TDW Products and Services have been divided into four specific volumes.
Click on the volume heading that is appropriate for your industry.
If you would like to see an overview of all TDW capabilities, click here.
[ for late updates to our information, click: www.tdwilliamson.com ]
1. Pipeline Services and Pigging Products
2. High Pressure Pipeline Products & Services
3. Distribution Systems Products & Services
4. Offshore Products & Services
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High Pressure Piping Systems
Date: April 2009
Supersedes: February 2009
Contents
Notice
Product Warranty
Terms and Conditions
Drilling and Tapping Machines
T-101 Drilling Machine
1/2” through 6”
2000.001
904 Drilling Machine
1/2” through 4”
2000.003
360 Tapping Machine
2” through 6”
1000.004
660 Tapping Machine
3” through 12”
1000.005
760 Tapping Machine
3” through 16”
1000.006
860 Tapping Machine
3” through 20”
1000.008
936 Tapping Machine
12” through 36”
1000.009
1200 Tapping Machine
12” through 36”
1000.001
2400 Tapping Machine
30” through 60”
1000.002
Air Motors
Fall Protection Equipment
1010.002
For TDW Tapping & Plugging Equipment
1010.003
STOPPLE ® Plugging Equipment
STOPPLE Applications
STPPL
STOPPLE Plugging Machines
1030.001
®
®
4” through 48”
SANDWICH ® Valves
SANDWICH Valves
1020.001
®
Rehabilitation Products
RES-Q™ Composite Wrap for Pipelines
2” through 60”
5300.003
RES-Q™ Composite Wrap for Process Piping
2” through 60”
5300.004
Steel Repair Sleeves
2” through 48”
7300.002
Leak Repair Clamp
2” through 36”
7300.003
Next
Back
Contents Continued High Pressure Piping Systems
Date: April 2009
Supersedes: February 2009
Fittings
Flange and Fitting Application Data Form
ff 3/99
STOPPLE Fittings
4” through 22”
1100.001
STOPPLE Plus Fittings
4” through 20”
1100.002
STOPPLE Fittings - ASME B31.3
4” through 8”
1100.004
STOPPLE Fittings - ASME B31.4
4” through 8”
1100.005
STOPPLE Fittings - ASME B31.8
4” through 8”
1100.006
LOCK-O-RING Flanges and Plugs
4” through 36”
1120.001
TDW Tapping Fittings
2” through 30”
1110.001
TDW Tapping Fittings -ASME B31.3
4” through 8”
1110.004
TDW Tapping Fittings -ASME B31.4
4” through 8”
1110.005
TDW Tapping Fittings -ASME B31.8
4” through 8”
1110.006
No. 3 Branch Connection Fittings
2” through 24”
1110.002
WEDGE-LOCK Pipe Plug
2” through 14”
5200.001
THREAD-O-RING™ Fitting
2” and 3”
2100.001
THREAD-O-RING™ Flanged Fitting
2”
2100.019
2” x 4” through 36” x 44”
5210.001
M-2 Plastic THINSULATOR 2” through 48”
5210.002
Insulator and 3-Way Cradles
2” x 6” through 36” x 42”
5210.003
®
®
®
®
®
®
®
Cathodic Protection Equipment
U-Seals™ and Z-Seals™
®
Next
Back
Contents Continued High Pressure Piping Systems
Date: April 2009
Supersedes: February 2009
TDW Services
Tapping and Plugging Solutions Brochure
Process Industry Piping System Maintenance and Repair
Brochure
Underwater Hot Tapping & Plugging Brochure
Tapping & Plugging Services for Water & Wastewater Systems
Brochure
Water Applications Tapping & Plugging Fittings
1160.001
Hot Tapping Service Application Data Form
tp 11/01
Hot Tapping & Plugging Service Application Data Form
tp-pg 11/01
Planning: HT&P Field Requirements/Clearances
ff 1/00
Freeze Service
1300.712
Freeze Plugging Application Data Form
fs 1/01
Cutter/Pilot Repair Service
LineMaster™ Operator Qualification Training
Flyer
Brochure
®
T. D. Williamson, Inc.
Date: March 1999
Supersedes: n/a
Notice
Any operation involving work on pipe containing liquids or gases under pressure is potentially hazardous.
It is necessary that correct procedures be followed in the use of this equipment to maintain a safe working environment.
No person should use this equipment who is not fully trained in the procedures stated in its manual and who is not fully aware
of the potential hazards connected with work on pipe containing liquids or gases under pressure.
The equipment purchaser is responsible for the manner in which the equipment is used and the training and competence
of the operators.
Should any difficulty arise at any time in the use of equipment, please contact TDW immediately. In the U.S., Toll Free:
1-888-TDWmSon (839-6766), Phone: (918) 447-5100, Fax: (918) 446-6327, Email: info@tdwilliamson.com
© Copyright 1999.
All rights reserved T.D. Williamson, Inc.
® Registered trademark of T.D. Williamson, Inc.
TM Trademark of T. D. Williamson, Inc.
Data subject to change without notice.
Printed in USA.
ISO Certified 9001 and 9002
®
T. D. Williamson, Inc.
Date: June 2000
Supersedes: n/a
Product Warranty
1. Products manufactured by T. D. Williamson, Inc., are warranted free from defects in material and workmanship for a period of three
(3) years from the date of shipment from the factory. Elastomer products are warranted for one (1) year under proper storage to
be free from defects in material and workmanship. The foregoing warranty does not apply to any items not manufactured by
T. D. Williamson, including but not limited, to, electronic devices, switch components, pumps, o-rings, purchase cylinders,
etc. These third party parts will revert back to suppliers warranty. TDW assumes no liability under this or any other warranty
for components not manufactured by TDW. This Warranty applies only to products shipped after June 30, 2000.
2. If TDW accepts any claim made under this Warranty, TDW’s liability, if any, shall be limited to, at TDW’s sole option, repair or
replacement of the failed part or product, or a refund of the purchase price, less an allowance for services rendered for the product
prior to the Warranty claim. TDW disclaims any and all responsibility for special, consequential or incidental damages arising
out of or related to the sale, use, or inability to use any products covered by this Warranty.
3. Buyer agrees not to return goods for any reason except with the prior written consent of TDW, which consent, if given, shall specify
the terms, conditions and charges upon which any returns may be made. Materials returned to TDW for Warranty work must have a
Return Material Authorization (RMA) number, and such number must be noted on the package at the time of shipment. Claims
under this Warranty must be made in writing within ten (10) days of any failure and sent by registered mail to: P. O. Box 3409,
Tulsa, Oklahoma 74101. Any failed products or parts must be held for inspection by TDW or, at TDW’s option, returned to TDW’s
factory. Customer shall prepay shipping charges, and shall pay all duties and taxes, as applicable, for products or parts returned to
TDW for warranty service.
4. This Warranty shall not apply to any product or component which has been repaired or altered by anyone other than TDW, or
has become damaged due to misuse, negligence or casualty, or has been operated or maintained contrary to TDW’s printed
instructions and warnings.
5. The sole purpose of the exclusive remedy contained in the limited Warranty shall be to provide repair or replacement of failed
products, or to refund the purchase price of the failed product as explained above in paragraph 2. This exclusive remedy shall not
be deemed to have failed of its essential purpose so long as TDW agrees to repair or replace the failed product or to refund the
purchase price as explained above.
6. All rights, duties, and obligations arising under this limited Warranty shall be governed by the laws of the State of Oklahoma,
U.S.A., regardless of conflict of laws provisions. In the event Buyer initiates litigation under this Warranty, Buyer hereby agrees
that jurisdiction for such litigation shall be brought only in the District Court for the County of Tulsa, Oklahoma.
7. TDW reserves the right to make any changes in or improvements on its products without incurring any liability or obligation to
update or change previously sold product and/or the accessories thereto.
8. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE, WHICH ARE EXPRESSLY DISCLAIMED. TDW NEITHER
ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO MODIFY THESE TERMS AND CONDITIONS, WARRANT SPECIFIC
APPLICATIONS, OR ASSUME FOR TDW ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF ANY TDW PRODUCT
OTHER THAN AS PROVIDED IN THIS WARRANTY.
..
Terms and Conditions
T.D. Williamson, Inc.
September 1999
1. Minimum Order: $50.00 (U.S.). Any combination of products or services is allowed to satisfy minimum on a single shipment to a
single destination.
2. Orders: All orders are subject to acceptance by T. D. Williamson, Inc.
3. Return of Materials: Goods may be returned to T. D. Williamson, Inc., only after approval and receipt by customer of definite
shipping instructions and our written Return Materials Authorization. Returned goods are subject to restocking or reconditioning charges.
Customer fabricated items or those requiring special material or special size will not be accepted for return.
4. Prices: Prices are subject to change without notice.
5. Taxes: Any tax based on or measured by the charges made for, or the cash receipts from the sale of products or services shall be added to
the stated price.
6. Delivery: Our responsibility ceases upon delivery to any common carrier; and we do not, unless previously instructed, insure shipments
beyond the point of delivery to said carrier. We make every effort to ship all material within the time indicated by us, but do not guarantee
to do so, and all such indications are subject to delays occasioned by causes beyond our control. We assume no responsibility for delays
in delivery or defaults resulting from strikes, work stoppages, fire, floods, accidents, inability to obtain materials, fuels or transportations,
governmental decree, or any other causes which are unavoidable.
7. Claims: Claims for shortages or defective products must be made within 10 days after receipt of shipment. Loss or damage to materials
in transit is the responsibility of the carrier.
8. Cancellations and Changes: Orders once placed and accepted can be canceled or changed only with our consent and upon terms that will
save us from loss.
9. Cost of Collection and Attorney Fees: Buyer shall be responsible for all our costs and expenses, including attorney fees, incurred by us
in collecting the purchase price for goods or services sold beyond its due date inclusive of delinquency charge.
10. Terms of Payment and Delinquency Charge: Our terms of payment are as shown on our quotation or invoice. All accounts are payable
in United States funds, free of exchange rate variation or collection charges. A delinquency charge will be added on any amount not paid
within the stated terms of payment and thereafter on all accounts in arrears until paid.
11. Delays in Performance: T. D. Williamson, Inc., shall not be liable for any delay in performance hereunder due to unforeseen circumstances
or due to causes beyond its control including, but not limited to, acts of nature, acts of government, labor disputes, delays in transportation,
and delays in delivery or inability to deliver by T. D. Williamson, Inc.’s suppliers.
12. Order of Precedence: (a) These Terms and Conditions and any attachments take precedence over customer’s additional or different
terms and conditions, to which notice of objection is hereby given. Acceptance by customer is limited to these Terms and Conditions.
Neither T. D. Williamson, Inc.’s commence of performance nor delivery shall be deemed or construed as acceptance of customer’s additional
or different terms and conditions. (b) Customer’s purchase of T. D. Williamson, Inc., products hereunder represents acceptance of these
Terms and Conditions and any attachments, which together constitute the entire understanding between the parties and supersede any
previous communications, representations, or agreements by either party whether verbal or written. No change or modification of the Terms
and Conditions herein shall be valid or binding on either party unless in writing and signed by an authorized representative of each party.
13. Governing Law: Any dispute regarding the interpretation or validity hereof shall be governed by the laws of the State of Oklahoma.
The parties hereby agree that any dispute relating to the products or services sold hereunder shall be subject to the jurisdiction of the
courts within the State of Oklahoma.
14. Miscellaneous: (a) Except as may be prohibited by the U.S. Bankruptcy Laws, in the event of any insolvency or inability to pay debts as they
become due by a party hereto, or voluntary or involuntary bankruptcy proceeding by or against a party hereto, or appointment of a receiver
or assetnee for the benefit of creditors, the other party may elect to cancel any unfulfilled obligations hereunder. (b) Any required notices
shall be given in writing at the address of each party set forth herein, or to such other addresses either party may substitute by written notice
to the other. (c) Neither party may assign nor transfer any of the rights, duties, or obligations herein, without the prior written consent
of the other, and any purported attempt to do so shall be null and void. (d) TDW’s failure to exercise any of its rights hereunder shall
not constitute or be deemed a waiver or forfeiture of such rights. (e) Stenographic and clerical errors are subject to correction.
Drilling and Tapping
M A C H I N E S
T-101 Drilling Machine
Sizes: 1/2- to 4-inches
Bulletin No: 2000.001.07
Date: February 2009
Cross Indexing No: n/a
Supersedes: April 2008
Features
Typical Setup
The Model T-101B Drilling Machine is available
in two versions: the standard T-101B with 18” of
travel and the XL Model with 28” of travel.
The T-101 and T-101 XL Drilling Machines
meets NACE Standard MR0175-93, sulfide stress
cracking resistant metalic material for oilfield
equipment. The maximum working pressure is
1,480 psi (100 bar) at 100°F (38°C). Its operating
temperatures are -20°F (-29°C) to 700°F (371°C)
at 700 psi (48 bar) for intermittent service. The
maximum continuous rating is 350°F (177°C) at
1,025 psi (70 bar).
The 904 Drilling Machine is a higher pressure
(balanced) version of the T101XL machine. It is
rated at 2,220 psi (150 bar) at 180°F (82°C). For
special requirements, such as higher pressure or
temperature, consult the factory.
Bleeder
Valve
Other features include:
Lightweight 32 pounds (XL is 50 pounds)
Threaded Valve
Adapter
Versatile 1/2” through 4” taps
Operates to 1,480 psi (2,220 psi for 904
Model)
Hole Saw
(or drill)
T-101 Drilling Machine
Model T-101B
Options
Description
Drilling machines are used to make
connections to pipelines, tanks and plant piping
without shutdown and are used to make hot taps
in preparation for plugging machine applications.
The T-101 Drilling Machine is a manual or
power-driven machine which taps into pipe
while under pressure. It is used for making
1/2” through 4” (DN 15 - DN 100) taps without
shutdown. It can be used to install 2” and 3”
completion plugs in tapping nipples to permit
recovery of tapping valves and to install TDW
PIG-SIG® Scraper Passage Indicators.
T.D. Williamson, Inc.
P.O. Box 3409
Valve
T.D. Williamson, Inc., is committed
to providing you with the exact product
to assist you in planning, budgeting and
meeting the specifications for your individual
application needs. The following options are
available:
The T-101 Drilling Machine is
furnished with a ratchet crank for
manual operation. An optional hoseconnected, hand-held air motor can be
easily added.
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2009. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
T-101 Drilling Machine
2000.001.07 - p2
Models T-101B and T-101B-XL
Drilling Machine
Item
Wt./ Lb.
Wt./Kg.
Part Number
T-IO1B Drilling Machine
32
15
05-1028-0000
T-101B-XL Drilling Machine
50
22
05-1029-0000
Includes: Ratchet Crank
00-1443-0009-03
Cap
05-1028-0046
Bleeder Valve
00-0774-0001
Nipple
00-0220-0001
Packing Wrench
05-0184-0020
Optional Equipment:
The cap locks the feed
and rotation of machine
to set and retrieve
completion plugs.
Air Motor (Pistol Grip)
6
3
Air Motor (Right Angle)
8
4
00-1508-0001
05-2160-0000
Drive Socket
00-1509-0004
Steel Carrying Case (Std.)
15
7
05-2100-0000
Steel Carrying Case (XL)
20
9
05-2101-0000
Plug Holder for 2” THREAD-O-RING™ Plug
05-0185-0001
®
Plug Holder for 2” and 3” SHORTSTOPP Completion Plug
08-2120-0000
Operating Specifications
Maximum Operating Pressure
1,480 psi (100 bar) @ 100°F (38°C )
Maximum Operating Temperature
700°F (371°C) @ 700 psi (48 bar)*
* For intermittent service only. Maximum continuous rating is 350°F (177°C) at 1,025 psi (70 bar).
Standard Model
Drilling Machine Specifications
Item
Inches
Boring Bar Travel
Inches
mm
18
457
28
711
46-5/16
1176
66 5/16
1684
Boring Bar Extension/Revolution
0.125
3.2
0.125
3.2
Feed Mechanism
Hand-Fed Machine
Overall Length
Accessories for PIG-SIG® IV and V Installation
XL Model
mm
Hand-Fed Machine
Item
Part Number
Drill for wall thickness more than 3/8” (9.5mm)
05-0193-0001
Valve Adapter for Cutter or Drill - for use on 2” (50 mm) threaded valve
®
2” (50 mm) THREAD-O-RING Plug Holder for use with PIG-SIG IV
™
®
PIG-SIG V Plug Holder
00-0706-0016
05-0185-0001
00-8138-0000
2” (50 mm) ASME CIass 600 conventional valve with 2-1/16” (53mm) through-bore is recommended for use in making taps for PIG-SIG® Scraper
Passage Indicator installation.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2009. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
T-101 Drilling Machine
2000.001.07 - p3
Models T-101B and T-101B-XL
Drill Diameter
Drills
Inches
Hole Saws/Cutters and Holder Pilots
Drill Length
DN
Inches
Valve Size
mm
Inches
1-1/4 - 2 32-50
1/2
12.7
6
150
1/2
12.7
22-1/4
565
3/4
19.0
6
150
3/4
19.0
22-1/4
565
1
mm
Part Number
05-0203-0005
25
05-0189-0001
1-1/4 - 2 32-50
1
05-0203-0009
25
05-0189-0002
1
25.0
6
150
1-1/4 - 2 32-50
05-0203-0012
1-1/4
32.0
6
150
1-1/2 - 2 40-50
05-0203-0013
1-7/16
36.5
7-3/8
187
1-1/2 - 2 40-50
05-0193-0001
Tap Size
Inch
DN
Cutter Diameter
Inch
mm
Size-on-Size
Hole Saw/Cutter
Holder Pilot
Part No.
Part No.
Not Size-on-Size
Holder Pilot
Part No.
1-1/4
32
1-5/16
33.3
00-1151-0005
05-0634-0000
05-0290-0000
1-1/2
38
1-9/16
39.7
00-1151-0009
05-0275-0000
05-0290-0000
2
50
1-7/8
47.6
05-0179-0002
05-0204-0000
05-0207-0000
3
80
2-7/8
73.0
05-0179-0003
05-0204-0000
05-0207-0000
4
100
3-7/8
98.4
05-0179-0004
05-0205-0000
05-0228-0000
Maximum Pressure
Threaded Valve Adapters
Flanged Valve Adapters - ASME Class
Inches
DN
Part Number
psi
Bar
1
1-1/4
25
06-1223-0001
1480
100
32
00-0757-0012
1480
100
1-1/2
38
00-0757-0011
1480
100
2
50
00-0706-0015
1480
100
3
80
06-1303-0001-02
1480
100
Inches
DN
Class 150 RF
Class 300 RF
Class 600 RF
2
50
06-1305-0015
06-1305-0030
06-1305-0060
3
80
06-1318-0015
06-1318-0030
06-1318-0060
4
100
06-1302-0015
06-1302-0030
06-1302-0060*
150
06-8872-0001
06-8872-0002
06-8872-0003
150
06-8684-0001
06-8685-0001
06-8872-0004
6” SANDWICH
®
6” Gate Valve
*For 4-inch taps with the T-101 this adapter must be used with TDW 4-inch SANDWICH® Valve to ensure sufficient boring bar
travel to complete the tap.
Nominal Size
Valve Dimensions for Making Taps
T.D. Williamson, Inc.
P.O. Box 3409
Minimum Bore
Inches
DN
Inches
mm
2
50
2-1/16
52.4
3
80
3-1/16
72.8
4
100
4-1/32
102.4
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2009. All rights reserved T.D. Williamson, Inc. / Printed in USA
904 Drilling Machine
Sizes: 1/2- to 4-inches Model 904B
Bulletin No: 2000.003.01
Date: October 2004
Cross Indexing No: n/a
Supersedes: January 2004
Features
Typical Setup
The Model 904B Drilling Machine is available in
the XL Model with 28-inches of travel.
The 904B Drilling Machine meets NACE
Standard MR0175-2002, sulfide stress cracking
resistant metalic material for oilfield equipment.
The maximum working pressure is 2,220 psi (153
bar) at 100°F (38°C). Its operating temperatures
are -20°F (-29°C) to 180°F (82°C) for intermittent
service. The maximum continuous rating is 180°F
(82°C) at 1,025 psi (48 bar).
The 904B Drilling Machine is a high pressure
balanced machine. At this high pressure, it is
limited to a maximum of 4-inch (DN 100) taps. For
special requirements, such as higher pressure or
temperature, consult the factory.
Other features include:
Lightweight 85 pounds (39 kg)
2-inch 900#
RTJ Flanged
Valve Adapter
Bleeder
Valve
Versatile 1/2- through 4-inch taps
Operates to 2,220 psi
Threaded Valve
Adapter
Options
Hole Saw
(or drill)
904 Drilling Machine
Model 904B
T.D. Williamson, Inc. is committed to
providing you with the exact product to
assist you in planning, budgeting and
meeting the specifications for your individual
application needs. The following options are
available:
Description
The 904B Drilling Machine is Drilling machines are used to make
connections to pipelines, tanks and plant piping
without shutdown and are used to make hot taps
in preparation for plugging machine applications.
The 904 Drilling Machine is a manual or
power-driven machine which taps into pipe
while under pressure. It is used for making 1/2through 4-inches (DN 15 - DN 100) taps without
shutdown. It can be used to install 2-inch and
3-inch completion plugs in tapping nipples to
permit recovery of tapping valves and to install
TDW PIG-SIG® Scraper Passage Indicators.
T.D. Williamson, Inc.
Valve
P.O. Box 3409
furnished with a ratchet crank for manual operation. An optional hose-
connected, hand-held air motor can be easily added or a hand held hydraulic drive option is available
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
904 Drilling Machine
2000.003.00- p2
Model 904B
Drilling Machine
Item
Wt./ Lb.
Wt./Kg.
Part Number
85
39
05-1046-0000
904B XL Drilling Machine
Includes: Ratchet Crank
00-1443-0001
Cap
05-1028-0046
Bleeder Valve
00-0774-0001
Nipple
00-0220-0001
Packing Wrench
05-0184-0020
Optional Equipment:
The cap locks the feed and rotation of machine
to set and retrieve completion plugs.
Air Motor
8
4
00-1508-0004
Hydraulic Drive (w/ 60’ Hoses)
30
14
05-1026-0000
Drive Socket
Steel Carrying Case (XL)
9
05-2152-0000
Plug Holder for 2” THREAD-O-RING™ Plug
05-0185-0001
Plug Holder for 2” and 3” SHORTSTOPP® Completion Plug
08-2120-0000
20
00-1509-0004
Operating Specifications
Maximum Operating Pressure
2220 psi (153 bar) @ 100°F (38°C )
Maximum Operating Temperature
180°F (82°C) @ 700 psi (48 bar)
Drilling Machine Specifications
Accessories for PIG-SIG® IV Installation
Item Standard Model (XL)
Inches
mm
Boring Bar Travel
28
711
Overall Length
70 3/4
1797
Boring Bar Extension/Revolution
0.125
3.2
Feed Mechanism
Hand-Fed Machine
2-inch 900# Flange
Standard
2-inch NPT Adapter
Standard
Item
Part Number
Drill for wall thickness more than 3/8” (9.5mm)
05-0193-0001
Valve Adapter for Cutter or Drill - for use on 2” (50 mm) threaded valve
00-0706-0016
2” (50 mm) THREAD-O-RING™ Plug Holder
05-0185-0001
2” (50 mm) ASME CIass 600 conventional valve with 2-1/16” (53mm) through-bore is recommended for use in making
PIG-SIG® IV Taps.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
904 Drilling Machine
Models 904B
2000.003.00- p3
Drill Diameter
Drills
Drill Length
Inches
Valve Size
Inches
DN
mm
Inches
1/2
12.7
1/2
12.7
6
150
1-1/4 - 2 32-50
22-1/4
565
3/4
19.0
6
150
3/4
19.0
22-1/4
565
1
25.0
6
150
1-1/4 - 2 32-50
05-0203-0012
1-1/4
32.0
6
150
1-1/2 - 2 40-50
05-0203-0013
1-7/16
36.5
7-3/8
187
1-1/2 - 2 40-50
05-0193-0001
1
mm
Part Number
05-0203-0005
25
05-0189-0001
1-1/4 - 2 32-50
1
05-0203-0009
25
05-0189-0002
Tap Size
Inch
DN
C utter Diameter
Inch
mm
Size-on-Size
Hole Saw/Cutter
Holder Pilot
Part No.
Part No.
1-1/4
32
1-5/16
33.3
00-1151-0005
05-1094-0000
05-1064-0000
1-1/2
38
1-9/16
39.7
00-1151-0009
05-0275-0000
05-0290-0000
2
50
1-7/8
47.6
05-0179-0002
05-0204-0000
05-0207-0000
3
80
2-7/8
73.0
05-0179-0003
05-0204-0000
05-0207-0000
4
100
3-7/8
98.4
05-0179-0004
05-0205-0000
05-0228-0000
Hole Saws/Cutters and Holder Pilots
Not Size-on-Size
Holder Pilot
Part No.
Maximum Pressure
Threaded Valve Adapters
Flanged Valve Adapters - ASME Class
Inches
DN
Part Number
psi
Bar
1
25
06-1223-0001
1480
100
1-1/4
32
00-0757-0012
1480
100
1-1/2
38
00-0757-0011
1480
100
2
50
00-0706-0015
1480
100
3
80
06-1303-0001-02
1480
100
Inches
DN
Class 150 RF
Class 300 RF
Class 600 RF
Class 900 RJT
2
50
06-1305-0015
06-1305-0030
06-1305-0060
Standard
3
80
06-1318-0015
06-1318-0030
06-1318-0060
-*
4
100
06-1302-0015
06-1302-0030
06-1302-0060
-*
*Consult Factory
Nominal Size
Valve Dimensions for Making Taps
Minimum Bore
Inches
DN
Inches
mm
2
50
2-1/16
52.4
3
80
3-1/16
72.8
4
100
4-1/32
102.4
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
360 Tapping Machine
Sizes: 2-inch through 6-inch
Bulletin No: 1000.004.03
Date: November 2008
Cross Indexing No: n/a
Supersedes: October 2005
Typical Tapping Setup
Features
The basic machine includes:
Model 360b
Tapping Machine
Lower-in crank
Measuring rod
Ring gasket
Bleeder valve and nipple
Motor adapter
Set of bolts and nuts
LOCK-O-RING® bypass gauge
Options
Boring Bar
T. D. Williamson, Inc., is committed to providing
you with the exact product to assist you in
planning, budgeting and meeting the specifications
for your individual application needs. The following
options are available:
Cutter Holder
Cutter
The Model 360a Tapping Machine is manually operated.
360 Tapping Machine
Model 360a
Gasket
Pilot
The Model 360b Tapping Machine is air or hydraulic operated.
* For design code options not listed and additional sizes,
consult your sales representative.
Description
Adapter
SANDWICH
Valve
®
Tapping machines are used for making
connections to pipelines, tanks, and plant piping
without shutdown and are used to make hot taps
in preparation for plugging machine applications.
Model 360 Series Tapping Machines are
designed to make hot taps into pipelines, tanks and
plant piping. It can be a manual, air or hydraulic
driven machine used for making tank taps to
4-inch and pipe taps to 6-inch. Its maximum
working pressure is 1,480 psi (100 bar) at 100°F
(38°C). Its operating temperature is -20°F (29°C) to 700°F (371°C) at 700 psi (48 bar) for
intermittent service. Its maximum continuous
rating is 350°F (177°C) at 1,025 psi (70 bar).
T.D. Williamson, Inc.
P.O. Box 3409
®
STOPPLE Fitting or
Tapping Fitting
Pipeline
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
1000.004.03 - p2
360 Tapping Machine
Operating Specifications
Boring Bar Travel
Tank Taps*
Pipe Taps*
Max. Operating Pressure
Max. Operating Temperature
Power
Feed Rate
Lower-In Crank
Length (without measuring rod)
Length (with measuring rod)
Meets NACE specification
24" (610 mm)
to 4" (100 DN)
to 6" (150 DN)
1,480 psi (100 bar) at 100°F (38°C)
700°F (371°C) at 700 psi (48 bar)**
Manual, Air Motor or Hydraulic
0.005" (0.127 mm) per revolution
12 turns per inch (2 mm per turn)
42-3/4" (1,086 mm)
70" (1,778 mm)
MR0175-93
* See note 4 in "Recommended Options" Chart.
** For intermittent service only. Its maximum continuous rating is 350°F (177°C) at 1,025 psi (70 bar).
Manual Operation (Model 360a) Air or Hydraulic Operation (Model 360b)
Operating Options
Lbs.
Kg.
Part Number
Lbs.
Kg.
Part Number
Tapping Machine
127
58
05-2064-0000
135
61
05-2068-0000
Steel Carrying Case
98
44
05-0026-0000
101
46
05-0029-0000
Air Motor Drive Assembly
-
-
-
40
18
05-2327-0000
Hydraulic Motor Drive Assembly
-
-
45
20
05-1258-0000
TOTAL WEIGHT
225
102
321
145
The basic machine includes: Measuring rod and stop collar; Bleeder valve; Packing wrenches; Lower-in crank; Power crank.
Hydraulic Power Unit
Hydraulic Power Unit and 50' Hose w/Oil
Manual Start/Diesel
Electric Start/Diesel
Manual Start/Gas
Electric Start/Gas
Lbs.
585
600
533
550
Kg.
266
272
242
250
Part Number
05-2017-0000
05-2330-0000
05-2351-0000
05-2354-0000
* If skid is not purchased with the tapping machine, there will be a special crating charge; consult factory
Gasoline Power Unit
T.D. Williamson, Inc.
Vitalizer for Air Motor
Diesel Power Unit
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Minimum Compressor Requirement: 105 cfm at 90 psi (6 bar). Compressor and connecting hose furnished by customer.
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
360 Tapping Machine
1000.004.03 - p3
Adapters
Nominal Tap Size
ASME Class 150 RF Flange
ASME Class 300 RF Flange
ASME Class 600 RF Flange
600# SANDWICH & Ball Valves
®
Inches
DN
Part Number
Lbs.
Kg.
Part Number
Lbs.
Kg.
Part Number
Lbs.
Kg.
1
25
06-0027-0001
18
8
06-0028-0001
17
8
06-0030-0001
20
9
-
-
-
1-1/4
32
06-0027-0002
19
9
06-0028-0002
20
9
06-0030-0002
22
10
-
-
-
1-1/2
40
06-0027-0003
19
9
06-0028-0003
22
10
06-0030-0003
23
10
-
-
-
2
50
06-0027-0004
16
7
06-0028-0004
18
8
06-0030-0004
20
9
-
-
-
3
80
06-0027-0005
21
10
06-0028-0005
24
11
06-0030-0005
27
12
-
-
-
4
100
06-6098-0004*
32
15
06-6099-0004
42
19
06-6101-0004**
35
16
06-6097-0004 53
24
6
150
06-6098-0006*
45
20
06-6099-0006
62
28
06-6101-0006** 100
45
06-6097-0006 110
50
Part Number Lbs. Kg.
* Will also work on SHORTCUTT® Valves;
** See special adapters for SANDWICH® & Ball valves.
Cutter Holders, LOCK-O-RING Holders, THREAD-O-RING™ Holders & LOCK-O-RING Bypass Gauge
®
Size
Inches DN
®
LOCK-O-RING Holders
Lbs. Kg. Part Number
Cutter Holder
Lbs. Kg. Part Number
®
THREAD-O-RING™ Holders
Lbs. Kg. Part Number
LOCK-O-RING Bypass Gauge
Lbs. Kg Part Number
®
2
50
-
-
-
-
-
-
1/2
0.2 05-0061-0001
1/2
0.2
07-0963-0000
3
80
2
9
05-0053-0003
-
-
-
1-1/4
0.6 05-0073-0001
-
-
-
9
05-0053-0003
3-1/2
2 05-0074-0000
-
-
-
-
-
-
3 05-0053-0002*
3-1/2
2 05-0074-0000
-
-
-
-
-
-
4
100
2
6
150
6-1/2
* Cutter holder extension (P/N 05-0071-0000) required for 6" (150 DN) ASME Class 600 taps
Twist Drills
Nominal Tap Size
Inches
DN
2
Actual Size
50
Weight
Inches
mm
Lbs.
Kg.
Part Number
1-7/16
37
6
3
05-0046-0004
Insert Drills
Nominal Tap Size
Actual Size
Inches
DN
Inches
mm
Wt./Lbs.
Wt./Kg.
Part Number
1
25
3/4
19
2-1/2
1
05-0047-0001
1-1/4
32
1
25
4
2
05-0047-0002
1-1/2
40
1-1/4
32
5-1/2
3
05-0047-0003
Standard Accessories
Nominal Tap Size
Actual Size
Cutters
Pilot Drills
Wt./Lbs. Wt./Kg.
Spare U-Rods
Inches
DN
Inches
mm
Wt./Lbs.
Wt./Kg.
Part Number
Part Number
Part Number
3
80
2-7/16
61.9
1
0.4
05-0001-0001
1/22
0.2
05-0293-0001
00-1424-0012
4
100
3-7/16
87.3
2
0.9
05-0328-0004
1/2
0.2
05-0293-0008
00-1424-0012
6
150
5-15/32
138.9
5-3/4
3
05-0328-0006
2
0.9
05-0293-0002
00-1424-0003
SHORTSTOPP Accessories
®
Nominal Tap Size
Actual Size
Inches
DN
Inches
4
100
3-7/8
98.4
3-1/4
1
05-0330-0004
1/2
6
150
5-7/8
149.2
8-3/4
3
05-0330-0006
2
P.O. Box 3409
Wt./Lbs. Wt./Kg.
Pilot Drills
T.D. Williamson, Inc.
mm
Cutters
Part Number
Tulsa, Oklahoma 74101-3409
Wt./Lbs. Wt./Kg.
918-447-5100
Spare U-Rods
Part Number
Part Number
0.2
05-0293-0008
00-1424-0012
0.9
05-0293-0002
00-1424-0003
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
360 Tapping Machine
1000.004.03 - p4
STOPPLE Accessories
®
Nominal Tap Size
Actual Size
Cutters
Pilot Drills
Inches
DN
Inches
mm
Wt./Lbs.
Wt./Kg.
Part Number
Wt./Lbs. Wt./Kg.
4
100
3-15/16
100
3-1/2
2
05-0329-0004
1/2
6
150
5-15/16
150.8
9
4
05-0329-0006
2
Spare U-Rods
Part Number
Part Number
0.2
05-0293-0008
00-1424-0012
0.9
05-0293-0002
00-1424-0003
Recommended Options for Tapping Size-On-Size
2"
Cutter Size
3"
4" 6"
A
A
A
A
B
B
B
B
C
C
C
D
D
D
E
E
E
F
F
F
E
Notes
1. The following letters represent:
A = Carbon steel pipe SMYS 30,000 to 50,000 psi maximum tensile strength of 70,000 psi.
B = Carbon steel pipe SMYS 50,000 to 70,000 psi maximum tensile strength of 90,000 psi.
C = Cast iron pipe. Cutting characteristics vary widely; hard to predict.
D = Chrome-moly, high temperature, steel pipe.
E = 300 series stainless steel pipe.
F = Flat plate cuts using special cutters on the materials listed above (refer to Notes 3 and 4). Pilot drill must be through before cutter tooth engages material.
2. The table for selecting power options (above) is based on the latest TDW designs and past experience. The data should be used as a guideline. There have been, and will be, conditions which will not strictly follow the guidelines.
3. Special cutters are available for flat plates, stainless steel pipe, cast iron pipe and other special conditions.
4. When tapping a larger pipe or tank, the cutter will sometimes go through the flat-plate condition. For example, all teeth are cutting at the same time. This is the most power-
consuming condition possible and special cutters may be required.
Considering cutter size, diameter of cylinder, wall thickness, feed rates, different materials of construction, etc., the possibilities are infinite. The following table gives some examples of flat-plate conditions. Any pipe or tank with wall thicknesses greater than those shown will also be considered flat plate.
Cutter Size
Nom. Pipe x Wall
Nom. Pipe x Wall
Nom. Pipe x Wall
3"
4" x .359" 6" x .232"
8" x .176"
4" 6" x .481" 8" x .357"
10" x .282"
6"
10" x .748" 12" x .616"
14" x .556"
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA
660 Tapping Machine
Sizes: 3- through 12-inch
Bulletin No: 1000.005.01
Date: December 2004
Cross Indexing No: n/a
Supersedes: February 1999
Model 660b
Model 660B Tapping Machines can be either
air or hydraulically operated and are used for
making pipe and tank taps from 3" to 12" (DN 80
to DN 300). Its maximum working pressure is
1,480 psi (100 bar) at 100°F (38°C). Its operating
temperature is -20°F (-29°C) to 700°F (371°C)
at 700 psi (48 bar) for intermittent service. Its
maximum continuous rating is 350°F (177°C) at
1,025 psi (48 bar).
Typical Tapping Setup
This model features a split frame for lower
maintenance costs and ease of packing
replacement.
Features
The basic machine includes:
Lower-in crank
Measuring rod
Split Frame
Retainer rod pusher
Boring Bar
Ring gasket
Bleeder valve and nipple
Cutter Holder
Adapter
Motor adapter
Cutter
Set of bolts and nuts
®
LOCK-O-RING bypass gauge
Gasket
Options*
660 Tapping Machine
T. D. Williamson, Inc., is committed to providing
you with the exact product to assist you in
planning, budgeting and meeting the specifications
for your individual application needs. The
following options are available:
Description
Tapping machines are used for making
connections to pipelines, tanks, and plant
piping without shutdown and are used to
make hot taps in preparation for plugging
machine application.
Pilot
Model 660B Tapping Machine can be either air or hydraulically operated with optional dual drive.
SANDWICH® Valve
Gasket
®
STOPPLE Fitting
or Tapping Fitting
* For design code options not listed and additional sizes,
consult your sales representative.
Pipeline
Patented in the United States and in foreign countries.
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
660 Tapping Machine
1000.005.01 - p2
Model 660b
Operating Specifications
Boring Bar Travel
Tank Taps*
Pipe Taps*
Max. Operating Pressure
Max. Operating Temperature
Power
Feed Rate
Lower-In Crank
Length without measuring rod
Length with measuring rod
Meets NACE specification
42" (1,067 mm)
3" through 12" (80-300 mm)
3" through 12" (80-300 mm)
1,480 psi (100 bar) at 100°F (38°C)
700°F (371°C) at 700 psi (48 bar)**
Hydraulic or Air Motor
Standard .005" (.127 mm) per revolution/optional .003" (.076 mm) per revolution
4-1/2 turns per inch (5.6 mm per turn)
64-1/2" (1,638 mm)
110-1/2" (2,087 mm)
MR0175-93
* See note 5 in "Recommended Power Options" Chart.
** For intermittent service only. Maximum continuous rating is 350°F (177°C) at 1,025 psi (70 bar).
Air
Operation Model
Tapping Machine
Air Motor Drive Assembly
Skid*
TOTAL WEIGHT
Lbs.
405
40
179
624
Kg.
184
18
81
283
Standard Feed (.005"/Revolution)
Part Number
05-2179-0000
05-2326-0000
05-0019-0000
* If skid is not purchased with the tapping machine, there will be a special crating charge; consult factory.
Hydraulic Operation Model
Lbs.
Kg.
Tapping Machine
405
184
Single Drive Unit & Control Valve
45
20
Dual Drive Unit & Control Valve
100
45
Skid*
179
81
Power Unit
Hydraulic Power Unit and 50' Hose w/Oil
Manual Start/Diesel
585
266
Electric Start/Diesel
600
272
Manual Start/Gas
533
242
Electric Start/Gas
550
250
Slow Feed (.003"/Revolution)
Part Number
05-2177-0000
05-2326-0000
05-0019-0000
Standard Feed (.005"/Revolution)
Part Number
05-2179-0000
05-0006-0000
05-0930-0000
05-0019-0000
Slow Feed (.003"/Revolution)
Part Number
05-2177-0000
05-0006-0000
05-0930-0000
05-0019-0000
05-2017-0000
05-2330-0000
05-2351-0000
05-2354-0000
05-2017-0000
05-2330-0000
05-2351-0000
05-2354-0000
* If skid is not purchased with the tapping machine, there will be a special crating charge; consult factory
Gasoline Power Unit
T.D. Williamson, Inc.
P.O. Box 3409
Diesel Power Unit
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
660 Tapping Machine
1000.005.01 - p3
Model 660b
Standard Adapters for Gate Valves
ASME Class 150 RF Flange
Inches mm
Lbs.
Kg.
Part Number
ASME Class 300 RF Flange
Lbs.
Kg.
ASME Class 600 RF Flange
Part Number
Lbs.
Kg.
Part Number
57
26 06-6105-0003
3
80
54
24
06-6102-0003
55
25
06-6103-0003
4
100
57
26
06-6102-0004*
65
29
06-6103-0004
80
36 06-5091-0004
6
150
70
32
06-5088-0006*
95
43
06-6103-0006
146
66 06-5091-0006
8
200
85
39
06-6102-0008*
100
45
06-6103-0008
150
68 06-6105-0008
10
250
115
42
06-6102-0010*
155
70
06-6103-0010
200
91 06-6105-0010
12
300
170
77
06-6102-0012*
215
98
06-6103-0012
315
143 06-6105-0012
* Will work on SHORTCUTT® Valves, Bulletin 2010.000.00
Adapters for SANDWICH® Valves and Ball Valves
ASME Class 300 RF Flange
ASME Class 600 RF Flange
Inches
mm
Lbs.
Kg.
Part Number
Lbs.
Kg.
Part Number
4
100
65
29
06-6103-0004
76
34
06-5091-0004
6
150
95
43
06-6103-0006
130
59
06-5091-0006
8
200
100
45
06-5089-0008
265
91
06-5091-0008
10
250
155
70
06-5089-0010
265
120
06-5091-0010
12
250
215
97
06-5089-0012
384
174
06-5091-0012
Split Frame Feature
The frame assembly is split at the lower end,
so that the lower section can be unbolted and
removed over the drive tube and boring bar
and the packing replaced.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
660 Tapping Machine
1000.005.01 - p4
Model 660b
Cutter Holders & LOCK-O-RING® Plug Holders
Tap Size
Cutter Holders
Kg.
LOCK-O-RING® Plug Holders
Lbs.
Kg.
Part Number
Inches
mm
Lbs.
Part Number
3 & 4
80 & 100
2.5
1
05-0054-0001
--
--
--
6-12
150-300
8
4
05-0054-0002
--
--
--
4-16
100-400
--
--
--
3.5
2
05-0075-0000
Standard Cutters & Pilot Drills
Inches
mm
Inches
mm
Wt./Lbs.
