Cost Accounting Fundamentals 4th Edition Steven M. Bragg Table of Contents Chapter 1 – Overview of Cost Accounting ........................................................................................... 1 Learning Objectives ............................................................................................................................. 1 Introduction ......................................................................................................................................... 1 Financial Reporting.............................................................................................................................. 1 Management Reporting ....................................................................................................................... 1 Problem Resolution ............................................................................................................................. 3 Price Setting ........................................................................................................................................ 3 Cost Investigation ................................................................................................................................ 4 Budget Formulation ............................................................................................................................. 5 Constraint Analysis .............................................................................................................................. 5 Cost Accumulation Systems ................................................................................................................ 5 Summary............................................................................................................................................. 6 Review Questions................................................................................................................................ 7 Review Answers .................................................................................................................................. 8 Chapter 2 – The Cost Accountant Job Description.............................................................................. 9 Learning Objectives ............................................................................................................................. 9 Introduction ......................................................................................................................................... 9 To Whom Does the Cost Accountant Report? ...................................................................................... 9 What Are the Principal Accountabilities of the Cost Accountant? .......................................................... 9 What Are the Qualifications of a Cost Accountant? ............................................................................ 11 Who Does the Cost Accountant Supervise? ....................................................................................... 11 Summary........................................................................................................................................... 11 Review Questions.............................................................................................................................. 12 Review Answers ................................................................................................................................ 13 Chapter 3 – Types of Costs ................................................................................................................. 14 Learning Objectives ........................................................................................................................... 14 Introduction ....................................................................................................................................... 14 Actual Costs ...................................................................................................................................... 14 Avoidable Costs ................................................................................................................................ 14 Committed Costs ............................................................................................................................... 14 Conversion Costs .............................................................................................................................. 15 Deferred Costs .................................................................................................................................. 15 Differential Costs ............................................................................................................................... 16 Direct Costs....................................................................................................................................... 16 Discretionary Costs ........................................................................................................................... 17 Expired Costs .................................................................................................................................... 17 Fixed Costs ....................................................................................................................................... 17 Historical Costs ................................................................................................................................. 17 Indirect Costs .................................................................................................................................... 18 Irrelevant Costs ................................................................................................................................. 18 Marginal Costs .................................................................................................................................. 18 Normal Costs..................................................................................................................................... 19 Period Costs...................................................................................................................................... 19 Replacement Costs ........................................................................................................................... 19 Semi-Fixed Costs .............................................................................................................................. 20 Step Costs......................................................................................................................................... 20 Sunk Costs ........................................................................................................................................ 20 Traceable Costs ................................................................................................................................ 21 Variable Costs ................................................................................................................................... 21 Summary........................................................................................................................................... 21 Review Questions.............................................................................................................................. 22 Review Answers ................................................................................................................................ 23 Table of Contents Chapter 4 – Inventory Valuation ......................................................................................................... 24 Learning Objectives ........................................................................................................................... 24 Introduction ....................................................................................................................................... 24 Valuation Step 1: The Quantity of Inventory on Hand ......................................................................... 24 The Periodic Inventory System .......................................................................................................... 24 The Perpetual Inventory System ........................................................................................................ 25 The Gross Profit Method .................................................................................................................... 26 Valuation Step 2a: Inventory Costing ................................................................................................. 27 The First In, First Out Method ............................................................................................................ 27 The Last In, First Out Method ............................................................................................................ 28 The Dollar-Value LIFO Method .......................................................................................................... 29 The Link-Chain Method ..................................................................................................................... 31 The Weighted Average Method ......................................................................................................... 33 Standard Costing ............................................................................................................................... 34 The Retail Inventory Method .............................................................................................................. 34 Valuation Step 2b: Inventory Costing ................................................................................................. 35 Job Costing ....................................................................................................................................... 35 Process Costing ................................................................................................................................ 35 By-Product and Joint Product Costing................................................................................................ 35 Valuation Step 3: Overhead Allocation ............................................................................................... 35 Valuation Step 4: Inventory Valuation ................................................................................................ 38 The Lower of Cost or Market Rule ..................................................................................................... 38 Obsolete Inventory Accounting .......................................................................................................... 