TOP METAL WORKS CO., LTD.
663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818
www.topmetal.co.kr
2012-En
 1987 : Established Topmetal Works Co., Ltd. in Seoul
 1994 : Relocated and enlarged Dies Manufacturing &
Parts Production Factory
(Namdong Industrial Complex in Incheon)
 1995 : Awarded Grand Prize of Ministry of Commerce and Industry
 2000 : Certified ISO 9001
 2002 : Certified ISO 14001
 2004 : Awarded $30,000,000 export prize on 41st Day of Trade
 2006 : Awarded Ministry of Commerce, Industry and Energy prize
on 10st Day of Mold & Die
 2007 : Enlarged a new factory for injection Mold
 2010 : Established Beijing Sanhe Topmetal Co. in China
 2011 : Initial Public Offering in the Korea Stock
President
Administration
Dies Manufacturing
Division
Stamping die
Manufacturing
Sales Dept.
-Representative
-Bidding
Participator
R&D Center
-SE
-Formability
Analysis
-Design review
-CAD/CAM
Plastic mold
Manufacturing
Die design
Manufacturing
Dept.
Dept.
-2D design
-3D design
-Machining
-Bench work
-Try out
-Sample
production
Parts Production
Division
Sanhe Topmetal
In China
Quality
Control
Dept.
-Parts & Dies
Inspection
-C/Fixtures
Management
Project
Management
Dept.
-Project
Management
TOTAL SALES RECORD
MILLION $
$120
$60
$100
$50
$80
$40
$60
$30
$40
$20
$20
$10
$-
DIE MANUFACTURING
MILLION $
$2007'
2008'
2009'
2010'
2011'
PART DIV.
$31.3
$26.7
$22.9
$37.5
DIES DIV.
$31.0
$29.3
$32.9
TOTAL
$62.3
$56.0
$55.8
2007'
2008'
2009'
2010'
2011'
$51.4
DOMESTIC
$16.7
$14.9
$19.3
$24.6
$38.1
$39.9
$53.9
OVERSEAS
$14.3
$14.4
$13.6
$15.3
$15.8
$77.4
$105.3
TOTAL
$31.0
$29.3
$32.9
$39.9
$53.9
Dies Manufacturing Division
EQUIPMENT
MODEL
AUTO-CAD
DIE DESIGN
CAD/CAM/CAE
CAD/CAM
ANALYSIS
VIEWER
CADCEUS
UG
PRO-E
CATIA(Ver.5)
CATIA(Ver.4.2.4)
POWER MILL
Z-MASTER
3D PRO
PAM STAMP
AUTO-FORM
SPIN FIRE
POWER SHAPE
High speed Milling M/C
MACHINERY
(Linear motor Driver)
5 Face high speed
Milling M/C
Q‟ty
18
4
5
1
8
2
2
1
1
1
3
10
1
1
2
Die Spot’g
1
2
1
3
1
1
1
1
2
INSPECTION
CMM Equipment
1
INDUCTION HARDENING
KUKA Robot
1
DNC Copy M/C
Copy M/C
Machining CTR
Mechanical
PRESS
Hydraulic
SPECIFICATION
Ver.2005
Ver.6.48
NX5 (GM-BUNDLE 4)
WILD FIRE 3.0
R20
IBM RS6000(V:4.2.4)
Ver.10
Ver.2000
Ver.3.5
SGI OCTAIN
AUTO-FORM ENG.
