Machine Shop and Tools Training Manuals on CD
The names of the .pdf (Adobe Acrobat) files containing subcourses/manuals on this CD can
be found in the “Table of Contents” (which also contains the links to detailed descriptions).
In order to open a specific manual please note the name of the corresponding file, click
“Open File”, select your CD-ROM drive (if it does not get selected automatically), and
then double click that file.
The following will make browsing this CD and reading/printing manuals on it much simpler:
◦ You can always exit the full screen mode by pressing the “ESC” button.
◦ Clicking the “Bookmark” or “Thumbnails” tab in each subcourse will allow fast
transition between screens.
If the links below do not work (which is likely to happen if you are not using a recent
version of Adobe Acrobat Reader) you can either install the Reader (the installation file is
included on this CD), or quit this screen and open subcourses using a different .pdf viewer.
PLANET-E-TECH
Instructions
Table of Contents
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Subcourses/manuals on this CD (screen 1 of 2):
View Description TC 9-524
B FUNDAMENTALS OF MACHINE TOOLS (310 pp)
View Description NAVEDTRA 14256
B TOOLS AND THEIR USES (368 pp)
USE AND CARE OF HANDTOOLS AND MEASURING
TOOLS (277 pp)
View Description OD1621
B
View Description OD1646
B BANDSAW OPERATIONS (96 pp)
View Description OD1644
B MILLING MACHINE OPERATIONS (81 pp)
View Description OD1645
B LATHE OPERATIONS (140 pp)
View Description OD 1653
B METAL BODY REPAIR (108 pp)
View Description EN0113
B CONSTRUCTION PRINT READING (500 pp)
View Description OD1641
B
Instructions
Table of Contents
PRINCIPLES OF DRAFTING AND SHOP DRAWINGS
(117 pp)
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Subcourses/manuals on this CD (screen 2 of 2):
View Description OD1640
B MACHINE SHOP CALCULATION (110 pp)
View Description OD1642
B PRECISION MEASURING AND GAGING (93 pp)
View Description OD 1643
B
View Description AL0917
Instructions
Table of Contents
METAL PROPERTIES, CHARACTERISTICS, USES,
AND CODES (55 pp)
B NONDESTRUCTIVE TESTING (75 pp)
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FUNDAMENTALS OF MACHINE TOOLS : TC 9-524
Description: The purpose of this training circular is to provide a better understanding of power-driven
machine tools. One of the main objectives is for this publication is to be clear and understandable.
Illustrations throughout this publication show the step-by-step process of many machine shop operations.
The tables, charts, formulas, weights, and measurements in this publication can be a ready reference for
selecting the proper tooling and math formulas for machining different materials.
Contents: • Preface • CHAPTER 1. Introduction to the Machine Shop • CHAPTER 2. Properties,
Identification, and Heat Treatment of Metals • CHAPTER 3. Portable Machine Tools • CHAPTER
4. Drilling Machines • CHAPTER 5. Grinding Machines • CHAPTER 6. Sawing Machines
• CHAPTER 7. Lathes • CHAPTER 8. Milling Operations • CHAPTER 9.
Milling-Grinding-Drilling and Slotting Attachment (Versa-Mil) • APPENDIX A. Tables
• APPENDIX B. Weights and Measures • APPENDIX C. Formulas • GLOSSARY
• REFERENCES
Instructions
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TOOLS AND THEIR USES : NAVEDTRA 14256
Description: This manual provides information on the use and care of selected hand tools and measuring
tools. It will explain the types and uses of a large number of tools, a practical application of a selected
group of tools, safety requirements, general care, and limited repair. A user must have, choose, and use the
correct tools in order to do the work quickly, accurately, and safely. Without the proper tools and
knowledge of how to use them, the user wastes time, reduces efficiency, and may face injury.
