Pre-Feasibility Studies Steel Products Welding (Rs.0.67 Million) Pr e-Feasibility Study (Steel Products Welding) Small and Medium Enterprises Development Authority Ministry of Industr ies & Pr oduction Gover nment of Pakistan www.smeda.org.pk SMEDA Services / Information related to PM’s Youth Business Loan are FREE OF COST Pre-Feasibility Studies Steel Products Welding (Rs.0.67 Million) EXECUTIVE SUMMARY The proposed business is a Steel Products Welding workshop located in rental premises along road side or near a truck stand/ bus stand in small towns or cities, which will operate approximately 8 hours a day with a five men team including the owner manager. In Pakistan, domestic as well as commercial construction is being carried out on a sizeable scale. Construction sector requires welding services for different operations depending upon the nature and scope of work. The transport vehicles in Pakistan are generally not in very good shape. As a lot of wear and tear occurs during operations, the services of welders are required to fulfill the maintenance requirements of the transport vehicles. A welding shop is usually a part of the truck / bus of parking stands. BRIEF DESCRIPTION OF PROJECT & PRODUCT The project is about setting up a Steel Products Welding Workshop. The project will have full operational capacity to undertake 162 major jobs, which is equivalent 1000 small jobs annually, of different nature. Initially the workshop will operate for approximately 8 hours a day, gradually increasing to 2 shifts for 16 hours depending upon the workload. Initially, the business will provide employment opportunity to 04 individuals directly including the owner SMEDA Services / Information related to PM’s Youth Business Loan are FREE OF COST Pre-Feasibility Studies Steel Products Welding (Rs.0.67 Million) The business will provide services mainly to construction as well as transport sectors but can also facilitate manufacturers. The major portion of the capital investment is consumed in equipment and plant. All the expenditures that are required to be incurred for setting up of workshop and purchase of raw material for the start-up are included in cost of the project. The business will be established in rental premises having covered area of approximately 300 sq.ft. GEOGRAPHICAL POTENTIAL FOR INVESTMENT Main focus of the project is on construction and transport sector, hence it can be started in rural as well as urban areas of Pakistan including Lahore, Karachi, Quetta, Peshawar, Gujrat, Sialkot, Gujranwala etc. and in towns and to some extent in rural areas as well, where there is a sizeable quantum of construction and transportation activities. POTENTIAL TARGET MARKETS / CITIES The potential target market can be anywhere around infrastructure developmental facilities. It can be started in cities like Lahore, Karachi, Quetta, Peshawar, Gujrat, Sialkot, Gujranwala etc. and in towns and to some extent in rural areas as well. SMEDA Services / Information related to PM’s Youth Business Loan are FREE OF COST Pre-Feasibility Studies Steel Products Welding (Rs.0.67 Million) PROJECT COST SUMMARY A detailed financial model has been developed to analyze the commercial viability of the project under the Prime Minister’s Youth Business Loan scheme. Various cost and revenue related assumptions along with results of the analysis are outlined in this section. The projected Income Statement, Cash Flow Statement and Balance Sheet are attached as appendices. Project Cost Following requirements have been identified for operations of the proposed business. Capital Investment for the Project Capital Investment Amount (Rs.) Plant and Machinery Building/Infrastructure Furniture and Office Equipment Pre-operating Cost Initial Working Capital Total Project Cost 300,000 22,500 55,000 78,317 217,441 673,258 SMEDA Services / Information related to PM’s Youth Business Loan are FREE OF COST Pre-Feasibility Studies Steel Products Welding (Rs.0.67 Million) ANNEXURE Income Statement Income Statement Year 1 4,875,000 Year 2 6,187,500 Year 3 7,713,750 Year 4 9,483,375 Year 5 10,980,750 Year 6 12,078,825 Year 7 13,286,708 Year 8 14,615,378 Year 9 16,076,916 Year 10 17,684,608 Cost of sales Raw Material for Gate Raw Material for Window Raw Material for Railing Consumables Electricity Expense Total cost of sales Gross Profit 780,000 780,000 877,500 243,750 600,000 3,281,250 1,593,750 990,000 990,000 1,113,750 309,375 660,000 4,063,125 2,124,375 1,234,200 1,234,200 1,388,475 385,688 726,000 4,968,563 2,745,188 1,517,340 1,517,340 1,707,008 474,169 798,600 6,014,456 3,468,919 1,756,920 1,756,920 1,976,535 549,038 878,460 6,917,873 4,062,878 1,932,612 1,932,612 2,174,189 603,941 966,306 7,609,660 4,469,165 2,125,873 2,125,873 2,391,607 664,335 1,062,937 8,370,626 4,916,082 2,338,461 2,338,461 2,630,768 730,769 1,169,230 9,207,688 5,407,690 2,572,307 2,572,307 2,893,845 803,846 1,286,153 10,128,457 5,948,459 2,829,537 2,829,537 3,183,229 884,230 1,414,769 11,141,303 6,543,305 General administration & selling expenses Administration expense Rent expense Printing & Stationary Entertainment Promotional expense Depreciation expense