Syllabus Service and Operations Management Service and Operations Management Fall 2015 INSTRUCTORS 郭瑞祥 (Andy Guo) Room 813, College of Management Building 2 (3366-1050) (rsguo@ntu.edu.tw) (http://guo.ba.ntu.edu.tw) 郭佳瑋(Chia-Wei Kuo) Room 504, College of Management Building 2 (3366-1045) (cwkuo@ntu.edu.tw) TEXTBOOK Krajewski, Ritzman and Malhotra, Operations Management, Pearson, 10th ed., 2013. Date Subject Case 09/16 Introduction to operations management 09/23 Operations strategy 09/30 Process strategy 10/07 Operations coordination 10/14 Process analysis 10/21 Guest speech 10/28 Constraints management 11/04 Planning capacity and quality 11/11 Mid-term exam 11/18 Operations planning and scheduling 11/25 Resource planning 12/02 Zappos Southwest Textbook Instructor ch.1 Andy Guo ch.1 Andy Guo ch.3 C-W Kuo ch.8 C-W Kuo ch.4 C-W Kuo C-W Kuo Shoudice ch.7 C-W Kuo ch.5,6 C-W Kuo C-W Kuo ch. 15 C-W Kuo ch. 16 C-W Kuo Supply chain inventory management ch. 9 C-W Kuo 12/09 Supply chain design ch.10 C-W Kuo 12/16 Supply chain integration Handout C-W Kuo 12/23 Company visit 12/30 Revenue management 01/06 Term project presentation C-W Kuo 01/13 Final exam C-W Kuo Obermeyer Barilla C-W Kuo Handout Page 1 of 8 C-W Kuo Syllabus Service and Operations Management OBJECTIVES 1. Understand the role and importance of OM in an organization 2. Learn the fundamental concepts, tools and methodologies in OM 3. Acquire knowledge about context of application, managerial skills and better attitudes in learning CLASS CONTRACT 1. Choose and fix your seat in classroom (based on the seat you choose in the second week) 2. Form your discussion group for the whole semester (Basically 4~5 students per group, totally 10 groups. Final group assignment will be determined in the first class). NOTE: Please form your group and select your group members cautiously as students in GMBA program are from different countries and cultural backgrounds. Group members should also have the agreement for the case/project discussions as some of you are full/part time students. 3. Participate actively, both in the class and in the group 4. Complete the case assignments and readings before coming to the class LEARNING MATERIALS Cases Case 1. Zappos.com Case 2. Southwest Airlines in Baltimore Case 3. Shouldice Hospital Limited Case 4. Sport Obermeyer, Ltd. Case 5. Barilla Spa Each group is expected to submit a case report (totally 5 case reports for the semester) for each case above. The case report should not exceed two pages (not including the appendices). Each group will present ONE case (allocation of the case presentation will be determined in class). Each group presents 15 minutes for the case Textbook 1. Operations Management – Processes and Supply Chains by Krajewski, Ritzman and Page 2 of 8 Syllabus Service and Operations Management Malhotra, 10th ed., 2013 2. The Goal -- by Ely Goldratt FINAL TERM PROJECT Each group is expected to do a final term project and present the work on Jan 6, 2016. The goal of the final term project is to get you in touch with managers responsible for the operations of an organization. Each group will select a company/organization/facility to visit. You are expected to apply the tools and concepts learned in this course to analyse the problem and make a set of recommendations to your target company. Each group member should actively participate in the term project and the presentation. The topics to be discussed in your project should include some or all of the following areas: operations strategy, process strategy, management of demand and supply, process improvement/analysis, supply chain management, project management, JIT systems, constraint management, revenue management, resource planning and any other topic related to operations management. The deadline of final project report is 9:05pm, Jan 6, 2016. GRADING POLICY Class participation 15% Case reports (5% each case) 25% Project 20% Mid-term exam 20% Final exam 20% TIME/ SCHEDULE Module 1 Session 1 Strategic Operations Management Introduction to Operations Management (9/16) Material 1. Reading: Textbook Chapter 1 Session 2 Operations Strategy (9/23) Material 1. Reading: Textbook Chapter 1 Page 3 of 8 Syllabus Service and Operations Management 2. Case 1: Zappos.com Zappos was founded in 1999, during the Internet boom, to sell shoes online. The company’s founding premise was to provide the ultimate in selection to its customers—all brands, styles, sizes, and colors. The case provides an opportunity to evaluate the core competences of an Internet retailer that has experienced rapid, initial success. The case enables students to consider supply chain issues, which are critical to the company’s success, in the broader context of the business: the bases of Zappos’ success, its core competencies, culture, and competitive environment. 3. In-class video: The Zappos Family on Nightline Case Assignment Each group prepares a two-page note answering the following questions: 1. What are Zappos’ core competencies and sources of competitive advantage? How sustainable are they? 2. How important is next-day air shipment to the customer experience? Is it worth the cost? How might you change it in the cost-conscious environment facing the company in late 2008? 3. How would you expand the business? Would you add more products, more geographies, or by selling private labels? As you expand the business, how can the company become more profitable? Module 2 Session 3 Process Management Process Strategy (09/30) Material 1. Reading: Textbook Chapter 3 2. Short-case: Empire Insurance Personal information due Session 4 Operations Coordination (10/7) Material 1. Reading: Textbook Chapters 8 2. Case 2: Southwest Airlines in Baltimore The number of connecting passengers through Southwest Airlines' Baltimore station has grown 100% CAGR since 1997. Originally designed as a point-to-point network, this load of connecting passengers has been stressing Baltimore ground operations, resulting in an erosion of service quality and difficulties in achieving fast plane turnarounds--one of the key elements of Southwest's low-cost strategy. This case presents comparative data to Page 4 of 8 Syllabus Service and Operations Management illuminate the key elements of Southwest's operating strategy and provides detailed information about the activities and information flows required to turn around a plane, allowing for a meaningful analysis of the process. 