Module code: NBS8053 Information System Management Individual assignment: Case study for Wal-Mart’s supply chain management[L1] Name: Li Yunyun Student Number: 120229121 Word Limit: 1960 Hand-In Date: 17.05.2013 Name: Li Yunyun Student number: 120229121 Case study for Wal-Mart’s supply chain management Wal-Mart Store, Inc., as the largest retailer in the world, kept holding its top position in fiscal 2012 (Walmart, 2012). With $446,950 million revenues, it ranked the third in the Global Fortune 500 List (CNNMoney, 2012). From 1962, when the first Wal-Mart store was opened by Sam Walton in Rogers, Ark to 2012, Wal-Mart runs over 10,000 retail outlets in 27 countries, the company has experienced a dramatic growth (Walmart, 2012). This growth can, more often than not, be attributed to its efficient supply chain management initiatives [L2](Traub, 2012). It was estimated that Wal-Mart’s distribution costs constituted about 1.7% of its cost of sales, which was far less than the figure for its certain competitors, say, Kmart (3.5%) and Sears (5%)(Johnson, 2006). This study will attempt to demonstrate that information system/technology does of importance in the success of supply chain management at Wal-Mart through analysing Wal-Mart’s competencies, problems, information technologies used to facilitate its supply chain management and certain metrics of the happy results. Background of Wal-Mart Stores, Inc.: Wal-Mart, like most of top retailers, has both online and offline businesses. According to the annual report, its revenues are mainly generated by physical stores that can be generally divided into five different types, including discount store, Sam’s club (membership-only stores), supercentres (the combination of discount and grocery stores) and some smaller outlets such as Neighbourhood Market and Walmart Express. Also, the fact that Wal-Mart owns over 10,000 retail outlets determines that the company is characterised by its huge number of associates, exceeding 2 million (Walmart, 2012; Johnson, 2006). Moreover, the EDLP (Everyday Low Prices) pricing philosophy is of crucial importance in the operation of the company. Almost every business process serves and reinforces this clear principle, including supply chain management. To guarantee a wide range of quality products and services provided at a relatively low price than most 1 Name: Li Yunyun Student number: 120229121 of retailers, Wal-Mart always follows EDLC (Everyday Low Costs) philosophy, which means reducing costs while enhance productivity and efficiency throughout its supply chain (Walmart, 2012). Competencies possessed by Wal-Mart Stores, Inc.: Wal-Mart is, doubtless, the largest retailer worldwide due to its huge revenue, which is far more than other strong competitors. In terms of gross profit, Wal-Mart is as large as more than four times compared with Target, its closest competitor (Figure 1) (Abbaterusso, 2010). Figure 1: Gross Profit Return on Investment of Competitors Few can deny the reality that Wal-Mart’s efficient supply chain does gain competitive edge for the company. [L3]The percentage of inventory directly supplied by its own warehouse constitutes 85%; while for its competitors, this figure ranges from 50% to 65%. Also, the replenishment process only takes 2 days on average, compares with at least 5 days for others. Additionally, both of Wal-Mart’s shipping costs and transport costs stand at approximately 3%, of the total costs, while for its competitors, these two percentages are about 5% (Chandran, 2003). * Abbaterusso, 2010, p. 14. 2 Name: Li Yunyun Student number: 120229121 Another competitive advantage is that there are a great many powerful suppliers who are willing to sell their merchandise to Wal-Mart regardless of the lower prices provided by the company. The reason for this may be the strong purchasing power possessed by Wal-Mart. It was estimated that sales to Wal-Mart comprised 17% of P&G’s revenues and 13% of Gillette’s revenues (Johnson, 2006). Supply chain problems faced by Wal-Mart: To ensure “the right products reach the shelves at the right time and at a lower cost and thus boost sales and profits” is always the major challenge for almost all retailers; Wal-Mart is no exception (Cottrill, 1997). According to Bill Simon, Wal-Mart US CEO, the problem of keeping stores shelves stocked has lasted for two years and it is getting worse, even can pose a threat to Wal-Mart. This issue stems from a decision made in early 2011, which was to declutter stores and reduce the level of inventories in store. Due to this change, Wal-Mart chose to discontinue carrying about 8,500 products. However, the decision seemed to backfire. And many of Wal-Mart’s customers were pushed to its competitors to buy merchandise that is not in-stock at Wal-Mart. Besides, when attempting to reintroduce those 8,500 products, Wal-Mart has problems with inventories currently – i.e., vendors fail to get new items into outlets quickly while existing products are out-of-stock, which has led to bare shelves at Wal-Mart (Supply Chain