Wt./Kg.
Part Number
Wt./Lbs. Wt./Kg.
Part Number
Part Number
3
80
2-7/16
67
1
0.5
05-0001-0001
1/2
0.2
05-0293-0001
00-1424-0012
4
100
3-7/16
87.3
2
0.9
05-0328-0004
1/2
0.2
05-0293-0008
00-1424-0012
6
150
5-15/32
138.9
5-3/4
3
05-0328-0006
2
0.9
05-0293-0002
00-1424-0003
8
200
7-5/16
185.8
14-1/2
7
05-0328-0008
2
0.9
05-0293-0003
00-1424-0003
10
250
9-1/2
241.3
22-1/2
10
05-0328-0010
2
0.9
05-0293-0004
00-1424-0003
12
300
11-1/2
292.1
36
16
05-0389-0012
2-1/2
1.0
05-0293-0005
00-1424-0008
SHORTSTOPP® Cutters & Pilot Drills
4
100
3-7/8
98.4
3-1/4
1
05-0330-0004
1/2
0.2
05-0293-0008
00-1424-0012
6
150
5-7/8
149.2
8-3/4
3
05-0330-0006
2
0.9
05-0293-0002
00-1424-0003
8
200
7-3/4
196.9
20
9
05-0330-0008
2
0.9
05-0293-0003
00-1424-0003
10
250
9-3/4
247.7
23
10
05-0330-0010
2
0.9
05-0293-0004
00-1424-0003
12
300
11-3/4
298.5
40
18
05-0330-0012
2-1/2
1.0
05-0293-0005
00-1424-0003
STOPPLE® Cutters & Pilot Drills
4
100
3-15/16
100
3-1/2
2
05-0329-0004
1/2
0.2
05-0293-0008
00-1424-0012
6
150
5-15/16
150.8
9
4
05-0329-0006
2
0.9
05-0293-0002
00-1424-0003
8
200
7-7/8
200
16
7
05-0329-0008
2
0.9
05-0293-0003
00-1424-0003
10
250
9-7/8
200.8
27
12
05-0329-0010
2
0.9
05-0293-0004
00-1424-0003
12
300
11-13/16
300.1
40-1/2
18
05-0388-0012
2-1/2
1
05-0293-0005
00-1424-0008
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
660 Tapping Machine
1000.005.01 - p5
Model 660b
Recommended Power Options for Tapping Size On Size
Feed Rate
3"
4"
6"
8"
Cutter Size
10"
12"
(0.005"/REV) AIR/HYD
A
A
A
A
A
A
B
B
B
B
B
C
C
C
C
D
D
D
D
E
E
E
E
F
F
F
F
A
A
A
A
A
A
B
B
B
B
B
B
C
C
C
C
C
C
D
D
D
D
D
D
E
E
E
E
E
E
F
F
F
F
F
F
A
A
A
A
A
A
B
B
B
B
B
B
C
C
C
C
C
D
D
D
D
D
E
E
E
E
E
F
F
F
F
(0.005"/REV) DUAL HYD
(0.003"/REV) AIR/HYD
A
A
A
A
A
A
(0.003"/REV) DUAL HYD
B
B
B
B
B
B
C
C
C
C
C
C
D
D
D
D
D
D
E
E
E
E
E
E
F
F
F
F
F
F
Notes
1. The following letters represent:
A = Carbon steel pipe SMYS (Specified Minimum Yield Strength) 30,000 to 50,000 psi maximum, tensile strength of 70,000 psi.
B = Carbon steel pipe SMYS 50,000 to 70,000 psi maximum, tensile strength of 90,000 psi.
C = Cast iron pipe. Cutting characteristics vary widely; hard to predict.
D = Chrome-moly, high temperature, steel pipe.
E = 300 series stainless steel pipe.
F = Flat plate cuts using special cutters on the materials listed above (refer to Notes 3 and 4). Pilot drill must be through before cutter tooth engages material.
2. The dual hydraulic drive features an ability to shift from high speed/low torque to low speed/high torque when tapping the larger diameter pipes and/or the more difficult cutting steels.
3. The table for selecting power options (above) is based on the latest TDW designs and past experience. The data should be used as a guideline. There have been, and will be, conditions
which will not strictly follow the guidelines.
4. Special cutters are available for flat plates, stainless steel pipe, cast iron pipe and other special conditions.
5. When tapping a larger pipe or tank, the cutter will sometimes go through the flat-plate condition. For example, all teeth are cutting at the same time. This is the most power-consuming condition possible and special cutters may be required. Considering cutter size, diameter of cylinder, wall thickness, feed rates, different materials of construction, etc., the possibilities
are infinite. The following table gives some examples of flat-plate conditions. Any pipe or tank with wall thicknesses greater than those shown will also be considered flat plate.
Cutter Size
3"
4"
6"
8"
10"
12"
14"
16"
Nom. Pipe x Wall
4" x .359"
6" x .481
10" x .748"
18" x .776"
24" x .980"
36" x .943"
48" x .862"
56" x .980"
T.D. Williamson, Inc.
P.O. Box 3409
Nom. Pipe x Wall
6" x .232"
8" x .357
12" x .616"
20" x .692"
30" x .772"
48" x .699"
60" x .685"
60" x .913
Nom. Pipe x Wall
8" x .176
10" x .282
14" x .556
24" x .571
48" x .475"
60" x .556
72" x .569"
72" x .757"
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
760 Tapping Machine
Sizes: 3- through 16-inches
Bulletin No: 1000.006.03
Date: May 2005
Cross Indexing No: n/a
Supersedes: 1000.006.02 (12/04)
Model 760B
Model 760B Tapping Machines can be either air
or hydraulically operated and are used for making
pipe and tank taps from 3- to 16-inches (DN 80
to DN 400). Its maximum working pressure is
1,480 psi (102 bar) at 100°F (38°C). Its operating
temperature is -20°F (-29°C) to 700°F (371°C)
at 700 psi (48 bar) for intermittent service. Its
maximum continuous rating is 350°F (177°C) at
1,025 psi (70 bar).
Typical Tapping Setup
This model features a split frame for lower
maintenance costs and ease of packing
replacement.
Features
The basic machine includes:
Lower-in crank
Measuring rod
Retainer rod pusher
Split Frame
Ring gasket
Boring Bar
Bleeder valve and nipple
Motor adapter
Cutter Holder
Adapter
Set of bolts and nuts
Cutter
LOCK-O-RING® bypass gauge
Gasket
Options*
760 Tapping Machine
T. D. Williamson, Inc. is committed to providing
you with the exact product to assist you in
planning, budgeting and meeting the specifications
for your individual application needs. The
following options are available:
Description
Tapping machines are used for making
connections to pipelines, tanks, and plant
piping without shutdown and are used to
make hot taps in preparation for plugging
machine application.
Pilot
Model 760B Tapping Machine can be either air or hydraulically operated.
* For design code options not listed and additional sizes,
consult your sales representative.
SANDWICH®
Valve
Gasket
STOPPLE® Fitting
or Tapping Fitting
Pipeline
Patented in the United States and in foreign countries.
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
760 Tapping Machine
1000.006.03 - p2
Model 760B
Operating Specifications
Boring Bar Travel
Tank Taps*
Pipe Taps*
Max. Operating Pressure
Max. Operating Temperature
Power
Feed Rate
Lower-In Crank
Length without measuring rod
Length with measuring rod Meets NACE specification
66” (1,676 mm)
3” through 14” (80-350 mm)
3” through 16” (80-400 mm)
1,480 psi (102 bar) at 100°F (38°C)
700°F (371°C) at 700 psi (48 bar)**
Hydraulic or Air Motor
Standard .005” (.127 mm) per revolution/optional .003” (.076 mm) per revolution
4-1/2 turns per inch (5.6 mm per turn)
88-1/2” (2,248 mm)
158-1/2” (4,026 mm)
MR0175-93
* See note 5 in “Recommended Power Options” Chart.
** For intermittent service only. Its maximum continuous rating is 350°F (177°C) at 1,025 psi (70 bar).
Air Operation Model
Tapping Machine
Air Motor Drive Assembly
Skid*
TOTAL WEIGHT
Lbs.
500
40
212
752
Kg.
227
18
96
341
Slow Feed (.003”/Revolution)
Part Number
05-2178-0000
05-2327-0000
05-0040-0000
* If skid is not purchased with the tapping machine, there will be a special crating charge; consult factory.
Hydraulic Operation Model
Tapping Machine
Single Drive Unit & Control Valve
Dual Drive Unit & Control Valve
Skid*
Power Unit
Hydraulic Power Unit and 50’ Hose w/Oil
Manual Start/Diesel
Electric Start/Diesel
Manual Start/Gas
Electric Start/Gas
Standard Feed (.005”/Revolution)
Part Number
05-2180-0000
05-2327-0000
05-0040-0000
Lbs.
500
45
100
212
Kg.
227
20
45
96
585
600
533
550
266
272
242
250
Standard Feed (.005”/Revolution)
Part Number
05-2180-0000
05-0006-0000
05-0930-0000
05-0040-0000
05-2017-0000
05-2330-0000
05-2351-0000
05-2354-0000
Slow Feed (.003”/Revolution)
Part Number
05-2178-0000
05-0006-0000
05-0930-0000
05-0040-0000
05-2017-0000
05-2330-0000
05-2351-0000
05-2354-0000
* If skid is not purchased with the tapping machine, there will be a special crating charge; consult factory
Diesel Power Unit
Gasoline Power Unit
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
760 Tapping Machine
1000.006.03 - p3
Model 760B
Standard Adapters for Gate Valves
ASME Class 150 RF Flange
Inches mm
ASME Class 300 RF Flange
ASME Class 600 RF Flange
Lbs.
Kg.
Part Number
Lbs.
Kg.
Part Number
Lbs.
Kg.
Part Number
3
80
54
24
06-6102-0003
55
25
06-6103-0003
57
26 06-6105-0003
4
100
57
26
06-6102-0004*
65
29
06-6103-0004
80
36 06-5091-0004
6
150
70
32
06-5088-0006*
95
43
06-6103-0006
146
66 06-5091-0006
8
200
85
39
06-6102-0008*
100
45
06-6103-0008
150
68 06-6105-0008
10
250
115
42
06-6102-0010*
155
70
06-6103-0010
200
91 06-6105-0010
12
300
170
77
06-6102-0012*
215
98
06-6103-0012
315
143 06-6105-0012
14
350
191
87
06-6102-0014
227
103 06-6103-0014
359
163 06-6105-0014
16** 400
300
136
06-6102-0016
350
160 06-6103-0016
460
210 06-6105-0016
* Will work on SHORTCUTT® Valves, Bulletin 2010.001.00 ** For dual hydraulic model only.
Adapters for SANDWICH® Valves and Ball Valves
ASME Class 300 RF Flange
ASME Class 600 RF Flange
Inches
mm
Lbs.
Kg.
Part Number
Lbs.
Kg.
Part Number
4
100
65
29
06-6103-0004
76
34
06-5091-0004
6
150
95
43
06-6103-0006
130
59
06-5091-0006
8
200
100
45
06-5089-0008
265
91
06-5091-0008
10
250
155
70
06-5089-0010
265
120
06-5091-0010
12
250
215
97
06-5089-0012
384
174
06-5091-0012
14
300
315
143
06-5089-0014
510
231
06-5091-0014
16*
350
415
188
06-5089-0016
580
262
06-5091-0016
* For dual hydraulic model only.
Split Frame Feature
The frame assembly is split at the lower end,
so that the lower section can be unbolted and
removed over the drive tube and boring bar
and the packing replaced.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
760 Tapping Machine
1000.006.03 - p4
Model 760B
Cutter Holders & LOCK-O-RING® Plug Holders
Cutter Holders
LOCK-O-RING Plug Holders
®
Inches
mm
Lbs.
Kg.
Part Number
Lbs.
Kg.
Part Number
3 & 4
80 & 100
2.5
1
05-0054-0001
--
--
--
6-12
150-300
8
4
05-0054-0002
--
--
--
14-16
350-400
7
3
05-0054-0003
--
--
--
4-16
100-400
--
--
--
3.5
2
05-0075-0000
Standard Cutters & Pilot Drills
Nominal Tap Size
Actual Size
Cutters
Pilot Drills
Inches
mm
Inches
mm
Wt./Lbs.
Wt./Kg.
Part Number
Wt./Lbs. Wt./Kg.
3
80
2-7/16
61.9
1
0.4
05-0001-0001
1/22
4
100
3-7/16
87.3
2
0.9
05-0328-0004
6
150
5-15/32
138.9
5-3/4
3
05-0328-0006
8
200
7-5/16
185.8
14-1/2
7
10
250
9-1/2
241.3
22-1/2
12
300
11-1/2
292.1
14
350
12-3/4
323.9
16
400
14-11/16 373.1
Spare U-rods
Part Number
Part Number
0.2
05-0293-0001
00-1424-0012
1/2
0.2
05-0293-0008
00-1424-0012
2
0.9
05-0293-0002
00-1424-0003
05-0328-0008
2
0.9
05-0293-0003
00-1424-0003
10
05-0328-0010
2
0.9
05-0293-0004
00-1424-0003
36
16
05-0389-0012
2-1/2
1.0
05-0293-0005
00-1424-0008
42
19
05-0389-0014
5-1/2
2.5
05-0293-0006
00-1424-0008
61
28
05-0389-0016
6
2.7
05-0293-0007
00-1424-0008
SHORTSTOPP® Cutters & Pilot Drills
Nominal Tap Size
Actual Size
Cutters
Pilot Drills
Inches
mm
Inches
mm
Wt./Lbs.
Wt./Kg.
Part Number
Wt./Lbs. Wt./Kg.
4
100
3-7/8
98.4
3-1/4
1
05-0330-0004
1/2
6
150
5-7/8
149.2
8-3/4
3
05-0330-0006
8
200
7-3/4
196.9
20
9
10
250
9-3/4
247.7
23
10
12
300
11-3/4
298.5
40
18
Spare U-rods
Part Number
Part Number
0.2
05-0293-0008
00-1424-0012
2
0.9
05-0293-0002
00-1424-0003
05-0330-0008
2
0.9
05-0293-0003
00-1424-0003
05-0330-0010
2
0.9
05-0293-0004
00-1424-0003
05-0330-0012
2-1/2
1.0
05-0293-0005
00-1424-0003
STOPPLE® Cutters & Pilot Drills
Nominal Tap Size
Actual Size
Inches
mm
Inches
4
100
6
150
8
200
10
250
12
300
11-13/16 300.1
14
350
13-1/16
16
400
15-1/16
Cutters
Pilot Drills
mm
Wt./Lbs.
Wt./Kg.
Part Number
3-15/16
100
3-1/2
2
05-0329-0004
1/2
5-15/16
150.8
9
4
05-0329-0006
2
7-7/8
200
16
7
05-0329-0008
9-7/8
200.8
T.D. Williamson, Inc.
Wt./Lbs. Wt./Kg.
Spare U-rods
Part Number
Part Number
0.2
05-0293-0008
00-1424-0012
0.9
05-0293-0002
00-1424-0003
2
0.9
05-0293-0003
00-1424-0003
27
12
05-0329-0010
2
0.9
05-0293-0004
00-1424-0003
40-1/2
18
05-0388-0012
2-1/2
1
05-0293-0005
00-1424-0008
331.8
49
22
05-0388-0014
5-1/2
2.5
05-0293-0006
00-1424-0008
382.6
64
29
05-0388-0016
6
2.7
05-0293-0007
00-1424-0008
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
760 Tapping Machine
1000.006.03 - p5
Model 760B
Recommended Power Options for Tapping Size On Size
Feed Rate3”
6”
A
A
A
A
A
B
B
B
B
B
C
C
C
C
D
D
D
D
E
E
E
E
F
F
F
F
A
A
A
A
A
A
A
B
B
B
B
B
B
B
C
C
C
C
C
C
D
D
D
D
D
D
E
E
E
E
E
E
F
F
F
F
F
F
A
A
A
A
A
A
B
B
B
B
B
B
(0.005”/REV) AIR/HYD
(0.005”/REV) DUAL HYD
(0.003”/REV) AIR/HYD
12”
14”
A
C
C
C
C
C
D
D
D
D
D
E
E
E
E
E
F
F
F
F
A
A
A
A
A
A
A
B
B
B
B
B
B
B
(0.003”/REV) DUAL HYD
C
C
C
C
C
C
C
D
D
D
D
D
D
D
E
E
E
E
E
E
E
F
F
F
F
F
F
Notes
1. 16”
A
8”
Cutter Size
10”
4”
A
The following letters represent:
A = Carbon steel pipe SMYS (Specified Minimum Yield Strength) 30,000 to 50,000 psi, maximum tensile strength of 70,000 psi.
B = Carbon steel pipe SMYS 50,000 to 70,000 psi, maximum tensile strength of 90,000 psi.
C = Cast iron pipe. Cutting characteristics vary widely; hard to predict.
D = Chrome-moly, high temperature, steel pipe.
E = 300 series stainless steel pipe.
F = Flat plate cuts using special cutters on the materials listed above (refer to Notes 3 and 4). Pilot drill must be through before cutter tooth engages material.
2. The dual hydraulic drive features an ability to shift from high speed/low torque to low speed/high torque when tapping the larger diameter pipes and/or the more difficult cutting steels.
3. The table for selecting power options (above) is based on the latest TDW designs and past experience. The data should be used as a guideline. There have been, and will be, conditions
which will not strictly follow the guidelines.
4. Special cutters are available for flat plates, stainless steel pipe, cast iron pipe and other special conditions.
5. When tapping a larger pipe or tank, the cutter will sometimes go through the flat-plate condition. For example, all teeth are cutting at the same time. This is the most power-consuming condition possible and special cutters may be required. Considering cutter size, diameter of cylinder, wall thickness, feed rates, different materials of construction, etc., the possibilities
are infinite. The following table gives some examples of flat-plate conditions. Any pipe or tank with wall thicknesses greater than those shown will also be considered flat plate.
Cutter Size
3”
4”
6”
8”
10”
12”
14”
16”
Nom. Pipe x Wall
4” x .359”
6” x .481
10” x .748”
18” x .776”
24” x .980”
36” x .943”
48” x .862”
56” x .980”
T.D. Williamson, Inc.
P.O. Box 3409
Nom. Pipe x Wall
6” x .232”
8” x .357
12” x .616”
20” x .692”
30” x .772”
48” x .699”
60” x .685”
60” x .913
Nom. Pipe x Wall
8” x .176
10” x .282
14” x .556
24” x .571
48” x .475”
60” x .556
72” x .569”
72” x .757”
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
860 Tapping Machine
Sizes: 4- through 20-inch
Bulletin No: 1000.008.04
Date: November 2008
Cross Indexing No: n/a
Supersedes: 1000.008.03 (1/06)
Model 860b
Typical Tapping Setup
860 Tapping Machine
Split Frame
Boring Bar
Features
Description
Tapping machines are used for making
connections to pipelines, tanks, and plant
piping without shutdown and to make hot
taps in preparation for plugging machine
application.
The 860 Tapping Machine is hydraulically
operated and is used for making pipe and tank
taps from 4- to 20-inch (DN 80 to DN 500). It
includes an electric start, diesel power unit.
Its maximum working pressure is 1,480
psi (100 bar) at 100°F (38°C). Its operating
temperature is -20°F (-9°C) to 700°F (371°C)
at 700 psi (48 bar) for intermittent service. Its
maximum continuous rating is 350°F (177°C)
at 1,025 psi (70 bar).
This model features a split frame for lower
maintenance costs and ease of packing
replacement.
The basic machine includes:
Cutter Holder
Adapter
Lower-in crank
Cutter
Measuring rod
Retainer rod pusher
Gasket
Ring gasket
Pilot
Bleeder valve and nipple
Motor adapter
SANDWICH® Valve
Set of bolts and nuts
LOCK-O-RING® bypass gauge
Convenient storage with tapping machine atop power unit
Speed control without changing power unit RPM
Gasket
STOPPLE® Fitting
or Tapping Fitting
Pendant Control System (50’)
Pipeline
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
860 Tapping Machine
1000.008.04 - p2
Model 860b
Operating Specifications
Boring Bar Travel
Tank Taps*
Pipe Taps*
Max. Operating Pressure
Max. Operating Temperature
Power
Feed Rate
Lower-In Crank
Length without measuring rod
Length with measuring rod
Meets NACE specification
66-inches (1,676 mm)
4- through 12-inch (80-300 mm)
4- through 20-inch (80-500 mm)
1,480 psi (100 bar) at 100°F (38°C)
700°F (371°C) at 700 psi (48 bar)**
Hydraulic
.005-inch (.127 mm) per revolution
4-1/2 turns per inch (5.6 mm per turn)
88-1/2-inches (2,248 mm)
158-1/2-inches (4,026 mm)
MR0175-2000
* See note 5 in “Recommended Power Options” Chart.
** For intermittent service only. Its maximum continuous rating is 350°F (177°C) at 1,025 psi (70 bar).
Hydraulic Operation Model (Std)
Total Package
Tapping Machine
Hydraulic Power Unit w/o Oil and 50’ Hoses
Electric Start/Diesel1650
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
Lbs.
2500
500
2000
918-447-5100
Standard Feed (.005”/Revolution)
Kg.
Part Number
977
05-1164-0000
227
05-1163-0000
750
Fax: 918-446-6327
05-2360-0000
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
860 Tapping Machine
1000.008.04 - p3
Model 860b
Standard Adapters for Gate Valves
ASME Class 150 RF Flange
Inches mm
ASME Class 300 RF Flange
Lbs.
Kg.
Part Number
Lbs.
Kg.
ASME Class 600 RF Flange
Part Number
Lbs.
Kg.
Part Number
4
100
57
26
06-6102-0004*
65
29
06-6103-0004
80
36
06-5091-0004
6
150
70
32
06-5088-0006*
95
43
06-6103-0006
146
66
06-5091-0006
8
200
85
39
06-6102-0008*
100
45
06-6103-0008
150
68
06-6105-0008
10
250
115
42
06-6102-0010*
155
70
06-6103-0010
200
91
06-6105-0010
12
300
170
77
06-6102-0012*
215
98
06-6103-0012
315
143 06-6105-0012
14
350
191
87
06-6102-0014
227
103
06-6103-0014
359
163 06-6105-0014
16
400
300
136
06-6102-0016
350
160
06-6103-0016
460
210 06-6105-0016
* Will work on SHORTCUTT® Valves, Bulletin 2010.000.00
Consult the factory for 18” and 20” adapterrs.
Adapters for SANDWICH® Valves and Ball Valves
ASME Class 300 RF Flange
ASME Class 600 RF Flange
Inches
mm
Lbs.
Kg.
Part Number
Lbs.
Kg.
Part Number
4
100
65
29
06-6103-0004
76
34
06-5091-0004
6
150
95
43
06-6103-0006
130
59
06-5091-0006
8
200
100
45
06-5089-0008
265
91
06-5091-0008
10
250
155
70
06-5089-0010
265
120
06-5091-0010
12
300
215
97
06-5089-0012
384
174
06-5091-0012
14
350
315
143
06-5089-0014
510
231
06-5091-0014
16
400
415
188
06-5089-0016
580
262
06-5091-0016
18
450
Consult Factory
730
331
06-5091-0018
20
500
Consult Factory
590
450
06-5091-0020
Cutter Holders & LOCK-O-RING® Plug Holders
Cutter Holders
Inches
mm
Lbs.
Kg.
4
100
2.5
6-12
150-300
14-20
350-400
Splined Drive Feature
The new splined drive provides much greater
strength to the end of the boring bar, as it
turns the cutter.
T.D. Williamson, Inc.
P.O. Box 3409
LOCK-O-RING Plug Holders
®
Part Number
Lbs.
Kg.
Part Number
1
05-1168-0000
3.5
2
05-0075-0000
9
4
05-1167-0000
3.5
2
05-0075-0000
16
7
05-1166-0000
10
4.5
05-1044-0000
Split Frame Feature
The frame assembly is split at the lower end, so that
the lower section can be unbolted and removed over
the drive tube and boring bar and the packing replaced.
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
860 Tapping Machine
1000.008.04 - p4
Model 860b
Standard Cutters & Pilot Drills
Nominal Tap Size
Inches mm
Actual Size
Inches
mm
Cutters
Wt./Lbs. Wt./Kg.
Part Number
Pilot Drills
Wt./Lbs. Wt./Kg. Part Number
Spare U-Rods
Part Number
4
100
3-7/16
87.3
2
0.9
05-0328-0004
1/2
0.2
05-0293-0008
00-1424-0012
6
150
5-15/32
138.9
5-3/4
3
05-0328-0006
2
0.9
05-0293-0002
00-1424-0003
8
200
7-5/16
185.8
14-1/2
7
05-0328-0008
2
0.9
05-0293-0003
00-1424-0003
10
250
9-1/2
241.3
22-1/2
10
05-0328-0010
2
0.9
05-0293-0004
00-1424-0003
12
300
11-1/2
292.1
36
16
05-0328-0012
2-1/2
1.0
05-0293-0005
00-1424-0008
14
350
12-3/4
323.9
42
19
05-0389-0014
5-1/2
2.5
05-0294-0002
00-1424-0008
16
400
14-11/16
373.1
61
28
05-0389-0016
6
2.7
05-0294-0003
00-1424-0008
18
450
15-1/16
383
53-1/2
24
05-0388-0016
6
2.7
05-0294-0003
00-1424-0008
20
500
17
432
84
38
05-0388-0018
6-1/2
3
05-0294-0004
00-1424-0008
SHORTSTOPP® Cutters & Pilot Drills
4
100
3-7/8
98.4
3-1/4
1
05-0330-0004
1/2
0.2
05-0293-0008
00-1424-0012
6
150
5-7/8
149.2
8-3/4
3
05-0330-0006
2
0.9
05-0293-0002
00-1424-0003
8
200
7-3/4
196.9
20
9
05-0330-0008
2
0.9
05-0293-0003
00-1424-0003
10
250
9-3/4
247.7
23
10
05-0330-0010
2
0.9
05-0293-0004
00-1424-0003
12
300
11-3/4
298.5
40
18
05-0330-0012
2-1/2
1.0
05-0293-0005
00-1424-0003
3-1/2
2
05-0329-0004
1/2
0.2
05-0293-0008
00-1424-0012
STOPPLE® Cutters & Pilot Drills
4
100
3-15/16
100
6
150
5-15/16
150.8
9
4
05-0329-0006
2
0.9
05-0293-0002
00-1424-0003
8
200
7-7/8
200
16
7
05-0329-0008
2
.09
05-0293-0003
00-1424-0003
10
250
9-7/8
200.8
27
12
05-0329-0010
2
0.9
05-0293-0004
00-1424-0003
12
300
11-13/16
300.1
40-1/2
18
05-0329-0012
2-1/2
1
05-0293-0005
00-1424-0008
14
350
13-1/16
331.8
49
22
05-0388-0014
5-1/2
2.5
05-0294-0002
00-1424-0008
16
400
15-1/16
382.6
64
29
05-0388-0016
6
2.7
05-0294-0003
00-1424-0008
18
450
17
432
84
38
05-0388-0018
6-1/2
3
05-0294-0004
00-1424-0008
20
500
19
483
98
45
05-0388-0020
7-1/2
3
05-0294-0005
00-1424-0008
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
860 Tapping Machine
1000.008.04 - p5
Model 860b
Recommended Power Options for Tapping Size On Size
Feed Rate
4”
6”
8”
10”
Cutter Size
12”
14”
16”
18”
20”
(0.005”/REV) HYD
A
A
A
A
A
A
A
A
A
B
B
B
B
B
B
B
B
B
C
C
C
C
C
C
D
D
D
D
D
D
E
E
E
E
E
E
F
F
F
F
F
Notes
1. The following letters represent:
A = Carbon steel pipe SMYS (Specified Minimum Yield Strength) 30,000 to 50,000 psi, maximum tensile strength of 70,000 psi.
B = Carbon steel pipe SMYS 50,000 to 70,000 psi, maximum tensile strength of 90,000 psi.
C = Cast iron pipe. Cutting characteristics vary widely; hard to predict.
D = Chrome-moly, high temperature, steel pipe.
E = 300 series stainless steel pipe.
F = Flat plate cuts using special cutters on the materials listed above (refer to Notes 3 and 4). Pilot drill must be through before cutter tooth engages material.
2. The table (above) is based on the latest TDW designs and past experience. The data should be used as a guideline. There have been, and will be, conditions
which will not strictly follow the guidelines.
3. Special cutters are available for flat plates, stainless steel pipe, cast iron pipe and other special conditions.
4. When tapping a larger pipe or tank, the cutter will sometimes go through the flat-plate condition. For example, all teeth are cutting at the same time. This is the most power-consuming condition possible and special cutters may be required. Considering cutter size, diameter of cylinder, wall thickness, different materials of construction, etc., the possibilities
are infinite. The following table gives some examples of flat-plate conditions. Any pipe or tank with wall thicknesses greater than those shown will also be considered flat plate.
Cutter Size
4”
6”
8”
10”
12”
14”
16”
T.D. Williamson, Inc.
Nom. Pipe x Wall
6” x .481
10” x .748”
18” x .776”
24” x .980”
36” x .943”
48” x .862”
56” x .980”
P.O. Box 3409
Nom. Pipe x Wall
8” x .357
12” x .616”
20” x .692”
30” x .772”
48” x .699”
60” x .685”
60” x .913
Nom. Pipe x Wall
10” x .282
14” x .556
24” x .571
48” x .475”
60” x .556
72” x .569”
72” x .757”
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
936 Tapping Machine
Sizes: 12- Through 36-inch
Bulletin No: 1000.009.02
Date: April 2009
Cross Indexing No: n/a
Supersedes: 1000.009.01 (2/00)
Typical Tapping Setup
Description
Tapping machines are used for making
connections to pipelines, tanks, and plant piping
without shutdown and are used to make hot taps
in preparation for plugging machine applications.
The 936 Tapping Machine is hydraulically
operated and is used for making pipe and tank taps
from 12" to 36". Its operating temperature is
0°F (-18°C) to 180°F (82°C) at 2,220 psi (153 bar).
For temperatures above 180°F (82°C), consult the
factory.
The 936 Tapping Machine’s unique pressure
balanced system eliminates the effects of pipeline
pressure, reducing operating loads on the
feedscrew.
The 936 Tapping Machine meets NACE standard
MR0175-93 (sulfide stress cracking resistant
metallic material for oilfield equipment).
Valve
Adapter
Cutter
Holder
Features
Cutter
The basic machine includes:
Tapping machine
Pilot Drill
Ladder and platform
SANDWICH®
Valve
Hydraulic piping
Skid
Connecting hoses
®
STOPPLE Fitting
or Tapping Fitting
Power unit
2-Stage drive motors
Feed motor
936 Tapping Machine
Pressure-balance system
Consult the factory for special cutters and pilots required
for tank taps.
Pipeline
Patented in the United States and in foreign countries.
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2009. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
936 Tapping Machine
1000.009.02- p2
Lbs.
6000
3600
400
400
1650
Complete System includes the following:*
Tapping Machine**
Skid
Connecting Hoses
Power Unit with Diesel Engine***
Kg.
2730
1111
180
180
770
Part Number
05-1045-0000
05-2341-0001
05-2343-0047
05-2148-0000
05-2432-0000
* Includes twin-drive motors and feed motor
** Includes ladder, platform and hydraulic piping
*** Battery not included
Boring Bar Travel
Inches
mm
108
2,743
Lengths
Machine
With Measuring Rod
Inches
mm
231
5867
Machine
Inches
146
mm
3718
Operating Specifications
Maximum Operating Pressure
2,220 psi (153 bar) @ 180°F (38°C)
Power
Hydraulically Powered
Feed
0.004" (0.102 mm) per Revolution
Lower-In Crank
12 Turns per Inch (2.1 mm/turn)
Power Unit
Engine: Hatz Diesel
30.5 HP @ 2400 RPM
Pump
Piston Type
Hydraulic Reservoir Capacity
55 Gallons
Engine Fuel Capacity (Diesel Engine)
5.8 Gallons
Hydraulic Oil Filters
10 Micron
Motors (at tapping machine)
Gear Type
Battery 12-volt, 455 amp, cold crank at 0°F
T.D. Williamson, Inc.
P.O. Box 3409
Customer Provided
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2009. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
936 Tapping Machine
1000.009.02- p3
Adapters for Standard Valves
Nominal Tap Size
Inches
ASME Class 150 RF Flange*
ASME Class 300 RFFlange*
ASME Class 600 RF Flange*
DN
Lbs.
Kg.
Part Number
Lbs.
Kg.
Part Number
Lbs.
Kg.
Part Number
12
300
170
77
06-5184-0012
255
116
06-5085-0012
268
122
06-5185-0012
14
350
240
109
06-5184-0014
232
105
06-6106-0014
354
161
06-5185-0014
16
400
280
127
06-5184-0016
315
143
06-6106-0016
510
231
06-5185-0016
18
450
329
149
06-5184-0018
363
165
06-6106-0018
560
254
06-5185-0018
20
500
425
193
06-5184-0020
465
211
06-6106-0020
730
331
06-5185-0020
22
550
416
189
06-5184-0022
567
257
06-6106-0022
925
420
06-5185-0022
24
600
612
278
06-5184-0024
786
357
06-6106-0024
1,125
510
06-5185-0024
26
650
633
287
06-5184-0026
920
417
06-6106-0026
960
435
06-5185-0026
28
700
700
318
06-5184-0028
1,066
484
06-6106-0028
1,530
694
06-5185-0028
30
750
791
359
06-5184-0030
1,375
624
06-6106-0030
1,875
851
06-5185-0030
32
800
990
449
06-5184-0032
1,580
720
06-6106-0032
2,036
924
06-5185-0032
36
900
1,650
748
06-5184-0036
2,650
1200
06-6106-0036
2,615
1,186
06-5185-0036
* Use with Class 900 to 600 Spool Adapter (06-9524-0000)
Adapters for TDW SANDWICH Valves
®
Nominal Tap Size
Inches
DN
12
300
Lbs.
234
ASME Class 600 RF Flange*
Kg.
Part Number
10606-5087-0012
14
350
440
20006-5087-0014
16
400
614
27906-5087-0016
18
450
687
31206-5087-0018
20
500
1,148
52106-5087-0020
22
550
1,400
63506-5087-0022
24
600
1,750
79406-5087-0024
26
650
2,011
91206-5087-0026
28
700
2,380
1,08006-5087-0028
30
750
2,573
1,16706-5087-0030
32
800
3,180
1,44206-5087-0032
34
850
3,550
1,61006-5087-0034
36
900
4,050
1,83706-5087-0036
12-36
300-900
14
6.405-0076-0000
12-30
300-750
17-1/2
7.905-0056-0000
30-36
750-900
17
7.705-0278-0000
* Use with Class 900 to 600 Spool Adapter (06-9524-0000)
LOCK-O-RING Plug Holder
®
Cutter Holders
LOCK-O-RING Bypass Gauge
®
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
8 oz.
918-447-5100
227 grams07-0963-0000
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2009. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
936 Tapping Machine
1000.009.02- p4
Standard Hot Tap Applications
Nominal Tap Size
Actual Size
Standard Cutters
Standard Pilot Drills
Spare U-Rods
Inches
DN
Inches
mm
Lbs.
Kg.
Part Number
Lbs.
Kg.
Part Number
Part Number
12
300
11-1/2
292
36
16
05-0389-0012
5
2
05-0294-0001
00-1424-0008
14
350
12-3/4
324
42
19
05-0389-0014
5-1/2
3
05-0294-0002
00-1424-0008
16
400
14-11/16
373
55
25
05-0389-0016
6
3
05-0294-0003
00-1424-0008
18
450
15-1/16
383
53-1/2
24
05-0388-0016
6
3
05-0294-0003
00-1424-0008
20
500
17
432
84
38
05-0388-0018
6-1/2
3
05-0294-0004
00-1424-0008
22
550
19
483
98
45
05-0388-0020
7-1/2
3
05-0294-0005
00-1424-0008
24
600
21
533
125
57
05-0388-0022
8
3
05-0294-0006
00-1424-0008
26
650
23
584
126
57
05-0388-0024
8-1/2
4
05-0294-0007
00-1424-0008
28
700
25
635
156
71
05-0388-0026
10-1/2
5
05-0294-0008
00-1424-0008
30
750
27
686
232
105
05-0388-0028
11
5
05-0294-0009
00-1424-0008
32
800
29
737
275
125
05-0388-0030
15
7
05-0294-0010
00-1424-0009
34
850
31
787
230
150
05-0388-0032
15
7
05-0294-0010
00-1424-0009
36
900
33
838
395
179
05-0388-0034
18
8
05-0294-0011
00-1424-0009
STOPPLE® Pilot Drills
Lbs.
Kg.
Part Number
Spare U-Rods
STOPPLE Applications
®
Nominal Tap Size
Inches
DN
Actual Size
Inches
mm
STOPPLE® Cutters
Lbs.
Kg.
Part Number
Part Number
12
300
11-13/16
300
40-1/2
18
05-0388-0012
5
2
05-0294-0001
00-1424-0008
14
350
13-1/16
332
49
22
05-0388-0014
5-1/2
3
05-0294-0002
00-1424-0008
16
400
15-1/16
383
53-1/2
24
05-0388-0016
6
3
05-0294-0003
00-1424-0008
18
450
17
432
84
38
05-0388-0018
6-1/2
3
05-0294-0004
00-1424-0008
20
500
19
483
98
45
05-0388-0020
7-1/2
3
05-0294-0005
00-1424-0008
22
550
21
533
125
57
05-0388-0022
8
4
05-0294-0006
00-1424-0008
24
600
23
584
126
57
05-0388-0024
8-1/2
4
05-0294-0007
00-1424-0008
26
650
25
635
156
71
05-0388-0026
10-1/2
5
05-0294-0008
00-1424-0008
28
700
27
686
232
105
05-0388-0028
11
5
05-0294-0009
00-1424-0008
30
750
29
737
275
125
05-0388-0030
11
5
05-0294-0009
00-1424-0008
32
800
31
787
330
150
05-0388-0032
15
7
05-0294-0010*
00-1424-0009
34
850
33
838
395
179
05-0388-0034
18
8
05-0294-0011
00-1424-0009
36
900
35
889
430
195
05-0388-0036
18
8
05-0294-0011
00-1424-0009
*Required with Cutter Holder 05-0278-0000 for making 30" (750 mm) taps
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2009. All rights reserved T.D. Williamson, Inc. / Printed in USA
1200 Tapping Machine
Sizes: 12- to 42- inches
Bulletin No: 1000.001.04
Date: November 2008
Cross Indexing No: n/a
Supersedes: 1000.001.02 (5/05)
Model 1200K
Typical Tapping Setup
Description
Tapping machines are used for making
connections to pipelines, tanks and plant piping
without shutdown and are used to make hot taps
in preparation for plugging machine applications.
T.D. Williamson, Inc. Model 1200K Tapping
Machines are designed to make hot taps into metal
pipe, tank tops and walls. They are hydraulically
operated and are used for making pipe and tank
taps from 12- to 42- inches (305 mm to 1067
mm). Maxiumum working pressure is 1,480 psi
(100 bar) at 100°F (38°C). Operating temperature
is -20°F (-29°C) to 700°F (371°C) at 700 psi (48
bar) for intermittent service. Maximum continuous
rating is 350°F (177°C) at 1,025 psi (70 bar).
Model 1200K Tapping Machine is fitted with a
ladder and platform for operator use.
Valve
Adapter
Cutter
Holder
The 1200K Tapping Machine meets NACE
standard MR0175-2002 (sulfide stress crackingresistant, metallic material for oilfield equipment).
Cutter
Pilot Drill
Features
SANDWICH®
Valve
The basic machine includes:
Tapping machine
1200 Tapping Machine
Ladder and platform
Model 1200K
Hydraulic piping
®
STOPPLE Fitting
or Tapping Fitting
Skid
Connecting hoses
Power unit
Twin-drive motors
Feed motor
Pipeline
Consult the factory for special cutters and pilots required for
tank taps.
Patented in the United States and in foreign countries.
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
1200 Tapping Machine
Complete System includes the following:*
Tapping Machine
Ladder and Platform
Hydraulic Piping
Skid
Connecting Hoses
Power Unit with Diesel Engine**
Power Unit with Diesel Engine***
1000.001.04 - p2
Model 1200K
Lbs.
6000
3000
200
440
400
400
1650
1700
Kg.
2730
1365
90
200
180
180
750
773
Accessories
XL
Part Number
05-1171-0000-00
05-1171-0000-01
05-1080-0000
05-1173-0000
05-0344-0047
05-0014-0000
05-0963-0000
05-1067-000
Item
Boring Bar Travel
Inches
mm
108
2743
XL
05-1077-0106
Fall Arrest System
*Includes a twin-drive motor and a feed motor.
**Battery and hydraulic fluid not included.
***Required for taps larger than 36 inch. Battery and hydraulic fluid not included.
Lengths
Part Number
Fall Arrest System Kit
Machine
Inches
mm
146
3718
Machine With Measuring Rod
Inches
mm
231
5867
Operating Specifications
Maximum Operating Pressure
1,480 psi (100 bar) @ 100°F (38°C)
Maximum Operating Temperature
700°F (371°C) at 700 psi (48 bar)*
Power
Hydraulically powered {1,800 lb-in. (203N-M) input torque}
Feed
0.004” (0.102 mm) per Revolution
Lower-In Crank
12 Turns per Inch (2.1 mm/turn)
** For intermittent service only. Its maximum continuous rating is 350°F (177°C) at 1,025 psi (70 bar).
Power Unit
Engine: Hatz Diesel
30.5 hp @ 2400 rpm
Pump
Vane Type or Varable Piston
Hydraulic Reservoir Capacity
55 Gallons
Engine Fuel Capacity (Diesel Engine)
5.8 Gallons
Relief Valve Preset at factory at
1,000 psi
Hydraulic Oil Filters
10 Micron
Motors (at tapping machine)
Gear Type
Battery 12-volt, 455 amp, cold crank at 0°F
LOCK-O-RING Plug Holder
®
Customer Provided
Inches
12-36
mm
300-900
Lbs.
14
Kg.
6.4
Part Number
05-0076-0000
12-30
300-750
17-1/2
7.9
05-0056-0000
30-36
750-900
17
7.7
05-0278-0000
38-42
950-1050
29
13.2
05-0324-0000
8 oz.
