NORMA S. SIMONS 39555 Orchard Hills Place, Suite 600 • Novi, Michigan 48375 248.417.0762 • norma@performance-innovation.com Lean Six Sigma Master Black Belt Trainer, Consultant and Coach Highly successful business leader and entrepreneur with over 20 years of experience driving organizational improvements for leading names across diverse industries. Utilize proven methodologies to identify the root cause of quality issues. Strategic thinker capable of launching significant improvements in operational performance by devising customized solutions. Build highly qualified cross-functional teams through focused training and leadership. Coach teams in executing problem solving systems and implementing improvement initiatives. Demonstrated success in Project Management • Quality Management Systems • Operations Management • Quality Assurance • Continuous Improvement Business Reengineering • New Product Development • Lean / Six Sigma Methodologies Executive Presentations • Supplier Development • Cross-Functional Team Leadership Performance Management • Statistical Process Control • Value Stream Mapping Organizational Development • Instructional Design • Training Initiatives • Change Management PROFESSIONAL EXPERIENCE SIMONS-WHITE & ASSOCIATES, and PERFORMANCE INNOVATION LLC • 1992-present, Detroit Metropolitan area firms providing training and consulting services in the areas of performance improvement to a wide range of companies. President & Primary Consultant Established two consulting firms with a proven track record of success in improving operations for multiple industry clients. The approach involved: analyze client operations to identify existing issues and pinpoint their source: coordinate consulting teams to devise and execute individualized improvement strategies: provide customized training programs to client personnel, including "Train the Trainer" programs that enable development of problem solving teams: focus on key core metrics and customer feedback to design systems and solutions that deliver immediate and long term improvements. Additionally, lead courses on project management and Quality Function Deployment. Some Lean Six Sigma Training Experience • Involved as a Master Champion Instructor for The Quality Group’s Lean Six Sigma blended learning program • Involved in the development and delivery of Lean Six Sigma blended program for Villanova University • Developed and delivered Lean Six Sigma for Higher Education to colleges in Michigan • Provided coaching for Lean Six Sigma projects in higher education • Delivered Lean Six Sigma for Healthcare using a blended approach • Introduced a public school system to the ideas of Lean Six Sigma and performance improvement • Used the concepts of Lean Six Sigma to create strategic processes that enhance the performance of the organization. • Facilitated and delivered Lean Six Sigma training around projects in manufacturing and aerospace for Green Belts and Black Belts. In some cases the projects focus on improvements in the service areas of the business Resume NORMA S. SIMONS • Page 2 • norma@performance-innovation.com Summary of Achievements Cost Savings & Revenue Generation: • Spearheaded over 10 Six Sigma programs for clients, with results of $200,000 in average cost savings per year for each project. • Engineered $150,000-300,000 in cost improvements per project for Goodrich Aerospace by pioneering a 3-stage Six Sigma training and implementation process. • Achieved a 200% improvement in cash flow for Tenneco Automotive by consolidating and streamlining internal processes. • Delivered major costs savings for Aeroquip by developing a metrics and problem solving system, which was subsequently deployed across multiple plants. Process Improvements: • Supported 10 major companies in implementing successful performance metrics and problem solving systems, including an auditing system that improved performance for 43 facilities of Daimler Chrysler. • Reduced hospital wait time for a client from 45 minutes to 5 minutes. • Decreased customer issues and complaints for Autocam by over 60% by developing a custom team problem solving system. • Trained personnel in system functionalities. • Generated an 80% improvement in defects per million opportunities for Tenneco Automotive. • Reduced non-conformance occurrences on a quality improvement project by 86% by implementing a global metrics system. • Led client Hancor to cut 30% in inventory, lower facility setup time by 67%, and reduce recordable accidents by 25%. • Lowered the quoting process cycle time by leading teams in eradicating waste and redundancy. • Coordinated engineers to establish a standardized product development system. • Improved product development for Goodrich Aerospace by using QFD to gather customer feedback that was used to direct the product development process AEROQUIP, Macomb, Michigan • 1988-1992 A Major international producer of fittings and parts for the automotive and industrial industries. Training and Consulting Manager Identified quality defects in client products; coordinated with client and internal teams to plan and execute quality improvement programs. Managed an internal team tasked with company quality administration. • • Improved staff performance and knowledge by creating and presenting courses on Design of Experiments, Statistics, Failure Mode and Effects Analysis, Process Mapping, and Team Problem Solving. Facilitated hands-on problem solving and process improvement projects that enhanced the overall performance of the organization. Resume NORMA S. SIMONS • Page 3 • norma@performance-innovation.com T R AINING P R OG R AMS DE V E L OP E D AND DE L IV E R E D • • • • • • • • • • • • Reliability Engineering Business Operating Systems Design of Experiments Quality Function Deployment Supply Chain Management Leadership Development Performance Metrics Quality Management Process Failure Mode & Effects Analysis Six Sigma – Green Belt Six Sigma – Black Belt Value Stream Mapping • • • • • • • • • • • • Team Problem Solving Poka-Yoke (Error Proofing) Process Mapping Process Capability 5S Measurement System Analysis Superior Coaching Lean Enterprise Design for Six Sigma Statistical Process Control Quick Changeover (SMED) Kaizen Events S OME OF T HE P AP E R S P UB L IS HE D AND R E C E NT P R E S E NT AT IONS DE L IV E R E D INC L UDE : Developing an Effective Business Scorecard Implementing a Business Operating System Quality Meets Human Resources Preparing for the Global Economic Shift Supplier Development and the Value Proposition ISO 9001 and Design for Six Sigma Developing a Cost Effective Quality Management System Survival in a Price Competitive Environment Quality from the Inside Out Customized Solutions for Performance Improvement Effective Metrics: Moving your Performance Management System to the Next Level The Application of Performance Excellence to the Public Sector Six Sigma Green Belt for Education Overview of Lean Six Sigma A Public School Embarks on a Journey for Lean Six Sigma Reframing the Education System to enhance the STEM Agenda Lean Six Sigma a Unifying Approach to Quality in Higher Education How Lean Six Sigma can change Higher Education Resume NORMA S. SIMONS • Page 4 • norma@performance-innovation.com FORMAL EDUCATION Master of Science, Operations Research Wayne State University, Detroit, Michigan Bachelor of Science, General Sciences University of the West Indies, Kingston, Jamaica Teacher's Certificate Shortwood Teachers' College, Kingston, Jamaica ADDITIONAL TRAINING & CERTIFICATIONS ASQ Fellow ASQ Certified Six Sigma Black Belt ASQ Certified Quality Engineer ASQ Certified Reliability Engineer Food Technology - University of Maryland Post Bachelor Fellowship, Quality Studies, Sweden PROFESSIONAL & BUSINESS MEMBERSHIPS American Society for Quality (ASQ) - Senior Member ASQ Education Division - Secretary Automotive Industry Action Group Engineering Society of Detroit Resume