PROFESSIONAL Ver.8.1
Ver.8
Bolster: 5250×2700(15000RPM)
Bolster: 5100X2500(10000 RPM)
Bolster: 4000×2000(8000RPM)
Bolster: 4000×2500
Bolster: 3200×2000
Bolster: 1000×2000(NH-10TC)
Series: 5, 8, 12
2000ton (Bolster: 4800×2500)
1500ton (Bolster: 4000×2400)
1200ton (Bolster: 2500×3800)
500ton (Bolster: 1800×3000)
100ton, 200ton
Range: 3500×1600×2000
S/W: SILMA, H/W: SWAN SI
Bolster: 4500×2500
Plastic Mold Department
EQUIPMENT
DIE
DESIGN
CAD/CAE
ANALYSIS
MODEL
Q‟ty
SPECIFICATION
AUTO-CAD
7
Ver.2005
UG
3
NX5
SIMPOE
1
Ver.2007 R2.0
1
1800 TON
1
900 TON
Injection M/C
E.D.M
3
DNC Copy M/C
1
Table: 3000x2000
DNC Copy M/C
2
Table: 1340X2000
(RPM:12,000)
DNC Copy M/C
1
Table: 1000x2000
Die Spot’g
1
300ton
MACHINERY
PRESS
Table: 5000X1200
(2EA, Double Head Type)
Table: 900x600 (1 EA)
Part Production Division
EQUIPMENT
MODEL
Mechanical
Press
PRESS
Crank Press
WELDING
PAINTING
Q‟ty
SPECIFICATION
1
1000ton (Bolster: 1800×3000)
1
600ton (Bolster: 1800×3000)
3
400ton (Bolster: 1800×3000)
3
250ton (Bolster: 800×1300)
5
200ton (Bolster: 800×3000)
Robot
10
Laser Machine
1
6Axis
1
Stage: 12.Auto Run Type
L1700×W2000×H2000
1
Trolley Conveyor
1
Trolley Conveyor
1
Chain Conveyor (Moving Table)
2
Trolley Conveyor
Primary
Painting Line
Secondary
Painting Line
Top Coating Line
Dry Oven
Annual Capacity
MANUFACTURING PROCESS
CAPACITY (MAN / HRS)
CAPACITY
/ YEAR(HRS)
CAPACITY
/ MONTH(HRS)
PROCESS / DIE DESIGN
40,643
3,387
CAD/CAM
16,464
1,372
MACHINING
58,291
4,858
POLISHING & T/O
201,802
16,817
SETS (YEAR)
TONS (YEAR)
ABOUT 300 SETS
(BASIC:10TON)
3,000 TONS
 Large & Middle Size Stamping Tools : Press Dies for Vehicles
 Injection Molds for Interior Parts : Head Lining, Door Trim, etc
 Precision Stamping Tools : Progressive Dies for Vehicles (Outsourcing)
 Checking Fixture (Outsourcing)
 Part Production : Stamping Panels for Vehicles, Excavator Cabin
* 2007 ~ 2008
PROJECT NAME
Audi X88
(Q5)
Cadilac
GMT166
ITEM
ROOF
6
FAW-VW
W/HSE ASS‟Y ETC.
Saab
GMT168
(19 PARTS)
TD-CAR
FRT/RR DOOR
(FORTE)
INR/OTR
VIVA-5
Q‟TY CUSTOMER
ROOF
TAIL GATE INR
32
16
8
ESTAMPADOS &
FORMEX OF MEXICO
PANELS
* 2008 ~ 2009
PROJECT NAME
ITEM
BMW
FRT W/HSE PARTS
F25
(13 PARTS)
GOLF A6
ROOF & R/F ROOF
Q‟TY CUSTOMER
23
Drive Automotive Industries
6
FAW-VW
SORENTO-R
YF-SONATA
CTR PLR OTR L/R ETC.
(9 PARTS)
FRT/RR DOOR INR
44
10
PANELS
* 2009 ~ 2010
PROJECT NAME
PANDA
(F/L)
NCS
ITEM
Q‟TY CUSTOMER
SIDE OTR REMODEL
TAIL GATE INR/OTR
ROOF
16
PNL ROOF
R/F ROOF
10
GEELY
FAW-VW
B299
PNL DASH
FRT FLOOR
8
FORD INDIA
V300
FRT DOOR INR/OTR
RR DOOR INR/OTR
22
PANELS
* 2010 ~ 2011
PROJECT NAME
BMW
F30
ITEM
Wheel House tie L/R
“B” Piller inner L/R
Q‟TY CUSTOMER
8
TKDN
BMW
E84
FRT DOOR INR/OTR
RR DOOR INR/OTR
28
TKDN
GMI700
PUBX Side OTR, Roof
REGULAR CAB Roof
16
GM Thailand
RENAULT
X10
QTR INR L/R
“B” Piller inner
10
PANELS
* 2011 ~
PROJECT NAME
ITEM
Q‟TY CUSTOMER
Panel Door Inner "A" Pillar
Member Floor Side Front
" A " Pillar Outer
25
PNL DASH
PNL FLOOR TERNAL
REINF FLOOR S/M RR R/L
PLN REAR FLOOR SIDE R/L
21
TA5
(Morning)
SIDE OTR
FRT DR INR L/R
HOOD INR
TAIL GATE INR
23
YFc
FRT DOOR INR/OTR
RR DOOR INR/OTR
ROOF(SUN)
25
H534
Land Rover
L405
Ford Brazil
TKDN
PANELS
 CUSTOMER:
GEELY MOTORS (CHINA)
 PROJECT NAME : CK-1
 90 ITEMS 300 DIE SETS
 WORK SCOPE
- SE ACTIVITY
- MANUFACTURING OF
DIE & C/F
- HOME LINE T/O
 MANAGED BY TOP
METAL‟S “PROJECT
MANAGEMENT DEPT.”