40 Summary........................................................................................................................................... 41 Review Questions.............................................................................................................................. 42 Review Answers ................................................................................................................................ 43 Chapter 5 – Job Costing...................................................................................................................... 44 Learning Objectives ........................................................................................................................... 44 Introduction ....................................................................................................................................... 44 Overview of Job Costing .................................................................................................................... 44 When Not to Use Job Costing ............................................................................................................ 45 Accounting for Direct Materials in Job Costing ................................................................................... 45 Accounting for Labor in Job Costing................................................................................................... 46 Accounting for Actual Overhead Costs in Job Costing........................................................................ 47 Accounting for Standard Overhead Costs in Job Costing ................................................................... 48 The Importance of Closing a Job ....................................................................................................... 49 The Role of the Subsidiary Ledger in Job Costing .............................................................................. 49 Job Costing Controls ......................................................................................................................... 50 Summary........................................................................................................................................... 51 Review Questions.............................................................................................................................. 52 Review Answers ................................................................................................................................ 53 Chapter 6 – Process Costing .............................................................................................................. 54 Learning Objective............................................................................................................................. 54 Introduction ....................................................................................................................................... 54 Overview of Process Costing ............................................................................................................. 54 The Weighted Average Method ......................................................................................................... 55 The Standard Costing Method ........................................................................................................... 56 The First In, First Out Method ............................................................................................................ 57 The Hybrid Accounting System .......................................................................................................... 59 Process Costing Journal Entries ........................................................................................................ 59 Problems with Process Costing ......................................................................................................... 60 Summary........................................................................................................................................... 61 Review Questions.............................................................................................................................. 62 Review Answers ................................................................................................................................ 63 ii Table of Contents Chapter 7 – Standard Costing ............................................................................................................. 64 Learning Objectives ........................................................................................................................... 64 Introduction ....................................................................................................................................... 64 Overview of Standard Costing ........................................................................................................... 64 Advantages of Standard Costing........................................................................................................ 64 Disadvantages of Standard Costing ................................................................................................... 65 How to Create a Standard Cost ......................................................................................................... 66 Historical, Attainable, and Theoretical Standards ............................................................................... 66 How to Account for Standard Costs ................................................................................................... 67 Overview of Variances ....................................................................................................................... 68 The Purchase Price Variance ............................................................................................................ 68 Material Yield Variance ...................................................................................................................... 69 Labor Rate Variance.......................................................................................................................... 70 Labor Efficiency Variance .................................................................................................................. 70 Variable Overhead Spending Variance .............................................................................................. 71 Variable Overhead Efficiency Variance .............................................................................................. 72 Fixed Overhead Spending Variance................................................................................................... 72 Selling Price Variance........................................................................................................................ 73 Sales Volume Variance ..................................................................................................................... 73 Problems with Variance Analysis ....................................................................................................... 74 The Controllable Variance ................................................................................................................. 74 The Favorable or Unfavorable Variance ............................................................................................. 75 Where to Record a Variance .............................................................................................................. 75 Which Variances to Report ................................................................................................................ 75 How to Report Variances ................................................................................................................... 76 Summary........................................................................................................................................... 77 Review Questions.............................................................................................................................. 78 Review Answers ................................................................................................................................ 79 Chapter 8 – Joint and By-Product Costing ......................................................................................... 80 Learning Objectives ........................................................................................................................... 80 Introduction ....................................................................................................................................... 80 Split-Off Points and By-Products........................................................................................................ 80 Why We Allocate Joint Costs ............................................................................................................. 81 How to Allocate Joint Costs ............................................................................................................... 81 How to Determine Prices for Joint Products and By-Products............................................................. 82 Special Concerns With By-Product Costing........................................................................................ 82 Summary........................................................................................................................................... 83 Review Questions.............................................................................................................................. 84 Review Answers ................................................................................................................................ 85 Chapter 9 – Waste Accounting ........................................................................................................... 86 Learning Objectives ........................................................................................................................... 86 Introduction ....................................................................................................................................... 86 Definition of Spoilage ......................................................................................................................... 86 Accounting for Normal Spoilage ......................................................................................................... 86 Accounting for Abnormal Spoilage ..................................................................................................... 87 Accounting for the Sale of Spoilage ................................................................................................... 