Sourcing Mechanism and Supply Base Design for Supplier Competition and Investment of E¤ort Cuihong Li Cuihong.Li@business.uconn.edu School of Business, University of Connecticut, 2100 Hillside Road, Storrs, CT 06269 1 Introduction Manufacturers increasingly rely on suppliers investing e¤ort to create value, reduce costs, and improve products or services. In order to motivate suppliers to invest e¤ort, many manufacturers have shrunk their supply base by reducing the number of suppliers. A small supply base allows an OEM to build deep trust and foster close supplier relationships, thereby encouraging suppliers to dedicate more resources to improve their performance. Besides a small supply base, certain commitments made by the OEM to a supplier may also help to motivate upfront e¤ort investment of the supplier. While OEMs have realized the advantages of supply base reduction, fewer suppliers are not necessarily better. A small supply base compromises the bene…t of a competitive marketplace. When fewer suppliers compete for a contract, a buyer (OEM) has less bargaining power in negotiations with the suppliers, which may cause a higher purchasing cost for the buyer. In the automotive industry, suppliers provide not merely small parts but completely assembled and tested systems. Such integrated systems are much harder for OEMs to estimate the cost than simple parts. In such situations, supplier competition helps the buyer to form reasonable expectations of supplier cost, thereby discovering a fair price. Supplier competition also mitigates the risk of supplier performance. A supplier may experience performance slips or cost surges due to managerial problems or spikes of material, logistics, or lower-tier supplier costs. The uncertainty of supplier preformance may also be caused by the uncertain outcome of innovation and process improvement. With multiple competing suppliers, a buyer is able to respond to such supplier performance changes by adjusting her business allocation among suppliers. In this paper, we study a buyer’s sourcing strategy considering suppliers’investment of cost-reduction e¤ort and the e¤ect of supplier competition. We focus on two dimensions of the sourcing strategy: the supply base and the sourcing mechanism. When designing the supply base, should the buyer involve one or more suppliers in the supply base? In addition, for the suppliers in the supply base, a buyer may invests in relationship-speci…c resources to improve their capabilities, as a part of supplier development. A common type of the investment is speci…c assets, such as facilities, machinery, tools, or equipment that are customized or dedicated to the buyer’s need. A buyer investing resources for a supplier is not necessarily exclusive with supplier competition. In fact, even the Japanese auto makers, who are considered to make substantial relationship-speci…c investment for their suppliers, often impose their suppliers in competition. Therefore, the buyer may collaborate with a few suppliers that are in competition for the buyer’s business. Such a situation can be regarded as an intermediate case between the typical arms-length relationship and long1 term relationship; following the literature, it may be called performance-based partnership, parallel sourcing, or durable arms-length relationship. In sourcing mechanism design, the buyer is concerned with the time of contract decisions. Speci…cally, should the buyer commit on the resource to invest for a supplier and/or the price at which to source from a supplier before the suppliers invest their e¤ort, or make these decisions contingent on the realization of supplier performance following their e¤ort? The ex post decisions are responsive, but may hold-up a supplier’s investment of e¤ort since a supplier is usually in a weak bargaining position relative to the buyer: With ex post contract decisions, the supplier’s e¤ort cost is already sunk when the contract is determined. Then the buyer would demand a price not to cover the supplier’s e¤ort cost. Expecting this, the supplier would be reluctant to invest e¤ort upfront. To avoid the hold-up problem, the buyer may choose to make ex ante commitments on the contract terms, giving up the bene…t of responsive decisions. Our goal is to develop an understanding of the buyer’s strategy on supply base and sourcing mechanism design, considering supplier competition and investment of e¤ort. In the model, there are two available suppliers. The buyer enhances suppliers’delivery capability by investing in their capacity, facing uncertain demand. The suppliers improve their production e¢ ciency by exerting cost-reduction e¤ort. The realized cost is uncertain and private information of a supplier. We analyze and compare three sourcing mechanisms that di¤er on the time of capacity investment and price decisions: 1) the base mechanism, in which the buyer invests in (commits to) supplier capacity before suppliers make their investment of e¤ort, with the purchasing prices negotiated (via an optimal auction) afterwards, 2) the ex ante price commitment mechanism, in which the buyer commits to the prices