H. Scott Matthews - Industrial and Systems Engineering

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Using Public Data to Support Low-

Carbon Products and Supply Chains

Scott Matthews (hsm@cmu.edu)

Departments of Civil and Environmental Engineering /

Engineering and Public Policy (EPP)

Carnegie Mellon University

NSF Low Carbon Supply Chains Workshop

October 14, 2010 -- Washington DC

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Acknowledgements of Key

Collaborators:

Dr. Chris Weber

(Science, Technology and Policy Institute)

Dr. Anny Huang

(California Air Resources Board)

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Context

• Companies and others need methods to estimate what their operations and supply chains look like

• .. And benchmark them inter-intra industry

• GOAL: Decision support, not 4-digit numbers

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Corporate Carbon Methods

• Past focus on Scope 1 and 2 emissions

• Scope 3 – “everything else” (WRI: 15 categories)

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Data and Models Used

• Process / internal data

– Equipment level, emissions factors, etc.

– Bottom up approach (get data for everything)

– Allocation rules if needed to get to per-product level

– If good primary data sources, will aggregate to useful result

• Alternative – Input-output models

– Top down approach

– For scoping and estimating, but may be useful for reporting

– Helps to define boundaries and areas of focus

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2

Economic Input-Output Life Cycle

Assessment (EIO-LCA)

Developed CMU 1995 - full supply chain

Available on Internet ( www.eiolca.net

)

First free LCA tool, 1 million uses to date

Actively used by companies

Data and model - continual development

Renewed interest - carbon footprinting

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EIO-LCA Overview

• IO tables describe production recipes (source:

BEA’s Economic Census)

Computer Mfg

Recipe

($k)

Wholesale Trade 23

Semiconductors 21

Components

Software

14

11

Storage devices 9

Peripherals

...

9

Will identify entire upstream supply chain

Semiconductor

Recipe

Wholesale

Trade

Management

Components

Chemicals

...

7

($k)

2

1

1

1

RECIPE ...

RECIPE ...

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Other Data Sources

• Energy use and emissions of GHGs by sector

– US DOE – MECS, CBECS, etc.

– USDA – use of fertilizers, etc. for farming

– EPA – National GHG Inventory

• “Economic emissions factors” for each sector

– e.g., 50 kWh/$, 50 kg CO2/$

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EIO-LCA : Result for One Industry

•$100k of Coatings

Sector Total ($k) CO2 (tons)

Paint and Coatings

Materials and resins

Organic chemicals

Wholesale Trade

Management of Companies

Dyes and pigments

Petroleum refineries

Truck transportation

Oil and gas extraction

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10

8

5

5

5

102

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12

10

~0

17

3

8

4

13

5

5

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EIO-LCA Sample Results

• Questions Benefits of bio-based products

Sector

Total

Electricity

Paint and Coatings

Materials and resins

Organic chemicals

Wholesale Trade

Management of Companies

Dyes and pigments

Petroleum refineries

Truck transportation

10

Total ($k) CO2 (tons)

100

2

102

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13

12

10

10

8

5

5

5

5

1

~0

17

3

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Input-Output Methods - Caveats

Fast and convenient (and free)

Great for first-pass analyses (screening)

Not a substitute for a complete project, certainly not a substitute for primary data

Need IO model for each relevant country

Represents upstream only

“Internal production” only, no use phase, EOL

No commuting/etc impacts

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Our Innovation:

Product Carbon Calorimeter TM 1125

Calculates total energy /

GHGs embodied in product

- 4 sig digits

• Detail by Fuel / electric

• Detail by Industry and

Country of origin

Use phase calculation coming soon

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The Catch

• This piece of equipment does not exist

• And can not exist

• Problem is policymakers (and others, like consultants and GHG accounting industry) presume that it already does

• We need to question “calculator methods” and also their application

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Supply Chain GHG Research Questions

• What is contribution of Scope 1, 2 emissions?

• What are major sources of upstream Scope 3 emissions?

• What are the effects of protocol thresholds?

• How much carbon footprint is within direct control of a regulating entity?

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Scopes 1 and 2 for All Industries

• Total = Scopes 1, 2, everything else

• For 90% of sectors, Scopes 1+2 < 25% of Total

– Few exceptions, e.g., power generation is 90% Scope 1

• For energy-intensive products, Scopes 1+2 can be less than 5%.

• We joined WRI Steering Committee and Working

Groups on Product and Scope 3 Corporate Standards

– Source: Matthews, Hendrickson, and Weber, “The Importance of Carbon Footprint Estimation Boundaries”, ES&T, 2008.

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Coding Scheme

Huang, A., Life Cycle Management of Reducing Impacts on Climate Change at a Regional Level , in Engineering and Public Policy . 2009, Carnegie Mellon University: Pittsburgh. p. 1-230.

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80%

Threshold

Rule?

Portion of Footprint by Scope

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Huang, Y. A.; Weber, C. L.; Matthews, H. S., Categorization of Scope 3 Emissions for Streamlined Enterprise Carbon Footprinting.

Environmental Sci.& Technology 2009

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Structural Path Analysis

• Instead of showing results aggregated by industry, break them up into discrete “paths”

• Imagine “carbon tree” for a product or industry

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EIO-LCA – Structural Paths

Huang, A., Life Cycle Management of Reducing Impacts on Climate Change at a Regional Level , in Engineering and Public Policy . 2009, Carnegie Mellon University: Pittsburgh. p. 1-230.

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Threshold / Capture Rate Relationship

Huang, A., Life Cycle Management of Reducing Impacts on Climate Change at a Regional Level , in Engineering and Public Policy . 2009, Carnegie Mellon University: Pittsburgh. p. 1-230.

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EIO-LCA: Example for Global Products

• Context: how hard will it be to manage emissions?

– Global production and consumption

– Easy options like RPS, LCFS.. Will they be enough?

• Model used: Multi-Region IO-LCA model

– Different Economic, GHG Data for each region

– Results by region and energy sources

• Funded by CARB (still studying carbon labeling)

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90%

80%

70%

60%

50%

40%

30%

20%

10%

0%

100%

Results:

GHG Emissions, by energy source

Other

Scope 1 emissions from non-gas+diesel

Transp Fuel LC: ROW

Electricity LC: ROW

Transp Fuel LC: RUS

Electricity LC: RUS

Transp Fuel LC: CA

Electricity LC: CA

Huang, A., Life Cycle Management of Reducing Impacts on Climate Change at a Regional Level , in Engineering and Public Policy . 2009, Carnegie Mellon University: Pittsburgh. p. 1-230.

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Supply Chain GHG Future Research

• Decision Support !

– What is a low GHG product?

– What can be achieved through energy efficiency?

– What is technical and policy life cycle potential?

• Linking real data with public (industry) average data

– EPA Mandatory Reporting, CDP Voluntary data, etc.

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