Percid Culture in the US Yellow Perch, Perca flavescens Walleye, Sander vitreous by Jeffrey Malison UW-Madison UW-Stevens Point Northern Aquaculture Demonstration Facility (NADF) Coolwater Farms, LLC 600 km Lake Mills State Fish Hatchery RAS at NADF Coolwater Farms, LLC Yellow Perch Markets Toronto Green Bay Detroit Milwaukee Toledo Chicago Rochester Buffalo Erie Cleveland Commercial Harvest of Yellow Perch from the Great Lakes 1889-2005 Millions of lbs. 40 35 30 25 20 15 10 5 0 1900 1920 1940 Year 1960 1980 2005 Prices of Yellow Perch 1990present ¾ Wholesale in the round (100-150g) $5.50 - 7.50/ kg ¾ Wholesale fillets (20-40g) $15.00 - 20.00/ kg (40-50% fillet yield) ¾ Retail fillets $26.00 - 36.00/ kg ¾ Product substitution into the market: legal (e.g., cod), illegal (zander) Yellow Perch Aquaculture: 1980s - early 2000’s RESEARCH - Establish basic production methods ¾ Broodstock management and spawning ¾ Pond management, fingerling production ¾ Fingerling feed-training ¾ RAS technology for grow-out Yellow Perch Aquaculture: 1980s - early 2000’s Numerous failed RAS businesses, > $30 million losses 1990-present ¾ Lack of economic / technical information (e.g., prices, density, water quality) ¾ Promotion of unproven systems / technology Establish Production Parameters and Costs for Yellow Perch Grow-out (2002-2005) ¾ Flow-through ¾ Net Pen ¾ RAS ¾ Open pond Initial Size (g) Stocking Density Feeding (# x Regime * 1000/acre) 5 20 1 5 20 1 5 25 1 5 25 1 5 50 2 20 15 1 20 15 1 20 15 1 20 15 SR 20 15 2 20 20 1 20 25 1 20 25 1 20 25 SR 50 15 1 50 15 SR 50 15 2 Overall mean ± Standard error Survival (%) Weight Gain/Fish (g) Weight Gain/Acre (Lbs) 99.2 93.0 77.1 90.9 82.6 86.0 71.5 92.8 74.5 65.5 84.6 99.9 86.1 67.3 85.7 66.5 85.9 82.9 ± 2.6 51.7 54.8 44.2 58.5 54.9 50.3 56.9 57.9 65.5 62.4 49.5 37.1 52.2 71.5 57.2 78.7 69.7 57.2 ± 2.5 2257 2133 1.25 1812 3063 1.45 4813 1.48 1369 1162 1728 1456 1140 1685 2040 2010 2263 1.81 1336 970 1225 1910 ± 223 1.50 ± 0.12 Feed/Gain Breakeven cost for 2 year grow-out Production (lbs/ac/yr) Feed to gain ratio Category Production costs Item fingerlings ($0.07/in) feed 3000 approximate see text 1.5 Unit Unit cost No. of units each lb $0.21 $0.33 $0.33 926,775 127,940 121,295 1st year cost 2nd year cost $194,623 $42,220 Total cost % of total cost % of operating cost $194,623 43.7 54.4 $82,247 $1,000 $920 $20,000 $21,000 18.4 0.2 0.2 4.5 4.7 23.0 0.3 0.3 5.6 5.9 $319,790 71.7 89.3 $5,803 $188 $5,991 1.3 0.0 1.3 1.6 0.1 1.7 $32,187 7.2 9.0 $357,968 165,811 $2.16 80.3 100.0 $40,027 herbicides fuel (mower, ATV) electricity labor (unskilled) ($7.50 + 25% fringe) gal kwh hr $2.30 $0.09 $9.38 200 111,111 1,120 $500 $460 $10,000 $10,500 feed labor electricity lb hr kwh $0.33 $9.38 $0.09 2,160 96 13,000 $713 $900 $1,170 $500 $460 $10,000 $10,500 Overwinter costs $713 $900 $1,170 Total production costs Sales/Marketing costs ice pickup charge lb mile interest on operating capital for 555 days (1.52 years) % $0.07 $1.25 82,906 150 $5,803 $188 Total sales/marketing costs Miscellaneous 6.5 Total operating cost Production (lbs) Breakeven operating cost per lb. Annual ownership costs total annual depreciation (investment/useful life) $3,588 $3,588 $7,177 1.6 $25,355 $2,000 $3,000 $10,000 $25,355 $2,000 $3,000 $10,000 Total annual ownership cost $50,709 $4,000 $6,000 $20,000 $87,886 11.4 0.9 1.3 4.5 19.7 Total annual cost Production (lbs) Breakeven total cost per lb. $445,854 165,811 $2.69 100.0 interest on investment r.e.taxes insurance repairs Breakeven Costs for Yellow Perch Grow-out SYSTEM Flow-through Net pen RAS