along with the capacities before suppliers invest their e¤ort, and 3) the ex post capacity investment mechanism, in which the buyer leaves the capacities to be determined along with the prices after supplier cost realization. Under each mechanism, the buyer may choose to include one (sole sourcing) or both suppliers (dual sourcing) in the supply base, and in the case of dual sourcing, the buyer may invest in equal (symmetric dual sourcing) or unequal (asymmetric dual sourcing) capacities for the suppliers. Our analysis addresses the following research questions: First, what is the outcome of supplier e¤ort and supplier competition given the supply base under each sourcing mechanism? Second, what is the optimal supply base design under each sourcing mechanism? Finally, what is the optimal sourcing strategy in terms of both the sourcing mechanism and supply base design? The existing literature ignores either the buyer’s investment of resources for suppliers or suppliers’improvement e¤ort, and/or assumes an exogenous supply base. We contribute to the literature by studying supply base design as an endogenous decision, considering both supplier competition and supplier investment of e¤ort. 2 Major results We …nd that the buyer bene…ts from both asymmetry and symmetry between suppliers in their capacities, when the capacity is invested ex ante before supplier e¤ort. An asymmetric supply base generates bene…t from suppliers’cost-reduction e¤ort, while a symmetric supply 2 base is e¤ective at inducing supplier competition. As a result, the buyer may maximize supplier asymmetry by adopting sole sourcing, maximize supplier symmetry by adopting symmetric dual sourcing, or reach a balance by choosing asymmetric dual sourcing, even though suppliers are ex ante identical. Among these three structures, asymmetric dual sourcing is possible only if demand is uncertain; without demand uncertainty, the buyer should choose between sole sourcing and symmetric dual sourcing. Therefore, under the consideration of both supplier competition and e¤ort, even though suppliers are ex ante identical, the optimal capacity investment solution involving both suppliers may not be symmetric when demand is uncertain. We …nd that increasing demand uncertainty may shift the supply base away from dual sourcing towards sole sourcing, meanwhile reducing total capacity, when the cost of supplier e¤ort is low. This result is somewhat counter-intuitive as one may think that a larger supply base would be more preferrable under more volatile demand. The reason for this result is that increasing demand uncertainty dampens supplier competition, thus reducing the value of redundant capacity in inducing supplier competition. Therefore, when investing in the supply base capacity, the buyer should not only be concerned with the capability needed to meet uncertain demand (operational capacity), but also consider the capacity redundancy needed to stimulate supplier competition (strategic capacity). While greater demand uncertainty typically calls for a greater bu¤er of the operational capacity, it lowers the value of the strategic capacity. As a result, the total capacity, along with the number of suppliers, may decrease with demand uncertainty. Finally, the supply base and sourcing mechanism should be considered jointly, with the optimal sourcing strategy closely depending on the supplier cost uncertainty: When supplier cost uncertainty is low, the buyer prefers sole sourcing along with making price and capacity commitments to the single supplier before supplier-cost realization. This is similar to a long-term relationship. When supplier cost uncertainty is high, the buyer prefers to include both suppliers in the supply base, and, following the result of supplier competition, determine the price and capacity investment with the single winning supplier. This is similar to an arm’s-length relationship. When supplier cost uncertainty is intermediate, then the buyer may invest capacity for both suppliers upfront, and then determine the prices and quantity allocation between suppliers after the realization of supplier costs. This is similar to a performance-based partnership. Our result is consistent with empirical observations. Japanese auto-makers typically work closely with their suppliers by sharing knowledge and providing engineering support. This allows the buyer to gain information about a supplier’s cost structure and keep the cost variation under control. Thus it is reasonable to consider that the supplier cost uncertainty faced by Japanese OEMs is relatively low. Consistent with our …nding, Japanese auto-makers often source from a single supplier (or a small number of suppliers) and set target prices (similar to our ex ante price commitment) for suppliers. Compared to their Japanese peers, U.S. auto-makers do not work as closely with their suppliers, thus facing relatively high supplier cost uncertainty. Meanwhile, they are more inclined to engage suppliers in competition by forming a larger supply base, and often renegotiate prices based on suppliers’achieved costs (similar to our ex post price negotiation). 3