Technische Universität München Cost Accounting Lecture 1: An Introduction to Management Accounting, Cost Terms and Purposes Dr. Markus Brunner Lehrstuhl für Controlling Technische Universität München Email: markus.brunner@tum.de Technische Universität München Overview 1. An Introduction to Management Accounting, Cost Terms and Purposes 2. Job Costing 3. Activity-Based Costing 4. Process Costing 5. Allocation of Support-Department Costs 6. Inventory Costing and Capacity Analysis 7. Determining How Costs Behave 8. Cost-Volume-Profit Analysis 9. Decision Making and Relevant Information Cost Accounting: Lecture 1 2 © Gunther Friedl – SS 2015 Technische Universität München Required readings Horngren, C./Datar, S./Rajan, M.: Cost Accounting. A Managerial Emphasis (Global Edition), 15th ed., Pearson, 2015, chapter 1 and 2. Cost Accounting: Lecture 1 3 © Gunther Friedl – SS 2015 Technische Universität München Outline 1.1 Financial Accounting, Management Accounting, and Cost Accounting 1.2 Strategic Decisions, Value-Chain and Supply-Chain Analysis, and Key Success Factors An Introduction to Management Accounting, Cost Terms and Purposes 1.3 Decision Making, Planning, and Control 1.4 Management Accounting Guidelines and Organization Structure 1.5 Cost Terms 1.6 Inventoriable Costs and Period Costs 1.7 Measuring Costs Requires Judgment Cost Accounting: Lecture 1 4 © Gunther Friedl – SS 2015 Technische Universität München Accounting systems record economic events and transactions Data is processed into information helpful for internal and external users Collecting, categorizing, summarizing, analyzing Management accounting—measures, analyzes, and reports financial and nonfinancial information to help managers make decisions to fulfill organizational goals. Management accounting need not be GAAP compliant. Financial accounting—focuses on reporting to external users including investors, creditors, banks, suppliers, and governmental agencies. Financial statements must be based on GAAP. Cost accounting—measures, analyzes and reports financial and nonfinancial information related to the costs of acquiring or using resources in an organization. (most accounting professionals take the position that cost information is part of management accounting) Cost Accounting: Lecture 1 5 © Gunther Friedl – SS 2015 Technische Universität München Major differences between management and financial accounting Cost Accounting: Lecture 1 6 © Gunther Friedl – SS 2015 Technische Universität München Outline 1.1 Financial Accounting, Management Accounting, and Cost Accounting 1.2 Strategic Decisions, Value-Chain and SupplyChain Analysis, and Key Success Factors An Introduction to Management Accounting, Cost Terms and Purposes 1.3 Decision Making, Planning, and Control 1.4 Management Accounting Guidelines and Organization Structure 1.5 Cost Terms 1.6 Inventoriable Costs and Period Costs 1.7 Measuring Costs Requires Judgment Cost Accounting: Lecture 1 7 © Gunther Friedl – SS 2015 Technische Universität München A company’s strategy specifies how the organization matches its own capabilities with the opportunities in the marketplace Cost leadership strategy vs. product differentiation strategy Management accounting provides information about the sources of competitive advantage, such as company’s cost, productivity, or efficiency advantage relative to competitors premium prices a company can charge relative to costs of adding new features Management accounting helps answer important questions such as: Who are our most important customers, and how can we be competitive and deliver value to them? What substitute products exist in the marketplace, and how do they differ from our own? What is our most critical capability? Will adequate cash be available to fund the strategy or will additional funds need to be raised? Cost Accounting: Lecture 1 8 © Gunther Friedl – SS 2015 Technische Universität München Management accounting and value Creating value is an important part of planning and implementing strategy. Value is the usefulness a customer gains from a company’s product or service. The entire customer experience determines the value a customer derives from a product. The Value chain is the sequence of business functions in which a product is made progressively more useful to customers. The Value chain consists of: 1. 2. 3. 4. 5. 