227 grams
07-0963-0000
Cutter Holders
LOCK-O-RING Bypass Gauge
®
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
1200 Tapping Machine
1000.001.04 - p3
Model 1200K
Adapters for Standard Valves
Nominal Tap Size
ASME Class 150 RF Flange
ASME Class 300 RF Flange
Kg.
ASME Class 600 RF Flange
Inches
DN
Lbs.
Kg.
Part Number
Lbs.
Kg.
Part Number
12
300
170
77
06-5184-0012
255
116
Part Number
06-5085-0012
Lbs.
268
122
06-5185-0012
14
350
240
109
06-5184-0014
232
105
06-6106-0014
354
161
06-5185-0014
16
400
280
127
06-9333-0016
315
143
06-6106-0016
510
231
06-5185-0016
18
450
329
149
06-5184-0018
363
165
06-6106-0018
560
254
06-5185-0018
20
500
425
193
06-5184-0020
465
211
06-6106-0020
730
331
06-5185-0020
22
550
416
189
06-5184-0022
567
257
06-6106-0022
925
420
06-5185-0022
24
600
612
278
06-5184-0024
786
357
06-6106-0024
1,125
510
06-5185-0024
26
650
633
287
06-5184-0026
920
417
06-6106-0026
960
435
06-5185-0026
28
700
700
318
06-5184-0028
1,066
484
06-6106-0028
1,530
694
06-5185-0028
30
750
791
359
06-5184-0030
1,375
624
06-6106-0030
1,875
851
06-5185-0030
32
800
990
449
06-5184-0032
1,580
720
06-6106-0032
2,036
924
06-5185-0032
36
900
1,650
748
06-5184-0036
2,650
1200
06-6106-0036
2,615
1,186
06-5185-0036
950Available on RequestAvailable on Request
4,064
1,856
06-5087-0038
40
1000Available on RequestAvailable on Request
5,042
2,292
06-5087-0040
42
1050
5,736
2,067
06-5087-0042
38
2870
1305
06-5184-0042Available on Request
Adapters for TDW SANDWICH Valves
®
Nominal Tap Size
Inches
DN
12
300
T.D. Williamson, Inc.
Lbs.
234
ASME Class 600 RF Flange
Kg.
106
Part Number
06-5087-0012
14
350
440
200
06-5087-0014
16
400
614
279
06-5087-0016
18
450
687
312
06-5087-0018
20
500
1,148
521
06-5087-0020
22
550
1,400
635
06-5087-0022
24
600
1,750
794
06-5087-0024
26
650
2,011
912
06-5087-0026
28
700
2,380
1,080
06-5087-0028
30
750
2,573
1,167
06-5087-0030
32
800
3,180
1,442
06-5087-0032
34
850
3,550
1,610
06-5087-0034
36
900
4,050
1,837
06-5087-0036
38
950
4064
2032
06-5087-0038
40
1000
5042
2292
06-5087-0040
42
1050
5750
2615
06-5087-0042
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
1200 Tapping Machine
1000.001.04 - p4
Model 1200K
Standard Hot Tap Applications
Nominal Tap Size
Actual Size
Standard Cutters
Standard Pilot Drills
Spare U-Rods
Inches
DN
Inches
mm
Lbs.
Kg.
Part Number
Lbs.
Kg.
Part Number
Part Number
12
300
11-1/2
292
36
16
05-0389-0012
5
2
05-0294-0001
00-1424-0008
14
350
12-3/4
324
42
19
05-0389-0014
5-1/2
3
05-0294-0002
00-1424-0008
16
400
14-11/16
373
55
25
05-0389-0016
6
3
05-0294-0003
00-1424-0008
18
450
15-1/16
383
53-1/2
24
05-0388-0016
6
3
05-0294-0003
00-1424-0008
20
500
17
432
84
38
05-0388-0018
6-1/2
3
05-0294-0004
00-1424-0008
22
550
19
483
98
45
05-0388-0020
7-1/2
3
05-0294-0005
00-1424-0008
24
600
21
533
125
57
05-0388-0022
8
3
05-0294-0006
00-1424-0008
26
650
23
584
126
57
05-0388-0024
8-1/2
4
05-0294-0007
00-1424-0008
28
700
25
635
156
71
05-0388-0026
10-1/2
5
05-0294-0008
00-1424-0008
30
750
27
686
232
105
05-0388-0028
11
5
05-0294-0009
00-1424-0008
32
800
29
737
275
125
05-0388-0030
15
7
05-0294-0010
00-1424-0009
34
850
31
787
230
150
05-0388-0032
15
7
05-0294-0010
00-1424-0009
36
900
33
838
395
179
05-0388-0034
18
8
05-0294-0011
00-1424-0009
38
950
35
889
430
195
05-0388-0036
18
8
05-0294-0011
00-1424-0009
40
1000
36-7/8
937
450
204
05-0388-0038
20
9
05-0294-0020
00-1424-0009
42
1050
38-7/8
987
523
238
05-0388-0040
20
9
05-0294-0020
00-1424-0009
STOPPLE Applications
®
Nominal Tap Size
Inches
DN
Actual Size
Inches
mm
Lbs.
40-1/2
12
300
11-13/16
300
14
350
13-1/16
332
16
400
15-1/16
383
18
450
17
432
20
500
19
22
550
24
600
26
STOPPLE® Cutters
Kg.
Part Number
STOPPLE® Pilot Drills
Lbs.
Kg.
Part Number
Spare U-Rods
Part Number
18
05-0388-0012
5
2
05-0294-0001
00-1424-0008
49
22
05-0388-0014
5-1/2
3
05-0294-0002
00-1424-0008
53-1/2
24
05-0388-0016
6
3
05-0294-0003
00-1424-0008
84
38
05-0388-0018
6-1/2
3
05-0294-0004
00-1424-0008
483
98
45
05-0388-0020
7-1/2
3
05-0294-0005
00-1424-0008
21
533
125
57
05-0388-0022
8
4
05-0294-0006
00-1424-0008
23
584
126
57
05-0388-0024
8-1/2
4
05-0294-0007
00-1424-0008
650
25
635
156
71
05-0388-0026
10-1/2
5
05-0294-0008
00-1424-0008
28
700
27
686
232
105
05-0388-0028
11
5
05-0294-0009
00-1424-0008
30
750
29
737
275
125
05-0388-0030
11
5
05-0294-0009
00-1424-0008
32
800
31
787
330
150
05-0388-0032
15
7
05-0294-0010*
00-1424-0009
34
850
33
838
395
179
05-0388-0034
18
8
05-0294-0011
00-1424-0009
36
900
35
889
430
195
05-0388-0036
18
8
05-0294-0011
00-1424-0009
38
950
36-7/8
937
450
204
05-0388-0038
20
9
05-0294-0020
00-1424-0009
40
1000
38-7/8
987
523
238
05-0388-0040
20
9
05-0294-0020
00-1424-0009
42
1050
40-7/8
1038
606
276
05-0388-0042
20
9
05-0294-0020
00-1424-0009
*Required with Cutter Holder 05-0278-0000 for making 30-inch (750 mm) taps.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
2400 Tapping Machine
Sizes: 30- Through 60-inch
Bulletin No: 1000.002.00
Date: July 1998
Cross Indexing No: n/a
Supersedes: 406 (3/91)
Standard Model and XL Model
Features
Typical Tapping Setup
The basic machine includes:
Tapping machine
Ladder and platform
Hydraulic Piping
Skid
Connecting hoses
Power unit
Twin-drive motors
Feed motor
Options*
T. D. Williamson, Inc., is committed to providing
you with the exact product to assist you in
planning, budgeting and meeting the specifications
for your individual application needs.
Adapter
Tapping Valve
The hydraulically powered 2400 has an
optional electronic remote control system.
The remote control unit gives the operator the
advantage of remaining inside a temperaturecontrolled building while completing jobs in
extreme climate conditions.
2400 Tapping Machine
* For design code options not listed and additional sizes,
consult your sales representative.
Tapping Fitting
Description
Pipeline
Tapping machines are used for making
connections to pipelines, tanks, and plant piping
without shutdown and are used to make hot taps
in preparation for plugging machine applications.
Model 2400 tapping machines are designed
to make hot taps into metal pipe, tank tops and
walls. It is hydraulically operated and is used for
making pipe and tank taps from 30" to 60". Its
operating temperature is -20°F (-29°C) to 200°F
(93°C) at 1,200 psi (82 bar).
T.D. Williamson, Inc.
P.O. Box 3409
Patented in the United States and in foreign countries.
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Specifications
2400 Tapping Machine Standard Model and XL Model
1000.002.00- p2
Specifications
Maximum operating pipeline pressure 1200 psig (83 bars) at 200°F
Maximum operating temperature range (in pipeline)
-20°F to +200° F (-29°C to 93°C) at 1200 psi
Maximum operating hydraulic pressure 1800 psi (138 bars)
Maximum boring bar travel Standard 108 inches (2,743 mm) variable feed or XL 130 inches (3302 mm) variable feed
Rate of travel adjustable to 6 ipm (152 mm per min.)
Feed rate
adjustable to 0.125 inches per revolution (3.2 mm per rev.)
Minimum size tap 30 inches (760 mm) (24” special application)*
Maximum size tap (size on size)
60 inches (1520 mm)
Weight of tapping machine (with hydraulic manifold assembly) Standard 7500 Ibs. (3409 kg); XL 8000 lbs. (3632 kg.)
Weight of hydraulic hoses
435 Ibs. (198 kg)
Basic machine (without adapter) 193.875 inches (4925 mm)
Hoses (5 on reels)
each 50 feet (15 meters)
Tapping positions vertical and horizontal
Operation
electroniclly controlled hydraulic system
LOCK-O-RING® Plug setting
vertical — consult factory for other positions
Coupon retention system positive
Boring bar RPM variable, 0 to 18 RPM
Anti-stall feature
stall reverses feed
Power Unit
Weight of power unit Engine
Model 5034 - 7201 (3-53) Detroit Diesel 88 HP @ 2500 RPM. Fuel tank capacity 30 gallons (113.5 liters)
4100 Ibs. (1860 kg)
Pump
Tandem Pumps
Tapping machine
Lubrication
Dow Corning BR2S or equivalent;
Lithium base NLGl No. 2 extreme pressure with 3% M0S2 grease.
(Ambient temperature above 0°F, or -180°C.)
Mobil Grease 28, or equivalent;
Low temperature NLGl No. V/2 to No. 2 extreme pressure grease.
(Ambient temperature below 0°F, or -180°C.)
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Air Motors
For T-101b, T-101XL, TD-12, 904, 904XL Sizes 1/2” Through 6”
Bulletin No: 1010.002.00
Date: June 2003
Cross Indexing No: n/a
Supersedes: n/a
Typical Setup
Pistol Grip Air Motor
Socket
Pistol Grip Air Motor
Drilling Machine
Right Angle Air Motor
Right Angle Air Motor
Socket
Description
Drilling Machine
Features
T.D. Williamson, Inc.’s Air Motors are efficient
tools for operating TDW drilling machines. The
Air Motors are designed for horizontal and vertical
installation. These machines are designed to allow
safe taps to be made in piping systems while under
pressure.
High torque, PISTOL GRIP Air Motor with
½-inch male square drive head with ball detent
attachment oiler.
Powerful, high torque, RIGHT ANGLE Air Motor
with ½-inch male square drive head with ball detent
attachment. Needle valve included for air supply
regulation.
The PISTOL GRIP Air Motor includes an
auxiliary handle, which can be rotated 360
degrees. Also, these hand-held drills have an
automatic oiler and a safety button for locking
in the off position.
The RIGHT ANGLE Air Motor includes an
air supply regulator to adjust revolutions per
minute (RPM). It also includes a reversible
direction, spring-loaded trigger for immediate
release and stopping of Air Motor.
ISO 9001 Certified
Caution: Improper use of Air Motors may
result in Operator injury. Consult operating
instructions before using your equipment.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Toll Free
1-888-TDWmSon (839-6766)
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T. D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
Air Motors
1010.002.00 pg. 2
Air Motors and Sockets
Operating Specifications
Item
Lb.
Kg.
Pistol Grip Air Motor
6
3
Right Angle Air Motor 8
4
1/2” Socket (TD12)
3/4” Socket (T-101, 904)
Pistol Grip Motor
Right Angle Motor
Torque @ 0RPM
--
82 ft/lbs
Max RPM
325
300
Recommended RPM
Size
RPM
RPM
1-1/4, 1-1/2, 2 inches
195
195
3-inches
120
120
4-inches
100
100
6-inches
80
80
Drills - all sizes
195
195
Hose Diameter* 5/16-inches for max of 25 feet
Part Number
00-1508-0001-00
05-2160-0000-00
00-1509-0002-00
00-1509-0004-00
* The pressure required is at motor inlet, not the hose inlet. For a given compressor a larger size may be required. The hose
ID should increase 1/8 inch for every additional 25 feet at a maximum of 75 feet.
Pistol Grip Air Motor
Torque & Hp vs RPM
Torque lbf-ft &
Hp x100
100
80
60
40
Torque
1bf-ft
Hp x 100
20
0
0
200
400
RPM
300
265
240
210
180
150
120
95
70
45
20
0
Torque lbf-ft
0.00
9.97
14.12
19.11
24.09
29.8
34.06
38.22
42.37
46.52
50.68
54.00
Hp x 100
0.000
50.30
64.54
76.40
82.57
83.05
77.83
69.13
56.47
39.86
19.30
0.000
Note: These charts assume a 90 psi inlet pressure with a flow of 32 CFM
Right Angle Air Motor
Torque & Hp vs RPM
Torque lbf-ft &
Hp x100
150
100
50
0
0
100
200
300
400
Torque
Hp
RPM
300
265
240
210
180
150
120
95
70
45
20
0
Torque lbf-ft
0.00
9.92
17.00
25.50
34.00
42.50
51.00
58.08
65.17
72.25
79.33
85.00
HpX100
0.000
50.04
77.68
101.96
116.53
121.38
116.53
105.06
86.86
61.90
30.21
0.000
Note: These charts assume a 90 psi inlet pressure with a flow of 32 CFM
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T. D. Williamson, Inc. / Printed in USA
Fall Protection Equipment
For TDW Tapping Machines and STOPPLE Plugging Machines
®
Bulletin No: 1010.003.00
Date: February 2006
Cross Indexing No: n/a
Supersedes: n/a
Features
TDW Fall Protection Equipment provides
security features designed to allow machine
operators the access and mobility that they
require to perform their work in a safe manner.
Bolt-on fixtures
Can be retrofitted to existing machines
Detachable for ease in handling and
shipping
Aluminum floor on platforms for reduced
weight
Boom are designed to meet fall protection
support requirements of 5,000 lbs.
Hydraulic Cylinder Fall Protection Boom
Tapping Machine Work Platform
For STOPPLE® Plugging Machines
For: 660, 760, 860 and 1200 Tapping Machines
Description
brackets in place to allow for quick and easy
reattachment.
TDW fall protection equipment, consisting
of work platforms, fall protection booms,
harnesses and lifting clamps, is specifically
designed for worksite safety of operators
on TDW 660, 760, 860 and 1200 Tapping
Machines and STOPPLE® Plugging Machines.
Fall Protection Booms accommodate four
Tapping Machine Work Platforms are easily
installed and can be retrofitted to existing
machines. Platforms may be removed
for ease of handling and to facilitate
shipping the tapping machines. Simply
remove lock pins and leave the bolted-on
T.D. Williamson, Inc.
P.O. Box 3409
different hydraulic cylinder sizes ranging
from 4-inches and larger.
The Safety Harness Assembly attaches
to firmly secured booms and protects
technicians in the event of falling while they
are operating equipment.
Lifting Clamps have recommended locations
for attachment to TDW hydraulic cylinders,
which will allow an equipment operator
to easily and safely reach lifting slings for
release or re-attachment.
Tulsa, Oklahoma 74101-3409
918-447-5100
Toll Free
1-888-TDWmSon (839-6766)
US: 918-447-5000
Belgium: (32) 67-28-36-11
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T. D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
Fall Protection Equipment
1010.003.00 - p2
660 Tapping Machine Work Platform
760 & 860 Tapping Machine Work Platform
1200 Tapping Machine Work Platform
Tapping Machine Work Platforms
Tapping Machine
660
760
860
1200
Weight
Lbs.
210
210
210
210
Kg.
95
95
95
95
Part Number
05-2401-0000-00
05-2407-0000-00
05-2407-0000-00
05-1229-0000-00
Fall Arrest System
Item
Fall Arrest System Kit*
Part Number
05-1077-0106
*For 1200 Tapping Machine
Fall Arrest System
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T. D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
Fall Protection Equipment
4- through 12-inch
®
STOPPLE IIb Cylinder
Fall Protection Boom
1010.003.03 - p3
14- through 20-inch
®
STOPPLE IIb Cylinder
Fall Protection Boom
22- through 34-inch
®
STOPPLE IIb Cylinder
Fall Protection Boom
36- through 42-inch
®
STOPPLE IIb Cylinder
Fall Protection Boom
Hydraulic Cylinder Fall Protection Booms
Size
4-12
14-20
22-34
36 and larger
Weight
Lbs.
70
85
110
110
Kg.
31
39
50
50
Part Number
08-2546-0000
08-2547-0000
08-2548-0000
08-2549-0000
®
Hydraulic Cylinder Lifting Clamps for STOPPLE IIb
Size
4-12
14-20
22-34
36 and larger
Weight
Lbs.
45
57
69
93
Kg.
20
25
31
42
Part Number
08-2116-0000-90
08-2117-0000-90
08-2118-0000-90
08-2119-0000-90
Lifting Clamps
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T. D. Williamson, Inc. / Printed in USA
®
STOPPLE
PLUGGING EQUIPMENT
STOPPLE Systems and
Fittings Applications
Data Sheet No.
®
Data Sheet No. STPPL
Date: March 1999
Supersedes: n/a
STOPPLE Plugging Machines serve as temporary
block valves installed anywhere in a piping system.
They are used to isolate a section of line for repairs
or additions without interruption of service.
Typical Setup
STPPL
In the pipeline industry, it is sometimes necessary
to isolate a section of pipe without interrupting
the service to a customer, whether that customer
is a large user such as a steel mill or a private
homeowner. The same necessity may also arise in a
refinery or a petrochemical plant where it is desirable
®
to avoid the shutdown of an entire unit. STOPPLE
Plugging Equipment has been developed by T.D.
Williamson, Inc., to safely meet these requirements.
Data Sheet No.
STPPL
Hydraulic Cylinder
®
The STOPPLE Plugging Machine consists of three
major sections: a hydraulic cylinder or jackscrew,
a plugging head housing and a plugging head. It is
available for pipe sizes 4” (DN 100) and larger. Its
maximum operating temperature is 180°F (82°C).
Bleeder Valve
®
Housing
Equalization
Connection
Plugging Head
SANDWICH® Valve
Lock-O-ring®
Flange
®
STOPPLE Plugging Fitting
Stopple® Fitting
®
Reduced Branch Split Tee with LOCK-O-RING Flange
STOPPLE Plugging Machine
®
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Data Sheet No.
STPPL
Features/Options
LOCK-O-RING Plugs Make Equipment Recovery Possible
®
SANDWICH®
Tapping Valve
Tapping
Machine
LOCK-O-RING®
Flange
LOCK-O-RING®
Plug
LOCK-O-RING®
Plug
Step 1
Step 2
Step 3
Upon completion of a tapping or plugging job, the temporary valve is
recovered by setting a LOCK-O-RING® Plug in the LOCK-O-RING® Flange.
A LOCK-O-RING® Plug is installed on the boring bar of the tapping
machine. The machine is mounted on the tapping valve.
The valve is opened and the tapping machine boring bar is extended to
lower the plug into position inside the LOCK-O-RING® Flange.
Step 4
Step 5
Step 6
The flange segments are advanced into the plug groove. The tapping
machine is released from the plug holder and the boring bar is retracted.
The tapping machine and the valve are removed. The plug holder is
removed from the plug.
The blind flange is installed. The plug may be removed at any time to
provide re-entry into the pipeline.
Plug Holder
Detailed Plug Options
LOCK-O-RING® Plug
with Scarfed Nipple
Coupon
(rotated for clarity)
Pipeline
LOCK-O-RING® Plugs are welded to scarfed pipe spacers to install
original coupons inside tapped holes to eliminate pigging hazards.
T.D. Williamson, Inc.
P.O. Box 3409
A special ”flow through” LOCK-O-RING® assembly with guide bars
will allow flow to pass into a branch line and permit pigs to traverse
the opening.
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Data Sheet No.
STPPL
Typical Applications
Plugging Without Shutdown – Typical Procedure
1. Weld Fittings
2. Make Taps
Thread-O-Ring® Purge &
Equalization Fittings
Tapping Machine
Section of line
to be replaced.
SANDWICH®
Tapping Valves
STOPPLE® Fitting
Bypass
Fitting
w
Flo
w
Flo
STOPPLE® Fittings with LOCK-O-RING® Flanges* are welded on each end of the section to be isolated. Bypass
fittings with LOCK-O-RING Flanges and equalization fittings are welded to the line.
A SANDWICH® Tapping Valve* is mounted on each fitting and taps are made through the valves into the
pipeline. The cutter is withdrawn after each tap, the valve closed, and the tapping machine removed.
*See LOCK-O-RING Flanges, Bulletin 1120.001.00.
*See SANDWICH® Valve, Bulletin 1020.001.00.
3. Plug Line
4. Recover Valves
STOPPLE®
Plugging Machine
New Section
Blind Flange
LOCK-O-RING®
Flange
Bypass Line
w
Flo
Blind Flange
Flow
w
Flo
LOCK-O-RING®
Flange
A
w
Flo
w
Flo
Bypass connections are made and the bypass valves are opened. STOPPLE® Plugging Machines are mounted
and the plugging heads are lowered through valves into sealing position. After the new section is tied in,
pressure is equalized by connection from the STOPPLE® Housing to the pipeline (See A).
T.D. Williamson, Inc.
P.O. Box 3409
Tapping machine cutters are replaced with LOCK-O-RING® Plugs, and tapping machines (or machine) are
mounted on valves. The LOCK-O-RING® Plugs are lowered into position inside LOCK-O-RING® Flanges.
Tapping machines are removed, valves recovered, and blind flanges installed.
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Data Sheet No.
STPPL
Typical Applications
Current and Future Expansion
Typical Option Flange Application/Planning for Future Expansion
LOCK-O-RING®
Flange and Plug
During new construction, a tee with LOCK-O-RING® Flange is welded
to the line.
Valve
Valve
Tapping
Machine
Crossover
Later, when a branch connection is needed, a full bore valve is installed
and the LOCK-O-RING® Plug is removed with a tapping machine.
A crossover line is then connected to the valve.
Typical Branch Valve Application
Tapping machine
raises LOCK-O-RING®
Plug to top
LOCK-O-RING® Flange
Blind
LOCK-O-RING®
Flange
w
Plug in
LOCK-O-RING® Flange
Flo
Blind
w
Flo
Valve
w
Flo
Flo
w
Flo
New Branch
w
w
w
Flo
Flo
w
Flo
Step 1
Step 2
Step 3
A special tee with a LOCK-O-RING® Flange is mounted on the
LOCK-O-RING® Fitting. A new branch is installed on the outlet of the tee.
A valve and tapping machine are installed on top of the tee. The tapping
machine raises the LOCK-O-RING® Plug to the top LOCK-O-RING® Flange.
The tapping machine and valve are removed and a blind flange installed.
Typical Booster Station Application
LOCK-O-RING® Flange
Discharge
Check Valve
Suction
LOCK-O-RING®
Flange
Illustrations depict general fitting applications only. Refer to TDW
instruction manual for technical procedures. Never operate equipment
without training.
LOCK-O-RING® Flanges and Plugs are installed during initial construction
to permit easy installation of a booster station at a later date.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Data Sheet No.
STPPL
Typical Applications
Installation Anywhere in a Piping System
As Typical Equipment Isolation
Isolation for Repair
TDW Services technicians are available around
the clock to assist plant operators in tapping and
plugging applications.
Suction Header
A compressor breakdown in the vapor recovery
section of a large refinery created a problem for
the operating company when a 20-inch block valve
failed to hold.
Compressor
Faulty 20” Valve
A means was needed for isolating the compressor
for repairs. This isolation was accomplished with
TDW tapping and plugging equipment.
STOPPLE®
Plugging Machine
While the compressor was isolated and repairs
were completed, a pair of new 10-inch block valves
were installed on the suction lines leading to the
compressor. This was done because the faulty
20-inch block valve could not be removed from the
suction line.
New 10” Valves
As Typical Valve Replacement
Line Blocked for Modification
An 18-inch butterfly valve in a line carrying air to
a cat cracker regenerator failed to operate properly.
Air Filter
TDW STOPPLE Plugging equipment blocked
the line temporarily while the valve was removed.
However, after removing the valve, inspectors
found it to be non-repairable. A decision was made
to reinstall the valve, locking it in full open position.
Workmen then modified the system to permit
operation of the air line until the new valve could be
delivered. The plugging machine was removed and
®
a LOCK-O-RING Plug was installed.
Venturi
®
STOPPLE®
Plugging Machine
Air Blower
Faulty Butterfly Valve
Later, when the valve was delivered, a TDW
Plugging Machine was reinstalled to permit
recovery of the temporary valve and installation of
the new one.
TDW Customer Services offers short courses in the operation and
maintenance of our tapping and plugging equipment in a choice of low,
intermediate or high pressure ranges.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
STOPPLE Plugging Machine
®
Sizes: 4-inches and Larger
Bulletin No: 1030.001.01
Date: February 2005
Cross Indexing No: n/a
Supersedes: 1030.001.00 (2/99)
Description
Typical Setup
TDW STOPPLE® Plugging Machines serve as
temporary block valves installed anywhere in a
piping system. They are used to isolate a section of
line for repairs or additions without interruption of
service.
Hydraulic Cylinder
The STOPPLE Plugging Machine consists of three
major sections: a hydraulic cylinder or jackscrew, a
plugging head housing, and a plugging head.
Bleeder Valve
Features
Housing
Operation of the hydraulic STOPPLE Plugging
Machine is easy due to the location of the control
valve, which is positioned at the lower end of the
hydraulic cylinder. The hydraulically operated
control bar has a direct reading scale visible to the
operator, enabling him to know the plugging head
position at all times.
Equalization
Connection
Plugging Head
The TDW STOPPLE Plugging Machine is
available for pipe sizes 4” (DN 100) and
larger.
SANDWICH® Valve
Its maximum operating temperature is 180°F
(82°C).
* For design code options not listed and additional sizes, consult your sales
representative.
Stopple® Fitting
Equalization
Connection
ISO 9001 Certified
STOPPLE Plugging Machine
®
Toll Free
1-888-TDWmSon (839-6766)
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
STOPPLE Plugging Machine
®
Cylinder Operation
Plugging Heads & Sealing Elements
Jackscrew Operated Cylinder
Lbs. Kg.
4” (DN 100) and 6” (DN 150)
69 31
Hydraulic Operated Cylinders
6” (DN 150), 8” (DN 200),
10” (DN 250), 12” (DN 300)
235 107
14” (DN 350), 16” (DN 400),
18” (DN 450), 20” (DN 500)
862 391
22” (DN 550), 24” (DN 600),
26” (DN 650), 30” (DN 750),
36” (DN 900)
1800 816
Fall Protection Assembly
Safety Harness Assembly
Cylinder
08-2116-0000
08-2117-0000
08-2118-0000
08-2119-0000
1030.001.01 - p2
Fall Protection Assembly
08-2546-0000
08-2547-0000
08-2548-0000
08-2549-0000
Part Number
08-0299-0000
08-2116-0000
08-2117-0000
08-2118-0000
Plugging Heads
Sealing Elements
SizeWeightWeight
Inches DN
Lbs. Kg.
Part Number
Lbs. Kg. Part Number
4 100
7 3
08-2578-0000*
1 .5 08-0036-0005
6 150
25 11 08-2579-0000*
2 .9 08-0040-0005
8 200
50 23 08-2580-0000*
2 .9 08-0246-0005
10 250
90 41 08-2581-0000*
4 2
08-0247-0005
12 300
150 68 08-2582-0000*
5 2
08-0248-0005
14 350
185 84
08-1892-0000
7 3
08-0249-0005
16 400
260 118 08-1893-0000
9 4
08-0250-0005
18 450
455 206 08-1894-0000
12 5
08-0251-0005
20 500
525 238 08-1895-0000
19 9
08-0252-0005
22 550
670 304 08-1896-0000
24 11 08-0253-0005
24 600
870 395 08-1897-0000
37 17 08-0254-0005
26 650
1050 476 08-1898-0000
40 18 08-1863-0005
30 750
1610 730 08-1900-0000
64 29 08-1623-0005
36 900
3025 1372 08-2048-0000
77 35 08-2046-0005
*This plugging head is furnished with 2 nose pieces
When ordering sealing elements specify pipe ID, pressure, material of sealing element desired and number
of bolt holes and bolt circle diameter required. Factory recommends two elements be purchased with each
plugging head, one to be used as a spare. STD Machines are designed for STD weight pipe. If used in heavy or
thin wall pipe, special components may be required.
STOPPLE® Housings
Housings For Jackscrew Cylinders:
Class 150 Class 300
Inches DN
Lbs.
Kg.
Part Number
Lbs. Kg.
Part Number
4
100
32 15
08-0319-0000
43 20
08-0320-0000
6
150
56
25
08-0322-0000
73 33
08-0323-0000
Housings For Hydraulic Cylinders:
6
150
56
25
08-0270-0000
73 33 08-0276-0000
8
200
92
42
08-0202-0000
130 59 08-0213-0000
10
250
128
58
08-0203-0000
185 84 08-0214-0000
12
300
200
91
08-0204-0000
285 129 08-0215-0000
14
350
327
148
08-0205-0000
410 186 08-0216-0000
16
400
410
186
08-0206-0000
535 243 08-0217-0000
18
450
480 218
08-0207-0000
655 297
08-0218-0000
20
500
600 272
08-0208-0000
735 333
08-0219-0000
22
550
770 349
08-0209-0000
985 447
08-0220-0000
24
600
935 424
08-0210-0000
1225 556
08-0221-0000
26
650
1075 488
08-0211-0000
1410 640
08-0222-0000
30
750
1425 646
08-0212-0000
1795 814
08-0223-0000
36
900
1550 703
08-0423-0000
2100 953
08-0360-0000
Note: Housings are equipped with flanges which are drilled, faced and pressure-rated to match ANSI Class 150, 300 or 600 flanges.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Lbs.
60 75 Class 600
Kg.
Part Number
27
08-0300-0000
34
08-0302-0000
75
34
187
85
270 122
350 159
570 259
660 299
955 433
1025 465
1365 619
1740 789
1875 851
2440 1107
5130 2327
Fax: 918-446-6327
08-1715-0000
08-1716-0000
08-1645-0000
08-1646-0000
08-1647-0000
08-0131-0000
08-0132-0000
08-1648-0000
08-1664-0000
08-1649-0000
08-1864-0000
08-1650-0000
08-2257-0000
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
STOPPLE Plugging Machine
®
1030.001.01 - p3
Approximate Dimensions for Determining Machine Clearances
Size A* B* C L
Inches DN
Inches mm
Inches mm
Inches mm
Inches
4 100
11 280
14 356
58 1473
72
6 150
14 356
17 432
58 1473
75
8 200
17 432
19 483
85 2159
104
10 250
20 508
23 533
85 2159
108
12 300
22 559
25 610
85 2159
110
14 350
24 610
32 787
124 3150
156
16 400
27 686
35 889
124 3150
159
18 450
30 762
39 991
124 3150
163
20 500
32 813
42 1041
124 3150
166
22 550
35 889
46 1168
166 4216
212
24 600
37 940
52 1321
166 4216
218
26 650
40 1015
52 1321
166 4216
218
30 750
45 1143
60 1524
166 4216
226
36 900
52 1321
67 1803
166 4216
233
C
L
B
mm
1829
1905
2642
2743
2794
3962
4039
4140
4216
5385
5537
5537
5740
5918
*Maximum with 600 Class Flange.
A
Plugging Head Specifications
The TDW 660/760 Tapping Machine power
unit normally operates 6” (DN 150) through 12”
(DN 300) plugging machines. The power unit for
the 1200 Tapping Machines operates 14”
(DN 350) and larger.
Hydraulic cylinder (08-2116-0000) is
furnished with hydraulic couplings for 660/760
Tapping Machine power unit.
Hydraulic cylinders (08-2117-0000, 08-21180000, and 08-2119-0000) are furnished with
hydraulic couplings for 1200 Tapping Machine
power units.
Control Bar
Max. Operating
Travel
Pressure
with Jackscrew Cylinder
Inches
mm
psi bar
4” (DN 100) and 6” (DN 150)
48
1219
900 62
with Hydraulic Cylinders
*6” (DN 150), 8” (DN 200), 10” (DN 250), 12” (DN 300)
72
1829
900 62
14” (DN 350), 16” (DN 400), 18” (DN 450), 20” (DN 500)
102-1/2 2604
750 52
22” (DN 550), 24” (DN 600), 26” (DN 650),
30” (DN 750) 140
3556
625 43
36” (DN 900)
140
3556
1000 70
NOTE: This chart is applicable to STOPPLE® equipment ordered from and manufactured at the Tulsa Manufacturing Plant. STOPPLE equipment
ordered from and manufactured at TDW (SA) in Belgium is designed for a standard maximum operating pressure of 1,000 psi (70 bar).
For STOPPLE equipment requiring higher pressure ratings or sizes other than those indicated in the above chart, consult the factory.
*When ordering 6” (DN 150) STOPPLE equipment, please specify either jackscrew or hydraulic cylinder.
Hydraulic cylinder (08-2117-0000) can be
used with the 660/760 power unit with the
purchase of a conversion kit (08-0384-0000).
If other power unit to hydraulic cylinder
combinations are to be used, be sure to specify
so that proper couplings can be furnished.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
Plugging Without Shutdown - Typical Procedure
1. Weld Fittings
1030.001.01 - p4
2. Make Taps
2” Threaded-O-Ring Purge &
Equalization Fittings
1200 Tapping Machine
Section of line
to be replaced.
SANDWICH®
Tapping Valve
STOPPLE® Fitting
Bypass
Fitting
Bypass
Tapping Valve
Flow
Flow
STOPPLE® Fittings with LOCK-O-RING® Flanges* are welded on each end of the section to be isolated. Bypass
fittings with LOCK-O-RING Flanges and equalization fittings are welded to the line.
A Tapping Valve* is mounted on each fitting and taps are made through the valves into the pipeline. The cutter
is withdrawn after each tap, the valve closed, and tapping machine removed.
*See LOCK-O-RING Flanges, Bulletin 1120.001.
*See SANDWICH® Valve, Bulletin 1020.001.
3. Plug Line
4. Recover Valves
STOPPLE®
Plugging Machine
New Section
STOPPLE®
Plugging Machine
Blind Flange
LOCK-O-RING®
Flange
Bypass Line
w
Flo
Blind Flange
Flow
Flow
A
LOCK-O-RING®
Flange
w
Flo
Flow
Bypass connections are made and the bypass valves are opened. STOPPLE Plugging Machines are mounted
and the plugging heads are lowered through valves into sealing position. After the new section is tied in,
pressure is equalized by connection from the STOPPLE Housing to the pipeline (See A).
T.D. Williamson, Inc.
P.O. Box 3409
Tapping machine cutters are replaced with LOCK-O-RING Plugs, and tapping machines (or machine) are
mounted on valves. The LOCK-O-RING Plugs are lowered into position inside LOCK-O-RING Flanges. Tapping
machines are removed, valves recovered, and blind flanges installed.
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
®
SANDWICH Valves
SANDWICH Valves
®
Sizes: 4-inch and larger
Bulletin No: 1020.001.01
Date: August 2007
Cross Indexing No: n/a
Supersedes: 1020.001.00
Typical Setup
SANDWICH® Valve
Tapping Machine (or Plugging Machine)
Bleeder Valve
Adapter
Hydraulic
SANDWICH® Valve
Equalization Connection
Description
SANDWICH® Valves are designed for use with
TDW Tapping Machines, TDW STOPPLE® Plugging
Machines, and fittings with LOCK-O-RING® Flanges
during hot tapping and plugging operations. SANDWICH Valves have flat-faced, serrated gasket
surfaces and are supplied to match ASME Class 150,
300, 400 or 600 flanges.
The SANDWICH Valve is bidirectional and can be
installed on the fitting in any direction as long as the
bore of the valve is in line with the fitting bore. The
valve can be oriented parallel or perpendicular to the
pipeline to fit the excavation.
Other design features of the SANDWICH Valve
include an oversized bore, positive shutoff, a built-in
pressure equalizing valve and integral flange studs.
SANDWICH® Valve
STOPPLE® Fitting
Pipeline
Equalization Connection
SHORTSTOPP® 500 requires the use of 4”
through 12” ASME Class 300 SANDWICH Valves.
Options
Features
TDW SANDWICH Valves average 75% less total
face-to-face dimensions than conventional valves,
which means less installation time and easier
handling and functioning in tight places where other
equipment would be difficult or impossible to use.
T.D. Williamson, Inc.
P.O. Box 3409
T. D. Williamson, Inc., is committed to providing
you with the exact product to assist you in planning,
budgeting and meeting the specifications for your
individual application needs. The following options
are available:
Available in sizes 4” (100 mm) through 22”
is hand operated, 24” and larger valves are
hydraulically operated.
Tulsa, Oklahoma 74101-3409
918-447-5100
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
SANDWICH Valves
®
F
1020.001.01 - p2
H
W
L
Class 150*
Size Approx. Weiqht
Inches mm
Lbs. Kg.
14 350
1150 522
18 450
1650 748
20 500
2000 907
24 600
3660 1660
30 750
7900 3583
W-Width
Inches mm
26-1/8 664
25 635
27-1/2 699
32 813
38-3/4 984
L-Open Inches mm
38-5/8 981
45-1/8 1146
53-1/8 1349
58-1/4 1480
114-5/8 2911
L-Closed H-Face to Face F-Overall
Inches mm
Inches mm
Inches mm
38-5/8 981
6-1/2 165
13-1/2 343
45-1/8 1146
7-3/4 197
15-1/8 384
53-1/8 1349
7-5/8 194
14-1/8 359
58-1/4 1480
10-3/8 264
19-3/8 492
84 2134
10-5/8 270
18-3/8 467
Part Number
09-0183-0000
09-0513-0000
09-0137-0000
09-0109-0000
09-0129-0000
L-Open Inches mm
20-5/8 524
25 635
29-1/2 749
34-3/8 873
39-5/8 1006
38-1/2 978
47-1/2 1207
56-3/4 1441
52-1/2 1334
96 2438
103-3/4 2635
118-7/8 3019
138-3/43 524
L-Closed H-Face to Face F-Overall
Inches mm
Inches mm
Inches mm
20-5/8 524
4-1/4 108
9-1/4 235
25 635
5-1/2 140
10-1/4 260
29-1/2 749
5-7/8 149
11-1/8 283
34-3/8 873
7
178
13
330
39-5/8 1006
7-5/8 194
14-1/4 362
38-1/2 978
7-3/4 197
16
406
47-1/2 1207
10-1/8 251
18-3/4 476
56-3/4 1441
10-5/8 270
19-1/8 486
52-1/2 1334
10-5/8 270
20-1/8 511
72-3/8 1838
12-3/4 324
22-3/4 578
77 1956
14-3/4 375
25-1/4 641
87-7/8 2232
16-7/16 418
28-1/4 718
102 2591
9-9/16 497
32-13/16 833
Part Number
09-0097-0000
09-0077-0000
09-0064-0000
09-0106-0000
09-0066-0000
09-0512-0000
09-0515-0000
09-0103-0000
09-0511-0000
09-0052-0000
09-0123-0000
09-0108-0000
09-0079-0000
*Covers bolt pattern only. See Maximum Operating Pressures Chart.
Class 300*
Size Approx. Weiqht
Inches mm
Lbs. Kg.
4** 100
153
69
6** 150
260 118
8** 200
415 188
10** 250
750 340
12** 300
1150 522
14 350
1600 726
18 450
2320 1050
20 500
3200 1452
22 550
4800 2177
24 600
5300 2404
26 650
6900 3130
30 750
10000 4536
36 900
15500 2031
W-Width
Inches mm
10 254
12-1/2 318
15 381
17-1/2 445
20-1/2 521
23 584
28 911
30-1/2 775
30-1/2 775
36 914
38-1/4 972
43 1092
50 1270
*Covers bolt pattern only. See Maximum Operating Pressures Chart.
**For use with 4” through 12” SHORTSTOPP® 500
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
SANDWICH Valves
®
1020.001.01 - p3
Class 400*
Size Approx. Weiqht
Inches mm
Lbs. Kg.