88 Cost Allocation to Spoilage ................................................................................................................ 88 Definition of Rework .......................................................................................................................... 88 Reporting Rework .............................................................................................................................. 89 Accounting for Rework....................................................................................................................... 89 Definition of Scrap ............................................................................................................................. 90 Accounting for Scrap ......................................................................................................................... 90 Impact of Waste on Manufacturing Systems ...................................................................................... 91 Summary........................................................................................................................................... 91 iii Table of Contents Review Questions.............................................................................................................................. 92 Review Answers ................................................................................................................................ 93 Chapter 10 – Product Pricing .............................................................................................................. 94 Learning Objectives ........................................................................................................................... 94 Introduction ....................................................................................................................................... 94 What Does This Cost? ....................................................................................................................... 94 The Issue of Pricing Duration ............................................................................................................. 95 The Issue of Overhead Costs ............................................................................................................ 96 The Issue of Overhead Application .................................................................................................... 96 What Does This Cost, Part Two ....................................................................................................... 100 The Issue of the Bottleneck ............................................................................................................. 100 What Does This Cost, Part Three .................................................................................................... 101 Summary......................................................................................................................................... 101 Review Questions............................................................................................................................ 102 Review Answers .............................................................................................................................. 103 Chapter 11 – Target Costing ............................................................................................................. 104 Learning Objectives ......................................................................................................................... 104 Introduction ..................................................................................................................................... 104 The Basic Steps of Target Costing................................................................................................... 104 Value Engineering Considerations ................................................................................................... 105 The Cost Reduction Program........................................................................................................... 106 The Milestone Review Process ........................................................................................................ 106 Problems with Target Costing .......................................................................................................... 107 The Members of a Design Team ...................................................................................................... 108 The Role of the Cost Accountant in Target Costing .......................................................................... 108 Data Sources for Target Costing ...................................................................................................... 109 The Product Life Cycle and Target Costing ...................................................................................... 110 Summary......................................................................................................................................... 110 Review Questions............................................................................................................................ 111 Review Answers .............................................................................................................................. 112 Chapter 12 – Transfer Pricing ........................................................................................................... 113 Learning Objectives ......................................................................................................................... 113 Introduction ..................................................................................................................................... 113 Overview of Transfer Pricing ............................................................................................................ 113 Market Price Basis for Transfer Pricing ............................................................................................ 114 Adjusted Market Price Basis for Transfer Pricing.............................................................................. 115 Negotiated Basis for Transfer Pricing ............................................................................................... 115 Contribution Margin Basis for Transfer Pricing ................................................................................. 116 Cost Plus Basis for Transfer Pricing ................................................................................................. 116 Cost Anomalies in a Cost-Based Transfer Price ............................................................................... 117 Pricing Problems Caused by Transfer Pricing .................................................................................. 117 The Tax Impact of Transfer Prices ................................................................................................... 118 Summary......................................................................................................................................... 120 Review Questions............................................................................................................................ 121 Review Answers .............................................................................................................................. 122 Chapter 13 – Direct Costing .............................................................................................................. 123 Learning Objectives ......................................................................................................................... 123 Introduction ..................................................................................................................................... 123 Overview of Direct Costing .............................................................................................................. 123 Contribution Margin versus Gross Margin ........................................................................................ 124 Direct Costing as an Analysis Tool ................................................................................................... 124 Direct Costing Pitfalls....................................................................................................................... 129 Summary......................................................................................................................................... 131 iv Table of Contents Review Questions............................................................................................................................ 132 Review Answers .............................................................................................................................. 133 Chapter 14 – Activity-Based Costing ................................................................................................ 134 Learning Objectives ......................................................................................................................... 134 Introduction ..................................................................................................................................... 134 The Problem with Overhead Allocation ............................................................................................ 134 Overview of Activity-Based Costing.................................................................................................. 136 Activity-Based Management ............................................................................................................ 141 Advantages of Activity-Based Costing.............................................................................................. 141 Problems with Activity-Based Costing .............................................................................................. 143 The Incremental Cost Reduction Fallacy .......................................................................................... 145 The Bill of Activities ......................................................................................................................... 145 System Scope Issues ...................................................................................................................... 146 System Integration Issues................................................................................................................ 146 Summary......................................................................................................................................... 