Digest, 2013; Lundgren, 2013). To enhance efficiency throughout supply chain, cooperation between Wal-Mart and its suppliers is required. Thus, another challenge for this retail giant arises for two reasons[L4]. Firstly, Wal-Mart owes 100.000 suppliers differing from company size and product sales volume, to make all the vendors provide products needed at the lowest price, a collaborative is necessary. But striking a balance of profit margin between different parties is very difficult (Walmart, 2012; Chiles & Dau, 2005). Secondly, because of the EDLP promise to customers, Wal-Mart is a tough negotiator when purchasing items from manufactures. And the buyers of the company complete procure process only when they feel customers cannot easily find lower prices for certain items 3 Name: Li Yunyun Student number: 120229121 from their competitors (Chandran, 2003). According to an article called “Should you just say no to Wal-Mart?” written by Bowman (1997 cited in Bloom & Perry, 2001), there are many suppliers feeling being squeezed and pressured by Wal-Mart by means of lowering prices, shortening delivery time, offering special allowances and carrying extra inventories. Information system/technology works in Wal-Mart’s supply chain management: This part will be introduced from three segments within supply chain, including procurement and distribution, logistics and inventory management. Procurement and distribution: In order to comply with EDLC philosophy, Wal-Mart’s decided to go directly to suppliers to procure items needed, eliminating all the intermediaries; moreover, the buyers generally spend much time negotiating with manufactures, learning about their cost structure and making purchasing forecasts before placing orders (Procurement Insights, 2010; Chandran, 2003). The retail giant has actually experimented central database, store-level point-of-sale systems and satellite network since mid-1980s. When combining with the utilisation of barcodes, it would be possible for staff acquiring and analysing real-time information in stores. And the combination of sales information and certain external data, say, weather forecast, enables Wal-Mart to help buyers making purchasing forecasts more accurate (Johnson, 2006). In terms of distribution, Wal-Mart’s distribution centres are geographically different and each distribution centre could be divided into different sections according to the quantity of goods and be managed in the same way for both cases and pallets. The inventory turnover is frequent, roughly once two weeks for majority items. And the percentage of goods sitting in distribution centres before being directly delivered to stores by manufactures hit 85%. Thus, efficient management of distribution centres is of crucial importance in ensuring steady and consistently flow of merchandise 4 Name: Li Yunyun Student number: 120229121 (Chandran, 2003). The adoption of information technologies such as barcodes or currently RFID (Radio Frequency Identification) might facilitate this process. Both of these two make it possible for staff to acquire real-time information about all products stored in distribution centres. However, RFID, as the next generation of traditional barcodes, can better satisfy retailers’ needs and demands for three reasons. Firstly, “boxes do not have to be manually staged to obtain the line of sight necessary for bar coding reading”, which can help in saving handling costs (Tirchwell, 2004). Then, RF tags are able to store more data than traditional bar codes –i.e., it can identify an individual object instead of an SKU only (Mitchell & Chappell, 2003; Booth-Thomas, 2003 cited in Jones, et al., 2005). RF tags enables staff involved to get access to information such as when and where the items was produced and its expiry date (Prater, 2005). Last but not least, RFID technology aids in identifying and tracking inventory “as it flows from factories to warehouses to stores” (Landy, 2004 cited in Jones, et al., 2005). Logistics: Wal-Mart’s logistics infrastructure is best characterised with its powerful transport system. The number of trucks serving for distribution centres exceeds 3,500. These truck fleets are capable of finishing goods shipment from distribution centres to stores within two days and replenishing inventory every week (Chandran, 2003). In order to boost efficiency of distribution, Wal-Mart adopted cross docking technique. This system can sort and route products from manufacturers to Wal-Mart’s warehouses, and then shipped to stores without sitting for long periods of time in inventory. And this, can not only contribute to reduction in inventory, handling costs, distribution costs, operating costs, but also can help in saving space (Ryder, 2013). Nevertheless, the integration of REMIX technology, the global satellite system that has benefited Wal-Mart greatly in recent years, seems to change the way used currently to 5 Name: Li Yunyun Student number: 120229121 distribute high velocity products (bread, lettuce, etc.) that are cross docked in smaller