Contents: • ◦ Introduction ◦ Safety and safety equipment ◦ Reading measuring scales ◦ Toolboxes
◦ Dividers ◦ Calipers ◦ Micrometers ◦ Rules and steel tapes ◦ Miscellaneous measuring tools ◦ Levels
◦ Plumb bobs ◦ Scribers ◦ Squares ◦ Surface, depth, and height gages ◦ Ring and snap gages and gage
blocks ◦ Miscellaneous measuring gages ◦ Pliers and tongs ◦ Vises ◦ Clamps ◦ Jacks ◦ Hammers,
mallets, and mauls ◦ Screwdrivers ◦ Manual drills ◦ Screw and tap extractors ◦ Wrenches ◦ Chisels
◦ Punches ◦ Files ◦ Grinders and sharpening stones ◦ Scrapers ◦ Awls ◦ Bolt and cable cutters
◦ Glasscutters ◦ Knives ◦ Pipe cutting and threading tools ◦ Tube cutting and flaring tools ◦ Shears and
nippers ◦ Taps and dies ◦ Reamers ◦ Benders ◦ Pullers ◦ Bars ◦ Mattocks ◦ Gasket cutters ◦ Chopping
tools ◦ Saws ◦ Brushcutting tools ◦ Timber handling tools ◦ Climbing tools ◦ Planes ◦ Digging tools
◦ Electrical power tools ◦ Miscellaneous tools ◦ APPENDIX A References
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USE AND CARE OF HANDTOOLS AND MEASURING TOOLS
: OD1621
Description: The purpose of this subcourse is to increase the mechanic’s knowledge of the use and care of
handtools and measuring tools.
Contents: • Lesson 1: SAFETY PROCEDURES FOR USING HANDTOOLS AND POWER TOOLS
◦ Task 1: Describe the safety procedures for using handtools and power tools ◦ Practical Exercise
• Lesson 2: USE AND CARE OF HANDTOOLS ◦ Task 1: Describe the procedures for the use and care
of non-edged handtools ◦ Task 2: Describe the procedures for the use and care of edged handtools
◦ Practical Exercise • Lesson 3: USE AND CARE OF MEASURING TOOLS ◦ Task 1: Describe the
procedures for the use and care of measuring tools ◦ Practical Exercise
Instructions
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BANDSAW OPERATIONS : OD1646
Description: The purpose of this subcourse is to introduce the use of the bandsaw machine and to describe
the methods used in maintaining and troubleshooting this machine for possible problems or malfunctions.
Contents: • Lesson 1: Uses of the Bandsaw ◦ Task 1: Describe the use of the bandsaw machine
◦ Practice Exercise • Lesson 2: Bandsaw Maintenance and Troubleshooting ◦ Task 1: Describe the
methods used to repair and adjust the bandsaw ◦ Task 2: Describe the procedures for troubleshooting the
bandsaw ◦ Practice Exercise
Instructions
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MILLING MACHINE OPERATIONS : OD1644
Description: The purpose of this subcourse is to introduce the student to the setup, operations and
adjustments of the milling machine, which includes a discussion of the types of cutters used to perform
various types of milling operations.
Contents: • Lesson 1: Milling Machine Operations ◦ Task 1: Describe the setup, operation,and
adjustment of the milling machine ◦ Task 2: Describe the types, nomenclature, and use of milling cutters
Instructions
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LATHE OPERATIONS : OD1645
Description: The purpose of this subcourse is to introduce the uses of the lathe, to include safety; the uses,
repair and adjustment of lathe attachments; and the various thread forms, uses, calculations and machining
techniques.
Contents: • Subcourse Overview • Lesson 1: The Lathe Uses and Safety; Uses, Repair, and
Adjustment of Lathe Attachments; and Various Thread Forms, Uses, Calculations, and Machining
Techniques ◦ Task 1: Describe the uses of the lathe, to include safety. ◦ Task 2: Describe the uses, repair,
and adjustment of lathe attachments. ◦ Task 3: Describe the various thread forms, uses, calculations, and
machining techniques. • Practice Exercise • References
Instructions
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METAL BODY REPAIR : OD 1653
Description: The purpose of this subcourse is to introduce various operations required to repair damaged
vehicles and specifically describe the repair procedures required for proper glass, radiator, and fuel tank
repair.
Contents: • Lesson 1: Operations Required To Repair Damaged Vehicles And Components; ◦ Task 1:
Describe the operations required to repair damaged vehicles and components. ◦ Practical Exercise.
• Lesson 2: Operations Required For Glass, Radiator, And Fuel Tank Repair; ◦ Task 1: Describe the
operations required for proper glass repair. ◦ Task 2: Describe the operations required for proper radiator
repair. ◦ Task 3: Describe the operations required for proper fuel tank repair. • Practical Exercise.
• References.