4 100
153 69
6 150
300 136
8 200
460 209
10 250
800 363
12 300
1200 544
14 35O
1600 726
16 400
1800 816
18 450
2300 1043
20 500
3200 1452
26 650
6900 3130
10000 4536
30 750
32 800
11000 4990
34 850
13500 6124
36 900
15780 7158
40 1000
17200 7802
W-Width
Inches mm
10 254
12-1/2 318
15 381
17-1/2 445
20-1/2 521
23 584
25-1/2 648
28 711
30-1/2 775
38-1/4 972
43 1092
45-1/4 1149
47-1/2 1207
50 1270
54-1/2 1384
L-Open Inches mm
20-5/8 524
25 635
29-1/2 749
34-3/8 873
39-5/8 1006
43-1/4 1099
47-1/8 1197
52-3/8 1330
56-3/4 1441
103-3/4 2635
118-7/8 3019
121-3/4 3092
133-7/8 3400
134-1/2 3416
154-1/8 3915
L-Closed H-Face to Face F-Overall
Inches mm
Inches mm
Inches mm
20-5/8 524
4-1/4 108
9-1/2 241
25 635
6
152
11-3/4 298
29-1/2 749
6-5/8 168
13-1/8 333
34-3/8 873
7-1/4 184
14-1/2 368
39-5/8 1006
8-1/8 206
16 406
-- --
7-13/16 198
15-7/8 403
-- --
8-3/4 222
17-1/4 438
-- --
10-1/16 256
18-13/16 478
56-3/4 1441
10-5/8 270
20-1/8 511
77 1956
14-3/4 375
26-3/4 679
87-7/8 2232
16-7/16 418
29-7/8 759
93 2362
16-5/8 422
30-5/8 778
97-7/8 2486
18-3/8 467
32-5/8 829
99-1/2 2527
19-1/2 495
34 864
112-7/8 2867
21 533
37 940
Part Number
09-0120-0000
09-0075-0000
09-0076-0000
09-0114-0000
09-0102-0000
09-0121-0000
09-0088-0000
09-0101-0000
09-0100-0000
09-0085-0000
09-0098-0000
09-0151-0000
09-0104-0000
09-0087-0000
09-0110-0000
L-Open Inches mm
21-3/8 543
26-1/8 664
31-3/8 797
37-1/4 946
41 1041
43-7/8 1114
48-5/8 1235
54 1372
57-5/8 1464
62-1/8 1578
102-1/8 2594
105 2667
112-1/4 2851
119-1/2 3035
134-3/8 3413
140-3/4 3575
153 3886
155 3937
175-3/4 4464
L-Closed H-Face to Face F-Overall
Inches mm
Inches mm
Inches mm
21-3/8 543
5
127
10-3/4 273
26-1/8 664
6-1/2 165
13-1/2 343
31-3/8 797
7-1/8 181
14-7/8 378
37-1/4 946
8
203
16-1/2 419
41 1041
9-15/16 252
18-1/2 470
43-7/8 1114
10-5/8 270
19-5/8 498
48-5/8 1235
11-3/4 298
21-3/4 552
54 1372
13-5/16 338
24
610
57-5/8 1464
13-3/4 349
24-7/8 632
62-1/8 1578
13-3/4 349
25-7/8 651
76-1/8 1934
13-7/8 352
26-5/8 676
78-1/4 1988
16-1/4 413
30
762
83-1/2 2121
17-1/2 445
31-3/4 806
88-5/8 2251
17-3/4 451
33
838
98-3/8 2499
19-7/8 505
35-3/8 898
104 2642
25-1/2 648
41-3/4 1060
114 2896
22-5/8 575
41-5/8 1057
114 2896
22-1/2 572
41-1/2 1054
127 3226
22-9/16 573
45 1143
Part Number
09-0096-0000
09-0061-0000
09-0060-0000
09-0067-0000
09-0058-0000
09-0059-0000
09-0054-0000
09-0063-0000
09-0029-0000
09-0543-0000
09-0162-0000
09-0134-0000
09-0115-0000
09-0068-0000
09-0156-0000
09-0124-0000
09-0506-0000
09-0159-0000
09-0536-0000
*Covers bolt pattern only. See Maximum Operating Pressures Chart.
Class 600*
Size Approx. Weiqht
Inches mm
Lbs. Kg.
4 100
177
80
6 150
450 204
8 200
575 261
10 250
950 431
12 300
1500 680
14 350
1900 862
16 400
3000 1361
18 450
3750 1700
20 500
4700 2132
22 550
6200 2812
24 600
6300 2858
26 650
8500 3856
28 700
10000 4536
30 750
11780 5343
34 850
15500 7031
36 900
23000 10433
40 1000
27250 --
42 1050
23700 10750
48 1200
32500 14742
W-Width
Inches mm
10-3/4 273
14 356
16-1/2 419
20 508
22 559
23-3/4 603
27 686
29-1/4 743
32 813
34-1/4 870
37 940
40 1016
42-1/2 1080
44-1/2 1130
49 1245
51-3/4 1314
57-1/8 1450
58-5/8 1492
64 1626
*Covers bolt pattern only. See Maximum Operating Pressures Chart.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
SANDWICH Valves
®
1020.001.01 - p4
**Maximum Operating Pressures
Class
150
300
400
600
PN
20
50
64
100
4” through 20” (100 mm through 500 mm)
Max. Operating Pressure
psi
bar
275
20
720
50
960
64
1200
83
400
64
40” (1000 mm)
600
41
22” through 36”**
(550 mm through 900 mm)
Max. Operating Pressure
psi
bar
275
20
720
50
720
50
900
62
**Note: 22” through 36” (550 mm through 900 mm) Class 600 (PN 100) SANDWICH® Valve ordered from and manufactured by TDW (UK) in
England and TDW (S.A.) in Belgium have a standard maximum operating pressure of 1000 psi (70 bar).
IMPORTANT: Contact factory for bolt circle dimensions for sizes above 36”.
Full Rated ASME Class 600 SANDWICH® Valves
Nom. Size Approx. Weiqht
Inches mm
Lbs. Kg.
8 200
630 286
10 250
1400 635
12 300
1900 862
14 350
2400 1089
16 400
3500 1588
18 450
4100 1860
20 500
5090 2309
22 550
6250 2835
24 600
8300 3765
30 750
14000 6351
34 850
18500 8392
36 900
20000 9072
W-Width
Inches mm
16.5 420
20.0 508
22.0 559
23.75 604
27.00 686
29.25 743
32.00 813
34.25 870
37.00 940
44.50 1131
49.00 1245
51.75 1315
L-Open Inches mm
34.62 880
39.88 1013
44.00 1118
45.75 1162
49.88 1267
54.13 1375
58.88 1496
63.75 1620
107.13 2721
128.50 3264
141.00 3582
147.75 3753
L-Closed H-Face to Face F-Overall
Inches mm
Inches mm
Inches mm
34.62 880
9.19 234
17.25 438
39.88 1013
10.44 266
19.25 489
44.00 1118
11.31 288
20.50 521
45.75 1162
11.94 304
21.75 553
49.88 1267
13.06 332
23.40 595
54.13 1375
13.88 353
25.00 635
58.88 1496
14.94 379
26.50 673
63.75 1620
16.09 409
28.00 712
82.00 2721
17.38 442
30.50 775
97.38 3264
20.94 532
36.00 915
105.88 3582
23.19 587
39.00 991
110.62 3753
24.44 621
41.00 1042
Part Number
09-0702-0000
09-0703-0000
09-0704-0000
09-0705-0000
09-0706-0000
09-0707-0000
09-0708-0000
09-0709-0000
09-0710-0000
09-0713-0000
09-0715-0000
09-0716-0000
The above SANDWICH® Tapping Valves are fully rated to 1480 psi @ 100°F and are compatible with NACE MRO 1-75 applications. They also feature a raised-face flange design.
Consult factory for other sizes.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Rehabilitation Products
RES-Q Composite Wrap
™
Products and Services for Pipelines, Sizes: 2- through 60-inch
Bulletin No: 5300.003.01
Date: March 2008
Cross Indexing No: n/a
Supersedes: 5300.003.00 (02/08)
Enhanced Physical Properties
Thanks to material advances, RES-Q Composite
Wrap results in fewer plies and reduced thickness
because of greater strength, higher modulus of
elasticity and lower creep. The fiberglass barrier
in each restoration kit provides a positive layer of
insulation between the pipeline and carbon fabric.
This stitched carbon fabric provides efficient load
transfer from the pipeline to individual fibers while also
improving long-term strength.
RES-Q™ Composite Wrap
Installation services and
customer training available
Versatility
Solution Assessment
Description
Permanent Rehabilitation
™
RES-Q Composite Wrap offers a permanent
rehabilitation solution for liquid and gas pipelines
with external corrosion, gouges, grooves, arc
burns and dents. A high-strength carbon fiber and
epoxy system, RES-Q Composite Wrap utilizes
a stitched, bidirectional carbon fabric to provide
superior structural reinforcement in the hoop and
axial directions. Capable of restoring a pipeline to its
design pressure without shutting down operation,
RES-Q Composite Wrap is a flexible in-service
alternative to repair clamps, welded sleeves and pipe
replacement.
Product Innovation
The result of T.D. Williamson, Inc.’s extensive
pipeline rehabilitation experience, RES-Q Composite
Wrap addresses the needs of both the pipeline
operator and composite wrap installer. Featuring
stronger materials and improved performance based
on years of customer feedback, RES-Q Composite
Wrap truly represents the next generation of carbon
composite wrap.
Certified Performance
Extensive testing validates the significant benefits
of using RES-Q Composite Wrap where high pressure
and longer service are anticipated. Thoroughly
tested by accredited third-party laboratories,
RES-Q Composite Wrap meets the requirements
of international composite standards ASME PCC-2
and ISO 24817, liquid and gas pipeline standards
ASME B31.4/B31.8, as well as U.S. Department of
Transportation standards.
T.D. Williamson, Inc.
P.O. Box 3409
The RES-Q Composite Wrap solution assessment
compiles information such as pipe diameter, material
grade, wall thickness, design pressure, design
temperature, size of anomalies, and minimum and
maximum operating pressure and temperature.
RES-Q ProCalc™ software analyzes this data to
determine the number of wraps and repair length
required for straight pipeline. As part of the solution
assessment, TDW offers a host of rehabilitation
options for customers to select.
Features
Improved Formulations
While maintaining no volatile solvents in a 100%
reactive system, improved RES-Q Composite Wrap
formulations provide a two-year shelf life. The resin
formulation enhances the long-term strength of the
epoxy matrix.
Simplicity and Consistency
All RES-Q Composite Wrap resins and
hardeners are packaged in metal containers for
reliability during transportation. All materials
specified for a RES-Q Composite Wrap solution
are pre-measured, pre-cut and packaged for field
installation. RES-Q Composite Wrap utilizes only one
epoxy product to both wet the carbon fabric and to
bond the wrap to the pipeline. Improved installation
techniques ensure a thoroughly wetted carbon fabric
and more consistent composite application. The
RES-Q Composite wrap is recommended to be applied
on substrate surface temperatures between 40 and
120 ºF with a maximum design temperature of 165 ºF.
Tulsa, Oklahoma 74101-3409
918-447-5100
RES-Q Composite Wrap is a versatile solution to
pipeline defects where clearance between pipelines is
limited or width of excavation is narrow due to job site
restrictions. RES-Q Composite Wrap can be installed
horizontally and vertically, and it can conform to
straight pipeline, elbows, and even complex systems
such as reducers or tees.
Options
Customization
Each customized RES-Q Composite Wrap solution
is based on pipeline configuration and current defect
conditions. System design and fabric width options
facilitate installation and provide uniform applications
for pipeline components like welds and bends.
Standard, elbow and tee wraps are available to meet
virtually any need.
Training
Expert training for field technicians and contractors
is offered at our state-of-the-art facility in Tulsa, Okla.,
U.S.A., or at customer locations. Composite wrap
training can be incorporated with other covered tasks
offered by the TDW LineMaster training program.
™
Installation
Drawing upon the accumulated knowledge
and experience of more than 200 certified technicians
around the globe, TDW is proud to offer RES-Q
Composite Wrap installation.
ISO 9001 Certified
Toll Free
1-888-829-1988
1-888-TDWmSon (839-6766)
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
RES-Q Composite Wrap
™
Pipe Size 5300.003.01 - p2
RQ-30XX-XXXX-00
Pipe
Size
(inches)
(mm)*
(inches)
(mm)*
02
50
24
600
Application
0 = Standard (Straight)
Number of Plys
Wrap Width (inches)*
2 = Two Ply Kit
00 = For Elbows and Tees
12 = For Standard Straight Wrap (12-inch)
03
80
26
650
2 = Elbow
4 = Four Ply Kit
04
100
28
700
3 = Tee
6 = Six Ply Kit
06
150
30
750
08
200
32
800
8 = Eight Ply Kit
Other widths are available, consult factory
10
250
34
850
12
300
36
900
Note: All elbow kits are four ply.
14
350
38
1000
All tee kits are six ply.
16
400
42
1050
18
450
48
1200
20
500
56
1400
22
550
60
1500
Example: RQ-3024-0412-00 is a four ply kit for 24-inch standard pipe with a standard 12-inch wrap width.
*Metric equivalents provided for reference only. Pipe width must
be expressed in inches for purposes of part number designation.
Putty
Identification Banding Kit
Pipe Coverage
Part Number
Pipe Size
Part Number
10 cubic inches
RQ-0000-0010-00
2- through 12-inch
00-8716-0001-00
20 cubic inches
RQ-0000-0020-00
14- through 30-inch
00-8716-0002-00
30 cubic inches
RQ-0000-0030-00
32- through 60-inch
00-8716-0003-00
Kit includes two ID bands, one for each side of the repair.
Putty is used to fill large voids created by severe corrosion, gouges, grooves or dents.
Also used to taper uneven welds and misaligned pipes.
Composite Wrap 3-Stage Installation Overview
†
3. Restore Pipeline
1. Prepare Pipeline
2. Barrier Fabric Preparation
Fill void with putty.
Wet barrier fabric with epoxy.
Wet carbon fabric with epoxy.
Apply epoxy to pipeline.
Wrap barrier fabric on pipeline.
Wrap carbon fabric on pipeline.
† The above does not reflect full installation procedures. For full installation instructions, refer to instructions provided with RES-Q™ Composite Wrap Kit.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
RES-Q Composite Wrap
®
Products and Services for Process Piping, Sizes: 2- through 60-inch
Bulletin No: 5300.004.00
Date: March 2009
Cross Indexing No: n/a
Supersedes: n/a
Enhanced Physical Properties
Thanks to material advances, RES-Q Composite Wrap
results in fewer plies and reduced thickness process
piping repairs because of greater strength, and higher
modulus of elasticity at elevated temperatures. The
stitched carbon fabric provides efficient load transfer
from the process piping to individual fibers while also
improving long-term strength.
Versatility
RES-Q Composite Wrap for Process Piping
Installation services and customer training available
®
Solution Assessment
Description
Process Piping Rehabilitation
®
RES-Q Composite Wrap offers a repair solution for
process piping systems, refineries, and power plants
experiencing internal or external corrosion, galvanic
corrosion, weld defects and other defects. RES-Q
Composite Wrap utilizes a stitched, bidirectional
carbon fabric to provide superior structural
reinforcement in the hoop and axial directions. The
carbon fabric and a two-part epoxy resin create a
monolithic composite that is capable of repairing pipes
operating up to 271° F (132º C). RES-Q Composite
Wrap is a flexible alternative to repair clamps, welded
sleeves and pipe replacement.
Product Innovation
T.D. Williamson, Inc.’s extensive repair experience
has been utilized to create a diverse repair option
to satisfy the needs of the process piping owner as
well as the installer. Featuring stronger, temperature
resistant materials, RES-Q Composite Wrap truly
represents the next generation of process piping repair
with composite materials.
Certified Performance
Extensive testing validates the significant benefits of
using RES-Q Composite Wrap where process piping
needs structural reinforcement. Thoroughly tested by
accredited third-party laboratories, RES-Q Composite
Wrap meets the requirements of international
composite standards ASME PCC-2 and ISO 24817.
RES-Q Composite Wrap can reinforce both thinned
wall sections and thru-wall defects.
T.D. Williamson, Inc.
P.O. Box 3409
The RES-Q Composite Wrap solution assessment
compiles information such as pipe diameter, material
grade, wall thickness, design pressure, design
temperature, minimum and maximum operating
pressure and temperature, size of anomalies, corrosion
rate, and the desired repair life. A TDW representative
will help determine the appropriate composite wrap
configuration based on current as well as anticipated
operating conditions. As part of the solution
assessment, TDW offers a host of rehabilitation options
for customers.
Features
Improved Formulations
While maintaining no volatile solvents in a 100%
reactive system and a two-year shelf life, RES-Q
Composite Wrap formulations allow the repair of pipes
operating up to 271° F (132º C). The resin formulation
enhances the long-term strength of the epoxy matrix at
higher temperatures.
Simplicity and Consistency
Options
Customization
Each customized RES-Q Composite Wrap solution
is based on the process piping configuration, as well
as any current or projected defect conditions. System
design and fabric width options facilitate installation
and provide uniform applications for process piping
components like welds and bends. Standard, elbow
and tee wraps are available; project kits are also
available to meet virtually any need.
Training
Expert training for field technicians and contractors
is offered at our state-of-the-art facility in Tulsa, Okla.,
U.S.A., at TDW facilities globally, or at customer
locations. Composite wrap training can be incorporated
with other covered tasks offered by the TDW
LineMaster training program.
™
All RES-Q Composite Wrap resins and hardeners
are packaged in metal containers for sturdiness
during transportation. All materials specified for a
RES-Q Composite Wrap solution are pre-measured,
pre-cut and packaged for field installation. Established
installation techniques ensure a thoroughly wetted
carbon fabric and more consistent composite
application. Two epoxy systems are available,
depending on pipe operating temperature. See
Temperature Rating Chart on page 2.
Tulsa, Oklahoma 74101-3409
RES-Q Composite Wrap is a versatile solution to
process piping defects where clearance between pipes
or supports is limited. RES-Q Composite Wrap can be
installed horizontally and vertically, and it can conform
to straight pipes, vessels, heat exchangers, tanks,
elbows, and even complex systems such as reducers,
tees, and blind flanges.
918-447-5100
Installation Servcies
Drawing upon the accumulated knowledge
and experience of more than 200 certified
technicians around the globe, TDW is proud to offer
RES-Q Composite Wrap installation services.
ISO 9001 Certified
Toll Free
1-888-829-1988
1-888-TDWmSon (839-6766)
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2009. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
RES-Q Composite Wrap for Process Piping
®
5300.004.00 - p2
Temperature Ratings
Wrap Formulations
Minimum Cure Temperature
Standard Temperature
40° F (4° C)
(Operating at or below 120° F / 48° C)
High Temperature
(Operating between 120° and 271° F / 48° and 132° C)
120° F (48° C)
Maximum Design Temperature
(Thru-Wall Defect)*
147° F (63° C)
Maximum Design Temperature
(Non Thru-Wall Defect)
165° F (73° C)
253° F (122° C)
271° F (132° C)
*Note: To attain maximum cure strength it is best to use an external heat source to cure the wrap at piping design temperature.
R Q - 5 X X X - X X X X - 0 0
Temperature Rating
Application
Wrap Width (inches)**
0 = Standard Temp.
0 = Standard (Straight)
00 = For Elbows and Tees
2 = High Temp.
2 = Elbow
12 = For Standard Straight Wrap 12-inch (300 mm)
**Other widths are available; consult factory.
3 = Tee
Pipe Size (inches) (mm)*
02
50
03
80
04
100
06
150
08
200
10
250
12
300
14
350
16
400
18
450
20
500
22
550
Pipe
Size
(inches)
24
26
28
30
32
34
36
38
42
48
56
60
Number of Plies
2 = Two Ply Kit
(mm)*
600
650
700
750
800
850
900
1000
1050
1200
1400
1500
4 = Four Ply Kit
6 = Six Ply Kit
Note: All elbow kits are four ply.
All tee kits are six ply.
Example: RQ-5024-0412-00
is a four ply kit for 24-inch (600 mm)
standard pipe operating at or below
120˚ F (48º C) with a standard 12-inch
(300 mm) wrap width.
*Metric equivalents provided for reference only. Pipe width must
be expressed in inches for purposes of part number designation.
Putty
Part Numbers
Standard Temp.
High Temp.
Pipe Coverage
20 cubic inches / 328 cubic cm
RQ-0000-0020-00
RQ-0000-0520-00
Putty is used to fill large voids created by severe corrosion, gouges, grooves or dents.
It is also used to taper uneven welds and misaligned pipes.
Ultra Violet Coating
Pipe Coverage
20 cubic inches / 328 cubic cm
T.D. Williamson, Inc.
Part Numbers
Standard Temp.
High Temp.
RQ-0000-1020-00
P.O. Box 3409
RQ-0000-1520-00
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2009. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
RES-Q Composite Wrap for Process Piping
®
5300.004.00 - p3
Composite Wrap Installation Overview
†
1. Check Pipe Surface
2. Prepare Piping
3. Prime Piping
Gauge profile of cleaned surface.
Apply putty to surface.
Apply epoxy to surface.
4. Prepare Wrap
5. Apply Wrap
6. Apply Peel Ply
Apply epoxy to fabric.
Wrap fabric on piping.
Prepare composite for topcoat.
† This does not reflect full installation procedures. For full installation instructions, refer to instructions provided with RES-Q® Composite Wrap Kit.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2009. All rights reserved T.D. Williamson, Inc. / Printed in USA
Steel Repair Sleeves
Half-Sole Segments, Sizes: 2- through 48-inch
Bulletin No: 7300.002.02
Date: February 2006
Cross Indexing No: n/a
Supersedes: November 2005
not exceed 0.45 percent. Each steel sleeve is
factory tested to fit-up and painted prior to
shipment.
Steel Repair Sleeves can be used as pads
or cradles for above ground piping, drain tile
supports and patches (segments in 90° and
180° arcs, from 6-inches to 10 feet in length
are available).
Steel Repair Sleeve
Each Steel Repair Sleeve has standard
bevels with back-up strips and material
certifications. Back-up strips are not included
with Standard Girth Weld Steel Repair Sleeves
but are available as special order.
NOTE: Steel Repair Sleeves are sold as single
half-sole segments.
Girth Weld Steel Repair Sleeves are only sold
as sets of two, half-sole segments.
Girth Weld Steel Repair Sleeve
Description
T.D. Williamson, Inc. provides a variety of
alternatives to pipeline maintenance needs. The
Steel Repair Sleeve is one such option. With the
Steel Repair Sleeve, repairs can be made without
shutting down the pipeline. Steel Repair Sleeves
are available in a variety of sizes, from 2- through
48-inch.
The Steel Repair Sleeves are sold in the HalfSole configuration. The Half-Sole segment can be
used as a pad or cradle while a pair of Half-Sole
segments can be used to create a full-encirclement
steel sleeve. Steel Repair Sleeves may be made
from pipe or rolled plate material. This maintenance
option is ideal to repair defects in pipelines.
There are three types of material available for the
Steel Repair Sleeves, two pressure-rated steels and
one structural-grade steel. The pressure-rated
steel sleeves can be used to repair leaking and
non-leaking defects while the structural-grade
steel sleeves can function as reinforcement for
a defective area.
Features
The Steel Repair Sleeves can be used for
internal and external corrosion, gouges, dents,
grooves, arc burns, cracks, defective girth
welds, laminations and leaks.
Pressure containing sleeves feature a wall
thickness equal to or greater than required for
the maximum allowable operating pressure
or the full strength of the pipe being repaired.
The Steel Repair Sleeve material is certified
and the carbon equivalent (long formula) will
Toll Free
1-888-TDWmSon (839-6766)
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2005. All rights reserved T. D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
7300.002 - p2
Steel Repair Sleeves Half-Sole Segments
RS-XXXX-X000-00
Pipe Size
Wall
(in inches)
Material
Thickness
Pipe Size
Sleeve Length
02” 26”
00 = ASTM A516 GR 70 - Pressure Vessel Grade
0 = .188-inch
2 - 3-1/2
5-feet
04” 28”
01 = ASTM A537 CL 1 - Pressure Vessel Grade
1 = .250-inch
4 - 12
10-feet
06” 30”
02 = ASTM A572 GR 50 - Structural Grade
2 = .312-inch
14 - 16
8-feet
08” 32”
3 = .375-inch
All sizes over 16-inch
10-feet
10” 34”
4 = .438-inch
12” 36”
5 = .500-inch
14” 40”
6 = .562-inch
16” 42”
7 = .625-inch
18” 44”
8 = .688-inch
20” 46”
9 = .750-inch
22” 48”
24”
Example:
RS-3001-3000-00 is a 30” Half-Sole Steel Repair Sleeve with ASTM A537 CL 1 material,
wall thickness of .375-inch, standard bevel with back-up strips, 10 feet long.
NOTE: Steel Repair Sleeves are sold as single half-sole segments.
Girth Weld Steel Repair Sleeves Half-Sole Segments
RG-XXXX-X000-00
Pipe Size
Wall
(in inches)
Material
Thickness
Pipe Size
Sleeve Length
02” 26”
00 = ASTM A516 GR 70 - Pressure Vessel Grade
0 = .188-inch
2
4-inches
04” 28”
01 = ASTM A537 CL 1 - Pressure Vessel Grade
1 = .250-inch
3
5-inches
06” 30”
02 = ASTM A572 GR 50 - Structural Grade
2 = .312-inch
4 - 8
6-inches
08” 32”
3 = .375-inch
10
8-inches
10” 34”
4 = .438-inch
12
10-inches
12” 36”
5 = .500-inch
14 - 20
11.5-inches
14” 40”
6 = .562-inch
All sizes over 20
12-inches
16” 42”
7 = .625-inch
18” 44”
8 = .688-inch
20” 46”
9 = .750-inch
22” 48”
24”
Example:
RG-3001-3000-00 is a 30” Half-Sole Girth Weld Steel Repair Sleeve with ASTM A537 CL 1
material, wall thickness of .375-inch, standard bevel, 12 inches long.
NOTE: Girth Weld Steel Repair Sleeves are only sold as sets of two, half-sole segments.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2004. All rights reserved T. D. Williamson, Inc. / Printed in USA
Leak Repair Clamp
Sizes: 2- through 36-inch
Bulletin No: 7300.003.00
Date: April 2006
Cross Indexing No: n/a
Supersedes: n/a
Options
When ordering, you can select the size, ASME
Class, length of seal, and either Buna-N, Viton or
Neoprene seal material. In addition, other options
available include:
Standard or double relief plug
Sealant injection port
Epoxy painting
Double seal available for offshore use
Epoxy painting (not recommended when welded)
Teflon coated studs, nuts and wet parts
THREAD-O-RING® Fitting
Shrink wrapped for long term storage
Leak Repair Clamp
Consult the factory for high and low temperature
applications.
600 Class Shown
Description
Features
The TDW Leak Repair Clamp is a bolt on clamp
designed to stop leaks in 2- through 36-inch
hydrocarbon and steam piping systems and
petrochemical and cross-country pipelines. The
clamp is rated to ASME Class 400 or 600. Welding
the clamp will make the application permanent. A
lock-in type seal design ensures a pressure type
seal against the pipe and an outer heat shield
permits welding. Three seal material options cover a
temperature range of -20ºF to 400ºF. The leak repair
clamp is a hinged split sleeve that fits around the
damaged area of pipe and is bolted for a temporary
repair and can be welded for a permanent repair.
Designed per section 5 and 12 of API 6H,
the leak repair clamp’s quick opening, hinged
closure makes repairs easy to conduct. If used
only as a temporary seal (not welded), it can
be used again by replacing the seals without
special tools or grinding.
Use of a Neoprene seal covers a
temperature range of -20ºF to 225ºF. A Buna-N
seal increases the temperature rating to 250º
and Viton increases it to 400ºF. Standard seal
length is 5 inches in 2- through 12-inch sizes,
and 8 inches in 14- through 36-inch sizes
Toll Free
1-888-TDWmSon (839-6766)
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2004. All rights reserved T. D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
7300.002 - p2
Dimensions
“A”
“B”
Pipe Size
Seal Length
Inches
Inches
mm
2
5
127
3
5
127
4
5
127
6
5
127
8
5
127
10
5
127
12
5
127
14
8
203
16
8
203
18
8
203
20
8
203
22
8
203
24
8
203
26
8
203
28
8
203
30
8
203
32
8
203
36
8
203
A
*C
B
“C”
Overall Length
Class 400
Class 600
Inches
mm
Inches
mm
10.00
254
10.63
270
10.25
260
10.63
270
10.25
260
10.63
270
10.25
260
10.25
260
11.00
279
10.25
260
11.00
279
11.00
280
11.00
279
11.00
280
14.00
356
14.00
356
14.00
356
14.00
356
14.00
356
16.00
406
14.00
356
16.00
406
14.00
356
16.00
406
14.00
356
16.00
406
14.00
356
16.00
406
14.00
356
16.00
406
16.00
406
16.00
406
16.00
406
16.00
406
16.00
406
21.00
533
Weight
Class 400
Lb.
Kg.
66
30
84
38
88
40
128
58
154
70
188
85
209
95
295 134
324 147
353 160
417 189
450 204
521 236
688 312
833 378
933 423
980 445
1129 512
Class 600
Lb.
Kg.
76
34
89
40
102
46
143
65
207
94
289 131
309 140
412 187
509 231
540 245
628 285
705 320
780 354
882 400
1097 498
1157 525
1202 545
1545 701
Leak Repair Clamps
RA-XXXX-XXXX-XX
Pipe Size
(in inches)
Pressure
Seal
Seal
Optional
Rating
Length
Material*
Features
00 = Buna-N
00 = Standard single relief plug assembly
01 = Neoprene
01 = Additional relief plug assembly
02 = Viton
SI = Sealant injection port/plug assembly
02”
20”
40 = ASME Class 400
05 = 5-inch
04”
22”
60 = ASME Class 600
5-inch standard up to 12-inch
06”
24”
08”
26”
08 = 8-inch
10”
28”
8-inch standard 14-inch through 36-inch
12”
30”
03 = Teflon coated studs and nuts
14”
32”
04 = Teflon coated wet-parts and studs
16”
36”
05 = Epoxy Paint and Teflon coated studs and nuts
02 = Epoxy painting (not recomended for weldable clamps
OF = Double seal design available for offshore service clamp
®
®
®
18”
06 = Shrink wrapped for long term storage
07 = With 2-inch THREAD-O-RING Fitting
®
To order Seal Material, replace “RA” with “SE” in the part number
Example:
RA-0260-0502-01 is a 2-inch, ASME Class 600 clamp with a seal length of 5-inches
and Viton seal material. This customer also chose to add an additional relief plug assembly.
®
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2004. All rights reserved T. D. Williamson, Inc. / Printed in USA
Fittings
High Pressure Piping Systems
Flange and Fitting
Application Data Form
Form No: ff 3/99
Date: March 1999
Supersedes: 50128 April 1998
To ensure the correct data is available to provide the proper fitting, please complete one form for each fitting/product
needed. Return by mail: TDW Customer Service, 6801 South 65th West Avenue, Tulsa Oklahoma 74131; or Fax: 918-446-6327.
Company:
Date:
Address:
State:
Country:
Phone:
Fax:
City: Contact:
General Specifications
®
®
Order Item: Fitting (complete)
Sleeve only (no flange)
LOCK-O-RING Plug
®
LOCK-O-RING Plug w/ Scarfed Nipple
Fitting Type and Size: STOPPLE Fitting, [Nom. Size:
(in.)]
®
[(Size-on-Size w/ LOCK-O-RING Flange)
Reducing Branch Split Tee w/ LOCK-O-RING Flange
[ Nom. Size: Run
(in.) x Branch
(in.)
Tapping Fitting, [Nom. Size:
(in.)]
[(Size-on-Size w/ Plain Weld-Neck Flange)
Reducing Branch Split Tee w/ Plain Weld Neck Flange
[ Nom. Size: Run
(in.) x Branch
(in.)
ASME Class: 150
600
Design Pressure:
(psi)
®
LOCK-O-RING Flange only
®
LOCK-O-RING w/ Guide Bars
®
Flange and Plug Information
300
400
Design Temperature:
®
For LOCK-O-RING Flange and /or Plug:
®
Tapping Machine used to set LOCK-O-RING Plug:
°F Max.
900
°F Min.
1500
Other:
Material:
Mating Pipe OD:
(in.)
Nominal OD, or
Actual OD
Wall Thickness: (in.)
®
with LOCK-O-RING Plug with scarfed nipple, or
®
with LOCK-O-RING Ring with Guide Bars—indicate dimension from top of
pipeline to bottom of flange weld joint:
(in.) Provide sketch if possible .
360
660 / 760/ 860 1200 2400
Pipeline Information
Line pipe OD:
Wall Thickness:
Design Factor:
Design Pressure:
Design Temperature:
Operating Temperature:
°F Max.,
°F Max.,
(in.) [ Nominal OD, or
Actual OD
(in.) Material Type/Grade (ASTM or API Spec.):
Maximum Operating Pressure:
(psi) Circumference (needed for CI, DI and Concrete pipe):
°F Min. Out-of-Roundness: x
(in.), and y
°F Min. Product(s):
TDW Fittings / Standard Specifications:
Maximum Allowable Operating Pressure
ASME Class
150
300
400
600
900
1500
ASME B31.4
-20°F to 250°F
285
740
990
1480
2220
3705
ASME B31.8
-20°F to
100°F
285
740
990
1480
2220
3705
250°F
245
665
888
1332
1998
3328
Design Test Pressure
450
925
1250
1850
2775
4650
Pressure ratings are based on .72 Design Factor/1.25 Test Factor, (Except Class 150).
Most fittings are not factory pressure tested.
SMYS:
(psi)
(in.)
(in.)
H2S:
(psi)
%
Note: The following will be specified on the TDW product you order unless noted on the back.
Blind flange, studs and nuts not included.
Fitting to work with TDW SANDWICH® Valve
Raised face flange with serrated finish (125-250 µ in. RMS)
TDW standard branch bore (equivalent to standard weight pipe)
TDW standard run length (approx. 2x branch bore)
TDW standard run bore (fits standard pipe OD)
TDW standard fitting height
Buna-N O-rings
Sleeve Material: A537 Class 1 [ 0.45 Carbon Equivalent (long form) ]: CE= C + MN + Cr + Mo + V + Ni + Cu
6
5
15
Flange Material: A105 or A694
MTR furnished
TDW standard (Tile Red) primer
TDW standard LOCK-O-RING® Plug
Note: This side is for providing Full-Encirclement Split Tee OPTION information for non-standard features.
Full-Encirclement Split Tee (other than Standard)
®
Valve Type (to be used with Fitting): SANDWICH Valve* Valve Face-to-face Dimension:
(in.)
Gate Valve
Depth from Face to Ball/Gate:
(in.)
Ball Valve
Valve Bore ID: (in.)
[ Note: LOCK-O-RING requires full, concentric bore.
Other:
®
Fitting Requirements (other than Standard)
Design Pressure: Design Temperature:
°F Max.,
(psi)
°F Min.
Factory pressure test required:
Customer Specified Test Pressure:
yes
No*
(psi)
Design Code: B31.3 B31.4* B31.8 None Other:
Design Factor:
.72* .60 .50 .40 Other:
Flange Facing:
Raised Face Finish:
µ in (RMS)., or
Smooth
Serrated*(spiral or concentric )
Ring-Type Joint
O-ring Groove
Branch Bore:
Branch Wall Thickness:
Flat Face Finish:
µ in (RMS), or
Smooth
Serrated*(spiral or concentric)
(in.)
(in.) Min.
Run Length:
(in.)
Fitting Height: Centerline to flange face:
[
Nominal ID, or
[
Max., or
(in.), or
Other:
Actual ID Minimum
Min. Top of pipe to flange face:
(in.)
Backup Strips:
None Required* (TDW Standard Fitting)
Standard Material: 1010 strip, Width: 1.000 inches, Thickness: .062 inches, Length: Sleeve Run Length.
Special:
Material
Width
(in.) and Thickness
(in.) Length = Run length +
(in.) per end.
Corrosion Allowance:
(in.)
Special Work Clearance (above and beside fitting) :
Material Specifications (other than Standard)
Sleeve Material:
Plug Material:
Carbon Equivalent (CE):
Apply CE to: Entire Fitting
Other Requirements:
Check all that apply.
Charpy V-notch Test at:
Max.
Entire Sleeve Flange Material:
®
LOCK-O-RING Flange and Plug Material (Buna-N is Std) :
[
MN Cr + Mo + V + Ni + Cu
by long form...
, or
C+ 6 +
5
15
Sleeve Run Only
Flange
Customer Approved Drawings (TDW Standard format unless otherwise specified)
PQR/WPS approval required
Inspection by customer or agent
Paint/Finish
CVN Values (ft.lbs.) Avg./ Min.
°F
Sleeve Base Metal:
Sleeve HAZ:
Weld:
Flange HAZ:
Flange Base Metal:
List any other information important for this application:
*Denotes a TDW Standard specification.
/
/
/
/
/
Other Form:
STOPPLE Fittings
®
& Reduced Branch Split Tees, Sizes 4-inch and Larger
Bulletin No: 1100.001.05
Date: July 2008
Cross Indexing No: n/a
Supersedes: 1100.001.04 (07/06)
Typical Tapping Setup
For Plugging Operation
STOPPLE Fitting
®
Type B (Extruded Branch)
Sizes 4” through 30”
Tapping Machine
Bleeder Valve
Housing
STOPPLE Fitting
®
Equalization Connection
Type C (Welded Branch)*
Sizes 32” and larger
Description
Features
®
STOPPLE Fittings are full-branch split tees
designed for use with TDW plugging machines.
The design has undergone extensive strain-gauge
and pulsation testing. The average cyclic lives of the
fittings are 30% greater than other designs tested.
®
STOPPLE Fittings are furnished with LOCK-O-RING
Flanges drilled and faced to match ASME Class 150,
300, or 600 flanges. Other ASME Class ratings are
available upon request.
®
SANDWICH Valve
Factory welding of TDW STOPPLE fittings
is 100% radiographically inspected at all TDW
manufacturing plants except Nivelles, Belgium,
where 100% ultasonic examination is used.
®
STOPPLE Fitting
Pipeline
Equalization
Connection
Option
These reduced branch, split tee fittings are
furnished with LOCK-O-RING Flanges for use as
bypass fittings.
ISO 9001 Certified
Toll Free
Reducing Branch Fitting
1-888-TDWmSon (839-6766)
* 22”, 26”, 28” are Type C
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
STOPPLE Fittings
®
Class 150 Inches1
14
14
14
18
18
20
20
22
24
26
28
30
34
36
40
42
48
DN
350
350
350
450
450
500
500
550
600
650
700
750
850
900
1000
1050
1200
1100.001.05 Pg. 2
Maximum allowable operating pressure (in psi) per ASME B31.8 at -20 to +100º F
Design factor
Lbs.
Kg.
0.72
0.6
0.5
0.4
Part Number
400
182
285
285
285
285
06-8807-1415
400
182
285
285
285
285
36-1043-1415-X12
400
182
285
285
285
285
36-1045-1415-X13
760
345
285
285
285
285
36-1043-1815-X12
760
345
285
285
285
285
36-1045-1815-X13
1000 454
285
285
262
285
36-1043-2015-X12
1000 454
285
285
262
285
36-1045-2015-X13
940
426
285
285
285
238
06-8807-2215
1605 728
285
279
233
186
06-8807-2415
1340 608
285
285
285
259
06-8807-2615
1465 665
285
285
250
200
06-8807-2815
2895 1303
285
285
285
248
06-8807-3015
2320 1044
285
285
258
206
06-8807-3415
2780 1251
285
285
239
191
06-8807-3615
--
--
--
--
--
--
--4
--
--
--
--
--
--
--4
--
--
--
--
--
--
--4
Maximum Allowable Operatiing Pressure per
ASME B31.4 at -20 to +180º F = 285 psi
1. For sizes 4- through 12-inch and 16-inch sizes, see bulletins 1100.005.01 and 1100.006.01.
2. For B31.4 applications. 0.72 and 0.6 Design Factor only.
3. For B31.8 applications
4. Consult the factory.
Class 300
Inches1 DN
14
350
14
350
18
450
18
450
20
500
20
500
22
550
24
600
26
650
28
700
30
750
34
850
36
900
40
1000
42
1050
48
1200
Maximum allowable operating pressure (in psi) per ASME B31.8 at -20 to +100º F
Design Factor
Lbs.
Kg.
0.72
0.6
0.5
0.4
Part Number
400
182
740
740
720
575
36-1043-1430-X12
400
182
740
740
720
575
36-1045-1430-X13
780
354
740
710
595
475
36-1043-1830-X12
780
354
740
710
595
475
36-1045-1830-X13
1050 477
740
630
525
420
36-1043-2030-X12
1050 477
740
630
525
420
36-1045-2030-X13
975
442
740
641
534
427
06-8807-2230
1690 767
740
740
627
502
06-8807-2430
1540 699
740
740
646
517
06-8807-2630
1950 885
740
625
520
415
06-8807-2830
2985 1343
740
740
740
672
06-8807-3030
3065 1379
740
685
570
455
06-8807-3430
3780 1701
740
700
580
465
06-8807-3630
--
--
--
--
--
--
--4
--
--
--
--
--
--
--4
--
--
--
--
--
--
--4
Maximum Allowable Operatiing Pressure per
ASME B31.4 at -20 to +180º F = 740 psi
1. For sizes 4- through 12-inch and 16-inch sizes, see bulletins 1100.005.01 and 1100.006.01.
2. For B31.4 applications. 0.72 and 0.6 Design Factor only.
3. For B31.8 applications
4. Consult the factory.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
STOPPLE Fittings & Reduced Branch Split Tees
®
Maximum Allowable Operatiing Pressure per
ASME B31.4 at -20 to +180º F = 1480 psi
Reducing Branch Fitting
Class 600 Inches1
14
14
18
18
20
20
22
24
26
28
30
34
36
40
42
48
1100.001.05 Pg. 3
Maximum allowable operating pressure (in psi) per ASME B31.8 at -20 to +100º F
Design Factor
Lbs.
Kg.
0.72
0.6
0.5
0.4
Part Number
470
214
1480
1230
1025
820
36-1043-1460-X12
470
214
1480
1230
1025
820
36-1045-1460-X13
900
409
1480
1300
1080
865
36-1043-1860-X12
900
409
1480
1300
1080
865
36-1045-1860-X13
1200 545
1480
1320
1100
880
36-1043-2060-X12
1200 545
1480
1320
1100
880
36-1045-2060-X13
1725 782
1480
1480
1235
985
06-8807-2260
1895 860
1480
1335
1125
900
06-8807-2460
2070 932
1480
1245
1035
830
06-8807-2660
845
2730 1238
1480
1270
1060
06-8807-2860
3180 1431
1480
1255
1045
835
06-8808-3060
4640 2088
1480
1372
1143
914
06-8807-3460
5990 2696
1480
1335
1110
890
06-8807-3660
6705 3041
1480
1315
1095
875
06-8807-4060
7650 3470
1480
1265
1050
840
06-8807-4260
--
--
--
--
--
--
--4
DN
350
350
450
450
500
500
550
600
650
700
750
850
900
1000
1050
1200
1. For sizes 4- through 12-inch and 16-inch sizes, see bulletins 1100.005.01 and 1100.006.01.
2. For B31.4 applications. 0.72 and 0.6 Design Factor only.
3. For B31.8 applications
4. Consult the factory.
H
L
Reducing Branch Split Tees (Hot Drawn) with LOCK-O-RING Flanges
®
Class 600Maximum allowable operating pressure (in psi) per ASME B31.8 at -20 to +100º F
Size
Dimension L
Dimension H
Weight
Design Factor
Inches DN
Inches mm
Inches mm
Lbs. Kg.