6. Research & development Design of Products and Processes Production Marketing Distribution Customer service Cost Accounting: Lecture 1 9 © Gunther Friedl – SS 2015 Technische Universität München Value-Chain Analysis Cost Accounting: Lecture 1 10 © Gunther Friedl – SS 2015 Technische Universität München Supply-Chain Analysis Production and Distribution are the parts of the value chain associated with producing and delivering a product or service. These two functions together are known as the Supply-Chain The supply chain describes the flow of goods, services and information from the initial sources of materials, services, and information to their delivery regardless of whether the activities occur in one organization or in multiple organizations. Cost Accounting: Lecture 1 11 © Gunther Friedl – SS 2015 Technische Universität München Key Success Factors Customers want companies to use the value chain and supply chain to deliver everimproving levels of performance when it comes to several (or even all) of the following: Cost and efficiency Quality Time Innovation Sustainability Cost Accounting: Lecture 1 12 © Gunther Friedl – SS 2015 Technische Universität München Outline 1.1 Financial Accounting, Management Accounting, and Cost Accounting 1.2 Strategic Decisions, Value-Chain and Supply-Chain Analysis, and Key Success Factors An Introduction to Management Accounting, Cost Terms and Purposes 1.3 Decision Making, Planning, and Control 1.4 Management Accounting Guidelines and Organization Structure 1.5 Cost Terms 1.6 Inventoriable Costs and Period Costs 1.7 Measuring Costs Requires Judgment Cost Accounting: Lecture 1 13 © Gunther Friedl – SS 2015 Technische Universität München The Five-Step Decision-Making Process in Planning and Control 1. 2. 3. 4. 5. Identify the problem and uncertainties. Obtain information. Make predictions about the future. Make decisions by choosing between alternatives. Implement the decision, evaluate performance, and learn. Planning (steps 1 through 4) selects goals and strategies, predicts results, decides how to attain goals, and communicates this to the organization. A budget—the most important planning tool—is the quantitative expression of a plan of activity by management and is an aid to coordinating what needs to be done to execute that plan. Control takes actions that implement the planning decision, evaluates performance, and provides feedback and learning to the organization. Cost Accounting: Lecture 1 14 © Gunther Friedl – SS 2015 Technische Universität München How accounting aids decision making, planning, and control Cost Accounting: Lecture 1 15 © Gunther Friedl – SS 2015 Technische Universität München Outline 1.1 Financial Accounting, Management Accounting, and Cost Accounting 1.2 Strategic Decisions, Value-Chain and Supply-Chain Analysis, and Key Success Factors An Introduction to Management Accounting, Cost Terms and Purposes 1.3 Decision Making, Planning, and Control 1.4 Management Accounting Guidelines and Organization Structure 1.5 Cost Terms 1.6 Inventoriable Costs and Period Costs 1.7 Measuring Costs Requires Judgment Cost Accounting: Lecture 1 16 © Gunther Friedl – SS 2015 Technische Universität München Three guidelines help management accountants provide the most value to the decision-making of their companies Cost–benefit approach: benefits of an action/purchase generally must exceed costs as a basic decision rule. Behavioral and technical considerations: people are involved in decisions, not just dollars and cents. Different Costs for Different Purposes: Managers use alternative ways to compute costs in different decision-making situations. Cost Accounting: Lecture 1 17 © Gunther Friedl – SS 2015 Technische Universität München A typical organizational structure and the management accountant Cost Accounting: Lecture 1 18 © Gunther Friedl – SS 2015 Technische Universität München Outline 1.1 Financial Accounting, Management Accounting, and Cost Accounting 1.2 Strategic Decisions, Value-Chain and Supply-Chain Analysis, and Key Success Factors An Introduction to Management Accounting, Cost Terms and Purposes 1.3 Decision Making, Planning, and Control 1.4 Management Accounting Guidelines and Organization Structure 1.5 Cost Terms 1.6 Inventoriable Costs and Period Costs 1.7 Measuring Costs Requires Judgment Cost Accounting: Lecture 1 19 © Gunther Friedl – SS 2015 Technische Universität München Basic Cost Terminology Cost—a sacrificed or forgone resource to achieve a specific objective. A cost is usually measured as the monetary amount that must be paid to acquire goods or services Actual cost (a cost that has occurred) vs. budgeted cost (a predicted cost) Cost object—anything for which a cost measurement is desired. Cost Object Illustration Product A BMW X6 sports activity vehicle Service Telephone hotline providing information and assistance to BMW dealers Project R&D project on DVD system enhancement in BMW cars Customer Herb Chambers Motors, a dealer that purchases a broad range of BMW vehicles Activity Setting up machines for production or maintaining production equipment Department Environmental, Health and Safety department Cost Accounting: Lecture 1 20 © Gunther Friedl – SS 2015 Technische Universität München Two Stages of Determining the Costs of Various Cost Objects 1. Cost accumulation—the collection of cost data in an organized way by means of an accounting system. 