147 Review Questions............................................................................................................................ 148 Review Answers .............................................................................................................................. 149 Chapter 15 – Constraint Analysis ..................................................................................................... 150 Learning Objectives ......................................................................................................................... 150 Introduction ..................................................................................................................................... 150 Constraint Analysis Operational Terminology ................................................................................... 150 Overview of Constraint Analysis....................................................................................................... 150 The Cost of the Bottleneck............................................................................................................... 152 Local Optimization ........................................................................................................................... 153 Constraint Analysis Financial Terminology ....................................................................................... 154 Constraint Analysis from a Financial Perspective ............................................................................. 154 The Constraint Analysis Model ........................................................................................................ 154 The Decision to Sell at a Lower Price............................................................................................... 156 The Decision to Outsource Production ............................................................................................. 157 The Capital Investment Decision...................................................................................................... 158 The Decision to Cancel a Product .................................................................................................... 159 Comparison of Activity-Based Costing to Constraint Analysis........................................................... 160 Summary......................................................................................................................................... 160 Review Questions............................................................................................................................ 161 Review Answers .............................................................................................................................. 162 Chapter 16 – Capital Budgeting Analysis ......................................................................................... 163 Learning Objectives ......................................................................................................................... 163 Introduction ..................................................................................................................................... 163 Overview of Capital Budgeting ......................................................................................................... 163 Bottleneck Analysis ......................................................................................................................... 164 Net Present Value Analysis ............................................................................................................. 164 The Payback Method ....................................................................................................................... 166 Capital Budget Proposal Analysis .................................................................................................... 167 The Outsourcing Decision................................................................................................................ 168 The Capital Budgeting Application Form .......................................................................................... 169 The Post Installation Review............................................................................................................ 171 The Lease versus Buy Decision ....................................................................................................... 172 Summary......................................................................................................................................... 173 Review Questions............................................................................................................................ 174 Review Answers .............................................................................................................................. 175 Chapter 17 – Cost Collection Systems ............................................................................................. 176 Learning Objectives ......................................................................................................................... 176 Introduction ..................................................................................................................................... 176 v Table of Contents Data Entry Accuracy ........................................................................................................................ 176 Data Entry with Bar Codes............................................................................................................... 177 Data Entry with Radio Frequency Identification (RFID) ..................................................................... 178 Document Imaging .......................................................................................................................... 179 Special Considerations for Labor Tracking ....................................................................................... 180 The Duration of Cost Collection ....................................................................................................... 183 The Chart of Accounts ..................................................................................................................... 184 The Account Code Structure ........................................................................................................ 184 The Account Code Format ........................................................................................................... 185 Accounts for the Cost Accountant ................................................................................................ 185 Other Sources of Cost Information ................................................................................................... 187 Summary......................................................................................................................................... 188 Review Questions............................................................................................................................ 189 Review Answers .............................................................................................................................. 190 Chapter 18 – Cost Variability ............................................................................................................ 191 Learning Objectives ......................................................................................................................... 191 Introduction ..................................................................................................................................... 191 Mixed Costs .................................................................................................................................... 191 Labor-Based Fixed Costs ................................................................................................................ 192 Costs Based on Purchase Quantities ............................................................................................... 193 Costs Based on Production Batch Sizing ......................................................................................... 194 Cost Based on Step Costs ............................................................................................................... 194 Time-Based Costs ........................................................................................................................... 195 Experience-Based Costs ................................................................................................................. 196 Incorporating Cost Variability into Reports ....................................................................................... 197 Summary......................................................................................................................................... 199 Review Questions............................................................................................................................ 200 Review Answers .............................................................................................................................. 201 Chapter 19 – Cost of Quality ............................................................................................................. 202 Learning Objectives ......................................................................................................................... 202 Introduction ..................................................................................................................................... 202 Types of Quality .............................................................................................................................. 202 Costs Impacted by Quality ............................................................................................................... 203 Reporting on the Cost of Quality ...................................................................................................... 204 Summary......................................................................................................................................... 206 Review Questions............................................................................................................................ 207 Review Answers .............................................................................................................................. 208 Glossary ............................................................................................................................................. 209 Index .................................................................................................................................................. 213 vi