3. In-class video: Southwest Airlines Commercials Case Assignment Each group prepares a two-page note answering the following questions: 1. How does Southwest Airlines (SWA) compete? What are its advantages relative to other airlines? 2. What are the operational disadvantages for SWA? Why is fast turnaround so important to SWA? (See Supplement) 3. The plane turnaround process requires coordination among twelve functional groups at SWA to service, in a brief period of time, an incoming plane and match it up with its new passengers and baggage for a prompt departure. Please evaluate the plane turnaround process at Baltimore—resource utilization, capacity, bottlenecks, information flows, etc. How is the process working? 4. Why is the operational performance at Baltimore eroding? What issues do you identify that require action? What would you recommend Matt Hafner do? Session 5 Process Analysis (10/14) 1. Reading: Textbook Chapter 4 2. Fishbone chart practice Session 6 Guest speech (10/21) Session 7 Constraints Management (10/28) Material 1. Reading: Textbook Chapter 7 2. Reading: 「The Goal」by Ely Goldratt 3. In-class video: Lean systems Session 8 Capacity and Quality Planning (11/04) Material 1. Reading: Textbook Chapter 5, 6 Page 5 of 8 Syllabus Service and Operations Management 2. Reading: Breaking the trade-off between efficiency and service 3. Case 3: Shouldice Hospital Limited Various proposals are set forth for expanding the capacity of the hospital. In assessing them, serious consideration has to be given to the culture of the organization and the importance of preserving it in a service delivery system. In addition to issues of capacity and organizational analysis, this case describes a well-focused, well-managed medical service facility that may well point the way to future economies in the field. 4. In-class video: Shouldice Hospital Case Assignment Each group prepares a two-page note answering the following questions: 1. How successful is the Shouldice Hospital? 2. How do you account for its performance? 3. As Dr. Shouldice, what actions, if any, would you take to expand the hospital capacity? How would you implement changes you propose? Session 9 Mid-term Examination (11/11) The mid-term exam will be an in-class written exam Module 3 Supply Chain Management Session 10 Operations Planning and Scheduling (11/18) Material 1. Reading: Textbook Chapter 15 Session 11 Resource Planning (11/25) Material 1. Reading: Textbook Chapter 16 2. Case 4: Sport Obermeyer The case describes operations at a skiwear design and merchandising company and its supply partner. Introduces production planning for short-life-cycle products with uncertain demand and allows students to analyze a reduced version of the company's production planning problem. In addition, it provides details about information and material flows that allow students to make recommendations for operational improvements, including comparisons between sourcing products in Hong Kong and China.. Page 6 of 8 Syllabus Service and Operations Management 3. In-class video: Sport Obermeyer Case Assignment Each group prepares a two-page note answering the following questions: 1. Using the sample data given in Exhibit 10, make a recommendation for how many units of each style Wally Obsermeyer should order during the initial phase of production. Assume that all ten styles in the sample problem are made in Hong Kong, and that Obermeyer’s initial production commitment must be at least 10,000 units. (Ignore price differences among styles in your initial analysis.) 2. What operational changes would you recommend to Wally to improve performance? 3. How should Obermeyer management think (both short-term and long-term) about sourcing in Hong Kong versus China? Session 12 Supply Chain Inventory Management (12/02) Material 1. Reading: Textbook Chapter 9 Session 13 Supply Chain Design (12/09) Material 1. Reading: Textbook Chapter 10 2. Beer Game Session 14 Supply Chain Integration (12/16) Material 1. Reading: The AAA Supply Chain 2. Case 5: Barilla Spa Barilla Spa, an Italian manufacturer that sells to its retailers largely through third-party distributors, experienced widely fluctuating demand patterns from its distributors during the late 1980s. This case describes a proposal to address the problem by implementing a continuous replenishment program, under which the responsibility for determining shipment quantities to the distributors would shift from the distributors to Barilla. It describes support and resistance within Barilla approached with the proposal. 3. In-class video: Barilla Commercials Case Assignment Each group prepares a two-page note answering the following questions: Page 7 of 8 Syllabus Service and Operations Management 1. Diagnose the underlying causes of difficulties that the JITD program was created to solve. What are the benefits and drawbacks of this program? 2. What conflicts or barriers internal to Barilla does the JITD program create? What causes these conflicts? As Giorgia Maggiali, how would you deal with these? 3. As one of Barilla’s customers, what would your response to JITD be? Why? 4. In the environment in which Barilla operated in 1990, do you believe JITD would be feasible? effective? If so, which customers would you target next? How would you convince them that the JITD program was worth trying? If not, what alternatives would you suggest to combat some of the difficulties that Barilla’s operation system faces? Session 15 Company visit (12/23) Detailed information will be announced in class Session 16 Revenue Management (12/30) Material 1. Reading: Handout Session 17 Term Project Presentation (1/6) Session 18 Final Examination (1/13) The final exam will be an in-class written exam. Page 8 of 8