2. Cost assignment—a general term that encompasses the gathering of accumulated costs to a cost object in two ways: Tracing accumulated costs with a direct relationship to the cost object and Allocating accumulated costs with an indirect relationship to a cost object. Use of cost information: Making decisions, e.g., how to price different models of cars or how much to invest in R&D and marketing Implementing decisions, by influencing and motivating employees to act, e.g., by providing bonuses for reducing costs Cost Accounting: Lecture 1 21 © Gunther Friedl – SS 2015 Technische Universität München Direct Costs vs. Indirect Costs Direct costs can be conveniently and economically traced (tracked) to a cost object. Parts (steel or tires for a car, as an exampe), assembly line wages Indirect costs cannot be conveniently or economically traced (tracked) to a cost object. Instead of being traced, these costs are allocated to a cost object in a rational and systematic manner. Electricity, rent, property taxes, plant administration expenses Several factors affect whether a cost is classified as direct or indirect: The materiality of the cost in question. The available information-gathering technology. Design of operations. Cost Accounting: Lecture 1 22 © Gunther Friedl – SS 2015 Technische Universität München Cost Assignment to a Cost Object Note: a specific cost may be both a direct cost of one cost object and an indirect cost of another cost object. Cost Accounting: Lecture 1 23 © Gunther Friedl – SS 2015 Technische Universität München Cost Behavior Patterns: Variable Costs vs. Fixed Costs Variable costs—change in total in proportion to changes in the related level of activity or volume of output produced. Variable costs are constant on a per-unit basis. If a product takes 5 pounds of materials each, it stays the same per unit regardless if one, ten, or a thousand units are produced. Fixed costs—remain unchanged in total, for a given time period, despite changes in the related level of activity or volume of output produced. Fixed costs per unit change inversely with the level of production. As more units are produced, the same fixed cost is spread over more and more units, reducing the cost per unit. Costs are fixed or variable only with respect to a specific activity or a given time period. Cost Accounting: Lecture 1 24 © Gunther Friedl – SS 2015 Technische Universität München Cost Behavior Patterns: Variable Costs vs. Fixed Costs Cost Accounting: Lecture 1 25 © Gunther Friedl – SS 2015 Technische Universität München Relationship Between Types of Costs Cost Accounting: Lecture 1 26 © Gunther Friedl – SS 2015 Technische Universität München Cost Drivers and Relevant Range Cost driver—a variable, such as the level of activity or volume, that causally affects costs over a given time span. Relevant range—the band or range of normal activity level (or volume) in which there is a specific relationship between the level of activity (or volume) and the cost in question. Cost Accounting: Lecture 1 27 © Gunther Friedl – SS 2015 Technische Universität München Unit Costs vs. Total Costs A unit cost, also called an average cost, is calculated by dividing the total cost by the related number of units produced Example: Total manufacturing costs of $40,000,000; total production of 500,000 speaker systems Total manufacturing costs $40,000,000 = = $80 per unit Number of units manufactured 500,000 units 480,000 units are sold and 20,000 units remain in ending inventory Costs of goods sold in the income statement, 480,000 units x $80 per unit Ending inventory in the balance sheet, 20,000 units x $80 per unit Total manufacturing costs of 500,000 units Cost Accounting: Lecture 1 28 $38,400,000 1,600,000 $40,000,000 © Gunther Friedl – SS 2015 Technische Universität München Use Unit Costs Cautiously Unit costs should be used cautiously. Because unit costs change with a different level of output or volume, it may be more prudent to base decisions on a total cost basis. Example (continued): Total manufacturing costs of $40,000,000: $10,000,000 of fixed costs and $30,000,000 of variable costs Total fixed costs and variable cost per speaker in 2015 expected to be unchanged Units Produced Variable Cost per Unit Total Variable Costs Total Fixed Costs Total Costs Unit Cost (1) (2) (3) = (1) x (2) (4) (5) = (3) + (4) (6) = (5) ÷ (1) 200,000 $60 $12,000,000 $10,000,000 $22,000,000 $110.00 500,000 $60 $30,000,000 $10,000,000 $40,000,000 $80.00 800,000 $60 $48,000,000 $10,000,000 $58,000,000 $72.50 Unit costs that include fixed costs should always reference a given level of output or activity. Cost Accounting: Lecture 1 29 © Gunther Friedl – SS 2015 Technische Universität München Outline 1.1 Financial Accounting, Management Accounting, and Cost Accounting 1.2 Strategic Decisions, Value-Chain and Supply-Chain