warehouses and have lower level of automation throughout the supply chain. Instead, this technology enables one distribution centre to serve a cluster of retail outlets so that to add food distribution centres handling high velocity products (Abbaterusso, 2010). Inventory management: The effective inventory management at Wal-Mart relies heavily on the adoption of information system/technology. By the use of IT capacities possessed, Wal-Mart can better control the level of inventory – i.e., storing more items that are popular among customers while reducing overall inventory. Furthermore, computers can link Wal-Mart with the vendors. For instance, Wal-Mart is cooperating with P&G to maintain inventories in retail outlets and build reordering system linking all computers of P&G to the company’s stores and warehouses, the computer system would send message to P&G when identifying certain product needs to be replenish, and then the system will send a replenishment order to the nearest P&G before P&G delivers items demanded to distribution centre or to stores (Chandran, 2003). Another IT application installed for enhancing communication and cooperation between players within supply chain is Retail Link. Wal-Mart developed Retail Link in the early 1990s for three purposes: (1) to store data; (2) to share data with vendors; (3) to help in shipment routing assignment (Chiles & Dau, 2005). In 1990, Wal-Mart adopted collaborative planning, forecasting and replenishment (CPRF) to plan and forecast more accurately through supply chain data sharing with its vendors (Johnson, 2006). Besides, Inforem and RFID can also facilitate inventory management. Inforem is a system contributing to the automation of Wal-Mart’s replenishment process. This 6 Name: Li Yunyun Student number: 120229121 system can decide when to order and how many inventories to order, which renders replenishment more accurate (Chiles & Dau, 2005). And the installation of RF technology enables retailers to know the location and quantity of inventory accurately without counting manually, which can be very time-consuming and prone to errors (Dunne&Lusch, 2005). But a critical problem limiting the widespread experimentation of RFID system is costs involved. In 2000, the cost of a single tag was roughly $1. In 2003, the average price of RF tags varied from 15 to 20 cents. But it is predicted that the use of RFID would be widespread provided that only when the cost of each tag can reach 5 cents or lower (Donovan, 2003 cited in Prater, et al., 2005). Overall, Wal-Mart seems always adopts information technology for supply chain management from mid-1980s to now, and the installation of these systems/technologies does help in each link within a supply chain; also, these technologies aiding enhancing core competencies have been kept changing and innovating. Metrics: Some claim that successful supply chain management (SCM) generally contributes to lower product costs and highly competitive pricing for the buyer (University of San Francisco, 2013). Thus, the happy end would be measured from these two aspects. Price of goods can be used as a reliable indicator of the improvement of supply chain at Wal-Mart. Over recent years, it does not guarantee the lowest price in the market, but it can guarantee a relatively low overall price – i.e., it is possible for other retailer to price certain products lower than Wal-Mart at certain time, say, promotional activity (Chiles & Dau, 2005). Moreover, information technologies help Wal-Mart to reduce handling costs, labour costs and warehouse and distribution costs. Take the installation of RFID technology as an example. It is estimated that Wal-Mart could save $8.35 billion annually by using RFID - mostly in labour costs from not having to manually scan the bar codes of 7 Name: Li Yunyun Student number: 120229121 incoming goods (Boyle, 2003, n.p. cited in Jones, et al., 2005). Besides, warehouse and distribution costs can be reduced by 3 to 5 percent through adopting RF technology (Wrolstad, 2004 cited in Jones, et al., 2005). In conclusion, Wal-Mart, the largest retailer over the world, has held its top position within retail sector for many years. It shows in the case that Wal-Mart’s competitive advantages can be mostly attributed to its efficient supply chain (lower distribution costs, less delivery time, etc.). And IT and communication systems have fully been used and kept innovating for enhancing the productivity while reducing costs of Wal-Mart’s supply chain since last century. Moreover, these systems/technologies can, to some extent, help the retail giant solve problems faced through ensuring the accuracy and efficiency of the whole supply chain and promoting communication and collaboration between Wal-Mart and its partners within supply chain. Referencing List: 8 Name: Li Yunyun Student number: 120229121 Abbaterusso, J., 2010. Supply Chain Management at Wal-Mart. [Case] The University of Western Ontario: Ivey. Bloom, P. N. & Perry, V. G., 2001. 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