Open pond 1 year Open pond 2 year Cost/kg $12.10* $10.56* $15.10* $6.60 $5.92 ¾ Wholesale in the round *$9.00 + fingerlings *$6.34 + fingerlings *$12.60 + 20% owner. $5.50 - 7.50/ kg Yellow Perch Fingerling Costs SYSTEM Flow Net Pen RA S O pen po nd – 1 year O pen po nd – 2 year % O F TOT AL COS T 25 40 30 76 45 Current Aquaculture Production of Yellow Perch Fingerlings ~50 producers - Nebraska, Dakotas, Wisconsin, Ohio, Michigan, Northeast, Carolinas 7,000,000 - 15,000,000 fingerlings/year For grow-out and private pond stocking, no stocking of public waterways Grow-out Ohio, Wisconsin, Nebraska, Michigan, Northeast < 500,000 kg/year Yellow Perch Aquaculture Research Needs ¾ Fingerling Production - reduce costs, improve efficiency ¾ Grow-out - improve growth rates and production efficiency ¾ System-specific improvements Yellow Perch Aquaculture Research Needs ¾ Fingerling Production - Out of Season Spawning Photothermal manipulations have had some limited success (Dabrowski, Malison, Goetz/Binkowski) Yellow Perch Aquaculture Research Needs Fingerling Production - Indoor Tank Culture ¾ Not commonly practiced, little research ¾ Problems - small gape, undeveloped digestive system, scoliosis, lack of swim bladder inflation 1. Formulated diets 2. Artemia - formulated diets 3. Greenwater (algae, rotifers?) - artemia - formulated diets Yellow Perch Aquaculture Research Needs Fingerling Production - Pond-Tank Culture ¾ Commonly practiced, highly variable production ¾ Pond Stage 4-6 weeks, 5-30 mm TL Fertilization: Organic, inorganic, combination? How does fertilization affect potential food organisms? Identification of best initial food: algae, rotifers, small cladocerans, ostracods, or ??? ¾ Tank Stage 2 weeks Feed training environmental variables New diets, flavor enhancements (krill) Yellow Perch Aquaculture Research Needs Grow-out - improve growth rates ¾ Monosex female production: Methyl-testosterone treatment of fingerlings, subsequent use of sperm from genetic females (awaiting drug approval) Malison ¾ Genetic selection 2 groups (Goetz/Binkowski and Wang) conducting population genetics and performance testing; development of microsattelites and cDNA libraries Yellow Perch Aquaculture Research Needs Grow-out - improve production efficiency Nutrition studies (Brown, Dabrowski, Garling) Protein / Amino Acid / Lipid requirements Trout diets commonly used (e.g., 40% protein, 10% lipid) Yellow Perch Aquaculture Research Needs System-specific improvements RAS: Increase efficiency of ammonia / nitrite removal Pond: Weed control, increase harvest efficiency Yellow Perch Aquaculture Outreach Needs ¾ Education ¾ Dissemination of ACCURATE Information Walleye Aquaculture • Popular Sport- and Food-fish • Large Production of Fingerlings for Sport-fish Enhancement • No Food-fish Production (lower price than yellow perch due to balanced supply/demand) Walleye Aquaculture Walleye Aquaculture Fingerling Production • Generally conducted in ponds Up to 35 mm TL: High density (~100,000 / ha) Fertilized ponds (different methods than for yellow perch) Cladocerans, other plankton, then insects Up to 250 mm TL: Low density (~20,000 / ha) Supplemental forage fish Walleye Aquaculture Fingerling Production • Some intensive tank culture Larger fry than yellow perch, formulated larval foods Resolution of swim bladder inflation problem (Summerfelt) Out-of-season spawning (Malison) Walleye Aquaculture Potential for Grow-out? • Document Production Parameters and Costs • Use / combine recent technologies • Fast growing hybrid (S. vitreous f. x S. canadense m.)