Miscellaneous expense Subtotal Operating Income 960,000 180,000 24,000 60,000 15,000 81,700 19,200 1,354,900 238,850 1,056,000 198,000 25,200 63,000 13,500 81,700 21,120 1,473,520 650,855 1,161,600 217,800 26,460 66,150 12,150 81,700 23,232 1,604,092 1,141,096 1,277,760 239,580 27,783 69,458 10,935 81,779 25,555 1,747,850 1,721,069 1,405,536 263,538 29,172 72,930 9,842 81,779 28,111 1,905,908 2,156,970 1,546,090 289,892 30,631 76,577 8,857 85,564 30,922 2,068,532 2,400,633 1,700,699 318,881 32,162 80,406 7,972 85,655 34,014 2,259,788 2,656,294 1,870,768 350,769 33,770 84,426 7,174 85,655 37,415 2,469,979 2,937,711 2,057,845 385,846 35,459 88,647 6,457 85,655 41,157 2,701,067 3,247,392 2,263,630 424,431 37,232 93,080 5,811 85,761 45,273 2,955,217 3,588,088 Other income (interest on cash) Earnings Before Interest & Taxes 238,850 650,855 1,141,096 1,721,069 2,156,970 2,400,633 2,656,294 2,937,711 3,247,392 3,588,088 Interest on short term debt Interest expense on long term debt (Project Loan) Subtotal Earnings Before Tax 107,077 107,077 131,773 98,030 98,030 552,825 86,140 86,140 1,054,956 73,262 73,262 1,647,807 59,315 59,315 2,097,654 44,212 44,212 2,356,422 27,854 27,854 2,628,440 10,139 10,139 2,927,572 3,247,392 3,588,088 Tax NET PROFIT/(LOSS) AFTER TAX 131,773 15,282 537,542 80,743 974,213 177,061 1,470,746 267,031 1,830,624 318,784 2,037,638 379,610 2,248,830 454,393 2,473,180 534,348 2,713,045 619,522 2,968,566 Revenue SMEDA Services / Information related to PM’s Youth Business Loan are FREE OF COST - Pre-Feasibility Studies Steel Products Welding (Rs.0.67 Million) Statement of Cash Flow Cash Flow Statement Year 0 Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Operating activities Net profit Add: depreciation expense amortization expense Deferred income tax Accounts receivable Finished good inventory Equipment inventory Raw material inventory Pre-paid building rent Pre-paid lease interest Advance insurance premium Accounts payable Other liabilities Cash provided by operations (72,188) (15,000) (87,188) 161,045 37,750 15,663 (1,500) 212,958 314,515 37,750 15,663 (10,622) (1,650) 355,657 430,612 37,750 15,663 (12,024) (1,815) 470,186 554,686 37,750 15,663 (13,601) (1,997) 592,502 697,556 37,750 15,663 (15,373) (2,196) 733,400 866,936 37,750 (17,363) (2,416) 884,907 963,120 37,750 (14,117) (2,657) 984,096 1,068,873 37,750 (15,529) (2,923) 1,088,171 Financing activities Change in long term debt Change in short term debt Change in export re-finance facility Add: land lease expense Land lease payment Change in lease financing Issuance of shares Purchase of (treasury) shares Cash provided by / (used for) financing a 605,932 67,326 673,258 - (67,287) (67,287) (72,872) (72,872) (78,921) (78,921) (85,471) (85,471) (92,565) (92,565) (100,248) (100,248) (108,568) (108,568) Investing activities Capital expenditure Acquisitions Cash (used for) / provided by investing a (455,817) (455,817) - - - - - - NET CASH 130,254 212,958 288,369 397,314 513,581 SMEDA Services / Information related to PM’s Youth Business Loan are FREE OF COST - 647,929 792,342 883,848 Year 8 979,603 Year 9 1,181,555 37,750 (17,082) (3,215) 1,199,008 Rs. in actuals Year 10 1,301,165 37,750 (18,790) 35,369 1,355,494 - - - - 1,199,008 1,355,494 Pre-Feasibility Study Steel Products Welding (Rs.0.67 Million) Balance Sheet Balance Sheet Year 0 Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Rs. in actuals Year 10 Assets Current assets Cash & Bank Pre-paid building rent Total Current Assets 130,254 15,000 217,441 343,211 16,500 431,899 631,581 18,150 732,540 1,028,895 19,965 1,143,693 1,542,476 21,962 1,672,872 2,190,405 24,158 2,338,370 2,982,746 26,573 3,150,491 3,866,594 29,231 4,051,113 4,846,196 32,154 5,049,168 6,045,205 35,369 6,268,473 7,400,699 7,607,388 Fixed assets Furniture & fixtures Office equipment Total Fixed Assets 54,000 1,000 377,500 48,600 900 339,750 43,200 800 302,000 37,800 700 264,250 32,400 600 226,500 27,000 500 188,750 21,600 400 151,000 16,200 300 113,250 10,800 200 75,500 5,400 100 37,750 Intangible assets Pre-operation costs Total Intangible Assets TOTAL ASSETS 78,317 78,317 673,258 62,654 62,654 834,303 46,990 46,990 1,081,530 31,327 31,327 1,439,270 15,663 15,663 1,915,035 2,527,120 3,301,491 4,164,363 5,124,668 6,306,223 Liabilities & Shareholders' Equity Current liabilities Total Current Liabilities - - - - - - - - Other liabilities Deferred tax Long term debt Total Long Term Liabilities 605,932 605,932 605,932 605,932 538,645 538,645 465,773 465,773 386,852 386,852 301,381 301,381 208,816 208,816 108,568 108,568 Shareholders' equity Paid-up capital Retained earnings Total Equity TOTAL CAPITAL AND LIABILITIE 67,326 67,326 673,258 67,326 161,045 228,370 834,303 67,326 475,560 542,886 1,081,530 67,326 906,172 973,498 1,439,270 67,326 1,460,858 1,528,183 1,915,035 67,326 2,158,413 2,225,739 2,527,120 67,326 3,025,349 3,092,675 3,301,491 67,326 3,988,469 4,055,795 4,164,363 SMEDA Services / Information related to PM’s Youth Business Loan are FREE OF COST - - 7,607,388 - - - - - - 67,326 5,057,342 5,124,668 5,124,668 67,326 6,238,897 6,306,223 6,306,223 67,326 7,540,062 7,607,388 7,607,388