Instructions
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CONSTRUCTION PRINT READING : EN0113
Description: Construction print reading is a key skill for technical students. Fortunately, a formal
education is not essential for achieving proficiency in this important subject; the study of correspondence
courses such as this can provide the essential skills.
Contents: • Lesson 1: Principles and Methods • Lesson 2: Architectural Drawings • Lesson 3:
Utilities Drawings • Lesson 4: Heating, Air-Conditioning, and Refrigeration Drawings • Lesson 5:
Bills of Materials • Appendix A: Symbols • Appendix B: Conversion Tables • Appendix C:
Extract TM 5-704
Instructions
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PRINCIPLES OF DRAFTING AND SHOP DRAWINGS :
OD1641
Description: This subcourse is designed to introduce the student to the principles of drafting and shop
drawings. It describes the primary types of mechanical drawings used for shop drawings. It endeavors to
teach the students how to read shop drawings through visual identification of lines, symbols, etc.
Contents: • Lesson 1: Drafting And Shop Drawing Fundamentals ◦ Task 1: Describe orthographic
projection theory and freehand drafting ◦ Task 2: Describe drafting instruments and the fundamentals of
geometric construction ◦ Task 3: Describe the theory and fundamentals of pictorial drawings: oblique and
isometric projection ◦ Task 4: Identify shop terms, abbreviations, and dimensioning elements ◦ Task 5:
Interpret a shop drawing ◦ Practical Exercise 1
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MACHINE SHOP CALCULATION : OD1640
Description: The purpose of this subcourse is to introduce various mathematical calculations involved in
the machine shop operations of a maintenance company organization in the field. The scope of the
subcourse serves to introduce the methods and procedures for solving problems involving addition,
subtraction, multiplication, and division of fractions and decimals, and conversion of fractions to decimals
and decimals to fractions; conversion of linear measurements from the English to the metric system and
vice-versa; and for solving problems using ratio, proportion, and trigonometry.
Contents: • Lesson 1: Addition, Subtraction, Multiplication, And Division Of Fractions And Decimals;
And Conversion Of Fractions To Decimals And Decimals To Fractions ◦ Task 1: Describe the processes
for adding, subtracting, multiplying, and dividing fractions ◦ Task 2: Describe the processes for converting
fractions to decimals and decimals to fractions; and for adding, subtracting, multiplying, and dividing
decimals • Lesson 2: Conversion Of Linear Measurements From The English To The Metric System
And From The Metric To The English System; And Solving Problems Using Ratio, Proportion, And
Trigonometry ◦ Task 1: Describe the processes for converting linear measurements from the English to the
metric system and from the metric to the English system ◦ Task 2: Describe the processes for solving
problems using ratio and proportion ◦ Task 3: Describe the processes for solving problems using
trigonometry
Instructions
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PRECISION MEASURING AND GAGING : OD1642
Description: The purpose of this subcourse is to introduce various operations required to repair damaged
vehicles and specifically describe the repair procedures required for proper glass, radiator, and fuel tank
repair.
Contents: • Lesson 1: Precision Gages And Measuring Tools, And Types of Fits, Tolerances, And
Allowances ◦ Task 1: Describe the different types of fits, tolerances, and allowances used in the machinist
trades. ◦ Task 2: Describe the proper use and care of precision gages and measuring tools. ◦ Practical
Exercise • References
Instructions
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METAL PROPERTIES, CHARACTERISTICS, USES, AND
CODES : OD 1643
Description: The purpose of this subcourse is to introduce the student to the properties of metals, their
characteristics, uses and identification codes.
Contents: • Lesson 1: THE PHYSICAL AND MECHANICAL PROPERTIES OF VARIOUS METALS,
AND USE OF THE HARDNESS TESTER, CHEMICAL ANALYSIS, AND BENCH GRINDER TO
IDENTIFY VARIOUS METALS; ◦ Task 1: Describe the processes for identifying the physical and
mechanical properties of various metals; ◦ Task 2: Describe the processes for using the hardness tester,
chemical analysis, and bench grinder to identify various metals. • Practice Exercise 1 • References
Instructions
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NONDESTRUCTIVE TESTING : AL0917
Description: This subcourse is designed to familiarize you with nondestructive testing.
Contents: • Subcourse Overview • Lesson 1: Fluorescent Penetrant Testing • Practice Exercise
• Lesson 2: Magnetic Particle Testing • Practice Exercise • Appendix A: References • Appendix
B: Glossary
Instructions
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