Part Number
0.72
0.60
0.50
0.40
6 x 4 150 x 100
10.750 273
8.375 213
75 34
06-8812-0604
1480
1480
1295
1035
8 x 4 200 x 100
10.750 273
9.375 238
80 36
06-8812-0804
1480
1235
1030
825
10 x 6 250 x 150
14.000 356
11.250 286
140 64
06-8812-1006
1480
1305
1085
870
12 x 6 300 x 150
14.000 356
12.438 316
170 77
06-8812-1206
1480
1260
1050
840
14 x 8 350 x 200
16.500 419
13.688 348
245 111
06-8812-1408
1480
1230
1025
820
16 x 12 400 x 300
24.000 610
15.938 405
485 220
06-8812-1612
1480
1270
1058
847
20 x 12 500 x 300
24.000 610
18.312 465
605 274
06-8812-2012
1480
1270
1058
847
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
1100.001.05 - p4
STOPPLE Fittings
®
Description of Fittings
Type B
Type C
Type B: Hot-drawn, full-branch opening,
®
snug-fitting sleeve and a LOCK-O-RING
Flange of the desired series.
H
Type C: Fabricated full-size nipple, branch
outlet welded to snug-fitting sleeve and a
LOCK-O-RING Flange of the desired series.
H
Reducing-Branch Split Tee: Hot-drawn,
reduced-branch opening, snug-fitting sleeve
and a LOCK-O-RING Flange or standard weldneck flange of the desired series.
L
L
Standard cataloged Class 600 STOPPLE® fittings and Class 600 reduced-branch fittings are designed for working pressure of 1480 psi (102 bar) with a design factor F of .72 per ASME B31.8-1995 and B31.4-1992.
Consult the factory for fittings for other applications or design factors.
Dimensions
Size
Inches DN
Type
14 350
B
18 450
B
20 500
B
22 550
C
24 600
B
26 650
C
28 700
C
30 750
B
34 850
C
36 900
C
40 1000
C
42 1050
C
48 1200
C
L (All Series)
Inches mm
26.000 660
33.000 838
36.000 914
40.000 1016
43.000 1092
1
47.000 1194
49.000 1245
56.000 1423
61.000 1541
65.000 1651
--
--
--
--
--
--
H (Class 150)
Inches mm
13.922 354
17.546 446
19.046 484
19.125 477
20.500 512
21.250 530
22.688 565
24.562 612
27.188 677
28.438 710
--
--
--
--
--
--
NOTE: Flanges in sizes 10” (250 mm) and below are drilled and faced according to ANSI B16.5.
Flanges above 10” (250 mm) are drilled and faced according to MSS-SP44. When ordering replacement
fittings, please specify fitting equipped with flanges which will fit existing
hot tap or STOPPLE® equipment.
T.D. Williamson, Inc.
P.O. Box 3409
H (Class 300)
Inches mm
13.922 354
17.546 446
19.046 484
20.312 507
21.938 547
22.500 562
23.812 595
25.000 632
27.750 692
29.062 725
--
--
--
--
--
--
H (Class 600)
Inches mm
14.922 380
17.922 456
20.172 513
21.312 532
22.375 557
25.750 642
25.812 645
27.234 692
30.438 760
31.125 777
--
---
---
--
1 Class 600 50.00 (1270)
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
STOPPLE Plus Fittings
®
Sizes: 4- Through 20-inch
Bulletin No: 1100.002.00
Date: November 2002
Cross Indexing No: n/a
Supercedes: n/a
Options
Standard STOPPLE Plus fittings are furnished
in a kit featuring LOCK-O-RING Plus flange with
raised face; matching blind flange, studs, nuts and
a stainless steel spiral wound gasket; LOCK-ORING Plus plug with Buna-N O-ring; scarfed nipple
for the LOCK-O-RING Plus plug to replace coupon
cut from pipeline; and tile red primer coating.
Options include:
Neoprene, Viton or EPDM O-rings
STOPPLE Plus Fitting
LOCK-O-RING Plus flange with ring type joint facing
Backup strips for the longitudinal weld joint of the fitting.
®
Features
Description
STOPPLE® Plus fittings are full-branch
split tees designed for use with TDW plugging
machines. The design has undergone extensive
pressure and functional testing. STOPPLE Plus
fittings are furnished with LOCK-O-RING® Plus
flanges drilled and faced to match ASME Class
150, 300 or 600 flanges in sizes 4- through 20inches.
STOPPLE Plus fittings are an alternative
to conventional TDW STOPPLE fittings and
are designed to ASME B31.4 and B31.8
requirements. (See chart for MAOP.)
There are no side openings in the flange, which eliminates leak paths.
Reduced branch variations can be ordered.
STOPPLE Plus fittings are manufactured with
a controlled carbon equivalent of .45 or lower.
Factory welding of TDW STOPPLE Plus fittings
is 100 percent radiographically inspected. Fitting
sleeves are an extruded or fabricated type design,
manufactured from a pressure-vessel quality,
normalized, killed carbon steel plate with a
hardness of Rc22 or lower.
LOCK-O-RING Plus plugs are retained in the
STOPPLE Plus fittings by means of retaining
leaves, mounted on the plug, that are extended
into a mating groove in the flange of the fitting.
Interlock system provides positive indication LOCK-O-RING Plus plug leaves are fully expanded.
Complete installation and retrieval of LOCK-O-RING Plus plug is done from tapping machine, thereby eliminating costly trips from tapping machine to fitting.
Note: The STOPPLE Plus Fitting is available
exclusively through TDW Services, Inc.
Call 1-800-828-1988 for more information.
T.D. Williamson, Inc.
P.O. Box 3409
ISO 9001 Certified
LOCK-O-RING Plus Plug
®
Tulsa, Oklahoma 74101-3409
918-447-5100
Toll Free
1-800-828-1988
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
1100.002.00- p2
Class 150 STOPPLE® Plus Fitting
Class 300 STOPPLE® Plus Fitting
Class 600 STOPPLE® Plus Fitting
MAOP in PSI Per ASME B31.4 at
-20 to +180°F
T.D. Williamson, Inc.
L
H
(Inches) (Inches)
Inches
DN
Lbs.
Kg.
Part Number
4
100
85
39
26-0940-0415-KT
10.750
6
150
135
61
26-0940-0615-KT
8
200
210
95
26-0940-0815-KT
10
250
350
159
12
300
525
238
14
350
680
16
400
930
18
450
20
500
MAOP in PSI Per ASME B31.8
At -20 to +100°F
0.72 DF 0.6 DF 0.5 DF 0.4 DF
7.750
285
285
285
285
14.000
9.250
285
285
285
285
16.500
11.000
285
285
285
285
26-0940-1015-KT
20.000
12.625
285
285
285
285
26-0940-1215-KT
22.000
14.375
285
285
285
285
308
26-0940-1415-KT
26.000
15.500
285
285
285
285
422
26-0940-1615-KT
30.000
16.250
285
275
230
185
1275
578
26-0940-1815-KT
33.000
18.250
285
285
285
285
1650
748
26-0940-2015-KT
36.000
19.750
285
285
285
285
L
H
(Inches) (Inches)
MAOP in PSI Per ASME B31.8
At -20 to +100°F
0.72 DF 0.6 DF 0.5 DF 0.4 DF
Inches
DN
Lbs.
Kg.
Part Number
4
100
105
48
26-0940-0430-KT
10.750
8.625
740
740
740
740
6
150
170
77
26-0940-0630-KT
14.000
10.000
740
740
740
740
8
200
255
116
26-0940-0830-KT
16.500
11.500
740
710
590
475
10
250
420
191
26-0940-1030-KT
20.000
13.375
740
705
585
470
12
300
630
286
26-0940-1230-KT
22.000
15.125
740
655
545
435
14
350
825
374
26-0940-1430-KT
26.000
16.250
740
740
740
600
16
400
1115
506
26-0940-1630-KT
30.000
17.125
740
630
525
420
18
450
1485
674
26-0940-1830-KT
33.000
19.125
740
740
685
550
20
500
1925
873
26-0940-2030-KT
36.000
20.500
740
740
630
505
Inches
DN
Lbs.
4
100
6
150
8
10
12
14
L
H
(Inches) (Inches)
MAOP in PSI Per ASME B31.8
At -20 to +100°F
0.72 DF 0.6 DF 0.5 DF 0.4 DF
Kg.
Part Number
130
59
26-0940-0460-KT
10.750
9.250
1480
1480
1480
1455
245
111
26-0940-0660-KT
14.000
11.375
1480
1480
1295
1035
200
375
170
26-0940-0860-KT
16.500
13.375
1480
1235
1030
825
250
650
295
26-0940-1060-KT
20.000
15.875
1480
1305
1085
870
300
860
390
26-0940-1260-KT
22.000
16.875
1480
1260
1050
840
350
1120
508
26-0940-1460-KT
26.000
17.750
1480
1230
1025
820
16
400
1610
730
26-0940-1660-KT
30.000
21.000
1480
1285
1070
855
18
450
1950
885
26-0940-1860-KT
33.000
21.375
1480
1300
1085
865
20
500
2580
1170
26-0940-2060-KT
36.000
23.250
1480
1325
1105
885
Class 150 lb
285
Class 300 lb.
740
Class 600 lb.
1480
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
STOPPLE Fittings
®
ASME B31.3 - Sizes 4- through 12- & 16-inch
Bulletin No: 1100.004.01
Date: November 2008
Cross Indexing No: n/a
Supersedes: January 2008
Typical Tapping Setup
For Plugging Operation
Offset in
closeup
Tapping Machine
New fittings incorporate a designed
and manufactured offset allowing the
placement of back-up strips
Bleeder Valve
STOPPLE Fitting
®
LOCK-O-RING® Plug, Blind flange,
studs, nuts and gasket sold separately
All pressure-containing welds on the fittings
have undergone X-ray inspection per ASME
requirements.
Description
®
STOPPLE Fittings are 4- through 12- & 16-inch
full-branch split tees designed for use with the
TDW STOPPLE plugging system. They meet B31.3
specifications for use in refinery and chemical plant
piping systems. STOPPLE Fittings are furnished
®
with LOCK-O-RING Flanges to accept a LOCK-ORING Completion Plug, permitting removal of the
tapping valve after work is completed.
Flange-to-sleeve weld joints and sleeves are
designed to meet pressure and reinforcement
requirements of ASME codes, and are available in
Class 150, 300 and 600. Other ASME Class ratings
available upon request.
Fittings are manufactured with a controlled
carbon equivalent to make welding easier in harsh
environments. Back-up strips are provided for all
fittings.
P.O. Box 3409
Equalization Connection
Fitting sleeves are an extruded type design.
They are manufactured from a pressure-vessel
quality, normalized, killed carbon steel plate
with hardness below Rc22.
SANDWICH Valve
The Charpy impact value of the sleeves
at -50°F is 15 ft-lbs average with 12 ft-lbs
minimum.
STOPPLE Fitting
®
®
Pipeline
Equalization
Connection
Options
Features
T.D. Williamson, Inc.
Housing
Rapid delivery: If the desired fitting
meets standard specifications, it can be
shipped from stock or within two weeks
in most cases.
Choice of flanges.
Available also to ASME B31.4 and B31.8
specifications
Use the grid inside to develop the part number
for the STOPPLE fitting of your choice*
Contact the factory for information concerning ordering of
split sleeves (tees).
*Please confirm your choice with a Factory Representative
Tulsa, Oklahoma 74101-3409
918-447-5100
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
STOPPLE Fittings - ASME B31.3
®
1100.004.01 Pg. 2
36-1041-XXXX-XX
Example
®
36-1041-0630-11 is a STOPPLE Fitting with 6” (run) x 6” (branch), with an RF standard weight flange,
A105 TDW std. flange material, BUNA-N o-rings, class 300, and A 537 CL. 1 TDW Std. sleeve material with
back-up strips.
H
D
L
STOPPLE Fitting Size
®
STOPPLE Fitting ASME Class
®
Inches
Dim. H (Inches) (Nom.)
Class 150 Class 300 Class 600
04
7.015
7.015
7.266
06
8.828
8.828
9.078
08
10.156
10.156
10.406
10
11.218
11.218
12.844
12
12.406
12.906
13.922
16
16.172
16.172
16.546
Dim. L
Inches
10.75
14.00
16.50
20.00
22.00
30.00
Dim D
Inches
4.656
6.781
8.812
10.938
12.968
16.218
Part Number
15
30
60
Option
150 LB
300 LB
600 LB
Flange and O-Ring Material
Option
1X
2X
3X
4X
5X
6X
7X
8X
Flange/O-Ring Material
O-Ring Temp Ratings
A105 w/ Buna-N O-Rings
212º F
A694 F46 w/ Buna-N O-Rings (See Note)
A105 w/ NEOPRENE O-Rings
225º F
A694 F46 w/ NEOPRENE O-Rings (See Note)
A105 w/ VITON O-Rings
400º F
A694 F46 w/ VITON O-Rings (See Note)
A105 w/ EPDM O-Rings
250º F / 500º F Steam
A694 F46 w/ EPDM O-Rings (See Note)
Sleeve Material
Option
X1
X2
Sleeve Material
A537 CL1
A516 GR 70
Note: Standard flange material for 4- through 12-inch is A105, 16-inch is A694 F46.
Viton is a registered trademarks of DuPont Performance Elastomers LLC Ltd
®
Fitting Weights and Pressure Ratings
Size
Inches (Nom.)
04
06
08
10
12
16
Weight (lbs.)
Class 150
55
90
135
190
300
580
Weight (lbs.)
Class 300
60
100
140
190
300
600
Weight (lbs.)
Class 600
65
105
160
280
380
700
Class 150
285
285
285
285
285
285
MAOP (in psi) @ -20 to 100°F
Class 300
Class 600
740
1480
740
1145
740
915
740
965
740
930
740
965
Tulsa, Oklahoma 74101-3409
918-447-5100
Consult factory for other pressure and temperature requirements
T.D. Williamson, Inc.
P.O. Box 3409
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
STOPPLE Fittings - ASME B31.3
®
1100.004.01 Pg. 3
Pressure and Temperature Ratings
4-, 6- and 8-inch 300 LB A105 Flange
and A537 CL1 or A516 GR 70 Sleeve
285
260
230
200
170
140
740
Pressure - PSI
Pressure - PSI
4-, 6- and 8-inch 150 LB A105 Flange
and A537 CL1 or A516 GR 70 Sleeve
110
680
655
635
605
570
530
-20/100
200
300
400
Temperature - ºF
500
600
700
-20/100
4-inch 600 LB A105 Flange
and A537 CL1 or A516 GR 70 Sleeve
300
400
Temperature - ºF
500
600
700
500
600
700
6-inch 600 LB A105 Flange
and A516 GR 70 Sleeve
1155
1145
1115
1480
1360
1310
1265
1205
1075
Pressure - PSI
Pressure - PSI
200
1135
1015
1060
-20/100
200
300
400
Temperature - ºF
500
600
925
905
700
-20/100
200
300
400
Temperature - ºF
6-inch 600 LB A105 Flange
and A537 CL1 Sleeve
Pressure - PSI
1155
1135
1120
NOTE: The pressure/temperatue ratings in the charts only apply after pipe
plugs and blind flange have been installed. (See O-Ring Temperature
ratings on page 2)
1060
-20/100
200
T.D. Williamson, Inc.
300
400
Temperature - ºF
P.O. Box 3409
500
600
700
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
STOPPLE Fittings - ASME B31.3
®
1100.004.01 Pg. 4
Pressure and Temperature Ratings
8-inch 600 LB A105 Flange
and A516 GR 70 Sleeve
915
900
890
915
910
885
855
840
-20/100
200
300
400
Temperature - ºF
500
600
Pressure - PSI
Pressure - PSI
8-inch 600 LB A105 Flange
and A537 CL1 Sleeve
700
805
735
720
-20/100
300
400
Temperature - ºF
500
600
700
600
700
10-, 12- and 16-inch 300 LB A105 Flange
and A537 CL1 or A516 GR 70 Sleeve
285
260
230
200
170
140
740
Pressure - PSI
Pressure - PSI
10-, 12- and 16-inch 150 LB A105 Flange
and A537 CL1 or A516 GR 70 Sleeve
200
110
680
655
635
605
570
530
-20/100
200
300
400
Temperature - ºF
500
600
700
-20/100
300
400
Temperature - ºF
500
10-inch 600 LB A105 Flange
and A537 CL1 Sleeve
10-inch 600 LB A105 Flange
and A516 GR 70 Sleeve
965
950
935
965
955
930
900
850
Pressure - PSI
Pressure - PSI
200
885
-20/100
775
755
-20/100
200
300
400
Temperature - ºF
500
600
700
200
300
400
Temperature - ºF
500
600
700
NOTE: The pressure/temperatue ratings in the charts only apply after pipe plugs and
blind flange have been installed. (See O-Ring Temperature ratings on page 2)
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
STOPPLE Fittings - ASME B31.3
®
1100.004.01 Pg. 5
Pressure and Temperature Ratings
12-inch 600 LB A105 Flange
and A537 CL1 Sleeve
12-inch 600 LB A105 Flange
and A516 GR 70 Sleeve
930
915
905
820
Pressure - PSI
Pressure - PSI
930
925
900
870
855
-20/100
750
730
-20/100
200
300
400
Temperature - ºF
500
600
700
300
400
Temperature - ºF
500
600
700
500
600
700
16-inch 600 LB A105 Flange
and A537 CL1 Sleeve
16-inch 600 LB A105 Flange
and A516 GR 70 Sleeve
965
950
935
965
955
930
900
850
Pressure - PSI
Pressure - PSI
200
885
-20/100
775
755
-20/100
200
300
400
Temperature - ºF
500
600
700
200
300
400
Temperature - ºF
NOTE: The pressure/temperatue ratings in the charts only apply after pipe plugs and
blind flange have been installed. (See O-Ring Temperature ratings on page 2)
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
STOPPLE Fittings
®
ASME B31.4 - Sizes 4- through 12- & 16-inch
Bulletin No: 1100.005.01
Date: November 2008
Cross Indexing No: n/a
Supersedes: October 2007
Typical Tapping Setup
For Plugging Operation
Offset in
closeup
New fittings incorporate a designed
and manufactured offset allowing the
placement of back-up strips
Tapping Machine
Bleeder Valve
STOPPLE Fitting
®
LOCK-O-RING® Plug, Blind flange,
studs, nuts and gasket sold separately
Housing
All pressure-containing welds on the fittings
have undergone X-ray inspection per ASME
requirements.
Description
Equalization Connection
®
STOPPLE Fittings are 4- through 12-inch &
16-inch full-branch split tees designed for use
with the TDW STOPPLE plugging system. They
meet B31.4 specifications for use in pipeline
transportation systems for liquid hydrocarbons and
other liquids. STOPPLE Fittings are furnished with
®
LOCK-O-RING Flanges to accept a LOCK-O-RING
Completion Plug, permitting removal of the tapping
valve after work is completed.
Fitting sleeves are an extruded type design.
They are manufactured from a pressure-vessel
quality, normalized, killed carbon steel plate
with hardness below Rc22.
SANDWICH Valve
The Charpy impact value of the sleeves
at -50°F is 15 ft-lbs average with 12 ft-lbs
minimum.
STOPPLE Fitting
Flange-to-sleeve weld joints and sleeves are
designed to meet pressure and reinforcement
requirements of ASME codes, and are available in
Class 150, 300 and 600. Other ASME Class ratings
available upon request.
Fittings are manufactured with a controlled
carbon equivalent to make welding easier in harsh
environments. Back-up strips are provided for all
fittings.
T.D. Williamson, Inc.
P.O. Box 3409
®
Pipeline
Equalization
Connection
Options
Features
®
Rapid delivery: If the desired fitting
meets standard specifications, it can be
shipped from stock or within two weeks
in most cases.
Choice of flanges.
Available also to ASME B31.3 and B31.8
specifications
Use the grid inside to develop the part number
for the STOPPLE fitting of your choice*
Contact the factory for information concerning ordering of
split sleeves (tees).
*Please confirm your choice with a Factory Representative
Tulsa, Oklahoma 74101-3409
918-447-5100
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
STOPPLE Fittings - ASME B31.4
®
1100.005.01 Pg. 2
36-1043-XXXX-XX
Example
®
36-1043-0430-11 is a STOPPLE Fitting with 4” (run) x 4” (branch), with an RF standard weight, standard
material flange, BUNA-N o-ring, class 300, and A 537 CL. 1 TDW Std. sleeve material with back-up strips.
H
D
L
STOPPLE Fitting Size
®
Dim. L
Inches
10.75
14.00
16.50
20.00
22.00
30.00
Dim D
Inches
4.656
6.781
8.812
10.938
12.938
16.218
Flange and O-Ring Material
Option
1X
3X
5X
7X
STOPPLE Fitting Design Code
®
Inches
Dim. H (Inches) (Nom.)
Class 150 Class 300 Class 600
04
7.015
7.015
7.266
06
8.828
8.828
9.078
08
10.156
10.156
10.406
10
10.218
11.218
12.844
12
12.406
12.906
13.922
16
16.172
16.172
16.546
Part Number
15
30
60
Option
150 LB
300 LB
600 LB
Sleeve Material
Flange/O-Ring Material
A105 w/ Buna-N O-Rings
A105 w/ NEOPRENE O-Rings
A105 w/ VITON O-Rings
A105 w/ EPDM O-Rings
O-Ring Temp. Ratings
212º F
225º F
400º F
250º F / 500º F Steam
Option
X1
X2
Sleeve Material
A537 CL1
A516 GR 70
Viton is a registered trademarks of DuPont Performance Elastomers LLC Ltd
®
Fitting Weights and Pressure Ratings
Size
Weight (lbs.)
Weight (lbs.)
Weight (lbs.)
Inches (Nom.)
Class 150
Class 300
Class 600
04
55
60
65
06
90
100
105
08
135
140
160
10
190
190
280
12
300
300
380
16
580
600
700
1.) P-T rating for A537 CL1 is 1480 PSI. - P-T rating for A516 GR 70 is 1420
2.) P-T rating for A537 CL1 is 1480 PSI. - P-T rating for A516 GR 70 is 1130
3.) P-T rating for A537 CL1 is 1480 PSI. - P-T rating for A516 GR 70 is 1190
4.) P-T rating for A537 CL1 is 1480 PSI. - P-T rating for A516 GR 70 is 1150
5.) P-T rating for A537 CL1 is 1480 PSI. - P-T rating for A516 GR 70 is 1170
Consult factory for other pressure and temperature requirements
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
MAOP (in psi) @ -20 to 100°F with .72 Design Factor
Class 150
Class 300
Class 600
285
740
1480
285
740
See Note 1
285
740
See Note 2
285
740
See Note 3
285
740
See Note 4
285
740
See Note 5
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
STOPPLE Fittings
®
ASME B31.8 - Sizes 4- through 12-inch & 16-inch
Bulletin No: 1100.006.01
Date: November 2008
Cross Indexing No: n/a
Supersedes: October 2007
Typical Tapping Setup
For Plugging Operation
Offset in
closeup
New fittings incorporate a designed
and manufactured offset allowing the
placement of back-up strips
Tapping Machine
Bleeder Valve
STOPPLE Fitting
®
LOCK-O-RING® Plug, Blind flange,
studs, nuts and gasket sold separately
All pressure-containing welds on the fittings
have undergone X-ray inspection per ASME
requirements.
Description
®
STOPPLE Fittings are 4- through 12-inch &
16-inch full-branch split tees designed for use with
the TDW STOPPLE plugging system. They meet
B31.8 specifications for gas transmission and
distribution piping systems. STOPPLE Fittings are
®
furnished with LOCK-O-RING Flanges to accept a
LOCK-O-RING Completion Plug, permitting removal
of the tapping valve after work is completed.
Flange-to-sleeve weld joints and sleeves are
designed to meet pressure and reinforcement
requirements of ASME codes, and are available in
Class 150, 300 and 600. Other ASME Class ratings
available upon request.
Fittings are manufactured with a controlled
carbon equivalent to make welding easier in harsh
environments. Back-up strips are provided for all
fittings.
P.O. Box 3409
Equalization Connection
Fitting sleeves are an extruded type design.
They are manufactured from a pressure-vessel
quality, normalized, killed carbon steel plate
with hardness below Rc22.
SANDWICH Valve
The Charpy impact value of the sleeves
at -50°F is 15 ft-lbs average with 12 ft-lbs
minimum.
STOPPLE Fitting
®
®
Pipeline
Equalization
Connection
Options
Features
T.D. Williamson, Inc.
Housing
Rapid delivery: If the desired fitting
meets standard specifications, it can be
shipped from stock or within two weeks
in most cases.
Choice of flanges.
Available also to ASME B31.3 and B31.4
specifications
Use the grid inside to develop the part number
for the STOPPLE fitting of your choice*
Contact the factory for information concerning ordering of
split sleeves (tees).
*Please confirm your choice with a Factory Representative
Tulsa, Oklahoma 74101-3409
918-447-5100
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
STOPPLE Fittings - ASME B31.8
®
1100.006.01 Pg. 2
36-1045-XXXX-XX
Example
®
36-1045-0430-11 is a STOPPLE Fitting with 4” (run) x 4” (branch), with an RF standard weight,
standard material flange, BUNA-N o-ring, class 300, and A 537 CL. 1 TDW Std. sleeve material with back-up
strips.
H
D
L
STOPPLE Fitting Size
®
STOPPLE Fitting ASME Class
®
Inches
Dim. H (Inches) (Nom.)
Class 150 Class 300 Class 600
04
7.015
7.015
7.266
06
8.828
8.828
9.078
08
10.156
10.156
10.406
10
10.218
11.218
12.844
12
12.406
12.906
13.922
16
16.172
16.172
16.546
Dim. L
Inches
10.75
14.00
16.50
20.00
22.00
30.00
Dim D
Inches
4.656
6.781
8.812
10.938
12.938
16.218
Part Number
15
30
60
Option
150 LB
300 LB
600 LB
Flange and O-Ring Material
Sleeve Material
Option
X1
X2
Option
1X
2X
3X
4X
5X
6X
7X
8X
Flange/O-Ring Material
O-Ring Temp. Ratings
A105 w/ Buna-N O-Rings
212º F
A694 F46 w/ Buna-N O-Rings (See Note)
A105 w/ NEOPRENE O-Rings
225º F
A694 F46 w/ NEOPRENE O-Rings (See Note)
A105 w/ VITON O-Rings
400º F
A694 F46 w/ VITON O-Rings (See Note)
A105 w/ EPDM O-Rings
250º F / 500º F Steam
A694 F46 w/ EPDM O-Rings (See Note)
Note: Only 16-inch flange is available in A694 F46.
Viton is a registered trademarks of DuPont Performance Elastomers LLC Ltd
®
T.D. Williamson, Inc.
P.O. Box 3409
Sleeve Material
A537 CL1
A516 GR 70
Fitting Weights
Tulsa, Oklahoma 74101-3409
Size
Inches (Nom.)
04
06
08
10
12
16
918-447-5100
Weight (lbs.)
Class 150
55
90
135
190
300
580
Weight (lbs.)
Class 300
60
100
140
190
300
600
Fax: 918-446-6327
Weight (lbs.)
Class 600
65
105
160
280
380
700
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
STOPPLE Fittings - ASME B31.8
®
1100.006.01 Pg. 3
Maximum Allowable Operating Pressure (in psi) -20˚F to 100˚F
Class
150
300
A 105 Flange
300
A694 F46 Flange
600
A 105 Flange
600
A694 F46 Flange
Size
4
6
8
10
12
16
4
6
8
10
12
16
16
4
6
8
10
12
16
16
.72 Design Factor
A516 GR 70N
A537 CL 1
285
285
285
285
285
285
285
285
285
285
285
285
740
740
740
740
740
740
740
740
740
740
740
740
740
740
1480
1420
1130
1190
1150
1170
1170
1480
1480
1480
1480
1480
1480
1480
.6 Design Factor
A516 GR 70N
A537 CL 1
285
285
285
285
285
285
285
285
285
285
285
285
740
740
740
740
735
735
740
740
740
740
740
740
740
740
1480
1180
940
990
955
975
975
1480
1480
1235
1305
1230
1285
1285
.5 Design Factor
A516 GR 70N
A537 CL 1
285
285
285
285
285
285
285
285
285
285
285
285
740
740
740
740
615
615
740
740
740
740
740
740
740
740
1380
985
785
825
795
815
815
1480
1295
1030
1085
1025
1070
1070
.4 Design Factor
A516 GR 70N
A537 CL 1
285
285
285
285
285
285
285
285
285
285
285
285
740
740
650
650
490
490
625
625
615
615
640
640
650
685
1105
785
625
660
635
650
650
1205
1035
825
870
820
855
855
Note 1: A694 F46 option is available for 16-inch flange only.
Note 2: 16-inch 150 Lb values are the same for A105 and A694 F46 Flanges
Consult Factory for other pressure and temperature requirements
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
LOCK-O-RING Flanges & Plugs
®
Sizes: 4- Through 36-inch
Bulletin No: 1120.001.02
Date: April 2009
Cross Indexing No: n/a
Supersedes: October 2002
LOCK-O-RING Plug With Scarfed Nipple For Coupon
®
®
STOPPLE Fitting
Coupon
(rotated for clarity)
LOCK-O-RING Plug with Scarfed Nipple
®
Pipeline
®
LOCK-O-RING Plugs can be welded to scarfed pipe spacers to install
original coupons inside tapped holes to eliminate pigging hazards.
Flow-Through LOCK-O-RING With Pig Guide Bars
®
LOCK-O-RING Flange
®
Description
Features
®
LOCK-O-RING Flanges and Plugs are used
as a means of recovering tapping valves after a
®
STOPPLE Plugging Machine operation. They are
used in new construction to permit future expansion
of a pipeline or a piping system.
LOCK-O-RING Flanges are drilled and faced to
match ASME Class 150, 300 or 600 flanges.
®
LOCK-O-RING Flanges are mounted on STOPPLE
Fittings. They are also used on reduced branch
fittings and plain nipples (See Bulletin 1100.001.00).
Providing a pressure-tight seal over the tapped
holes, LOCK-O-RING Flanges eliminate the need for
valves until such time as valves may be necessary.
For example, fittings with LOCK-O-RING Flanges and
Plugs are installed on the line during construction.
Later, when branch connections are needed, valves
can be installed on the fittings and the LOCK-ORING Plugs removed with a tapping machine. In
some applications, LOCK-O-RING Flanges entirely
eliminate the need for permanent valves.
T.D. Williamson, Inc.
P.O. Box 3409
®
For pig guides in side openings, a special flow-through LOCK-O-RING
assembly with guide bars will allow full flow into a branch line and will
permit pigs to traverse the opening.
Patented in the United States and in foreign countries.
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2009. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
LOCK-O-RING Flanges
®
1120.001.02- p2
ASME Class 150 Maximum allowable operating pressure (in psi) per ASME B31.8 at -20 to +100º F
SizeApprox. Weight
Design Factor
Inches DN
Lbs. Kg.
0.72 0.6
0.5
0.4
Part Number
4 100
27 12
285 285 285 285
06-6423-0415
6 150
45 20
285 285 285 285
06-6423-0615
8 200
70 32
285 285 285 285
06-6423-0815
10 250
94 43
285 285 285 285
06-6423-1015
12 300
140 64
285 285 285 285
06-6423-1215
14 350
207 94
285 285 285 260
06-6423-1415
16 400
265 120
285 285 285 285
06-8823-1615
18 450
275 125
285 285 285 250
06-6423-1815
20 500
350 159
285 285 262 210
06-6423-2015
22 550
406 184
285 285 285 238
06-6423-2215
24 600
487 221
285 279 233 186
06-6423-2415
26 650
680 308
285 285 285 259
06-6423-2615
28 700
666 302
285 285 250 200
06-6423-2815
30 750
870 395
285 285 242 194
06-6423-3015
34 850
1101 500
285 285 258 206
06-6423-3415
36 900
1240 562
285 285 239 191
06-6423-3615
For sizes and series not shown, consult the factory.
Consult the factory before pressure-testing above 1800 psi (124 bar).
LOCK-O-RING® Flanges are drilled and faced to match ASME Class
150, 300 or 600 flanges.
MAOP per ASME B31.4 at -20 to +180º F = 285 psi
ASME Class 300 Size
Inches DN
4 100
6 150
8 200
10 250
12 300
14 350
16 400
18 45
20 500
22 550
24 600
26 650
28 700
30 750
34 850
36 900
Maximum allowable operating pressure (in psi) per ASME B31.8 at -20 to +100º F
Approx. Weight
Design Factor
Lbs. Kg.
0.72 0.6
0.5
0.4
Part Number
38 17
740 740 740 740
06-6423-0430
42 19
740 740 740 733
06-6423-0630
63 29
740 740 624 499
06-6423-0830
90 41
740 740 629 503
06-6423-1030
123 56
740 740 634 507
06-6423-1230
158 72
740 740 658 527
06-6423-1430
239 108
740 740 699 559
06-6423-1630
290 132
740 740 740 610
06-8823-1830
345 156
740 740 621 497
06-8823-2030
487 221
740 641 534 427
06-8823-2230
625 283
740 740 627 502
06-8823-2430
676 307
740 740 646 517
06-8823-2630
834 378
740 739 616 452
06-8823-2830
981 445
740 690 575 460
06-8823-3030
1204 546
740 657 548 438
06-8823-3430
1459 662
740 740 634 507
06-8823-3630
For sizes and series not shown, consult the factory.
Consult the factory before pressure-testing above 1800 psi (124 bar).
LOCK-O-RING® Flanges are drilled and faced to match ASME Class
150, 300 or 600 flanges.
MAOP per ASME B31.4 at -20 to +180º F = 285 psi
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2009. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
LOCK-O-RING Flanges & Plugs
®
1120.001.02- p3
LOCK-O-RING Plug
Spare O-Rings*
®
LOCK-O-RING Flanges ASME Class 600
®
ASME Class
150, 300, 600
Part Number
00-1250-0001
00-1250-0002
00-1250-0003
00-1250-0004
00-1250-0005
00-1250-0006
00-7877-0001
00-7877-0002
00-7877-0003
00-7877-0004
00-7877-0005
00-7877-0006
00-7877-0007
00-7877-0008
00-7877-0010
00-7877-0011
Maximum allowable operating pressure (in psi) per ASME B31.8 at -20 to +100º F
Size
Approx. Weight
Design Factor
Inches DN
Lbs. Kg.
0.72 0.6
0.5
0.4
Part Number
4 100
46 21
1480 1480 1480 1411
06-6423-0460
6 150
66 30
1480 1372 1140 915
06-6423-0660
8 200
111 50
1480 1480 1304 1020
06-6423-0860
10 250
180 82
1480 1480 1255 1004
06-6423-1060
12 300
225 102
1480 1270 1058 847
06-6423-1260
14 350
334 151
1480 1350 1125 900
06-6423-1460
16 400
481 218
1480 1293 1078 862
06-8823-1660
18 450
531 241
1480 1313 1094` 875
06-8823-1860
20 500
590 268
1480 1313 1094 875
06-8823-2060
22 550
730 331
1480 1313 1094 875
06-8823-2260
24 600
923 419
1480 1313 1094 875
06-8823-2460
26 650
1060 481
1480 1199 999 799
06-8823-2660
28 700
1137 516
1480 1239 1032 826
06-8823-2860
30 750
1227 556
1480 1239 1032 826
06-8823-3060
34 850
1472 668
1480 1238 1032 825
06-8823-3460
36 900
1741 790
1480 1238 1032 825
06-8823-3660
For sizes and series not shown, consult the factory.
Consult the factory before pressure-testing above 1800 psi (124
bar).
*Standard O-Rings are Buna-N
LOCK-O-RING® Flanges are drilled and faced to match ASME Class
150, 300 or 600 flanges.
LOCK-O-RING Plugs ASME Class 150, 300, 600
®
LOCK-O-RING Flange
®
LOCK-O-RING Plug
®
Maximum allowable operating pressure (in psi) per ASME B31.8 at -20 to +100º F
SizeApprox. Weight
Design Factor
Inches DN
Lbs. Kg.
0.72 0.60 0.50 0.40
Part Number
4 100
9 4
1480 1480 1480 1480
07-0312-0000
6 150
19 9
1480 1480 1480 1480
07-1265-0000
8 200
35 16
1480 1480 1480 1480
07-1266-0000
10 250
56 25
1480 1480 1480 1480
07-0286-0000
12 300
76 34
1480 1480 1480 1480
07-0287-0000
14 350
95 43
1480 1480 1480 1480
07-0288-0000
16 400
140 63
1480 1480 1480 1480
07-0289-0000
18 450
200 91
1480 1480 1480 1480
07-0290-0000
20 500
260 118
1480 1480 1480 1350
07-0291-0000
22 550
320 145
07-0292-0000
1480 1480 1480 1480
24 600
383 174
1480 1480 1480 1480
07-0293-0000
26 650
370 168
1480 1480 1480 1345
07-0294-0000
28 700
273 124
1480 1480 1480 1235
07-0295-0000
30 750
520 236
1480 1480 1480 1360
07-0296-0000
34 850
715 324
1480 1480 1480 1365
07-0298-0000
36 900
850 386
1480 1480 1480 1350
07-0299-0000
Consult the factory for larger sizes.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2009. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
LOCK-O-RING Plugs
®
1120.001.02- p4
LOCK-O-RING Plugs with Scarfed Nipple for Use with TDW STOPPLE Fittings
®
LOCK-O-RING Plug with Scarfed Nipple
®
Size
Inches DN
4 100
6 150
8 200
10 250
12 300
14 350
16 400
18 450
20 500
22 550
24 600
26 650
28 700
30 750
34 850
36 900
®
ASME Class 150 Part Number
07-1267-0004
07-1267-0006
07-1267-0008
07-1267-0010
07-1267-0012
07-1267-0014
07-1267-0016
07-1267-0018
07-1267-0020
07-1267-0022
07-1267-0024
07-1267-0026
07-1267-0028
07-1267-0030
07-1267-0034
07-1267-0036
ASME Class 300
Part Number
07-1268-0004
07-1268-0006
07-1268-0008
07-1268-0010
07-1268-0012
07-1268-0014
07-1268-0016
07-1268-0018
07-1268-0020
07-1268-0022
07-1268-0024
07-1268-0026
07-1268-0028
07-1268-0030
07-1268-0034
07-1268-0036
ASME Class 600
Part Number
07-1270-0004
07-1270-0006
07-1270-0008
07-1270-0010
07-1270-0012
07-1270-0014
07-1270-0016
07-1270-0018
07-1270-0020
07-1270-0022
07-1270-0024
07-1270-0026
07-1270-0028
07-1270-0030
07-1270-0034
07-1270-0036
LOCK-O-RING Plug
®
(typical 16” 400 mm, and larger)
Valve
Plug Holder
Ring Segment Groove
Boring bar of tapping
machine is retracted after
releasing plug holder.
Buna N O-Ring
Ball Check Valve
Removable Plug Holder
®
LOCK-O-RING Flange
Allen Wrench
Allen Wrench
Pipe Plug
Pipe Plug
®
Ring segment extended position
(cannot go farther)
LOCK-O-RING Plug
LOCK-O-RING Flange
®
LOCK-O-RING Plug
®
®
Buna N O-Ring
(typical 14”, 350 mm, and smaller)
Once the plug is lowered into the LOCK-O-RING Flange, the ring
segments are advanced into the groove of the plug.
Retainer Rod
Retainer Ring Segment
Plug Holder
Boring Bar of Tapping Machine
Pressure Relief
Ball Seat
Retainer Ring Screw
Ball Check Valve
Spring Compressed
T.D. Williamson, Inc.
O-Ring
This drawing shows how the ball check valve, when depressed
by the retainer rod of the tapping machine, equalizes pressure
®
during installation of the LOCK-O-RING Plug.
P.O. Box 3409
LOCK-O-RING® Flange
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2009. All rights reserved T.D. Williamson, Inc. / Printed in USA
Typical Application
LOCK-O-RING Flanges & Plugs
®
1120.001.02- p5
Destruction Tests Prove Strength of Lock-O-Ring Flange and Plug
®
®
For test purposes, a LOCK-O-RING Flange
was welded to a test vessel made of 16”
(400 mm), Grade B, 1/2” (12.7 mm) wall pipe.
A LOCK-O-RING Plug was installed in the
flange. The test vessel was then hydrostatically
pressured to failure, rupturing at 4,400 psi
(300 bar). The LOCK-O-RING Plug and Flange
assembly was undamaged.
®
Standard LOCK-O-RING Flanges are welding neck type
with thickness to mate with standard weight, Grade B pipe,
unless otherwise ordered. Special flanges can be supplied
for higher yield pipe. Consult the factory.
Step 1
Step 2
Tapping Machine
LOCK-O-RING® Plug
LOCK-O-RING® Plug
Upon completion of a tapping or plugging job, a LOCK-O-RING® Plug
is installed on the boring bar of the tapping machine. The machine is
mounted on the tapping valve.
Step 3
The valve is opened, and the tapping machine boring bar is extended to
lower the plug into position inside the LOCK-O-RING® Flange.
Step 4
Plug Holder
The flange segments are advanced into plug groove. The tapping machine
is released from the plug holder, and the boring bar is retracted.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
The tapping machine, valve and plug holder are removed and a blind flange
is installed. The plug can be removed any time to provide for reentry.
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2009. All rights reserved T.D. Williamson, Inc. / Printed in USA
TDW Tapping Fittings
Sizes: 2- through 30-inch
Bulletin No: 1110.001.05
Date: April 2009
Cross Indexing No: n/a
Supersedes: 1110.001.04 (6/05)
Typical Tapping Setup
Tapping Machine
Size-on-Size Tapping Fitting
Reduced Branch Tapping Fitting
Description
Tapping Fittings are full-branch or reducingbranch split tees designed for use when installing
branch lines. They are equipped with ASME Class
150, 300, 600. RF or RTJ flanges.
Fitting sleeves are an extruded type design.
They are manufactured from a pressure-vessel
quality, normalized, killed carbon steel plate
with hardness below Rc22.
Tapping Valve
The Charpy impact value of the sleeves at
-50°F is available on request.
Tapping Fitting
Features
Options
Flange-to-sleeve weld joints and sleeves are
designed to meet pressure and reinforcement
requirements of ASME codes, and are available in
Class 150, 300 and 600. Other ASME Class ratings
available upon request.
Fittings are manufactured with a controlled
carbon equivalent to make welding easier in harsh
outside environments.
Use the grid inside to develop the part
number for the tapping fitting of your choice.*
If the desired fitting meets standard
specifications, it can be shipped from stock
within two weeks in most cases.
Contact the factory for information concerning ordering of
split sleeves (tees).
*Please confirm your choice with a Factory Representative
All pressure-containing welds on the fittings have
undergone X-ray inspection per ASME requirements.