Analysis, and Key Success Factors An Introduction to Management Accounting, Cost Terms and Purposes 1.3 Decision Making, Planning, and Control 1.4 Management Accounting Guidelines and Organization Structure 1.5 Cost Terms 1.6 Inventoriable Costs and Period Costs 1.7 Measuring Costs Requires Judgment Cost Accounting: Lecture 1 30 © Gunther Friedl – SS 2015 Technische Universität München Different Types of Firms and Types of Inventory Three important factors of the economy: Manufacturing-sector companies purchase materials and components and convert them into finished products. Merchandising-sector companies purchase and then sell tangible products without changing their basic form. Service-sector companies provide services (intangible products) like legal advice or audits. Types of inventory for manufacturing-sector companies: Direct materials—resources in-stock and available for use Work-in-process (or progress)—products started but not yet completed, often abbreviated as WIP Finished goods—products completed and ready for sale Merchandising-sector companies hold only one type of inventory: merchandise inventory Cost Accounting: Lecture 1 31 © Gunther Friedl – SS 2015 Technische Universität München Inventoriable Costs vs. Period Costs Inventoriable costs are all costs of a product that are considered assets in a company’s balance sheet when the costs are incurred and that are expensed as cost of goods sold only when the product is sold. For manufacturing companies, all manufacturing costs are inventoriable costs: Direct materials—acquisition costs of all materials that will become part of the cost object. Direct labor—compensation of all manufacturing labor that can be traced to the cost object. Indirect manufacturing—factory costs that are not traceable to the product in an economically feasible way. Examples include lubricants, indirect manufacturing labor, utilities, and supplies. Prime cost is a term referring to all direct manufacturing costs (materials and labor), conversion cost is a term referring to direct labor and indirect manufacturing costs. Period costs are all costs in the income statement other than cost of goods sold. They are treated as expenses of the accounting period in which they are incurred. Cost Accounting: Lecture 1 32 © Gunther Friedl – SS 2015 Technische Universität München Examples of Period Costs Cost Accounting: Lecture 1 33 © Gunther Friedl – SS 2015 Technische Universität München Illustrating the Flow of Inventoriable Costs and Period Costs Cost Accounting: Lecture 1 34 © Gunther Friedl – SS 2015 Technische Universität München Illustrating the Flow of Inventoriable Costs and Period Costs Cost Accounting: Lecture 1 35 © Gunther Friedl – SS 2015 Technische Universität München Illustrating the Flow of Inventoriable Costs and Period Costs Cost Accounting: Lecture 1 36 © Gunther Friedl – SS 2015 Technische Universität München Illustrating the Flow of Inventoriable Costs and Period Costs: Merchandising Company Cost Accounting: Lecture 1 37 © Gunther Friedl – SS 2015 Technische Universität München Outline 1.1 Financial Accounting, Management Accounting, and Cost Accounting 1.2 Strategic Decisions, Value-Chain and Supply-Chain Analysis, and Key Success Factors An Introduction to Management Accounting, Cost Terms and Purposes 1.3 Decision Making, Planning, and Control 1.4 Management Accounting Guidelines and Organization Structure 1.5 Cost Terms 1.6 Inventoriable Costs and Period Costs 1.7 Measuring Costs Requires Judgment Cost Accounting: Lecture 1 38 © Gunther Friedl – SS 2015 Technische Universität München There are alternative ways for managers to define and classify costs: Overtime premium and idle time as an example Software programmer who writes software for multiple products $40 per hour for straight-time, $60 per hour of overtime, 44 hours of work (including 4 overtime hours) Direct programming labor: 44 hours x $40 per hour Overtime premium: 4 hours x $20 per hour Total compensation for 44 hours $1,760 80 $1,840 Should the overtime premium be considered an overhead or a direct cost? Furthermore, 3 hours of idle time while waiting to receive code from a colleague Direct programming labor: 41 hours x $40 per hour Idle time: 3 hours x $40 per hour Overtime premium: 4 hours x $20 per hour Total compensation for 44 hours $1,640 120 80 $1,840 Should the costs of idle time be considered an overhead or a direct cost? Cost Accounting: Lecture 1 39 © Gunther Friedl – SS 2015 Technische Universität München Different Product Costs for Different Purposes Pricing and product-mix decisions—decisions about pricing and maximizing profits Contracting with government agencies—very specific definitions of allowable costs for “cost plus profit” contracts Preparing external-use financial statements—GAAP-driven product costs only Cost Accounting: Lecture 1 40 © Gunther Friedl – SS 2015