the maturity instrument is read or the maturity index is evaluated from the temperature record. Using the maturity values and the previously established strength maturity relationship, compressive strengths at the locations of the sensors are estimated. 4.0 CONCLUSION This paper provides an introduction to the maturity method for estimating in-place strengthdevelopment of cement mortar /concrete during construction. Proper application of this relatively simple procedure can result in savings by allowing construction operations to be performed safely at the earliest possible time. To assure safety, however, the user needs to understand the inherent approximations and limitations of the method. Inferences may be drawn as follows. The maturity function is related to the temperature sensitivity of initial strength development and there is no single maturity function that is applicable to all concrete mixtures. The applicable maturity function for a given concrete can be obtained by measuring the variation of the rate constant with the curing temperature. The linear hyperbolic function, is recommended for analysing strength-age Shukla et al., International Journal of Advanced Engineering Research and Studies data to obtain the rate constants at different curing temperatures. Arrhenius equation can be used to represent the variation of the rate constant with curing temperature. The temperature sensitivity factor governs the rate at which the rate constant increases with temperature and is analogous to the “activation energy” in the equation. The maturity method is more reliable in estimating relative strength development rather than absolute strength. Critical construction operations should not be initiated on the basis of maturity index values and the strength-maturity relationship without further verification that the in-place concrete has the expected strength potential. REFERENCES ACI Committee 228. 1995. In-Place Methods to Estimate Concrete Strength. ACI 228.1R(1995), American Concrete Institute, Farmington Hills, MI. ASTM C 1074. 1998. Practice for Estimating Concrete Strength by the Maturity Method. 2000ASTM Standards Vol. 04.02, ASTM, West Conshohocken, PA Brown, T.L. and LeMay, H.E. 1988. Chemistry: The Central Science. 4th Ed., Prentice Hall, Englewood Cliffs, NJ, pp. 494-498. Byfors, J., 1980. Plain Concrete at Early Ages. Swedish Cement and Concrete Research Institute Report 3:80, 464 p. Carino, N.J., Woodward, K.A., Leyendecker, E.V., and Fattal, S.G. 1983. A Review of the Skyline Plaza Collapse. 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