T.D. Williamson, Inc.
P.O. Box 3409
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Order Information
TDW Tapping Fittings
1110.001.04- p2
T6-SIZE-FCOO-XY
Example
T6-1408-1300-13 is a Tapping Fitting 14” (run) x 8” (branch), with an RFWN standard weight, standard
material flange, class 300, and A 537 CL. 1 TDW Std. sleeve material per ASME B31.3 with back-up strips.
Run/Branch Inches (Nom.)
02
02
03
03
04
03
04
04
06
04
06
06
08
04
08
06
08
08
10
04
10
06
10
08
10
10
12
04
12
06
08
12
12
10
12
12
14
04
14
06
14
08
14
10
14
12
14
14
16
06
16
08
16
10
16
12
16
16
18
06
18
08
18
10
18
12
18
18
20
06
20
08
20
10
20
12
20
20
24
08
24
10
24
12
24
24
30
30
T.D. Williamson, Inc.
Dim. H (in.)
Class 150
5.31
6.37
5.92
6.16
7.28
7.84
8.29
8.86
9.42
9.54
10.04
10.79
10.73
10.81
11.19
12.06
12.31
12.44
11.56
12.06
12.31
12.94
13.32
13.44
12.12
13.68
13.68
14.21
14.56
13.25
14.14
14.81
15.44
15.51
14.62
16.19
16.06
16.56
16.82
18.26
17.70
18.37
19.58
22.63
P.O. Box 3409
Dim. H (in.)
Class 300
5.56
6.75
6.29
6.53
7.65
8.22
8.67
9.24
9.80
9.92
10.42
11.17
11.36
11.18
11.56
12.44
12.94
13.06
11.94
12.44
12.69
13.56
13.95
14.06
12.78
14.06
14.31
14.84
15.31
13.90
14.64
15.44
16.06
16.50
15.81
16.56
16.68
17.19
18.04
18.76
18.46
19.01
21.00
24.00
Dim. H (in.)
Dim. D (in.)
Dim L (in.)
Dim T (in.)
Class 600
5.81
2.46
6.00
0.203
7.13
3.62
7.00
0.438
6.67
4.65
8.25
0.375
7.41
4.65
10.75
0.375
8.53
6.78
10.75
0.375
9.22
6.78
14.00
0.375
9.54
8.81
10.75
0.375
10.24
8.81
14.00
0.375
10.92
8.81
16.50
0.375
10.80
10.84
10.75
0.500
11.42
10.84
14.00
0.500
12.30
10.84
16.50
0.500
12.98
10.84
20.00
0.500
12.06
12.87
10.75
0.625
12.56
12.87
14.00
0.625
13.56
12.87
16.50
0.625
14.56
12.87
20.00
0.625
14.31
12.87
22.00
0.625
12.81
14.12
10.75
0.625
13.44
14.12
12.875
0.625
13.81
14.12
16.50
0.625
15.19
14.12
20.00
0.625
15.20
14.12
22.00
0.625
15.18
14.12
26.00
0.625
13.78
16.12
14.00
0.750
15.18
16.12
14.875
0.750
15.94
16.12
20.00
0.750
16.09
16.12
24.00
0.750
16.81
16.12
30.00
0.750
14.90
18.12
14.00
0.875
15.81
18.12
16.375
0.875
17.06
18.12
20.00
0.875
17.31
18.12
22.00
0.875
17.94
18.12
33.00
0.875
16.25
20.12
14.00
1.000
17.68
20.12
16.50
1.000
18.31
20.12
17.875
1.000
18.44
20.12
24.00
1.000
19.56
20.12
36.00
1.000
19.93
24.12
16.50
1.250
20.12
24.12
20.00
1.250
20.34
24.12
21.375
1.250
22.44
24.12
43.00
1.250
26.75
30.12
56.00
1.375
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
Weight (lbs.)
Class 150
12
23
27
33
42
57
49
68
88
66
96
135
152
96
129
190
216
243
106
126
174
221
286
314
170
193
256
345
460
227
273
341
400
617
263
320
377
417
820
455
576
642
1373
2435
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Order Information
TDW Tapping Fittings
1110.001.04- p3
H
Weight (lbs.)
Class 300
14
21
25
38
47
73
54
84
118
71
112
165
190
101
145
220
254
297
111
142
204
259
340
393
186
223
294
399
569
243
303
379
453
770
279
350
415
471
1011
485
614
696
1658
2893
Weight (lbs.)
Class 600
17
30
34
58
66
109
73
120
159
90
148
208
276
120
181
263
345
383
130
178
247
350
424
537
222
266
385
505
778
279
346
470
537
1001
315
393
506
587
1314
528
525
780
2077
3235
MAOP @ 100°F Class 600
B31.3 XY Options 03-33
1480
1480
1480
1480
1220
1200
1010
955
950
1110
1030
1020
995
1210
1110
1090
1040
955
1115
1045
980
975
890
935
1140
990
1025
1005
990
1190
1130
1060
945
990
1260
1140
970
965
1000
1245
1160
980
1015
945
D
T
L
Option Y (Design Code)
Option
3
4
ASME Design Code
B31.3
B31.4 & B31.8 W/ 0.72 DF
Option X (Sleeve Material)
Option
0
1
2
3
4
5
Option C (Class)
Option 1
3
6
Class
150
300
600
Material
A 537 CL.1 TDW Std. material.
A 537 CL.1 TDW Std. material w/ back-up strips.
Low temp. material.
Low temp. material w/ back-up strips.
A 234 WPB S58 sleeve.
A 234 WPB S58 sleeve w/ back-up strips.
Option F (Flange Type)
Option
1
2
3
4
Flange Material
Flange, RFWN Std. Wt. Sch., A 105.
Flange, RFWN Std. Wt. Sch., A 350 LF2 for low temp. service.
Flange, RTJ Std. Wt. Sch., A 105.
Flange, RTJ Std. Wt. Sch., A 350 LF2 for low temp. service.
Maximum Allowable Operating Pressure @ 100°F (MAOP)
ASME Design Code
Class
B31.3
150
Y=3
300
600
B31.4*
150
Y=4
300
600
B31.8
150
B31.8
300
B31.8
600
Sleeve Material (X) Options 0 thru 3
285
740
See Chart
285
740
1480
See chart
See chart
See chart
Sleeve Material (X)
Options 4 and 5
285
740
Consult Factory
285
740
Consult Factory
Consult Factory
Consult Factory
Consult Factory
*B31.4 applications allow MAOP to extend to 250°F
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Standard Configurations
TDW Tapping Fittings
1110.001.04- p4
Maximum Allowable Operating Pressure (in PSI) based on A105 or A350 LF2 RFWN standard weight flanges (see Option ”F” Options 1 thru 4) and A537 Class 1
sleeve material (see Option ”X”, Options 0 thru 3) per ASME B31.8 at -20 to +100° F.
Size
2x2
3x3
4x3
4x4
6x4
6x6
8x4
8x6
8x8
10x4
10x6
10x8
10x10
12x4
12x6
12x8
12x10
12x12
14x4
14x6
14x8
14x10
14x12
14x14
16x6
16x8
16x10
16x12
16x16
18x6
18x8
18x10
18x12
18x18
20x6
20x8
20x10
20x12
20x20
24x8
24x10
24x12
24x24
30x30
Design Factor for ASME Class 150
0.72 0.60 0.50 0.40
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
285 285 285 285
T.D. Williamson, Inc.
Part
Number
T6-0202-F100-X4
T6-0303-F100-X4
T6-0403-F100-X4
T6-0404-F100-X4
T6-0604-F100-X4
T6-0606-F100-X4
T6-0804-F100-X4
T6-0806-F100-X4
T6-0808-F100-X4
T6-1004-F100-X4
T6-1006-F100-X4
T6-1008-F100-X4
T6-1010-F100-X4
T6-1204-F100-X4
T6-1206-F100-X4
T6-1208-F100-X4
T6-1210-F100-X4
T6-1212-F100-X4
T6-1404-F100-X4
T6-1406-F100-X4
T6-1408-F100-X4
T6-1410-F100-X4
T6-1412-F100-X4
T6-1414-F100-X4
T6-1606-F100-X4
T6-1608-F100-X4
T6-1610-F100-X4
T6-1612-F100-X4
T6-1616-F100-X4
T6-1806-F100-X4
T6-1808-F100-X4
T6-1810-F100-X4
T6-1812-F100-X4
T6-1818-F100-X4
T6-2006-F100-X4
T6-2008-F100-X4
T6-2010-F100-X4
T6-2012-F100-X4
T6-2020-F100-X4
T6-2408-F100-X4
T6-2410-F100-X4
T6-2412-F100-X4
T6-2424-F100-X4
T6-3030-F100-X4
P.O. Box 3409
Design Factor for ASME Class 300
0.72 0.60 0.50 0.40
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 675
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 732
740 740 740 740
740 740 740 740
740 740 740 740
740 740 740 700
740 740 740 740
Tulsa, Oklahoma 74101-3409
Part
Number
T6-0202-F300-X4
T6-0303-F300-X4
T6-0403-F300-X4
T6-0404-F300-X4
T6-0604-F300-X4
T6-0606-F300-X4
T6-0804-F300-X4
T6-0806-F300-X4
T6-0808-F300-X4
T6-1004-F300-X4
T6-1006-F300-X4
T6-1008-F300-X4
T6-1010-F300-X4
T6-1204-F300-X4
T6-1206-F300-X4
T6-1208-F300-X4
T6-1210-F300-X4
T6-1212-F300-X4
T6-1404-F300-X4
T6-1406-F300-X4
T6-1408-F300-X4
T6-1410-F300-X4
T6-1412-F300-X4
T6-1414-F300-X4
T6-1606-F300-X4
T6-1608-F300-X4
T6-1610-F300-X4
T6-1612-F300-X4
T6-1616-F300-X4
T6-1806-F300-X4
T6-1808-F300-X4
T6-1810-F300-X4
T6-1812-F300-X4
T6-1818-F300-X4
T6-2006-F300-X4
T6-2008-F300-X4
T6-2010-F300-X4
T6-2012-F300-X4
T6-2020-F300-X4
T6-2408-F300-X4
T6-2410-F300-X4
T6-2412-F300-X4
T6-2424-F300-X4
T6-3030-F300-X4
918-447-5100
Design Factor for ASME Class 600
0.72 0.60 0.50 0.40
1480 1480 1340 1070
1480 1355 1130 905
1480 1480 1480 1480
1480 1480 1480 1455
1480 1480 1320 1055
1480 1480 1295 1035
1480 1315 1095 875
1480 1240 1035 825
1480 1235 1030 825
1480 1430 1195 955
1480 1325 1105 885
1480 1320 1100 880
1480 1305 1085 870
1480 1480 1300 1040
1480 1420 1185 945
1480 1415 1175 940
1480 1380 1150 920
1480 1260 1050 840
1480 1440 1200 960
1480 1350 1125 900
1480 1260 1050 840
1480 1280 1065 850
1480 1275 1065 850
1480 1230 1025 820
1480 1465 1220 975
1480 1310 1090 870
1480 1340 1115 895
1480 1315 1095 875
1480 1285 1070 855
1480 1480 1270 1015
1480 1475 1230 980
1480 1400 1165 930
1480 1260 1050 840
1480 1300 1085 865
1480 1480 1350 1080
1480 1480 1240 990
1480 1315 1095 875
1480 1270 1060 845
1480 1325 1105 885
1480 1480 1395 1115
1480 1480 1222 978
1480 1350 1059 847
1480 1355 1125 900
1480 1255 1045 835
Fax: 918-446-6327
Part
Number
T6-0202-F600-X4
T6-0303-F600-X4
T6-0403-F600-X4
T6-0404-F600-X4
T6-0604-F600-X4
T6-0606-F600-X4
T6-0804-F600-X4
T6-0806-F600-X4
T6-0808-F600-X4
T6-1004-F600-X4
T6-1006-F600-X4
T6-1008-F600-X4
T6-1010-F600-X4
T6-1204-F600-X4
T6-1206-F600-X4
T6-1208-F600-X4
T6-1210-F600-X4
T6-1212-F600-X4
T6-1404-F600-X4
T6-1406-F600-X4
T6-1408-F600-X4
T6-1410-F600-X4
T6-1412-F600-X4
T6-1414-F600-X4
T6-1606-F600-X4
T6-1608-F600-X4
T6-1610-F600-X4
T6-1612-F600-X4
T6-1616-F600-X4
T6-1806-F600-X4
T6-1808-F600-X4
T6-1810-F600-X4
T6-1812-F600-X4
T6-1818-F600-X4
T6-2006-F600-X4
T6-2008-F600-X4
T6-2010-F600-X4
T6-2012-F600-X4
T6-2020-F600-X4
T6-2408-F600-X4
T6-2410-F600-X4
T6-2412-1300-04
T6-2424-F600-X4
T6-3030-F600-X4
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
TDW Tapping Fittings
ASME B31.3 - Sizes: 4- through 12- and 16-inch
Bulletin No: 1110.004.01
Date: November 2008
Cross Indexing No: n/a
Supersedes: January 2008
Typical Tapping Setup
Offset in
closeup
Tapping Machine
New fittings incorporate a designed
and manufactured offset allowing the
placement of back-up strips
Tapping Fitting
Blind flange, studs, nuts
and gasket sold separately
are manufactured from a pressure-vessel
quality, normalized, killed carbon steel plate
with hardness below Rc22.
Description
Tapping fittings are full-branch split tees designed
for use when connecting branch lines. They are
offered in sizes 4- through 12- and 16-inch and
meet B31.3 specifications for use in refinery and
chemical plant piping systems. Fittings are equipped
with RF or RTJ flanges.
Features
Flange-to-sleeve weld joints and sleeves are
designed to meet pressure and reinforcement
requirements of ASME codes, and are available in
Class 150, 300 and 600. Other ASME Class ratings
available upon request.
Fittings are manufactured with a controlled
carbon equivalent to make welding easier in harsh
environments. Back-up strips are provided for all
fittings.
The Charpy impact value of the sleeves
at -50°F is 15 ft-lbs average with 12 ft-lbs
minimum.
Options
Rapid delivery: If the desired fitting
meets standard specifications, it can be
shipped from stock within two weeks in
most cases.
Available also to ASME B31.4 and B31.8
specifications.
For B31.1, consult factory.
Use the grid inside to develop the part number
for the tapping fitting of your choice*
Contact the factory for information concerning ordering of
split sleeves (tees).
*Please confirm your choice with a Factory Representative
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
Fitting sleeves are an extruded type design. They
P.O. Box 3409
Tapping Fitting
Choice of flanges.
All pressure-containing welds on the fittings have
undergone X-ray inspection per ASME requirements.
T.D. Williamson, Inc.
Tapping Valve
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Order Information
TDW Tapping Fittings - ASME B31.3
1110.004.01- p2
36-XXXX-SIZE-XX
Example
36-1100-0404-01 is a Tapping Fitting 4” (run) x 4” (branch), with RF standard weight, A105 material
flange, class 150, and A 537 CL. 1 TDW Std. sleeve material with back-up strips.
Flange Type & Sleeve Material
Part Number
36-1100-XXXX-XX
36-1101-XXXX-XX
36-1102-XXXX-XX
Flange Type & Sleeve Material
Run / Branch
Inches (Nom.)
04 04
06 06
08 08
10 10
12 12
16 16
Option
150 LB
300 LB
600 LB
Option
Size
Flange Material
01 4 - 12 & 16-Inch
A105N
03 4 - 12 & 16-Inch
A105N
11 4 - 12 & 16-Inch
A105N
13 4 - 12 & 16-Inch
A105N
Flange Type
RF
RF
RTJ
RTJ
Sleeve Material
A537 CL 1
A516 GR 70N
A537 CL 1
A516 GR 70N
H
D
L
Fitting Dimensions
Size
Inches (Nom.)
04
06
08
10
12
16
Class 150
6.188
7.750
9.438
10.718
12.422
13.546
Dim. H (in.) RF
Class 300 Class 600
6.516
7.718
8.156
9.125
9.781
10.906
11.344
12.968
13.046
14.296
14.546
16.046
Class 150
6.438
8.000
9.688
10.968
12.672
13.796
Dim. H (in.) RTJ
Class 300 Class 600
6.766
7.500
8.406
9.188
10.031
10.968
11.656
13.031
13.359
14.359
14.796
16.046
Dim. D
Inches
4.656
6.781
8.812
10.938
12.968
16.218
Dim L
Inches
10.75
14.00
16.50
20.00
22.00
30.00
Fitting Weights and Pressure Ratings
Size Inches (Nom.)
04
06
08
10
12
16
Weight (lbs.)
Class 150
40
60
90
160
250
460
Weight (lbs.)
Class 300
45
80
120
200
300
570
Weight (lbs.)
Class 600
60
115
165
290
390
690
Maximum Allowable Operating Pressure (in psi) @ -20 to 100°F with .72 design factor
Class 150
Class 300
Class 600
285
740
1480
285
740
1155
285
740
915
285
740
965
285
740
930
285
740
965
Consult factory for other pressure and temperature requirements
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Deminsion and Part Numbers
TDW Tapping Fittings - ASME B31.3
1110.004.01- p3
Pressure and Temperature Ratings
4-, 6-, 8-, 10, 12 and 16-inch 300 LB A105 Flange
and A537 CL1 or A516 GR 70 Sleeve
285
260
230
200
170
140
740
680
655
635
605
Pressure - PSI
Pressure - PSI
4-, 6-, 8-, 10, 12 and 16-inch 150 LB A105 Flange
and A537 CL1 or A516 GR 70 Sleeve
570
110
530
-20/100
200
300
400
Temperature - ºF
500
600
700
-20/100
4-inch 600 LB A105 Flange
and A537 CL1 or A516 GR 70 Sleeve
300
400
Temperature - ºF
500
600
700
500
600
700
500
600
700
6-inch 600 LB A105 Flange
and A516 GR 70 Sleeve
1480
1155
1145
1115
1075
Pressure - PSI
1360
1310
1265
1205
Pressure - PSI
200
1135
1015
1060
-20/100
200
300
400
Temperature - ºF
500
600
925
905
700
6-inch 600 LB A105 Flange
and A537 CL1 Sleeve
-20/100
Pressure - PSI
1155
1135
1120
915
910
885
855
200
300
400
Temperature - ºF
500
600
700
Pressure - PSI
-20/100
Pressure - PSI
8-inch 600 LB A105 Flange
and A537 CL1 Sleeve
300
400
Temperature - ºF
8-inch 600 LB A105 Flange
and A516 GR 70 Sleeve
1060
200
915
900
890
805
735
720
-20/100
200
840
-20/100
200
300
400
Temperature - ºF
T.D. Williamson, Inc.
500
P.O. Box 3409
600
300
400
Temperature - ºF
700
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
TDW Tapping Fittings
ASME B31.4 - Sizes: 4- through 12- and 16-inch
Bulletin No: 1110.005.01
Date: November 2008
Cross Indexing No: n/a
Supersedes: October 2007
Typical Tapping Setup
Offset in
closeup
Tapping Machine
New fittings incorporate a designed
and manufactured offset allowing the
placement of back-up strips
Tapping Fitting
Blind flange, studs, nuts
and gasket sold separately
Description
Tapping fittings are full-branch split tees designed
for use when connecting branch lines. They are
offered in sizes 4- through 12- and 16-inch and
meet B31.4 specifications for use in pipeline
transportation systems for liquid hydrocarbons and
other liquids. Fittings are equipped with RF or RTJ
flanges.
Fitting sleeves are an extruded type design.
They are manufactured from a pressure-vessel
quality, normalized, killed carbon steel plate
with hardness below Rc22.
The Charpy impact value of the sleeves
at -50°F is 15 ft-lbs average with 12 ft-lbs
minimum.
Tapping Valve
Options
Tapping Fitting
Features
Flange-to-sleeve weld joints and sleeves are
designed to meet pressure and reinforcement
requirements of ASME codes, and are available in
Class 150, 300 and 600. Other ASME Class ratings
available upon request.
Fittings are manufactured with a controlled
carbon equivalent to make welding easier in harsh
environments. Back-up strips are provided with all
fittings.
Rapid delivery: If the desired fitting
meets standard specifications, it can be
shipped from stock within two weeks in
most cases.
Choice of flanges.
Available also to ASME B31.3 and B31.8
specifications
For B31.1, consult factory.
Use the grid inside to develop the part number
for the tapping fitting of your choice*
Contact the factory for information concerning ordering of
split sleeves (tees).
*Please confirm your choice with a Factory Representative
All pressure-containing welds on the fittings have
undergone X-ray inspection per ASME requirements.
T.D. Williamson, Inc.
P.O. Box 3409
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Order Information
TDW Tapping Fittings - ASME B31.4
1110.005.01- p2
36-XXXX-SIZE-XX
Example
36-1103-0606-11 is a Tapping Fitting 6” (run) x 6” (branch), with an RTJ standard weight, A105
material flange, class 150, and A 537 CL. 1 TDW Std. sleeve material with back-up strips.
Flange Type & Sleeve Material
Part Number
36-1103-XXXX-XX
36-1104-XXXX-XX
36-1105-XXXX-XX
Flange Type & Sleeve Material
Run / Branch
Inches (Nom.)
04 04
06 06
08 08
10 10
12 12
16 16
Option
150 LB
300 LB
600 LB
Option
Size
Flange Material
01 4 - 12 & 16-Inch
A105N
03 4 - 12 & 16-Inch
A105N
11 4 - 12 & 16-Inch
A105N
13 4 - 12 & 16-Inch
A105N
Flange Type
RF
RF
RTJ
RTJ
Sleeve Material
A537 CL 1
A516 GR 70N
A537 CL 1
A516 GR 70N
H
D
L
Fitting Dimensions
Size
Inches (Nom.)
04
06
08
10
12
16
Class 150
6.188
7.750
9.438
10.718
12.422
13.546
Dim. H (in.) RF
Class 300 Class 600
6.516
7.718
8.156
9.125
9.781
10.906
11.344
12.968
13.046
14.296
14.546
16.046
Class 150
6.438
8.000
9.688
10.968
12.672
13.796
Dim. H (in.) RTJ
Class 300 Class 600
6.766
7.500
8.406
9.188
10.031
10.968
11.656
13.031
13.359
14.359
14.796
16.046
Dim. D
Inches
4.656
6.781
8.812
10.938
12.968
16.218
Dim L
Inches
10.75
14.00
16.50
20.00
22.00
30.00
Fitting Weights and Pressure Ratings
Size Inches (Nom.)
04
06
08
10
12
16
Weight (lbs.)
Class 150
40
60
90
160
250
460
Weight (lbs.)
Class 300
45
80
120
200
300
570
Weight (lbs.)
Class 600
60
115
165
290
390
690
Maximum Allowable Operating Pressure (in psi) @ -20 to 250°F with .72 design factor
Class 150
Class 300
Class 600
285
740
1480
285
740
1480
285
740
1480
285
740
965
285
740
930
285
740
965
Consult factory for other pressure and temperature requirements
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
TDW Tapping Fittings
ASME B31.8 - Sizes: 4- through 12- and 16-inch
Bulletin No: 1110.006.01
Date: November 2008
Cross Indexing No: n/a
Supersedes: October 2007
Typical Tapping Setup
Offset in
closeup
Tapping Machine
New fittings incorporate a designed
and manufactured offset allowing the
placement of back-up strips
Tapping Fitting
Blind flange, studs, nuts
and gasket sold separately
normalized, killed carbon steel plate with
hardness below Rc22.
Description
Tapping fittings are full-branch split tees
designed for use when connecting branch lines.
They are offered in sizes 4- through 12- and
16-inch and meet B31.8 specifications for use in
gas transmission and distribution piping systems.
Fittings are equipped with RF or RTJ flanges.
Features
Flange-to-sleeve weld joints and sleeves are
designed to meet pressure and reinforcement
requirements of ASME codes, and are available in
Class 150, 300 and 600. Other ASME Class ratings
available upon request.
Fittings are manufactured with a controlled
carbon equivalent to make welding easier in harsh
environments. Back-up strips are provided with all
fittings.
The Charpy impact value of the sleeves
at -50°F is 15 ft-lbs average with 12 ft-lbs
minimum.
Tapping Valve
Options
Rapid delivery: If the desired fitting
meets standard specifications, it can be
shipped from stock within two weeks in
most cases.
Choice of flanges.
Available also to ASME B31.3 and B31.4
specifications
For B31.1, consult factory.
Use the grid inside to develop the part number
for the tapping fitting of your choice*
Contact the factory for information concerning ordering of
split sleeves (tees).
*Please confirm your choice with a Factory Representative
ISO 9001 Certified
All pressure-containing welds on the fittings have
undergone X-ray inspection per ASME requirements.
Toll Free
Fitting sleeves are an extruded type design. They
are manufactured from a pressure-vessel quality,
T.D. Williamson, Inc.
P.O. Box 3409
Tapping Fitting
1-888-TDWmSon (839-6766)
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Order Information
TDW Tapping Fittings - ASME B31.8
1110.006.01- p2
36-XXXX-SIZE-XX
Example
36-1106-0606-11 is a Tapping Fitting 6” (run) x 6” (branch), with an RTJ standard weight, A105
material flange, class 150, and A 537 CL. 1 TDW Std. sleeve material with back-up strips.
Flange Type & Sleeve Material
Part Number
36-1106-XXXX-XX
36-1107-XXXX-XX
36-1108-XXXX-XX
Flange Type & Sleeve Material
Run / Branch
Inches (Nom.)
04 04
06 06
08 08
10 10
12 12
16 16
Option
150 LB
300 LB
600 LB
Option
Size
Flange Material
01 4 - 12 & 16-Inch
A105N
03 4 - 12 & 16-Inch
A105N
11 4 - 12 & 16-Inch
A105N
13 4 - 12 & 16-Inch
A105N
Flange Type
RF
RF
RTJ
RTJ
Sleeve Material
A537 CL 1
A516 GR 70N
A537 CL 1
A516 GR 70N
Fitting Weights
Size
Inches (Nom.)
04
06
08
Weight (lbs.)
Class 150
40
60
90
Weight (lbs.)
Class 300
45
80
120
Weight (lbs.)
Class 600
60
115
165
H
D
L
Fitting Dimensions
T.D. Williamson, Inc.
Size
Inches (Nom.)
04
06
08
10
12
16
P.O. Box 3409
Dim. H (in.) RF
Class 150 Class 300 Class 600
6.188
6.516
7.718
7.750
8.156
9.125
9.438
9.781
10.906
10.718
11.344
12.968
12.422
13.046
14.296
13.546
14.546
16.046
Tulsa, Oklahoma 74101-3409
Dim. H (in.) RTJ
Class 150 Class 300 Class 600
6.438
6.766
7.500
8.000
8.406
9.188
9.688
10.031
10.968
10.968
11.656
13.031
12.672
13.359
14.359
13.796
14.796
16.046
918-447-5100
Fax: 918-446-6327
Dim. D
Inches
4.656
6.781
8.812
10.938
12.968
16.218
Dim L
Inches
10.75
14.00
16.50
20.00
22.00
30.00
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Order Information
TDW Tapping Fittings - ASME B31.8
1110.006.01- p3
Maximum Allowable Operating Pressure (in psi) -20˚F to 100˚F
Class
150
300
600
Size
4
6
8
10
12
16
4
6
8
10
12
16
4
6
8
10
12
16
.72 Design Factor
A516 GR 70N
A537 CL 1
285
285
285
285
285
285
285
285
285
285
285
285
740
740
740
740
740
740
740
740
740
740
740
740
1480
1480
1420
1480
1130
1480
1190
1480
1150
1480
1170
1480
.6 Design Factor
A516 GR 70N
A537 CL 1
285
285
285
285
285
285
285
285
285
285
285
285
740
740
740
740
740
740
740
740
740
740
740
740
1480
1480
1180
1480
940
1235
990
1305
955
1260
975
1285
.5 Design Factor
A516 GR 70N
A537 CL 1
285
285
285
285
285
285
285
285
285
285
285
285
740
740
740
740
740
740
740
740
740
740
740
740
1380
1480
985
1295
785
1030
825
1085
795
1050
815
1070
.4 Design Factor
A516 GR 70N
A537 CL 1
285
285
285
285
285
285
285
285
285
285
285
285
740
740
740
740
625
740
660
740
635
740
650
740
1105
1455
785
1035
625
825
660
870
635
840
650
855
Consult Factory for other pressure and temperature requirements
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
No. 3 Branch Connection Fittings
Sizes: 2- Through 24-inch
Bulletin No: 1110.002.00
Date: February 2007
Cross Indexing No: n/a
Supercedes: n/a
Options
Options include:
A choice of three flanges is available: Tapping,
LOCK-0-RING, or LOCK-O-RING Plus (see note).
Available in Class 150, 300 or 600
With or without a full encirclement reinforcing
saddle
Choice of BUNA-N, Viton or EPDM O-Ring with
LOCK-O-RING Flange and reinforcing saddle.
Pressure ratings shown are for suffix option
10 @ 100ºF only. Consult factory for additional
ratings for higher temperatures.
No. 3 Branch Connection Fitting
®
STOPPLE Fitting Shown
Description
Note: The No. 3 Branch Connection Fitting
with LOCK-O-RING® Plus Flange is available
exclusively through TDW Services, Inc.
Call 1-800-828-1988 for more information.
Features
TDW has developed the Class 150, 300 and
600 No. 3 Branch Connection Fitting, designed
to meet B31.3 requirements for refinery and
chemical plant applications in sizes 2- through
24-inch. These fittings can be used on standard
weight and larger pipe. Three different types
of flanges are available along with a full
encirclement reinforcing saddle.
The No. 3 Branch Connection fitting is a saddle
fitting welded directly to the pipe. The following are
additional features.
All three classes of the fitting are rated to 700°F.
When desired, a full encirclement reinforcing
saddle is welded around the installed fitting,
providing additional support and strength.
Both the LOCK-O-RING® and LOCK-O-RING®
Plus versions accept a completion plug and
blind flange, permitting removal of the tapping
valve (see note).
Full Encirclement
Reinforcing Saddle
Optional
ISO 9001 Certified
Toll Free
1-800-828-1988
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
No. 3 Branch Connection Tapping Fittings
1110.002.00- p2
Nominal
Thru Bore
Suffix Options
H
-10
Without Full Encirclement Saddle
-15
With Full Encirclement Saddle
*Pressure rating for Suffix -10
Inches
DN
Thru Bore
Lbs.
Kg.
H
Number
*Max Temp /
Pressure Rating
100º F
2
50
2.067
9
4
9.50
26-1876-0215-XX
285
3
80
3.068
17
8
9.75
26-1876-0315-XX
285
4
100
4.026
25
11
10.25
26-1876-0415-XX
285
6
150
6.065
40
18
11.50
26-1876-0615-XX
285
8
200
7.981
65
29
12.25
26-1876-0815-XX
285
10
250
10.020
90
41
12.50
26-1876-1015-XX
285
12
300
12.000
130
59
13.50
26-1876-1215-XX
285
14
350
13.250
165
75
14.50
26-1876-1415-XX
285
16
400
15.250
205
93
14.50
26-1876-1615-XX
285
18
450
17.250
230
104
15.25
26-1876-1815-XX
285
20
500
19.250
280
127
16.44
26-1876-2015-XX
285
24
600
23.250
400
181
17.50
26-1876-2415-XX
280
2
50
2.067
11
5
9.75
26-1876-0230-XX
740
3
80
3.068
16
7
10.125
26-1876-0330-XX
740
4
100
4.026
29
13
10.625
26-1876-0430-XX
740
6
150
6.065
55
25
11.875
26-1876-0630-XX
740
8
200
7.981
95
43
12.625
26-1876-0830-XX
695
10
250
10.020
130
59
13.125
26-1876-1030-XX
625
12
300
12.000
190
86
14.125
26-1876-1230-XX
540
14
350
13.250
250
113
15.125
26-1876-1430-XX
490
16
400
15.250
320
145
15.250
26-1876-1630-XX
425
18
450
17.250
380
172
16.00
26-1876-1830-XX
375
20
500
19.250
480
217
17.125
26-1876-2030-XX
335
24
600
23.250
670
304
18.125
26-1876-2430-XX
280
2
50
2.067
12
5
10.125
26-1876-0260-XX
1260
3
80
3.068
21
10
10.50
26-1876-0360-XX
1195
4
100
4.026
47
21
11.50
26-1876-0460-XX
1005
6
150
6.065
90
41
12.875
26-1876-0660-XX
790
8
200
7.981
140
64
13.75
26-1876-0860-XX
695
10
250
10.020
220
100
14.75
26-1876-1060-XX
625
12
300
12.000
270
122
15.375
26-1876-1260-XX
540
14
350
13.250
390
177
16.25
26-1876-1460-XX
490
16
400
15.250
530
240
16.75
26-1876-1660-XX
425
18
450
17.250
610
277
17.25
26-1876-1860-XX
375
20
500
19.250
780
354
18.50
26-1876-2060-XX
335
24
600
23.250
1080
490
19.75
26-1876-2460-XX
280
Class 150
Class 300
Class 600
T.D. Williamson, Inc.
Size
P.O. Box 3409
Nominal
Tulsa, Oklahoma 74101-3409
918-447-5100
Part
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
No. 3 Branch Connection STOPPLE Fittings
®
1110.002.00- p3
Nominal
Thru Bore
H
Example: 26-1875-0415-20 is for a 4-inch 150lb
®
STOPPLE Fitting with Viton O-ring and
no saddle.
Inches
DN
Thru Bore
Lbs.
Kg.
H
Number
*Max Temp /
Pressure Rating
100º F
4
100
3.969
34
15
10.688
26-1875-0415-XX
285
6
150
5.968
60
27
11.75
26-1875-0615-XX
285
8
200
7.940
95
43
12.50
26-1875-0815-XX
285
10
250
9.940
130
59
13.00
26-1875-1015-XX
285
12
300
11.875
190
59
14.00
26-1875-1215-XX
285
14
350
13.187
260
118
15.00
26-1875-1415-XX
285
16
400
15.188
330
150
16.50
26-1875-1615-XX
285
18
450
17.125
350
159
16.656
26-1875-1815-XX
285
20
500
19.125
440
200
17.50
26-1875-2015-XX
285
24
600
23.125
600
272
17.062
26-1875-2415-XX
280
4
100
3.969
45
20
10.625
26-1875-0430-XX
740
6
150
5.968
60
27
11.938
26-1875-0630-XX
740
8
200
7.940
90
41
12.562
26-1875-0830-XX
695
10
250
9.940
130
59
13.00
26-1875-1030-XX
625
12
300
11.875
170
77
14.00
26-1875-1230-XX
540
14
350
13.187
220
100
15.00
26-1875-1430-XX
490
16
400
15.188
310
141
16.188
26-1875-1630-XX
425
18
450
17.125
370
168
16.312
26-1875-1830-XX
375
20
500
19.125
440
200
17.25
26-1875-2030-XX
335
24
600
23.125
570
259
19.188
26-1875-2430-XX
280
4
100
3.969
55
25
11.375
26-1875-0460-XX
1005
6
150
5.968
80
36
12.75
26-1875-0660-XX
790
8
200
7.940
140
64
13.625
26-1875-0860-XX
695
10
250
9.940
220
100
14.625
26-1875-1060-XX
625
12
300
11.875
270
122
15.00
26-1875-1260-XX
540
14
350
13.187
320
145
16.00
26-1875-1460-XX
490
16
400
15.188
440
200
16.50
26-1875-1660-XX
425
18
450
17.125
610
277
16.562
26-1875-1860-XX
375
20
500
19.125
670
304
19.031
26-1875-2060-XX
335
24
600
23.125
930
422
20.25
26-1875-2460-XX
280
Class 150
Class 300
Class 600
O-ring Material Suffix Options
T.D. Williamson, Inc.
Size
Nominal
Max Temp Rating
Part
Saddle Suffix Options
-1X
Buna-N
180ºF
-X0
Without Full Encirclement Saddle
-2X
Viton
400ºF
-X5
With Full Encirclement Saddle
-3X
EPDM
300ºF
*Pressure rating for Suffix -10
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
No. 3 Branch Connection LOCK-O-RING Plus Fittings
®
1110.002.00- p4
Nominal
Thru Bore
H
Inches
DN
Thru Bore
Lbs.
Kg.
H
Number
*Max Temp /
Pressure Rating
100º F
4
100
3.968
37
17
10.72
26-1877-0415-XX
285
6
150
5.968
60
27
11.75
26-1877-0615-XX
285
8
200
7.940
95
43
12.47
26-1877-0815-XX
285
10
250
9.940
130
59
13.02
26-1877-1015-XX
285
12
300
11.875
190
86
14.02
26-1877-1215-XX
285
14
350
13.188
250
113
15.02
26-1877-1415-XX
285
16
400
15.188
290
132
14.60
26-1877-1615-XX
285
18
450
17.125
355
161
15.31
26-1877-1815-XX
285
20
500
19.125
430
195
16.14
26-1877-2015-XX
285
4
100
3.968
47
21
11.21
26-1877-0430-XX
625
6
150
5.968
65
29
12.00
26-1877-0630-XX
740
8
200
7.940
95
43
12.47
26-1877-0830-XX
695
10
250
9.940
130
59
13.02
26-1877-1030-XX
625
12
300
11.875
190
86
14.02
26-1877-1230-XX
505
14
350
13.188
240
109
15.02
26-1877-1430-XX
490
16
400
15.188
290
132
15.60
26-1877-1630-XX
425
18
450
17.125
360
163
15.31
26-1877-1830-XX
375
20
500
19.125
430
195
16.14
26-1877-2030-XX
335
4
100
3.968
60
27
11.91
26-1877-0460-XX
625
6
150
5.968
90
41
12.75
26-1877-0660-XX
790
8
200
7.940
140
64
13.59
26-1877-0860-XX
695
10
250
9.940
220
100
14.64
26-1877-1060-XX
625
12
300
11.875
270
122
14.81
26-1877-1260-XX
505
14
350
13.188
390
177
15.66
26-1877-1460-XX
490
16
400
15.188
530
240
17.44
26-1877-1660-XX
425
18
450
17.125
500
227
16.49
26-1877-1860-XX
375
20
500
19.125
630
286
17.66
26-1877-2060-XX
335
Class 150
Class 300
Class 600
Saddle Suffix Options
Size
Nominal
-10
Without Full Encirclement Saddle
-15
With Full Encirclement Saddle
*Pressure rating for Suffix -10
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
Part
Note: The No. 3 Branch Connection Fitting
with LOCK-O-RING® Plus Flange is available
exclusively through TDW Services, Inc.
Call 1-800-828-1988 for more information.
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
Full Encirclement Saddle for No. 3 Branch Connection Fittings
BID
1110.002.00- p5
For sizes 8-inch and larger
BWT
H
RID
RWT
L
Size
Inches
Part
RID
RWT
BID
BWT
L
H
Lbs.
Kg.
Number
2 x 2
2.375
.50
2.438
.313
10
3.188
10
5
00-8730-0001-00
3 x 3
3.500
.50
3.562
.406
12
3.750
15
7
00-8730-0002-00
4 x 4
4.500
.50
4.562
.375
14
4.500
25
11
00-8730-0003-00
6 x 6
6.625
.50
6.688
.500
18
6.312
55
25
00-8730-0004-00
8 x 8
8.625
.50
8.688
.500
22
7.562
90
41
00-8730-0005-00
10 x 10
10.75
.50
10.812
.500
26
8.875
135
61
00-8730-0006-00
12 x 12
12.75
.50
12.812
.500
30
10.375
180
82
00-8730-0007-00
14 x 14
14.00
.50
14.062
.500
34
11.500
220
100
00-8730-0008-00
16 x 16
16.00
.50
16.062
.500
38
12.50
330
150
00-8730-0009-00
18 x 18
18.00
.50
18.062
.500
42
13.75
440
200
00-8730-0010-00
20 x 20
20.00
.50
20.062
.500
44
15.75
500
227
00-8730-0011-00
24 x 24
24.00
.50
24.062
.500
52
18.50
710
322
00-8730-0012-00
42 x 36
42.00
.50
36.250
.500
76
24.50
1400
635
00-8730-0013-00
Standard Material: ASTM A516 GR. 70, other materials available upon request
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Wedge-Lock Pipe Plugs
®
For 2- Through 14-inch
Bulletin No: 5200.001.01
Date: February 2000
Cross Indexing No: n/a
Supersedes: 5200.001.00 (2/99)
Options
Special clamps are available to support the pipe in
higher pressure applications.
Special clamps are available to support the pipe in
higher pressure applications.
Wedge-Lock Pipe Plugs
8” through 14”
®
Wedge-Lock Pipe Plugs
2” through 6”
®
The WEDGE-LOCK ® Pipe Plug in a typical hook-up.
Description
Features
WEDGE-LOCK Pipe Plugs are used for plugging
pipe ends temporarily during such operations as
testing piping and vessels, welding fittings to pipe
ends without hazard of flammable vapors, and
propelling pigs by compressed air.
®
WEDGE-LOCK Pipe Plugs are available in sizes
2” through 14”, and each size seals a variety of pipe
inside diameters.
Patented in the United States and in foreign countries.
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
Wedge-Lock Pipe Plugs
®
5200.001.01- p2
Dimensions
Bypass
Connection
L
Size
L
Inches DN
Inches mm
2 50
6 152
3 80
8 203
3-1/2 90
8-1/8 206
4 100
9-1/4 235
6 150
11-1/8 283
8 200
11-1/2 292
10 250
12-1/4 311
12 300
12-1 /4 311
14 350
12-1/4 311
Bypass Connection
Inches mm
1/8
3
1/2 15
1/2 15
1 25
1 25
2 50
2 50
2 50
2 50
Pipe Inside Diameters and Recommended Maximum Pressures
Size Weight
Inches DN
Lbs. Kg.
2 50
2-1/2 1.1
3 80
7 3.2
3-1/2 90
10 4.5
4 100
15 6.8
6 150
26 11.8
8 200
59 27.1
10 250
88 39.9
12 300
110 49.9
14 350
122 55.3
Wedge-Lock Pipe Plugs
Part Number
12-0116-0000
12-0001-0000
12-0002-0000
12-0003-0000
12-0005-0000
12-0006-0000
12-0007-0000
12-0008-0000
12-0009-0000
Replacement Rubber Disc Weight
Part Number
Lbs. Kg.