GMT319 Project
 CUSTOMER:
MAGNA ESTEMPADOS & FORMEX
(MEXICO)
 PROJECT NAME : GMT319
 59 ITEMS 144 DIE SETS
 WORK SCOPE
- DESIGN
- MANUFACTURING OF
DIE & CHECKING FIXTURE
- HOME LINE T/O
 MANAGED BY TOPMETAL‟S
“PROJECT MANAGEMENT DEPT.”
GMT319 PROJECT OF MAGNA ESTEMPADOS IN MEXICO
LC-1PROJECT
 CUSTOMER: Geely Motors
 PROJECT NAME: LC-1 „PANDA’
 12ITEMS 42DIE SETS：
SIDE OTR,FENDER,4DOORS
 WORK SCOPE
- SE ACTIVITY
- MANUFACTURING OF DIE & C/F
- HOME LINE T/O
 TERM OF MANUFACTURE：
10MONTHS (UNTIL FOB)
HAOQING AUTOMOTIVE LC-1 PROJECT
China
North America
- FAW-Volkswagen
- SVW (Shanghai Volkswagen)
- SGM (Shanghai GM)
- Gestamp (Kunshan)
- SAIC
- Geely Motors
- Youngman Automobile Group
- Brilliance Auto
- GMNA
- Magna Drive (USA)
- Magna Massiv ( Canada )
Japan
Europe
Mexico
-Ogihara
- MLE (France)
- Magna Presstec AG(Austria)
- Vogel & Noot (Austria)
- TKSE (Germany)
- Gestamp(Spain)
-Polynorm (Holland)
- Magna Formex
Korea
- HYUNDAI Motors
- KIA Motors
- GM KOREA
- SSANGYONG Motors
- HANIL E-HWA
India
- FORD India
- TAFE
Latin America
Autralia
-GM Brazil
- GM Holden
-FORD Brazil
- DELGA
Slovakia
Hanil E Hwa Slovakia
Turkey
Assan Hanil
U.S.A.
Hanil E Hwa
Interior System
-Alabama site
-Georgia site
Brazil
Going on
Russia
Going on
India
1) Hanil Lear
2) Shinhan Plasto
Korea
Hanil E-Hwa Co. Headquarters
China
Top Metal Co.
Hanil E-Hwa Asan Plant
1) Beijing Hanil
Balan R&D Center
2) Beijing Hanil E Hwa
3) Jiangsu Hanil
4) Shanghai Hanhai
5) Yizheng Hanhai
Hanil Interior Co.
Hanil E-Hwa R&D Center
Hanil Ehwa Ulsan Plant
Hanil C&F Co.
Contact Information
URL : http://www.topmetal.co.kr
Tel. : 82-32-820-5200
(Sales Direct Line : +82-32-820-5202)
FAX : 82-32-816-3484
Add.: 663-6, GOJAN-DONG, NAMDONG-GU, INCHEON, KOREA
Director / Mr. Yoam, Tae-Hoon
Tel.: +82-32-820-5202
E-mail : yoam99@topmetal.co.kr
Department Manager / Mr. Ryu, Yeon-Cheol
Tel: +82-32-820-5203
E-mail : ycryu@topmetal.co.kr
Assistant Manager / Mr. Lee, Jung-Chul
Tel: +82-32-820-5205
E-mail : leejc@topmetal.co.kr
Topmetal Works Co., Ltd.