Slide 16.1 Chapter 16 Project management Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.2 Project management Direct Design Project management Operations management Develop Deliver The market requires… specified time, quality and cost of a project The operation supplies.. the delivery of the project ontime, on-specification and to budget Figure 16.1 This chapter covers project planning and control Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.3 Stages in project management Stage Understanding the 1 project environment Stage 2 Stage 3 Changes Project definition Project planning Corrective action Stage 4 Technical execution Stage 5 Project control Figure 16.3 The project management model Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.4 The three project objectives of quality, cost and time Quality New aircraft project Music festival Fixed-grant research project Cost Time Figure 16.5 The project objectives triangle Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.5 Stages in the project planning process Adjust as necessary Identify the activities in the project Estimate the times and resources for activities Identify the relationships and dependencies between the activities Identify time and resource schedule constraints Fix the schedule for time and resources Figure 16.6 Stages in the planning process Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.6 Work breakdown structure Serve breakfast in bed Produce glass of orange drink Obtain juice Produce boiled egg in egg cup Obtain glass Produce boiled egg Obtain egg cup Produce buttered toast Produce toast Obtain butter Arrange tray Obtain plates and cutlery Obtain tray Obtain bread Obtain egg Obtain water Figure 16.7 A work breakdown structure for a simple domestic project Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.7 ‘Making breakfast’– do activities at earliest time Time (mins) 0 1 2 3 4 5 6 7 8 9 Orange Bread Toast Activities requiring operator time Butter Boil water Water Bed room Boil egg Staff required Tray 4 3 2 1 0 0 1 2 3 4 5 6 7 8 9 Time (mins) Figure 16.9 Initial project plan for a simple project, with resources Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.8 Network planning Activities and network for a simple project Activity a b c d e f Remove furniture Remove furniture Prepare bedroom Paint bedroom Prepare kitchen Paint kitchen Replace furniture Immediate predecessors None a b a d c, e Activity duration (in days) 1 2 3 1 2 1 Replace furniture Figure 16.14 The activities, relationships, durations and arrow diagram for the project ‘decorate apartment’ Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.9 Network planning (Continued) Activity on arrow – using ‘dummy’ activities to clarify relationships 2 x x 2 1 1 y 3 y Figure 16.16 When dummy activities are necessary Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.10 Network planning (Continued) Activity on arrow – using ‘dummy’ activities to describe a relationship that could not be expressed any other way 1 3 5 2 4 6 Figure 16.16 When dummy activities are necessary (Continued) Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.11 Network planning (Continued) The network diagram for a motorway project 18 20 A D 5 0 0 B 10 7 8 H E 10 10 10 L 8 27 27 35 35 I F 9 C 1 G 3 4 19 19 3 J K 5 M 4 22 22 Figure 16.18 Network diagram for the motorway project Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.12 Activity diagram for the Laz-skan development Figure 16.27 Some of the elements integrated in enterprise project management systems Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.13 Chapter 17 Quality management Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.14 High quality puts costs down and revenue up Revenue effects Cost effects Improved quality (consistent conformance to customers’ expectations) Enhanced service/product image (brand value) Reduced cost of detecting errors Faster customer response time Reduced cost of rectifying errors Increased customer service Increased sales volume Reduced price competition Economies of scale Reduced cost of compensating customers Reduced capital costs Increased productivity Reduced operations costs Increased revenue Increased profit Figure 17.2 Higher quality has a beneficial effect on both revenues and costs Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.15 Perceived quality is governed by the gap between customers’ expectations and their perceptions of the product or service Gap Gap Customers’ expectations for the Customers’ product or perceptions service of the product or service Expectations > perceptions Perceived quality is poor Customers’ Customers’ expectations perceptions of the for the product or product or service service Expectations = perceptions Perceived quality is acceptable Customers’ expectations for the product or service Customers’ perceptions of the product or service Expectations < perceptions Perceived quality is good Figure 17.3 Perceived quality is governed by the magnitude and direction of the gap between customers’ expectations and their perceptions of the service or product Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.16 A ‘Gap’ model of quality Word-of-mouth communications Previous Experience Image of product or service Customer’s expectations concerning a product or service The customer’s domain Gap? Customer’s perceptions concerning the product or service Gap 4 Customer’s own specification of quality Gap 1 Management’s concept of the product or service The actual product or service Organization’s specification of quality Gap 3 Gap 2 The operation’s domain Figure 17.4 The customer’s domain and the operations domain in determining the perceived quality, showing how the gap between customers’ expectations and their perception of a service or product could be explained by one or more gaps elsewhere in the model Source : Adapted from Parasuraman, A. et al. (1985) A Conceptual Model of Service Quality and Implications for Future Research, Journal of Marketing , vol. 49, Fall. Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.17 Quality Quality fitness for purpose Quality of Design degree to which design achieves purpose Reliability ability to continue working at accepted quality level Quality of Conformance faithfulness with which the operation agrees with design Variables things you can measure Attributes things you can assess accept/reject Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.18 Total quality management can be viewed as a natural extension of earlier approaches to quality management Quality is strategic Teamwork Staff empowerment Involves customers and suppliers Makes quality central and strategic in the organization Quality systems Quality costing Problem solving Quality planning Broadens the organizational responsibility for quality Solves the root cause of quality problems Prevents ‘out of specification’ products and services reaching market Statistics Process analysis Quality standards Error detection Rectification Inspection Quality control Quality assurance Total quality management Figure 17.7 TQM as an extension Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.19 EFQM ‘Business excellence’ model People results People Leadership Policy and strategy Partnerships and resources Processes Customer results Key performance results Society results Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.20 The cost of rectifying errors becomes increasingly expensive the longer the errors remain uncorrected in the development and launch process Cost to rectify error 10,000 1,000 100 10 1 Concept Design Prototype Pilot Market use production Stage in the development and launch process Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.21 Increasing the effort spent on preventing errors occurring in the first place brings a more than equivalent reduction in other cost categories Total cost of quality Costs of quality Appraisal Internal failure Appraisal Prevention Time Figure 17.9 Increasing the effort spent on preventing errors occurring in the first place brings a more than equivalent reduction in other cost categories Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.22 Process variability AP X AX P Off target ACCURACY : P Scatter PRECISION : P AX P X AP Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.23 Security of demand and revenue Customer willing to invest in relationship Partnerships notwithstanding power imbalance Enhanced organizational learning Confidence to give new orders Can offer knowledge insights to suppliers Internal process predictability Forms basis of continuous improvement Customer trust in process stability Gain control of ‘run the operation’ Higher capacity utilization Control charts become focus of process discussions Less chance of arbitrary decisions Reduced decision making ambiguity Increased job satisfaction Less downtime and waste Lower cost base Develop customer relationship skills Sense of professionalism ‘being in control’ Better understanding of process capabilities Ability to cope with variety without excess cost Enhanced staff retention Develop basis for in-house product development Staff confidence in own abilities Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014 Slide 16.24 RTO and CTO are not mutually exclusive activities (Continued) learning Innovation Intervention Process knowledge Capability Process knowledge Slack, Brandon-Jones and Johnston, Operations Management PowerPoints on the Web, 7th edition © Nigel Slack, Alistair Brandon-Jones and Robert Johnston 2014