12-0116-0002
4 1.8
12-0001-0002
8-1/2 3.8
12-0002-0002
9 4.1
12-0003-0002
18 8.1
12-0005-0002
22 9.9
12-0006-0002
31 14
12-0007-0002
67 30.2
12-0008-0002
81 36.5
12-0009-0002
94 42.3
Support Clamps
Part Number
12-0133-0000
12-0141-0000
12-0142-0000
12-0134-0000
12-0135-0000
12-0136-0000
12-0137-0000
12-0138-0000
12-0139-0000
Pipe Inside Diameters and Recommended Maximum Pressures
Size Min. I.D. Max. I.D.
Inches DN
Inches mm
Inches mm
2 50
1.94 49.3
2.07 52.6
3 80
2.88 73.2
3.09 78.5
3.09 78.5
3.25 82.6
3-1/2 90
3.38 85.9
3.50 88.9
3.50 88.9
3.75 95.3
4 100
3.88 98.6
4.06 103.1
4.06 103.1
4.25 107.9
6 150
5.75 146.1
6.07 154.2
6.07 154.2
6.25 158.8
8 200
7.75 196.9
8.00 203.2
8.00 203.2
8.25 209.6
10 250
9.75 247.7
10.02 254.5
10.02 254.5
10.25 260.4
12 300
11.75 298.5
12.00 304.8
12.00 304.8
12.25 311.2
14 350
13.00 330.2
13.13 333.5
13.13 333.5
13.50 342.9
Without Support Clamp
psi
Bar
2000 138
2000 138
1000
69
2000 138
1000
69
2000 138
1000
69
2000 138
1000
69
2000 138
800
55
1500 103
800
55
1200
83
800
55
1000
69
800
55
With Support Clamp
psi bar
2500 172
2500 172
1500 103
2500 172
1500 103
2500 172
1500 103
2500 172
1500 103
2500 172
1200
83
2000 138
1200
83
1700 117
1200
83
1500 103
1200
83
Above maximum pressure ratings apply to GrB pipe or better (35,000 psi or 241 MPa minimum yield strength).
Intermediate sizes of Wedge-Lock® Pipe Plugs are available upon request. All plugs should be used in clean, round pipe.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
THREAD-O-RING Fittings
™
For Sizes: 2- and 3-inch
Bulletin No: 2100.001.01
Date: April 2006
Cross Indexing No: n/a
Supersedes: 2100.001.00 (2/99)
Typical Setup Using
THREAD-O-RING™ Fittings
STOPPLE®
Plugging Machine
THREAD-O-RING™
Fittings
THREAD-O-RING™ Fittings
Description
TDW THREAD-O-RING™ Fittings are used for blowdown of the isolated
pipe section following a double STOPPLE® operation.
Features
The complete THREAD-O-RING Fitting consists
of: cap, plug, O-ring, and nipple.
THREAD-O-RING™ Fittings (T-O-R) are used
with TDW STOPPLE® Plugging Machines as purge
and equalization fittings. They can also be installed
during new construction and used for blowdown
connections on either side of a block valve. T-O-R
Fittings are available in two sizes: 2” and 3” (DN 50
and DN 80).
THREAD-O-RING Fitting taps can be made
without shutdown using the TDW T-101 Drilling
Machine or the 360 Tapping Machine.
The 2” T-O-R Fitting will accept the corrosion test
coupons, thermometer wells, gauge adapters and
other instrument probes.
The 2” T-O-R Fitting has a maximum operating
pressure of 3600 psi (248 bar). The 3” fitting has a
maximum operating pressure of 1500 psi (103 bar).
Both sizes have a maximum operating temperature
of 180°F (82°C).
Two-inch T-O-R Plugs are set using either the
T-101 Drilling Machine or the 360 Tapping Machine.
Three-inch T-O-R Plugs can be set with the 360
Tapping Machine only.
One of the many uses of the THREAD-O-RING
Fitting is as a purge and equalization fitting during
plugging operations on pipelines and plant piping.
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
THREAD-O-RING Fittings
™
2100.001.01 - p2
Dimensions
H
Size
Inches mm
2 50
3 80
‘H’ for pipe smaller than 6”
Inches mm
5-5/16 135
4-3/4 121
‘H’ for 6”
and larger pipe
Inches mm
5-3/16 132
4-3/4 121
Min. Valve I.D.
Inches mm
2-1/16 52.4
3-1/16 77.8
Weight
Lb. Kg.
6-1/2 2.9
12-3/8 5.6
Part Number
See Chart
06-1387-0000
TR-NNBB-PMRR-CC
2” (DN 50) TDW THREAD-O-RING™ Fitting
Threaded Cap
“CC”
00
02
03
04
06
Nipple Material
“NN”
00
01
02
03
Nipple Material
Steel, Carbon ASTM A-333 GR 6
Steel, Stainless 304L ASTM A-312
Steel, Stainless 316L ASTM A-312
Aluminum, 6061-T6
Part Number
00-7148-00xx
00-7148-01xx
00-7148-02xx
00-7148-03xx
Pipe Size
6.000 and larger
5.000 Nom. or 5.562 OD
4.000 Nom. or 4.500 OD
3.500 Nom. or 4.000 OD
3.000 Nom. or 3.500 OD
2.500 Nom. or 2.875 OD
2.000 Nom. or 2.375 OD
Detail A
T.D. Williamson, Inc.
Detail B
P.O. Box 3409
Detail
B
A
A
A
A
A
A
Part Number
00-0200-0001
00-0200-0015
00-0200-0021
00-0200-0022
00-0200-0019
O-Ring Material
Weld Bevel
“BB”
00
01
02
03
04
05
06
Cap Material
ASTM A105
ASTM A-312 304L SST
ASTM A-312 316L SST
Aluminum 6061-T6
ASTM A350 LF2
“RR”
00
01
02
03
04
05
06
O-Ring Material
No O-Ring
Buna-N (Standard) N674-70
Viton V747-75
Neoprene C873-70 (Std)
Ethylene Propylene E540-80 (EPDM)
Buna-N (Low-Temp) N103-70
Teflon
Part Number
N/A
00-0118-0006
00-1248-0002
00-1947-0006
00-2977-0001
00-3079-0001
00-1327-0001
Plug Material
“PM”
00
01
02
03
04
05
12
13
14
15
16
Tulsa, Oklahoma 74101-3409
Plug Material
ASTM B-16 Yellow Brass (Std. Mat’l)
ASTM C1213/1215 CF Stl.
ASTM 304 CF SST
ASTM 316 CF SST
Aluminum, 6061-T6
ASME SA350 LF2
ASTM A105 Normalized
ASTM B148 C95400 Al Bronze
ASTM B21 C46400 Naval Brass
ASTM 304L SST
ASTM A350 LF2 CL1 Normalized Per NACE MR0175
918-447-5100
Fax: 918-446-6327
Part Number
00-7147-0000
00-7147-0001
00-7147-0002
00-7147-0003
00-7147-0004
00-7147-0005
00-7147-0012
00-7147-0013
00-7147-0014
00-7147-0015
00-7147-0016
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
THREAD-O-RING Flanged Fitting
™
Size: 2-inch
Bulletin No: 2100.019.00
Date: September 2008
Cross Indexing No: n/a
Supersedes: n/a
Typical Setup Using
THREAD-O-RING™ Flanged Fittings
STOPPLE®
Plugging Machine
THREAD-O-RING™
Flanged Fittings
TDW THREAD-O-RING™ Flanged Fittings are used for blowdown of the
isolated pipe section following a double STOPPLE® operation.
THREAD-O-RING™ Flanged Fittings
Description
Features
THREAD-O-RING™ Flanged Fittings are used with
TDW Tapping Machines as purge and equalization
fittings. They can also be installed during new
construction and used for blowdown connections
on either side of a block valve.
The complete THREAD-O-RING Flanged Fitting
consists of: flange, plug, O-ring, and blind flange kit.
In addition, the THREAD-O-RING Flanged Fitting
will accept the corrosion test coupons, thermometer
wells, gauge adapters and other instrument probes.
The 2-inch THREAD-O-RING™ Plugs are set using
either the T-101 Drilling Machine or the 360 Tapping
Machine.
The THREAD-O-RING Flanged Fitting has a
maximum operating pressure per the ANSI Class
and Schedule and has a maximum operating
temperature of 180°F (82°C).
One of the many uses of the THREAD-O-RING
Flanged Fitting is as a purge and equalization fitting
during tapping operations on pipelines and plant
piping.
THREAD-O-RING Flanged Fitting taps can be
made without shutdown using the TDW T-101
Drilling Machine or the 360 Tapping Machine.
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
THREAD-O-RING Flanged Fitting
™
2100.019.00- p2
Dimensions
Size
Inches mm
2 50
‘H’ for 6”
and larger pipe
Inches mm
5-3/16 132
Min. Valve I.D.
Inches mm
2-1/16 52.4
Weight
Lb. Kg.
6-1/2 2.9
Part Number
See Chart
H
37.5º
FR-NNBB-PMRR-CC
Weld Detail
.062
2” (DN 50) TDW THREAD-O-RING™ Flanged Fitting
Flange Material
“NN”
00
01
02
03
04
05
06
07
08
09
10
11
Flange Material & Class
ASTM A105N, 150 LB
ASTM A105N, 300 LB
ASTM A105N, 400 & 600 LB
ASTM A105N, 900 & 1500 LB
ASTM A350 LF2 CL1, 150 LB
ASTM A350 LF2 CL1, 300 LB
ASTM A350 LF2 CL1, 400 & 600 LB
ASTM A350 LF2 CL1, 900 & 1500 LB
ASTM A182 F304L STAINLESS, 150 LB
ASTM A182 F304L STAINLESS, 300 LB
ASTM A182 F304L STAINLESS, 400 & 600 LB
ASTM A182 F304L STAINLESS, 900 & 1500 LB
T.D. Williamson, Inc.
P.O. Box 3409
Part Number
00-0465-0001-XX
00-0465-0002-XX
00-0465-0004-XX
00-0465-0005-XX
00-8833-0001-XX
00-8833-0002-XX
00-8833-0004-XX
00-8833-0005-XX
00-8835-0001-XX
00-8835-0002-XX
00-8835-0004-XX
00-8835-0005-XX
Tulsa, Oklahoma 74101-3409
Schedule
“BB”
00
01
02
03
Flange
Part Number
00-XXXX-XXXX -04
00-XXXX-XXXX -03
00-XXXX-XXXX -02
00-XXXX-XXXX -01
Schedule
10
40
80
160
Maximum Allowable Operating Pressure
Based on Hoop Stress at Weld Hub
Using .72 Design Factor -in psi
Class
Material
150
300
ASTM A 105N
400
AND
600
A350 LF2 CL1
900
1500
150
300
400
ASTM A182 F304L
600
900
1500
918-447-5100
Fax: 918-446-6327
10
285
740
990
1480
2220
2375
285
740
990
1480
1650
1650
Schedule
40
80
285 285
740 740
990 990
1480 1480
2220 2220
3405 3705
285 285
740 740
990 990
1480 1480
2220 2220
2365 3300
160
285
740
990
1480
2220
3705
285
740
990
1480
2220
3705
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
THREAD-O-RING Flanged Fitting
™
2100.019.00- p3
Blind Flange Kit
“CC”
00
01
02
03
04
05
06
07
08
09
10
11
99
ANSI Class
150
300
400 & 600
900 & 1500
150
300
400 &600
900 & 1500
150
300
400 & 600
900 & 1500
No Blind Flange Kit
Material
ASTM A105N
ASTM A105N
ASTM A105N
ASTM A105N
ASTM A-350 LF 2 CL
ASTM A-350 LF 2 CL
ASTM A-350 LF 2 CL
ASTM A-350 LF 2 CL
ASTM 182 F304L ST
ASTM 182 F304L ST
ASTM 182 F304L ST
ASTM 182 F304L ST
Part Number
06-8041-0215-00
06-8041-0230-00
06-8041-0260-00
06-8041-0290-00
26-1078-0215
26-1078-0230
26-1078-0260
26-1078-0290
26-2223-0215
26-2223-0230
26-2223-0260
26-2223-0290
Plug Material
“PM”
00
01
02
03
04
05
06
08
12
13
14
15
O-Ring Material
Plug Material
ASTM B-16 Yellow Brass (Std. Mat’l)
ASTM C1213/1215 CF Stl.
ASTM 304 CF SST
ASTM 316 CF SST
Aluminum, 6061-T6
ASME SA350 LF2
ASTM 303 CF SST
4140 CF Steel
ASTM A105 Normalized
ASTM B148 C95400 Al Bronze
ASTM B21 C46400 Naval Brass
ASTM 304L SST
Part Number
00-4172-0100
00-4172-0200
00-4172-0600
00-4172-0400
00-4172-1200
00-4172-0500
00-4172-0300
00-4172-0800
00-4172-1300
00-4172-1400
00-4172-1500
00-4172-1600
“RR”
00
01
02
03
04
05
06
07
08
09
10
11
12
13
14
O-Ring Material
No O-Ring
Buna-N (Standard) N674-70
Viton V747-75
Neoprene C1276-70 (Std)
Ethylene Propylene E540-80 (EPDM)
Buna-N (Low-Temp) N103-70
Teflon Neoprene 882-K
Silicone Rubber
Neoprene 882-P
Kalrez Viton GF
Teflon Encapsulated Viton Special Nitrile N-497
Viton V1238-95
®
®
®
®
®
®
®
Part Number
N/A
00-0118-0006
00-1248-0002
00-1947-0006
00-2977-0001
00-3079-0001
00-1327-0001
00-1808-0003
00-3781-0006
00-4677-0006
00-4353-0001
00-6732-0002
00-6762-0002
00-6932-0001
00-8509-0002
Kalrez and Viton are registered trademarks of DuPont Performance Elastomers LLC Ltd.
Teflon is a registered trademark of E.I. du pontde Nemours and Company.
®
®
®
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Cathodic Protection
E Q U I P M E N T
U-SEAL and Z-SEAL Casing Seals
™
™
For Cased Crossings
Bulletin No: 5210.001.00
Date: February 1999
Cross Indexing No: n/a
Supersedes: 801.0 (11/15/88)
Typical Applications
U-SEAL™ Casing Seal
U-SEAL
Casing
Pipeline
U-SEAL™
U-SEAL
Casing
Pipeline
The U-SEAL can be installed two ways. The top drawing shows the “U”
shape which provides for ample flexibility. It can also be installed with
the shorter band on the outside.
Z-SEAL™
Z-SEAL™ Casing Seal
Description
Features
The U-SEAL™ Casing Seal allows maximum
flexibility for carrier pipe movement and concentric
installations. The seal is held firmly in place by stainless steel
bands and clamps. It comes in sizes 2” (50 mm)
and larger.
The Z-SEAL™ Casing Seal ais a thick, heavy-duty
casing seal for installations where an extra rugged
seal is desired.
Stainless steel bands hold the seal firmly in place.
Z-SEAL Casing Seals come in sizes 2” (50 mm) and larger.
T.D. Williamson, Inc.
P.O. Box 3409
Z-SEAL
Casing
The flexible U-SEAL is designed for
eccentric installations and maintains its seal
regardless of the pipe position in relation to
the casing. Two stainless-steel bands with
adjustable double-end clamps hold the U-SEAL firmly in place. A screwdriver is the
only tool needed for installation. The U-SEAL
will withstand temperatures to 235°F (112°C).
The Z-SEAL is designed for installations where an extra-rugged seal is required. It is
designed for use on pipe that is centered at
the casing ends. A screwdriver is the only tool
needed to tighten the stainless-steel bands
and there are extra points for tightening on
the big-inch sizes. The Z-SEAL will withstand
temperatures to 235°F (112°C).
Tulsa, Oklahoma 74101-3409
918-447-5100
Pipeline
The heavy-duty Z-SEAL will withstand the weight of backfill earth. No shield is required.
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
U-SEAL Casing Seal For Cased Crossings
™
5210.001.00- p2
U-1 SEAL
Pipe Casing Size
Inches
mm
2 x 4
50 x 100
3x6
80 x 150
4x6
100 x 150
Weight Lbs.
Kg.
3/4
0.3
1-1/4
0.6
1
0.5
Part Number
10-0093-0001
10-0093-0003
10-0093-0010
Weight Lbs.
Kg.
1-1/4
0.6
1-1/2
0.7
1-3/4
0.8
2-1/4
1.0
2-1/4
1.0
2-1/2
1.1
Part Number
10-0093-0002
10-0093-0004
10-0093-0005
10-0093-0006
10-0093-0007
10-0093-0008
Weight Lbs.
Kg.
2
0.9
2-1/2
1.1
3
1.4
Part Number
10-0093-0011
10-0093-0013
10-0093-0009
U-2 SEAL
Pipe Casing Size
Inches
mm
2 x 6
50 x 150
4x8
100 x 200 6 x 10
150 x 250
8 x 12
200 x 300
10 x 14 250 x 350
12 x 16 300 x 400
U-3 SEAL
Pipe Casing Size
Inches
mm
4 x 10
100 x 250
6 x 12
150 x 300
10 x 16 250 x 400
U-SEAL
Casing
U-SEAL
Carrier Pipe
M-2 Plastic THINSULATORS®
M-2 Plastic THINSULATORS® (cradle not required)
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
Z-SEAL Casing Seal For Cased Crossings
™
5210.001.00- p3
Z-1 SEAL
Spliced Z-SEALS are installed on existing
cased crossings or when installing split casings
on lines in service.
NOTE: U-SEALS are not available in split design.
Insulators
Pipe Casing Size
Inches
mm
2 x 4
50 x 100
4x6
100 x 150
6 x 8
150 x 200
8 x 10
200 x 250
10 x 12 250 x 300
Weight Lbs.
Kg.
2-1/2
1.1
3-1/2
1.6
4-1/4
1.9
10
4.5
11
5.0
Part Number
10-0010-0001
10-0010-0004
10-0010-0006
10-0012-0006
10-0012-0007
Weight
Lbs. 4
4-3/4 6
7-1/2 7-1/2 8-1/2 11-1/2 12 13 12-1/2 17-3/4 18-3/4 19-3/4 21-1/4 22-3/4 24-3/4 26-1/4 27-3/4 Kg.
1.8
2.2
2.7
3.4
3.4
3.9
5.2
5.4
5.9
5.7
8.1
8.5
9.0
9.6
10.3
11.2
11.9
12.6
Part Number
10-0010-0003
10-0010-0005
10-0010-0007
10-0010-0008
10-0010-0009
10-0010-0010
10-0194-1418
10-0194-1620
10-0194-1822
10-0194-2024
10-0194-2226
10-0194-2428
10-0194-2630
10-0194-2832
10-0194-3034
10-0194-3236
10-0194-3438
10-0194-3640
Fax: 918-446-6327
www.tdwilliamson.com
End and alternate insulators are installed
upside down to center casing on pipeline.
Z-2 SEAL
Interrupted torch-cut forms “hinge” makes lineup easy for
welding around the pipe.
Installation Completed
Spliced Z-SEAL installed
T.D. Williamson, Inc.
P.O. Box 3409
Pipe Casing Size
Inches mm
3x6
80 x 150
4x8
100 x 200
6 x 10 150 x 250
8 x 12
200 x 300
10 x 14 250 x 350
12 x 16 300 x 400
14 x 18
350 x 450
16 x 20 400 x 500
18 x 22 450 x 550
20 x 24 500 x 600
22 x 26 550 x 650
24 x 28 600 x 700
26 x 30
650 x 750
28 x 32 700 x 800
30 x 34 750 x 850
32 x 36 800 x 900
34 x 38 850 x 950
36 x 40 900 x 1000
Tulsa, Oklahoma 74101-3409
918-447-5100
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
Z-SEAL Casing Seal For Cased Crossings
™
5210.001.00- p4
Z-3 SEAL
Pipe Casing Size
Inches mm
2x6
50 x 150
3x8
80 x 200
6 x 12 150 x 300
8 x 14 200 x 350
10 x 16 250 x 400
12 x 18 300 x 450
14 x 20 350 x 500
16 x 22 400 x 550
18 x 24 450 x 600
20 x 26 500 x 650
22 x 28 550 x 700
24 x 30 600 x 750
26 x 32 650 x 800
28 x 34 700 x 850
30 x 36 750 x 900
32 x 38 800 x 950
34 x 40 850 x 1000
36 x 42 900 x 1050
Weight
Lbs. 4-1/2 5-1/4 9-1/2 10 11 12-1/4 11-1/2 12-3/4 14-1/4 15-1/4 17-1/4 18-1/2 19-3/4 21 22-1/4 21-1/2 23 24-1/2 Kg.
2.0
2.4
4.3
4.5
5.0
5.6
5.2
5.8
6.5
6.9
7.8
8.4
9.0
9.5
10.1
9.8
10.4
11.1
Part Number
10-0010-0002
10-0003-0006
10-0003-0002
10-0003-0003
10-0003-0004
10-0194-1218
10-0194-1420
10-0194-1622
10-0194-1824
10-0194-2026
10-0194-2228
10-0194-2430
10-0194-2632
10-0194-2834
10-0194-3036
10-0194-3238
10-0194-3440
10-0194-3642
Weight
Lbs. 12 15 16-1/2 19-1/2 13-1/4 26 16-1/2 18 19-1/2 21-1/4 22-3/4 24-1/2 26 27-3/4 29-1/2 31 32-1/2 35-1/2 Kg.
5.4
6.8
7.5
8.9
6.0
11.8
7.5
8.2
8.9
9.6
10.3
11.1
11.8
12.6
13.4
14.1
14.8
16.1
Part Number
10-0149-0002
10-0149-0003
10-0149-0004
10-0149-0005
10-0194-1018
10-0194-1220
10-0194-1422
10-0194-1624
10-0194-1826
10-0194-2028
10-0194-2230
10-0194-2432
10-0194-2634
10-0194-2836
10-0194-3038
10-0194-3240
10-0194-3442
10-0194-3644
Z-4 SEAL
T.D. Williamson, Inc.
P.O. Box 3409
Pipe Casing Size
Inches
mm
3 x 10 80 x 250
4 x 12 100 x 300
6 x 14 150 x 350
8 x 16 200 x 400
10 x 18 250 x 450
12 x 20 300 x 500
14 x 22 350 x 550
16 x 24
400 x 600
18 x 26 450 x 650
20 x 28 500 x 700
22 x 30 550 x 750
24 x 32 600 x 800
26 x 34
650 x 850
28 x 36 700 x 900
30 x 38 750 x 950
32 x 40 800 x 1000
34 x 42 850 x 1050
36 x 44 900 x 1100
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
M-2 Plastic THINsulator
®
Sizes: 2- Through 48-inch
Bulletin No: 5210.002.00
Date: February 1999
Cross Indexing No: n/a
Supersedes: 802.2 (9/15/89)
Options
The M-2 Plastic THINSULATORS are
available in sizes 2" through 48”.
Extra points are available for tightening, if
needed to fit bare or coated pipe, for which a
screwdriver is the only tool required.
®
M-2 Plastic THINSULATOR
®
8”, 10”, 12” (4 Segments)
Description
M-2 Plastic THINSULATOR
2”, 3”, 4” (2 Segments)
Features
The M-2 Plastic THINSULATOR pipe insulator
is a high-density, polyethylene product, injection
molded to provide low cost insulators of highest
quality. This high-density polyethylene gives the
M-2 such strength that it is made more compact
than other insulators.
®
The flexible M-2 Plastic THINSULATOR
conforms to the pipe for uniform coating
loading. Its low friction coefficient enables it
to slide easily inside the casing.
Electrical properties include its dielectric
strength: short time, 1/8” thickness, 500
volts/.001 inches (D149-64).
The casing insulator has robust mechanical
properties. The tensile strength is rated at
4,000 psi at 20 inches/minute. Elongation is
25% at 20 inches/minute. It is resistant to
impact fracture, with a notched toughness
rating of 9 ft. lbs./in. (5 Joules/cm).
For best results, do not use above 120°F
(50°C).
®
M-2 Plastic THINSULATOR
6” (3 Segments)
Patented in the United States and in foreign countries.
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
M-2 Plastic THINSULATOR
M-2 THINSULATOR Deflection Test
®
5210.002.00- p2
M-2 Plastic THINSULATOR®
®
A 24” (600 mm) M-2 Plastic THINSULATOR
was tested in compression to determine maximum
loading without cold flow. THINSULATOR was
mounted on 24” pipe and supported on a segment
of 30” (750 mm) casing. Load was applied as
shown below with approximately lOOOIbs./sq. in.
(6.89 MPa) on a single THINSULATOR runner. After
64 days, total cumulative deflection was 0.029”
(0.74 mm). Maximum temperature during test:
105°F (40°C). Minimum temperature: 75°F (24°C).
Test results prove that the same spacing may be
used for M-2 THINSULATORS as used for steel
runner-type insulators.
RECOMMENDED SPACING: 8 to 15 ft. (2.5 to
4.5 m) optional with customer - 10 ft. (3 m) is
a good general rule based on coating protection
during installation.
Weight
Carrier Pipe OD
Pipe Size Weight MinimumMaximum
Inches mm
Part Number
Lbs. Kg.
Inches mm
Inches mm
2 50
11-0163-0001
3/4 .3
2-3/8 60
2-5/8 67
3 80
11-0163-0002
3/4 .3
3-1/2 89
3-3/4 95
4 100
11-0163-0003
1-1/4 .6
4-1/2 114
4-3/4 121
6 150
11-0163-0004
1-1/2 .7
6-5/8 168
7 178
8 200
11-0163-0005
2-1/2 1.1
8-5/8 219
9-1/8 232
10 250
11-0163-0006
3 1.4
10-3/4 273
11-1/8 283
12 300
11-0163-0007
3-1/2 1.6
12-3/4 324
13-1/4 337
14 350
11-0163-0009
3-3/4 1.7
14 356
14-1/2 368
16 400
11-0307-0001
5-3/4 2.6
16 406
16-1/2 419
18 450
11-0307-0002
6-1/2 3.0
18 457
18-1/2 470
20 500
11-0307-0003
7 3.2
20 508
20-1/2 521
22 550
11-0307-0004
7-3/4 3.5
22 559
22-1/2 572
24 600
11-0307-0005
8-1/2 3.9
24 610
24-1/2 622
26 650
11-0307-0006
9-1/4 4.2
26 660
26-1/2 673
28 700
11-0307-0007
9-3/4 4.4
28 711
28-1/2 724
30 750
11-0307-0008
10-1/2 4.8
30 762
30-1/2 775
32 800
11 -0307-0009
11-1/2 5.2
32 813
32-1/2 826
34 850
11-0307-0010
12 5.4
34 864
34-1/2 876
36 900
11-0307-0011
12-1/2 5.7
36 914
36-1/2 927
48 1200
11-0307-0017
16-3/4 7.6
48 1219
48-1/2 1232
For other sizes, consult the factory.
Casing Clearance and ID
1,000 psi
loading on single runner
Pipe size
2” and 3” (50 mm and 80 mm)
4” through 14” (100 mm - 350mm)
16” through 36” (400mm - 900 mm)
48” (1200mm)
Min. Casing ID
Min. Casing Clearance*
1-1/2” (38 mm) larger than coated pipe OD
1/4” (6mm)
1-3/4” (45 mm) larger than coated pipe OD
1/4” (6mm)
2-1/2” (64 mm) larger than coated pipe OD
1/2” (13mm)
2-1/2” (64 mm) larger than coated pipe OD
1/2” (13mm)
*Difference in diameter of casing ID and maximum M-2 diameter.
M-2 THINSULATOR® Deflection Test — Time Vs. Deflection Curve
Inches
.032 .024 .016
.008
.000 mm
.813
.610
.406
.203
.000
8
16
24
32
Elapsed time in days
40
48
56
64
Max. deflection .029” (.737 mm) attained on 53rd day.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Insulators & Casing Cradles
Sizes up to 42-inch
Bulletin No: 5210.003.01
Date: April 2009
Cross Indexing No: n/a
Supersedes: 5210.003.00 (02/99)
Typical Applications (end views)
Concentric Support Insulator
Standard Centering Cradle
Concentric Support Insulator
Description
Features
Standard Centering Cradles are used to center
the pipe in the end of the casing, making it easy
to install TDW Z-Seal™ Casing Seal. The cradles
also carry the weight of backfill dirt and insulate
the pipe from the casing. They are recommended
for use with TDW Concentric Support Insulators.
Nonconcentric 3-Way Cradles restrain pipe in all
directions. They are used with U-Seal™ Casing
Seals.
3-Way Cradle
Concentric Support Insulators feature larger
support runners at the bottom to center the
pipe inside the casing.
Ample clearance is allowed by the smaller
runners to permit free movement into the
casing. Cables and runners are nonconductive.
This insulator is easily installed using either a
speed wrench or ratchet.
Ends joined by
rubber tubing over
swaged thimbles.
Note: 3-Way Cradles cannot be secured to pipeline and should
not be used as a substitute for insulators.
Patented in the United States and in foreign countries.
ISO 9001 Certified
Toll Free
1-888-TDWmSon (839-6766)
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2009. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
Pipelline Insulators & Casing Cradles
Concentric Support Insulators
in Service
Bottom Side Up
5210.003.01- p2
Concentric Support Insulators
Right Side Up
Split Casing
1. Alternate insulators are installed upside down.
Interrupted Torch Cut (Hinge)
Split Casing
2. Casing centered on pipeline. Note that the “hinge”
on one side simplifies the casing lineup.
Pipe Casing Size
Part NumberWeight
Inches mmLbs. Kg.
2 x 6 50 x 150
11-0019-0001
2-1/4 1.0
3 x 6 80 x 150
11-0003-0001
1-1/2 0.7
4 x 8 100 x 200
11-0004-0001
2-3/4 1.2
4 x 10 100 x 250
11-0020-0001
3-3/4 1.7
6 x 10 150 x 250
11-0005-0001
2-3/4 1.2
6 x 12 150 x 300
11-0021-0001
5-1/2 2.5
8 x 12 200 x 300
11-0006-0001
3-1/2 1.6
8 x 14 200 x 350
11-0015-0001
4-1/4 1.9
10 x 14 250 x 350
11-0001-0001
2-1/4 1.0
10 x 16 250 x 400
11-0016-0001
5-1/4 2.4
12 x 16 300 x 400
11-0002-0001
2-1/2 1.1
12 x 18 300 x 450
11-0017-0001
5-3/4 2.6
14 x 18 350 x 450
11 -0007-0001
4 1.8
14 x 20 350 x 500
11-0022-0001
7-3/4 3.5
16 x 20 400 x 500
11-0008-0001
4-1/4 1.9
16 x 22 400 x 550
11-0023-0001
8 3.6
18 x 22 450 x 550
11-0009-0001
4-3/4 2.2
18 x 24 450 x 600
11-0024-0001
9-1/2 4.3
20 x 24 500 x 600
11-0010-0001
5-1/2 2.5
20 x 26 500 x 650
11-0025-0001
9-1/2 4.3
22 x 26 550 x 650
11-0011-0001
5-3/4 2.6
22 x 28 550 x 700
11-0026-0001
10 4.5
24 x 28 600 x 700
11-0012-0001
5-3/4 2.6
24 x 30 600 x 750
11-0027-0001
11-3/4 5.3
26 x 30 650 x 750
11-0013-0001
7 3.2
26 x 31 650 x 780
11-0018-0001
7 3.2
26 x 32 650 x 800
11-0028-0001
11-1/2 5.2
28 x 34 700 x 850
11-0029-0001
11-3/4 5.3
30 x 34 750 x 850
11-0014-0001
7 3.2
30 x 36 750 x 900
11-0030-0001
12 5.4
34 x 40 850 x 1000
11-0031-0001
12-1/4 5.6
36 x 42 900 x 1050
11-0032-0001
12-1/2 5.7
Carrier Pipe OD*
Inches mm
2-1/2 64
3-5/8 92
4-5/8 117
4-5/8 117
6-7/8 175
6-7/8 175
8-7/8 225
8-7/8 225
11 279
11 279
13 330
13 330
14-1/4 362
14-1/4 362
16-1/4 413
16-1/4 413
18-1/4 464
18-1/4 464
20-1/4 514
20-1/4 514
22-1/4 565
22-1/4 565
24-1/4 616
24-1/4 616
26-1/4 667
26-1/4 667
26-1/4 667
28-1/4 718
30-1/4 768
30-1/4 768
34-1/4 870
36-1/4 921
Min. Casing ID*
Inches mm
6 152
6 152
8 203
10 254
10 254
12 305
12 305
13-1/4 337
13-1/4 337
15-1/4 387
15-1/4 387
17-1/4 438
17-1/4 438
19-1/4 489
19-1/4 489
21-1/4 540
21-1/4 540
23-1/4 591
23-1/4 591
25-1/4 641
25-1/4 641
27-1/4 692
27-1/4 692
29-1/4 743
29-1/4 743
30-1/4 768
31-1/4 794
33-1/4 845
33-1/4 845
35-1/4 895
39-1/4 997
41-1/4 1048
*Subject to normal pipe tolerances.
Cutaway Side View
Insulators
T.D. Williamson, Inc.
P.O. Box 3409
Split Casing
Tulsa, Oklahoma 74101-3409
918-447-5100
End and alternate insulators are
upside down (large blocks on top).
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2009. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
Pipelline Insulators & Casing Cradles
5210.003.01- p3
Casing Cradles
T.D. Williamson, Inc.
P.O. Box 3409
Pipe Casing Size
Inches mm
2 x 6 50 x 150
3 x 6 80 x 150
3 x 8 80 x 150
4 x 6 100 x 150
4 x 8 100 x 200
4 x 10 100 x 250
6 x 8 150 x 200
6 x 10 150 x 250
6 x 12 150 x 300
8 x 10 200 x 250
8 x 12 200 x 300
8 x 14 200 x 350
10 x 12 250 x 300
10 x 14 250 x 350
10 x 16 250 x 400
12 x 16 300 x 400
12 x 18 300 x 450
14 x 18 350 x 450
14 x 20 350 x 500
16 x 20 400 x 500
16 x 22 400 x 550
18 x 22 450 x 550
18 x 24 450 x 600
20 x 24 500 x 600
20 x 26 500 x 650
22 x 26 550 x 650
22 x 28 550 x 700
24 x 28 600 x 700
24 x 30 600 x 750
26 x 30 650 x 750
26 x 32 650 x 800
30 x 34 750 x 850
30 x 36 750 x 900
32 x 36 800 x 900
32 x 38 800 x 950
34 x 38 850 x 950
34 x 40 850 x 1000
36 x 40 900 x 1000
36 x 42 900 x 1050
Standard Centering Weight
Cradle Part NumberLbs. Kg.
11-0537-0001
1-1/4 0.6
11-0535-0003
1-1/4 0.6
--
-- --
11-0534-0005
1/2 0.2
11-0537-0003
1-3/4 0.8
11-0539-0003
3-1/2 1.6
11-0534-0007
1/2 0.2
11-0537-0005
1-3/4 0.8
11-0539-0005
3-1/2 1.6
11-0534-0009
3/4 0.3
11-0537-0006
2-1/4 1.0
11-0538-0007
3 1.4
11-0534-0011
3/4 0.3
11-0536-0010
2 0.9
11-0538-0008
3 1.4
11-0536-0011
2-1/2 1.1
11-0538-0009
3-3/4 1.7
11-0537-0009
2-3/4 1.2
11-0539-0009
5-3/4 2.6
11-0537-0010
2-3/4 1.2
11-0539-0010
5-3/4 2.6
11-0537-0011
3-1/4 1.5
11-0539-0011
7 3.2
11-0537-0012
3-1/4 1.5
11-0539-0012
7 3.2
11-0537-0013
4 1.8
11-0539-0013
8 3.6
11-0537-0014
4-1/2 2.0
11-0539-0013
8 3.6
11-0537-0015
4-1/2 2.0
11-0539-0014
8 3.6
11-0537-0016
4-1/2 2.0
11-0539-0015
8-1/4 3.7
11-0537-0017
5 2.3
11-0539-0016
9-1/4 4.2
11-0537-0018
5-1/2 2.5
11-0539-0016
9-1/4 4.2
11-0537-0019
15-1/2 7.0
11-0539-0017
10-1/4 4.7
Tulsa, Oklahoma 74101-3409
918-447-5100
3-Way Cradle Weight
Part NumberLbs. Kg.
--
-- -11-0323-0001
2 0.9
11-0456-0001
2-1/2 1.1
--
-- -11-0096-0002
2-1/2 1.1
11-0097-0001
3-3/4 1.7
--
-- -11-0098-0002
3 1.4
11-0099-0001
5 2.3
--
-- -3 1.4
11-0100-0001
11-0101-0001
5 2.3
--
-- -11-0102-0001
1-3/4 0.8
11-0103-0001
5 2.3
11-0104-0001
2 0.9
11-0105-0001
5-1/2 2.5
11-0106-0001
3-3/4 1.7
11-0107-0001
6-3/4 3.1
11-0108-0001
4 1.8
11-0109-0001
7-1/2 3.4
11-0110-0001
5 2.3
11-0111-0001
8-1/4 3.7
11-0112-0001
5 2.3
11-0113-0001
9 4.1
11-0114-0001
5-1/2 2.5
11-0115-0001
7-1/2 3.4
11-0116-0001
5-1/2 2.5
11-0117-0001
10 4.5
11-0118-0001
6-1/4 2.8
11-0119-0001
11-1/4 5.1
11-0120-0001
7 3.2
11-0121-0001
12-3/4 5.8
11-0492-0001
7-1/2 3.4
--
-- ---
-- ---
-- ---
-- ---
-- --
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2009. All rights reserved T.D. Williamson, Inc. / Printed in USA
TDW Services
Back
TDW Services, Inc.
Tapping & Plugging Brochure
Click to open.
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Maintenance and Repair
Brochure
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TDW Freeze Plugging Service
Brochure
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Water & Wastewater Solutions
Brochure
Click to open.
Underwaer Hot Tapping &
Plugging Brochure
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Tapping & Plugging Fittings
For Large-Diameter Water and Wastewater Systems
Bulletin No: 1160.001.00
Date: February 1999
Cross Indexing No: n/a
Supersedes: n/a
Options
T. D. Williamson, Inc., is committed to
providing you with the exact product to assist
you in meeting your individual needs.
Basic designs of fittings are shown. The
design may vary due to size or application.
Various sizes, outlets and pressures are
available upon request.
An optional epoxy coating and stainless
steel (1808 type 304) bolts are available
upon request.
Description
Features
Today, with the increasing demand to update,
expand and revise larger-diameter water mains, the
significance of remaining onstream has grown. At
the same time, the options of safely fitting the hot
tapping and plugging equipment to the water main
have increased. Fittings currently available for use
in water-main work include both weldable and nonweldable applications for pipe with standard and
nonstandard dimensions.
T.D. Williamson, Inc.
P.O. Box 3409
Completion plugs, when installed in the fitting,
allow for the recovery of expensive valves and are
available for each fitting option.
Fittings, all of which can accommodate a
completion plug, are divided into three categories,
including weldable, caulk-joint and mechanicallymounted.
All fittings provided by TDW Services come with
a standard shop paint coating and alloy bolts per
AWWA C-111, ANSI 21.11 standards. All welds are
made per applicable AWWA standards. Maxiumum
allowable working pressure for all fittings is 150 psi.
Tulsa, Oklahoma 74101-3409
918-447-5100
Toll Free
1-800-828-1988
1-888-TDWmSon (839-6766)
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
Tapping Fittings
1160.001.00- p2
Hot Tap Fitting, Top Seal, For Cast/Ductile Iron Pipe
ID to Clear Full
Size Cutter
H
Gasket Molded Buna-N
L
Class ‘D’ FF Flange
Recessed For Tapping
Valve If Required
Rolled Neck
A285C Plate
Test Port
3/4-3000#
Body Plate
A285C or A36
Sizes for Cast / Ductile Iron Pipe
12” Outlet x 14” Nominal Pipe
12” Outlet x 16” Nominal Pipe
12” Outlet x 18” Nominal Pipe
12” Outlet x 20” Nominal Pipe
16” Outlet x 24” Nominal Pipe
24” Outlet x 30” Nominal Pipe
24” Outlet x 36” Nominal Pipe
36” Outlet x 40” Nominal Pipe
36” Outlet x 42” Nominal Pipe
36” Outlet x 48” Nominal Pipe
36” Outlet x 54” Nominal Pipe
36” Outlet x 60” Nominal Pipe
48” Outlet x 66” Nominal Pipe
48” Outlet x 72” Nominal Pipe
60” Outlet x 84” Nominal Pipe
60” Outlet x 90” Nominal Pipe
60” Outlet x 96” Nominal Pipe
L
24”
24”
24”
24”
28”
44”
48”
60”
60”
60”
76”
80”
72”
72”
96”
120”
120”
NOTE: 1. Base design shown. Design may vary due to size or application.
2. Other body sizes, outlet types and pressure ratings available upon
request.
3. All welds per applicable AWWA standards.
H
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
6-3/4”
6-3/4”
6-3/4”
Part Number
26-0100-1214-01
26-0100-1216-01
26-0100-1218-01
26-0100-1220-01
26-0100-1624-01
26-0100-2430-01
26-0100-2436-01
26-0100-3640-01
26-0100-3642-01
26-0100-3648-01
26-0100-3654-01
26-0100-3660-01
26-0100-4866-01
26-0100-4872-01
26-0100-6084-01
26-0100-6090-01
26-0100-6096-01
4. Maximum allowable working pressure: 150 psi.
5. Finish: Standard-shop coat primer (optional - fusion or liquid
epoxy).
6. Hardware: Standard-alloy steel (optional - 304 stainless steel).
Hot Tap Fitting, Top Seal, For Concrete Steel Cylinder Pipe
ID to Clear Full
Size Cutter
Grout Seal
Assembly
H
Gasket
Molded Buna-N
L
Class ‘D’ FF Flange
Recessed For Tapping
Valve If Required
Draw Flanges A36
Body Plate
A285C or A36
Body Straps
On 4” Centers
Sizes for Concrete Steel Cylinder Pipe
12” Outlet x 14” Nominal Pipe
12” Outlet x 16” Nominal Pipe
12” Outlet x 18” Nominal Pipe
12” Outlet x 20” Nominal Pipe
16” Outlet x 24” Nominal Pipe
24” Outlet x 30” Nominal Pipe
24” Outlet x 36” Nominal Pipe
36” Outlet x 40” Nominal Pipe
36” Outlet x 42” Nominal Pipe
36” Outlet x 48” Nominal Pipe
36” Outlet x 54” Nominal Pipe
36” Outlet x 60” Nominal Pipe
48” Outlet x 66” Nominal Pipe
48” Outlet x 72” Nominal Pipe
60” Outlet x 84” Nominal Pipe
60” Outlet x 90” Nominal Pipe
60” Outlet x 96” Nominal Pipe
L
32”
32”
32”
32”
36”
56”
60”
60”
60”
64”
80”
84”
96”
96”
120”
120”
120”
NOTE: 1. Base design shown. Design may vary due to size or application.
2. Other sizes, outlets, body styles and pressure ratings available upon
request.
3. All welds per applicable AWWA standards.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
H
4-3/4”
4-3/4”
4-3/4”
4-3/4”
8-1/4”
9-1/2”
9-1/2”
9-1/2”
9-1/2”
9-1/2”
9-1/2”
9-1/2”
11-5/8”
11-3/4”
14-1/4”
14-1/4”
14-1/4”
Part Number
26-0101-1214-01
26-0101-1216-01
26-0101-1218-01
26-0101-1220-01
26-0101-1624-01
26-0101-2430-01
26-0101-2436-01
26-0101-3640-01
26-0101-3642-01
26-0101-3648-01
26-0101-3654-01
26-0101-3660-01
26-0101-4866-01
26-0101-4872-01
26-0101-6084-01
26-0101-6090-01
26-0101-6096-01
4. Maximum allowable working pressure: 150 psi.
5. Finish: Standard-shop coat primer (optional - fusion or liquid
epoxy).
6. Hardware: Standard-alloy steel (optional - 304 stainless steel).
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
Tapping Fittings
2110.001.01- p3
Hot Tap Fitting, Top Seal, For Concrete Non-Cylinder Pipe
Sizes for Concrete Non-Cylinder Pipe
12” Outlet x 14” Nominal Pipe
12” Outlet x 16” Nominal Pipe
12” Outlet x 18” Nominal Pipe
12” Outlet x 20” Nominal Pipe
16” Outlet x 24” Nominal Pipe
24” Outlet x 30” Nominal Pipe
24” Outlet x 36” Nominal Pipe
36” Outlet x 40” Nominal Pipe
36” Outlet x 42” Nominal Pipe
36” Outlet x 48” Nominal Pipe
36” Outlet x 54” Nominal Pipe
36” Outlet x 60” Nominal Pipe
48” Outlet x 66” Nominal Pipe
48” Outlet x 72” Nominal Pipe
60” Outlet x 84” Nominal Pipe
60” Outlet x 90” Nominal Pipe
60” Outlet x 96” Nominal Pipe
ID to Clear Full
Size Cutter
H
Gasket Molded Buna-N
L
Class ‘D’ FF Flange
Recessed For Tapping
Valve If Required
Rolled Neck
A285C Plate
Test Port
3/4-3000#
Body Plate
A285C or A36
L
32”
32”
32”
32”
36”
56”
60”
72”
72”
72”
76”
80”
72”
72”
96”
120”
120”
NOTE: 1. Base design shown. Design may vary due to size or application.
2. Other sizes, outlets and pressures available upon request.
3. All welds per applicable AWWA standards.
4. Maximum allowable working pressure: 150 psi.
H
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
5-3/4”
6-3/4”
6-3/4”
6-3/4”
Part Number
26-0102-1214-01
26-0102-1216-01
26-0102-1218-01
26-0102-1220-01
26-0102-1624-01
26-0102-2430-01
26-0102-2436-01
26-0102-3640-01
26-0102-3642-01
26-0102-3648-01
26-0102-3654-01
26-0102-3660-01
26-0102-4866-01
26-0102-4872-01
26-0102-6084-01
26-0102-6090-01
26-0102-6096-01
5. Finish: Standard-shop coat primer (optional - fusion or liquid
epoxy).
6. Hardware: Standard-alloy steel (optional - 304 stainless steel).
Hot Tap Fitting, Full Mechanical Joint, For Cast/Ductile Iron Pipe
Class ‘D’ FF Flange
Recessed For Tapping
Valve If Required
ID to Clear
Full Size
Cutter
6-1/2”
Rolled Neck
A285C Plate
Test Port
3/4-3000#
Body Plate
A285C or A36
Mechanical
Joint Per
AWWA C11
A
Sizes for Cast / Ductile Iron Pipe
12” Outlet x 14” Nominal Pipe
12” Outlet x 16” Nominal Pipe
12” Outlet x 18” Nominal Pipe
12” Outlet x 20” Nominal Pipe
16” Outlet x 24” Nominal Pipe
24” Outlet x 30” Nominal Pipe
24” Outlet x 36” Nominal Pipe
36” Outlet x 40” Nominal Pipe
36” Outlet x 42” Nominal Pipe
36” Outlet x 48” Nominal Pipe
36” Outlet x 54” Nominal Pipe
36” Outlet x 60” Nominal Pipe
48” Outlet x 66” Nominal Pipe
48” Outlet x 72” Nominal Pipe
60” Outlet x 84” Nominal Pipe
60” Outlet x 90” Nominal Pipe
60” Outlet x 96” Nominal Pipe
NOTE: 1. Base design shown. Design may vary due to size or application.
2. Other sizes, outlets and pressures available upon request.
3. All welds per applicable AWWA standards.
4. Maximum allowable working pressure: 150 psi.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
A
24-1/4”
24-1/4”
24-1/4”
24-1/4”
32-1/2”
45-1/2”
45-1/2”
62-1/2”
62-1/2”
62-1/2”
62-1/2”
62-1/2”
80-1/2”
80-1/2”
108”
108”
108”
Part Number
26-0100-1214-02
26-0100-1216-02
26-0100-1218-02
26-0100-1220-02
26-0100-1624-02
26-0100-2430-02
26-0100-2436-02
26-0100-3640-02
26-0100-3642-02
26-0100-3648-02
26-0100-3654-02
26-0100-3660-02
26-0100-4866-02
26-0100-4872-02
26-0100-6084-02
26-0100-6090-02
26-0100-6096-02
5. Finish: Standard-shop coat primer (optional - fusion or liquid
epoxy).
6. Hardware: Standard-alloy steel (optional - 304 stainless steel).
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
Plugging Fittings
2110.001.01- p4
Cam Flange Plugging Fitting, Top Seal, For Cast/Ductile Iron Pipe
ID to Clear
Undersize Cutter
H
Gasket Molded Buna-N
L
TDW Cam Flange
Test Port
3/4-3000#
Neck Pipe
A53B or A285C
Clamp Bolts
4” Centers
Body Plate
A285C or A36
Sizes for Cast / Ductile Iron Pipe
12” Outlet x 14” Nominal Pipe
12” Outlet x 16” Nominal Pipe
12” Outlet x 18” Nominal Pipe
12” Outlet x 20” Nominal Pipe
16” Outlet x 24” Nominal Pipe
24” Outlet x 30” Nominal Pipe
24” Outlet x 36” Nominal Pipe
36” Outlet x 40” Nominal Pipe
36” Outlet x 42” Nominal Pipe
36” Outlet x 48” Nominal Pipe
36” Outlet x 54” Nominal Pipe
36” Outlet x 60” Nominal Pipe
48” Outlet x 66” Nominal Pipe
48” Outlet x 72” Nominal Pipe
60” Outlet x 84” Nominal Pipe
60” Outlet x 90” Nominal Pipe
60” Outlet x 96” Nominal Pipe
L
24”
24”
24”
24”
28”
44”
48”
60”
60”
60”
76”
80”
72”
72”
96”
120”
120”
NOTE: 1. Cam plug to be ordered separately. The above fitting does not
include a completion plug, blind flange, studs and nuts.
2. Base design shown. Design may vary due to size or application.
3. Other sizes, outlets and pressures available upon request.
4. All welds per applicable AWWA standards.
H
7-1/4”
7-1/4”
7-1/4”
7-1/4”
9”
9”
9”
9”
9”
9”
9”
9”
10-1/2”
10-1/2”
12-1/2”
12-1/2”
12-1/2”
Part Number
26-0100-1214-03
26-0100-1216-03
26-0100-1218-03
26-0100-1220-03
26-0100-1624-03
26-0100-2430-03
26-0100-2436-03
26-0100-3640-03
26-0100-3642-03
26-0100-3648-03
26-0100-3654-03
26-0100-3660-03
26-0100-4866-03
26-0100-4872-03
26-0100-6084-03
26-0100-6090-03
26-0100-6096-03
5. Maximum allowable working pressure: 150 psi.
6. Finish: Standard-shop coat primer (optional - fusion or liquid
epoxy).
7. Hardware: Standard-alloy steel (optional - 304 stainless steel).
Cam Flange Plugging Fitting, 3-WAY Tee™, Top Seal, For Cast/Ductile Iron Pipe
ID to Clear Full
Size Cutter
Height Upon
Application
Gasket Molded Buna-N
L
See Note 8
TDW Cam Flange
Rolled Neck
A285C Plate
Test Port
3/4-3000#
Clamp Bolts
On 4” Centers
Sizes for Cast / Ductile Iron Pipe
12” Outlet x 14” Nominal Pipe
12” Outlet x 16” Nominal Pipe
12” Outlet x 18” Nominal Pipe
12” Outlet x 20” Nominal Pipe
16” Outlet x 24” Nominal Pipe
24” Outlet x 30” Nominal Pipe
24” Outlet x 36” Nominal Pipe
36” Outlet x 40” Nominal Pipe
36” Outlet x 42” Nominal Pipe
36” Outlet x 48” Nominal Pipe
36” Outlet x 54” Nominal Pipe
36” Outlet x 60” Nominal Pipe
48” Outlet x 66” Nominal Pipe
48” Outlet x 72” Nominal Pipe
60” Outlet x 84” Nominal Pipe
60” Outlet x 90” Nominal Pipe
60” Outlet x 96” Nominal Pipe
NOTE: 1. Cam plug to be ordered separately. The above fitting does not
include a completion plug, blind flange, studs and nuts.
2. Base design shown. Design may vary due to size or application.
3. Other sizes, outlets and pressures available upon request.
4. All welds per applicable AWWA standards.
5. Maximum allowable working pressure: 150 psi.
Body Plate
A285C or A36
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
L
24”
24”
24”
24”
28”
44”
48”
60”
60”
60”
76”
80”
72”
72”
96”
120”
120”
Part Number
26-0100-1214-07
26-0100-1216-07
26-0100-1218-07
26-0100-1220-07
26-0100-1624-07
26-0100-2430-07
26-0100-2436-07
26-0100-3640-07
26-0100-3642-07
26-0100-3648-07
26-0100-3654-07
26-0100-3660-07
26-0100-4866-07
26-0100-4872-07
26-0100-6084-07
26-0100-6090-07
26-0100-6096-07
6. Finish: Standard-shop coat primer (optional - fusion or liquid
epoxy).
7. Hardware: Standard-alloy steel (optional - 304 stainless steel).
8. Bevel for weld outlet shown. Outlet flanges and outlet rotation per
application.
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
Plugging Fittings
2110.001.01- p5
Cam Flange Plugging Fitting, Top Seal, For Concrete Steel Cylinder Pipe
Grout Seal
Assembly
ID to Clear Full
Size Cutter
H
Gasket
Molded Buna-N
L
TDW Cam Flange
Draw Flanges A36
Body Plate
A285C or A36
Body Straps
On 4” Centers
Sizes for Concrete Steel Cylinder Pipe
12” Outlet x 14” Nominal Pipe
12” Outlet x 16” Nominal Pipe
12” Outlet x 18” Nominal Pipe
12” Outlet x 20” Nominal Pipe
16” Outlet x 24” Nominal Pipe
24” Outlet x 30” Nominal Pipe
24” Outlet x 36” Nominal Pipe
36” Outlet x 40” Nominal Pipe
36” Outlet x 42” Nominal Pipe
36” Outlet x 48” Nominal Pipe
36” Outlet x 54” Nominal Pipe
36” Outlet x 60” Nominal Pipe
48” Outlet x 66” Nominal Pipe
48” Outlet x 72” Nominal Pipe
60” Outlet x 84” Nominal Pipe
60” Outlet x 90” Nominal Pipe
60” Outlet x 96” Nominal Pipe
L
32”
32”
32”
32”
36”
56”
60”
60”
60”
64”
80”
84”
96”
96”
120”
120”
120”
H
9-5/8”
9-5/8”
9-5/8”
9-5/8”
12-1/4”
13”
13”
13”
13”
13”
13”
13”
17-3/8”
17-1/2”
21-3/8”
21-3/8”
21-3/8”
NOTE: 1. Cam plug to be ordered separately. The above fitting does not
include a completion plug, blind flange, studs and nuts.
2. Base design shown. Design may vary due to size or application.
3. Other sizes, outlets, body styles and pressure ratings available upon
request.
Part Number
26-0101-1214-02
26-0101-1216-02
26-0101-1218-02
26-0101-1220-02
26-0101-1624-02
26-0101-2430-02
26-0101-2436-02
26-0101-3640-02
26-0101-3642-02
26-0101-3648-02
26-0101-3654-02
26-0101-3660-02
26-0101-4866-02
26-0101-4872-02
26-0101-6084-02
26-0101-6090-02
26-0101-6096-02
4. All welds per applicable AWWA standards.
5. Maximum allowable working pressure: 150 psi.
6. Finish: Standard-shop coat primer (optional - fusion or liquid
epoxy).
7. Hardware: Standard-alloy steel (optional - 304 stainless steel).
Cam Flange Plugging Fitting, 3-WAY Tee™, Top Seal, For Concrete Steel Cylinder Pipe
ID to Clear Full
Size Cutter
Grout Seal
Assembly
Height
Upon
Application
Gasket
Molded Buna-N
L
See Note 8
TDW Cam Flange
Draw Flanges A36
Body Plate
A285C or A36
Sizes for Concrete Steel Cylinder Pipe
12” Outlet x 14” Nominal Pipe
12” Outlet x 16” Nominal Pipe
12” Outlet x 18” Nominal Pipe
12” Outlet x 20” Nominal Pipe
16” Outlet x 24” Nominal Pipe
24” Outlet x 30” Nominal Pipe
24” Outlet x 36” Nominal Pipe
36” Outlet x 40” Nominal Pipe
36” Outlet x 42” Nominal Pipe
36” Outlet x 48” Nominal Pipe
36” Outlet x 54” Nominal Pipe
36” Outlet x 60” Nominal Pipe
48” Outlet x 66” Nominal Pipe
48” Outlet x 72” Nominal Pipe
60” Outlet x 84” Nominal Pipe
60” Outlet x 90” Nominal Pipe
60” Outlet x 96” Nominal Pipe
L
32”
32”
32”
32”
36”
56”
60”
60”
60”
64”
80”
84”
96”
96”
120”
120”
120”
NOTE: 1. Cam plug to be ordered separately. The above fitting does not
include a completion plug, blind flange, studs and nuts.
2. Base design shown. Design may vary due to size or application.
3. Other sizes, outlets, body styles and pressure ratings available upon
request.
4. All welds per applicable AWWA standards.
Body Straps
On 4” Centers
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Part Number
26-0101-1214-04
26-0101-1216-04
26-0101-1218-04
26-0101-1220-04
26-0101-1624-04
26-0101-2430-04
26-0101-2436-04
26-0101-3640-04
26-0101-3642-04
26-0101-3648-04
26-0101-3654-04
26-0101-3660-04
26-0101-4866-04
26-0101-4872-04
26-0101-6084-04
26-0101-6090-04
26-0101-6096-04
5. Maximum allowable working pressure: 150 psi.
6. Finish: Standard-shop coat primer (optional - fusion or liquid
epoxy).
7. Hardware: Standard-alloy steel (optional - 304 stainless steel).
8. Bevel for weld outlet shown. Outlet flanges and outlet rotation per
application.
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
Plugging Fittings
2110.001.01- p6
Cam Flange Plugging Fitting, Top Seal, For Concrete Non-Cylinder Pipe
ID to Clear
Undersize Cutter
B
Gasket Molded Buna-N
A
TDW Cam Flange
Rolled Neck
A53C or A285C
Test Port
3/4-3000#
Clamp Bolts
4” Centers
Sizes for Concrete Non-Cylinder Pipe
12” Outlet x 14” Nominal Pipe
12” Outlet x 16” Nominal Pipe
12” Outlet x 18” Nominal Pipe
12” Outlet x 20” Nominal Pipe
16” Outlet x 24” Nominal Pipe
24” Outlet x 30” Nominal Pipe
24” Outlet x 36” Nominal Pipe
36” Outlet x 40” Nominal Pipe
36” Outlet x 42” Nominal Pipe
36” Outlet x 48” Nominal Pipe
36” Outlet x 54” Nominal Pipe
36” Outlet x 60” Nominal Pipe
48” Outlet x 66” Nominal Pipe
48” Outlet x 72” Nominal Pipe
60” Outlet x 84” Nominal Pipe
60” Outlet x 90” Nominal Pipe
60” Outlet x 96” Nominal Pipe
A
32”
32”
32”
32”
36”
56”
60”
72”
72”
72”
76”
80”
72”
72”
96”
120”
120”
NOTE: 1. Cam plug to be ordered separately. The above fitting does not
include a completion plug, blind flange, studs and nuts.
2. Base design shown. Design may vary due to size or application.
3. Other sizes, outlets and pressures available upon request.
4. All welds per applicable AWWA standards.
Body Plate
A285C or A36
B
7-1/4”
7-1/4”
7-1/4”
7-1/4”
9”
9”
9”
9”
9”
9”
9”
9”
10-1/2”
10-1/2”
12-1/2”
12-1/2”
12-1/2”
Part Number
26-0102-1214-02
26-0102-1216-02
26-0102-1218-02
26-0102-1220-02
26-0102-1624-02
26-0102-2430-02
26-0102-2436-02
26-0102-3640-02
26-0102-3642-02
26-0102-3648-02
26-0102-3654-02
26-0102-3660-02
26-0102-4866-02
26-0102-4872-02
26-0102-6084-02
26-0102-6090-02
26-0102-6096-02
5. Maximum allowable working pressure: 150 psi.
6. Finish: Standard-shop coat primer (optional - fusion or liquid
epoxy).
7. Hardware: Standard-alloy steel (optional - 304 stainless steel).
Cam Flange Plugging Fitting, 3-WAY Tee™, Top Seal, For Concrete Non-Cylinder Pipe
ID to Clear
Undersize
Cutter
Height Upon
Application
Gasket Molded Buna-N
L
See Note 8
TDW Cam Flange
Rolled Neck
A285C Plate
Test Port
3/4-3000#
Clamp Bolts
On 4” Centers
Sizes for Concrete Non-Cylinder Pipe
12” Outlet x 14” Nominal Pipe
12” Outlet x 16” Nominal Pipe
12” Outlet x 18” Nominal Pipe
12” Outlet x 20” Nominal Pipe
16” Outlet x 24” Nominal Pipe
24” Outlet x 30” Nominal Pipe
24” Outlet x 36” Nominal Pipe
36” Outlet x 40” Nominal Pipe
36” Outlet x 42” Nominal Pipe
36” Outlet x 48” Nominal Pipe
36” Outlet x 54” Nominal Pipe
36” Outlet x 60” Nominal Pipe
48” Outlet x 66” Nominal Pipe
48” Outlet x 72” Nominal Pipe
60” Outlet x 84” Nominal Pipe
60” Outlet x 90” Nominal Pipe
60” Outlet x 96” Nominal Pipe
NOTE: 1. Cam plug to be ordered separately. The above fitting does not
include a completion plug, blind flange, studs and nuts.
2. Base design shown. Design may vary due to size or application.
3. Other sizes, outlets and pressures available upon request.
4. All welds per applicable AWWA standards.
5. Maximum allowable working pressure: 150 psi.
Body Plate
A285C or A36
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
L
32”
32”
32”
32”
36”
56”
60”
72”
72”
72”
76”
80”
72”
72”
96”
120”
120”
Part Number
26-0102-1214-04
26-0102-1216-04
26-0102-1218-04
26-0102-1220-04
26-0102-1624-04
26-0102-2430-04
26-0102-2436-04
26-0102-3640-04
26-0102-3642-04
26-0102-3648-04
26-0102-3654-04
26-0102-3660-04
26-0102-4866-04
26-0102-4872-04
26-0102-6084-04
26-0102-6090-04
26-0102-6096-04
6. Finish: Standard-shop coat primer (optional - fusion or liquid
epoxy).
7. Hardware: Standard-alloy steel (optional - 304 stainless steel).
8. Bevel for weld outlet shown. Outlet flanges and outlet rotation per
application.
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
Plugging Fittings
2110.001.01- p7
Cam Flange Plugging Fitting, Full Mechanical Joint, For Cast/Ductile Iron Pipe
TDW Cam Flange
ID to Clear
Undersize
Cutter
Sizes for Cast / Ductile Iron Pipe
12” Outlet x 14” Nominal Pipe
12” Outlet x 16” Nominal Pipe
12” Outlet x 18” Nominal Pipe
12” Outlet x 20” Nominal Pipe
16” Outlet x 24” Nominal Pipe
24” Outlet x 30” Nominal Pipe
24” Outlet x 36” Nominal Pipe
36” Outlet x 40” Nominal Pipe
36” Outlet x 42” Nominal Pipe
36” Outlet x 48” Nominal Pipe
36” Outlet x 54” Nominal Pipe
36” Outlet x 60” Nominal Pipe
48” Outlet x 66” Nominal Pipe
48” Outlet x 72” Nominal Pipe
60” Outlet x 84” Nominal Pipe
60” Outlet x 90” Nominal Pipe
60” Outlet x 96” Nominal Pipe
B
Rolled Neck
A285C Plate
Test Port
3/4-3000#
Body Plate
A285C or A36
Mechanical
Joint Per
AWWA C11
A
A
24-1/4”
24-1/4”
24-1/4”
24-1/4”
32-1/2”
45-1/2”
45-1/2”
62-1/2”
62-1/2”
62-1/2”
62-1/2”
62-1/2”
80-1/2”
80-1/2”
108”
108”
108”
NOTE: 1. Cam plug to be ordered separately. The above fitting does not
include a completion plug, blind flange, studs and nuts.
2. Base design shown. Design may vary due to size or application.
3. Other sizes, outlets and pressures available upon request.
4. All welds per applicable AWWA standards.
B
8”
8”
8”
8”
9”
10”
10”
9-1/4”
9-1/4”
9-1/4”
9-1/4”
9-1/4”
11-1/4”
11-1/4”
13-1/4”
13-1/4”
13-1/4”
Part Number
26-0100-1214-04
26-0100-1216-04
26-0100-1218-04
26-0100-1220-04
26-0100-1624-04
26-0100-2430-04
26-0100-2436-04
26-0100-3640-04
26-0100-3642-04
26-0100-3648-04
26-0100-3654-04
26-0100-3660-04
26-0100-4866-04
26-0100-4866-04
26-0100-6084-04
26-0100-6090-04
26-0100-6096-04
5. Maximum allowable working pressure: 150 psi.
6. Finish: Standard-shop coat primer (optional - fusion or liquid
epoxy).
7. Hardware: Standard-alloy steel (optional - 304 stainless steel).
Cam Flange Plugging Fitting, 3-WAY Tee™, Full Mechanical Joint, For Cast/Ductile Iron Pipe
TDW Cam Flange
ID to Clear
Undersize
Cutter
Height
Upon
Application
Rolled Neck
A285C Plate
Test Port
3/4-3000#
Body Plate
A285C or A36
Mechanical
Joint Per
AWWA C11
L
Sizes for Cast / Ductile Iron Pipe
12” Outlet x 14” Nominal Pipe
12” Outlet x 16” Nominal Pipe
12” Outlet x 18” Nominal Pipe
12” Outlet x 20” Nominal Pipe
16” Outlet x 24” Nominal Pipe
24” Outlet x 30” Nominal Pipe
24” Outlet x 36” Nominal Pipe
36” Outlet x 40” Nominal Pipe
36” Outlet x 42” Nominal Pipe
36” Outlet x 48” Nominal Pipe
36” Outlet x 54” Nominal Pipe
36” Outlet x 60” Nominal Pipe
48” Outlet x 66” Nominal Pipe
48” Outlet x 72” Nominal Pipe
60” Outlet x 84” Nominal Pipe
60” Outlet x 90” Nominal Pipe
60” Outlet x 96” Nominal Pipe
NOTE: 1. Cam plug to be ordered separately. The above fitting does not
include a completion plug, blind flange, studs and nuts.
2. Base design shown. Design may vary due to size or application.
3. Other sizes, outlets and pressures available upon request.
4. All welds per applicable AWWA standards.
5. Maximum allowable working pressure: 150 psi.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
L
24-1/4”
24-1/4”
24-1/4”
24-1/4”
32-1/2”
45-1/2”
45-1/2”
62-1/2”
62-1/2”
62-1/2”
62-1/2”
62-1/2”
80-1/2”
80-1/2”
108”
108”
108”
Part Number
26-0100-1214-08
26-0100-1216-08
26-0100-1218-08
26-0100-1220-08
26-0100-1624-08
26-0100-2430-08
26-0100-2436-08
26-0100-3640-08
26-0100-3642-08
26-0100-3648-08
26-0100-3654-08
26-0100-3660-08
26-0100-4866-08
26-0100-4872-08
26-0100-6084-08
26-0100-6090-08
26-0100-6096-08
6. Finish: Standard-shop coat primer (optional - fusion or liquid
epoxy).
7. Hardware: Standard-alloy steel (optional - 304 stainless steel).
8. Bevel for weld outlet shown. Outlet flanges and outlet rotation per
application.
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
T.D. Williamson, Inc.
The Recognized World Leader in Hot Tapping & Pipe Plugging Technologies
1160.001.00- p8
TDW’s History with the Water and
Wastewater Industry
In the early 1950s, TDW performed the first
successful modification to a live operating
water system.
TDW offers folding plugging equipment and
specialized fittings.
TDW performed the first concrete plugging
application.
TDW provides sixty offices around the world.
TDW holds ISO 9001 & 9002 certifications.
TDW performs a successful application on a
96” diameter pipe in 1995.
TDW has over a dozen registered engineers
on staff.
T.D. Williamson, Inc.
P.O. Box 3409
Tulsa, Oklahoma 74101-3409
918-447-5100
Fax: 918-446-6327
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
High and Low Pressure Piping Systems
®
TDW Services, Inc.
Hot Tapping Service
Application Data Form
Form No: tp 11/01
Date: November 2001
Supersedes: n/a
This Hot Tapping and Plugging Service Application Data Form ensures complete data is available for the highest quality service.
Return by mail: TDW Services, Inc., 6801 South 65th West Avenue, Tulsa Oklahoma 74131; or Fax: 918-446-6327.
Company:
Date:
Address:
City:
Contact:
State:
Zip:
Phone:
Fax:
State:
Zip:
Phone:
Fax:
Country:
Billing Address (If different from above)
Company:
Address:
City:
Contact:
Country:
General Job Description
Please attach a drawing of the job. Show Hot Tapping Machine location(s) relative to cuts, welds, changes, etc. that are planned, (include
bypass location if used).
Jobsite Location
Pipeline Information
ASME Class:
Line pipe OD:
Wall Thickness:
Design Factor:
Design Pressure:
Design Temperature:
Operating Temperature:
150
300
(in.)
(in.)
°F Max.,
°F Max.,
(psi)
°F Min.
°F Min.
400
[
600
900
Nominal OD, or
Actual OD
Material Type/Grade (ASTM or API Spec.):
Maximum Operating Pressure:
Flow Rate:
Circumference (needed for CI, DI and Concrete pipe):
Product(s):
1500
Other:
SMYS:
(psi)
mph
(in.)
H2S:
(psi)
%
Hot Tapping Information
Will flow be maintained during “hot tapping” proceedure?
Yes
No
Next Page
Back
Valve Selection
This job requires temporary valves for hot tapping and completion plug settting.
This job requires permanent valves for hot tapping and pig guide bars
TDW SANDWICH ® (temporary) Valves are to be used:
Yes
No
If No, review Flange Facing Valve Chart (below) when making valve selection and identify your selection here:
Gate Valve
Ball Valve
Other:
Face to Ball/Gate:
Valve Bore ID:
(in.)
(in.)
Flange Series:
Valve Make:
Model:
Minimum Bore:
Valve face-to-face Dimension:
(in.)
Flange Facing Valve Chart
Valve Size
4”
100mm
6”
150mm
8”
200mm
10”
250mm
12”
300mm
14”
350mm
Valve Size
16”
400mm
18”
450mm
20”
500mm
22”
550mm
24”
600mm
26”
650mm
Bore Size
4.063” 103mm
6.063” 154mm
8.000” 203mm
10.000” 254mm
12.000” 300mm
13.250” 350mm
Bore Size
15.250”
387mm
17.250”
438mm
19.250”
489mm
21.250”
540mm
23.250”
591mm
25.250”
641mm
Minium bore at any point (including lugs on seat rings) must be as shown within chart.
Valve bore MUST be concentric with bolt circle.
Valve Recovery
Tapping valves will be recovered after completing the job:
Yes
No
Fitting Selection
Please complete the Fitting and Flange Data Application Form, (ff 3/99) from the fitting section of the TDW Catalog.
Field Requirements
To assist you in determining necessary clearances for the job, please refer the information sheet, Planning: Tapping and
Plugging Field Requirements/Clearances, (t&pfr 1/00).
Dimensions
A - Dimension from top of disc (or Ball) in the closed position to the top of the Valve.
B - Dimension from top of pipe to top of Flange on Valve
C - Bore of Valve and Fitting for selection of Hot Tap Cutter
A
B
Split Tee Tapping Fitting
A
B
C
(in.)
(in.)
(in.)
High and Low Pressure Piping Systems
®
TDW Services, Inc.
Hot Tapping & Plugging Service
Application Data Form
Form No: tp-pg 11/01
Date: November 2001
Supersedes: n/a
This Hot Tapping and Plugging Service Application Data Form ensures complete data is available for the highest quality service.
Return by mail: TDW Services, Inc., 6801 South 65th West Avenue, Tulsa Oklahoma 74131; or Fax: 918-446-6327.
Company:
Date:
Address:
City:
Contact:
State:
Zip:
Phone:
Fax:
State:
Zip:
Phone:
Fax:
Country:
Billing Address (If different from above)
Company:
Address:
City:
Contact:
Country:
General Job Description
Please attach a drawing of the job. Show STOPPLE® Plugging Machine location(s) relative to cuts, welds, changes, etc. that are planned, (include
bypass location if used). NOTE: Electric welds should be no closer than 3 feet to STOPPLE Plugging Machine—acetylene welds 8 to 10 feet.
Jobsite Location
Pipeline Information
ASME Class:
Line pipe OD:
Wall Thickness:
Design Factor:
Design Pressure:
Design Temperature:
Operating Temperature:
150
300
400
(in.)
(in.)
°F Max.,
°F Max.,
(psi)
°F Min.
°F Min.
[
600
900
1500
Nominal OD, or
Actual OD
Material Type/Grade (ASTM or API Spec.):
Maximum Operating Pressure:
Flow Rate:
Circumference (needed for CI, DI and Concrete pipe):
Product(s):
Other:
SMYS:
(psi)
mph
(in.)
H2S:
(psi)
Hot Tapping Information
Pipline to be “pigged” (cleaned) before plugging:
Will flow be maintained during “hot tapping” proceedure?
Yes
Yes
No
No
Next Page
%
Back
Plugging Information
Line Pressure (during STOPPLE plugging operation):
Line Temperature (during STOPPLE plugging operation):
Flow Rates:
Yes ✔No
Internal Pipeline Coating:
min. psi,
°F Max.,
mph
If Yes:
Hard
Concrete
Other:
max. psi
°F Min.
Soft
Thickness:
Iron Oxide
Salts
(in.)
BS&W
IMPORTANT: Pressure must be equalized on both sides of the plugging head before it can be retracted. Normally a
TDW THREAD-O-RING ® nipple is used.
Valve Selection
This job requires
temporary valves, or
permanent valves be installed before tapping procedure.
TDW SANDWICH ® (temporary) Valves are to be used:
Yes
No
If No, review Flange Facing Valve Chart (below) when making valve selection and identify your selection here:
Gate Valve
Ball Valve
Other:
Face to Ball/Gate:
Valve Bore ID:
(in.)
(in.)
Flange Series:
Valve Make:
Minimum Bore:
Valve face-to-face Dimension:
Model:
(in.)
Flange Facing Valve Chart For Plugging
Valve Size
4”
100mm
6”
150mm
8”
200mm
10”
250mm
12”
300mm
14”
350mm
Bore Size
4.125”
6.125”
8.188”
10.188”
12.250”
13.500”
Valve Size
14”
350mm
16”
400mm
18”
450mm
20”
500mm
22”
550mm
24”
600mm
26”
650mm
Recommended minimum bore at any point (including lugs on seat rings) must be as
shown within chart. Valve bore MUST be concentric with bolt circle.
Bore Size
13.500”
15.500”
17.500”
19.500”
21.500”
23.500”
25.500”
Valve Recovery
Tapping valves will be recovered after completing the job:
Yes
No
Fitting Selection
Please complete the Fitting and Flange Data Application Form, (ff 3/99) from the fitting section of the TDW Catalog.
Field Requirements
To assist you in determining necessary clearances for the job, please refer the information sheet, Planning: Tapping and
Plugging Field Requirements/Clearances, (t&pfr 1/00).
Dimensions
A - Dimension from top of disc (or Ball) in the closed position to the top of the Valve.
B - Dimension from top of pipe to top of Flange on Valve
C - Bore of Valve and Fitting for selection of Hot Tap Cutter
C
A
B
Split Tee Tapping Fitting
A
B
C
(in.)
(in.)
(in.)
High and Low Pressure Piping Systems
®
TDW Services, Inc.
Planning: Hot Tapping and Plugging
Field Requirements/Clearances
Form No: ff 1/00
Date: January 2000
Supersedes: n/a
This data sheet provides standard TDW equipment dimensions/clearances
required for planning of Hot Tapping and Plugging operations.
This information should be forwarded to the engineer/operations personnel planning this job.
If further information or clarification is required, please contact: TDW Services Inc., 6801 South 65th West Avenue, Tulsa Oklahoma 74131,
Toll Free: 800-828-1988, Phone: 918-447-5100 or Fax: 918-446-6327.
Fitting Position
Horizontal Pipe Runs
Vertical Pipe Runs
Any position
above the horizontal center
is acceptable.
Any position
is acceptable.
For positions below the horizontal center, contact your TDW Services representative.
TDW Tapping Machine and Ranges
Sizes:
Machine:
4”
6” through 14”
16” and up
360 Tapping Machine
660 Tapping Machine
1200 Tapping Machine
Equipment Dimensions
Tapping Machine
Size
4”
6”
8”
10”
12”
Plugging Machine
Size
4”
6”
8”
10”
12”
A
60”
91”
94”
99”
101”
B
87”
137”
140”
145”
147”
C
85”
91”*
116”*
121”*
127”*
Size
14”
16”
18”
20”
22”
A
103”
155”
157”
158”
175”
Size
14”
16”
18”
20”
22”
B
149”
239”
241”
242”
259”
Size
24”
26”
8”
30”
36”
C
172” *
178”
184”
191”
255”
Size
24”
26”
28”
30”
36”
A
158”
183”
183”
165”
180”
B
242”
267”
267”
249”
264”
C
238”
279”
279”
282”
280”
* Add 24 inches to tapping jobs 6 through 14 inch with use of 760 Tapping Machine.
NOTE: Provide adequate clearance as actual dimensions may vary slightly. All dimensions based on using
Class 600 # flanges and TDW SANDWICH ® Valves.
Other On-Site Requirements
Lifting Equipment: See chart. (right)
Laborers: Two minimum, depending
on the application size .
Fuel: Approximately 5 U.S. gallons
Air Supply: 90 psi, at 105 cfm minimum .
Scaffolding: Must be provided when necessary
and must conform to established
safety regulations
Tools: Wrenches for flanging equipment are required.
Lifting Equipment Requirements
Size
4”
6”
8”
10”
12”
Wt./Lb.
180
450
575
950
1,500
Size
14”
16”
18”
20”
22”
Wt./Lb.
1,900
3,100
3,700
4,700
8,000
NOTE: Chart indicates single heaviest piece for each application size.
Size
24”
26”
28”
30”
36”
Wt./Lb.
6,300
15,000
15,000
12,000
16,000
Freeze Plugging Service
by TDW Services, Inc.
Bulletin No: 1300.712.01
Date: June 2005
Cross Indexing No: n/a
Supersedes: 1300.712.00 (10/01)
Freezing the pipeline
The Ice Plug is created in
the pipe, forming a seal.
Features
Description
Cost-effective methods of repairing and
maintaining piping systems and pipelines can be
difficult to find. If a line is out of commission for
too long, the money and time lost can be hard
to recover. T. D. Williamson, Inc., has a wise
alternative to make repairs quickly and efficiently.
Freeze plugging features include:
No need to shut down plant processes to
perform maintenance or line modifications.
Job completion without draindown or refill
time and no loss of fluids.
TDW Freeze Plugging Service, provides this
service, allowing pipe maintenance or line
modification without shutting down a vital segment
of a company's plant processes.
Freezing a portion of the line's fluid to create a
solid freeze plug.
Establishing a solid freeze plug and maintaining
the ice plug for the duration of the project is the key
to successful pipe freezing. Freeze Service's solid
plugs are constantly monitored and designed to
withstand up to 8,000 psi (560 bar) line pressure, or
225,000 pounds (1,001,250 N) of force.
Standard freeze plugs range in size from
1/2 inch to 48-inches (13 mm to 1220 mm)
outside diameter.
TDW Services, Inc.
P.O. Box 2217
Continuous monitoring of plugs to withstand
up to 8,000 psi (560 bar) line pressure.
All Freeze Service crews are nuclear trained
and qualified. They are experienced and work
as teams, with safety as their first priority. Each
project is analyzed and coordinated with the project
engineer. Certified procedures are implemented to
ensure quality control throughout the pipe freezing
operation..
Tulsa, Oklahoma 74101-2217
918-447-5100
OSHA & SNSI Qualified
E-mail: freeze@tdwilliamson.com
www.pipefreezing.com
Toll Free
1-800-828-1988
1-888-TDWmSon (839-6766_
Fax: 918-446-0398
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2005. All rights reserved T. D. Williamson, Inc. / Printed in USA
Typical Applications
Freeze Plugging Service
Pipe freezing can be used in most industrial and
commercial applications, including:
Chemical and petrochemical plants
Nuclear power plants
Water and sewage treatment
Hotels and apartment complexes
Office buildings
Refineries
Fossil fuel power plants
Hospitals and institutions
Malls and shopping centers
Paper mills
Fire protection systems
Schools
And more …
1300.712.01, pg.2
A wide range of fluids also can be considered:
Water and treated water
Brine
Glycols
Chemicals
Sewage
Oils and petroleum products
Heavier hydrocarbons
Slurries
And more …
A variety of pipe materials and conditions also
can be used:
Carbon steel
Cast and ductile iron
Copper
1/2- to 48-inch (13 mm to 1220 mm) O.D.
Stainless steel
Aluminum
Lead
Vertical, horizontal and inclined
Transite
Coated and lined pipe
Titanium
Out of round
And more …
Typical Pipe Freezing Times*
Pipe Size
Inches
1/2
6
8
12
14
20
over 20
Millimeters
13
150
200
300
350
500
over 500
Approx. Freeze Time (hrs.)
0.1
0.8
1.5
3.0
4.0
8.0
*
* Contact your TDW representative for typical freeze times for your specific application.
Typical 1/2- through 4-inch Freeze Operation
Apply the freeze jacket.
Connect and
activate
the coolant.
Monitor the temperature reduction.
Freezing takes place.
Pressure is relieved,
and pipeline repairs
can be made.
Monitor the temperature reduction
Freezing takes place.
Work is complete
and the ice plug is
thawed.
Typical 5- through 12-inch Freeze Operation
Apply the freeze jacket.
TDW Services, Inc.
Connect the coolant.
P.O. Box 2217
Activate the freeze
plugging procress.
Tulsa, Oklahoma 74101-2217
918-447-5100
Fax: 918-446-0398
Diagonal frostline
indicates ice plug is
forming. When freezing
is complete, repairs
can be made.
www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2005. All rights reserved T. D. Williamson, Inc. / Printed in USA
®
®
TDW Services, Inc.
Freeze Plugging
Application Data Form
Form No: fs 1/01
Date: November 2001
Supersedes: n/a
This Freeze Plugging Application Data Form ensures complete data is available for the highest quality service.
To help us better serve you, please complete this form and return to TDW by mail or fax (see side 2 of form). Questions: Call 800-828-1988
Company:
Date:
Address:
City:
State:
Zip:
Contact:
Phone:
Mobile:
Fax:
City:
State:
Zip:
Phone:
Fax:
Country:
Billing Address (if different from above)
Company:
Address:
Contact:
Country:
Job Information ( TDW Office Use Only )
Quote No:
Job Number:
Sales Area:
P. O. Number:
Category:
Customer Number:
Tax Code:
Job Start Date:
Arrival Time:
Plugging Information
No.of
Plugs
Pipe O.D.
and Material
Fluid Type and
Temperature
Press.
Ambient
Temp
Hold Horiz. Hose
Time Vert. Required
Rad/Lin
Clear
Distance from
Flowing Line
Job Description
H
V
A
H
V
B
H
V
C
H
V
D
H
V
E
Location:
Comments or Bid Information:
Time On Site:
Total Time :
Rate Information:
Days
Weekday
Hours
Weeknight
Saturday
Sunday
Holiday
Next Page
Back
Flow Information
Comments:
Equipment
Ventilation Required:
Special Equipment:
Yes
No
Liquid Nitrogen:
Delivered
LN Supplier:
Quantity and Type of Cylinders:
Contact:
Carry
Comments:
Cylinders to Job site
Comments:
Phone:
Delivery to:
Ordered by:
Date:
Date:
Special Instructions:
Return Notification by:
Cylinders Full:
Cylinders Empty:
Contact:
Pick-up Date:
Date:
USA - TDW Services Directory
Western Region
Martinez, California
Signal Hill, California
Tulsa, Oklahoma
Phone
925-372-7531
562-986-5741
918-447-5000
Fax
925-372-8734
562-986-5942
918-446-0398
Gulf Coast Region
Baton Rouge, Louisiana
LaPorte, Texas
225-272-3021
281-470-0791
225-275-5360
281-470-2282
® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries
Great Lakes Region
Naperville, Illinois
Phone
630-820-2500
Fax
630-820-2699
Southeast Region
Stone Mountain, Georgia
Charlotte, North Carolina
678-344-4055
704-394-8637
678-344-4024
704-394-5529
Northeast Region
New Castle, Delaware
302-594-9880
302-594-9884