Measurement of Thermo Physical Properties of Nickel Based Superalloys Lavakumar Avala1, Mamatha Bheema2, Prince Kr Singh3, Rabindra Kr Rai4 & Sanjay Srivastava5 1,3,4&5 Department of Materials Science and Metallurgical Engineering, Maulana Azad National Institute of Technology: Bhopal - 462051, India 2 QA/QC Department, API Division, Bhushan Steel Limited, Khopoli-410203, India cobalt, iron, chromium, molybdenum and tungsten gives the possibility of strength of austenitic matrix. The addition of aluminum and titanium causes precipitation of an ordered compound based on formula Ni3(Al,Ti) which is coherent with austenitic γ matrix. This phase is required for high - temperature strength and creep resistance.10-18 Disadvantageous property of superalloys is low thermal conductivity which is due to the high percentage of alloying elements. Thermal conductivity is an important physical property of materials which enable to evaluate the usefulness of a metallic material to high temperature structural applications. Rapid heat transfer afforded by high thermal conductivity enables efficient cooling which moderates the appearance of life limiting heat attacked spot. High thermal conductivity assures also a uniform temperature distribution, which reduces thermally induced stresses and thereby improves fatigue properties.18-19 Abstract - Nickel based superalloys are used primarily in turbine of aircraft engines, marine and power industry. Thermal conductivity is an important physical property of materials which enable to evaluate the usefulness of a metallic material to high temperature structural applications. In present study, thermal conductivity of commercial nickel based superalloys Supercast 247A and Superni 263A was measured. The thermal conductivity was calculated as a function of density, specific heat and thermal diffusivity. Analysis of these measurements showed that the γ' phase (Ni3Al) affected the properties of thermal diffusivity and thermal conductivity and relationships have been identified between these properties and the γ' phase content. Keywords - Superalloy, Thermal conductivity, Density, Specific heat. I. INTRODUCTION Nickel base superalloys used for modern gas turbines are continually being developed to increase thrust, operating efficiency and durability. Ni base superalloys such as Supercast 247A (equivalent to CM 247LC) and Superni 263A (equivalent to Nimonic 263LC) alloys have been used in gas turbines as blades at high temperature because of its excellent high temperature mechanical properties.1-5 Generally, the Nibase superalloys with complex and multi-phase microstructures are stable at high temperatures and this characteristic is the main reason for using them in critical and severe service conditions.6-9 The hightemperature strength of superalloys is based on the principle of a stable austenitic matrix (γ phase) combined with solid solution hardening and/or precipitation strengthening. Thermal stability of γ phase, the possibility of solid solution hardening and precipitation strengthening, high elastic modulus of the matrix are main factors which define the application of superalloys. High solubility of many elements such as The aim of the present work was to evaluate the thermal properties of selected nickel based superalloys and the dependence of these properties on the temperature. II. EXPERIMENTAL PROCEDURE The thermal diffusivities of the alloys were measured using a NETZSCH 427 Laser flash apparatus (Fig 1).20-21 Disc shaped specimen 1–3 mm thick (L) were maintained in an atmosphere of purified argon. For measurements on solids the front face of the specimen was sprayed with graphite and a pulse of energy was focused on the front face and the temperature of the back face of the sample was monitored continuously with an InSb infra red detectoralong with the time. The thermal diffusivity of the sample at a specified temperature was determined from the temperature transient which yielded a value for the specimen to ISSN (Print): 2321-5747, Volume-1, Issue-1, 2013 108 International Journal on Mechanical Engineering and Robotics (IJMER) reach half of the maximum temperature rise (t). The thermal diffusivity (a) was then determined from the following relation 22 The thermal diffusivity measurements were conducted under argon between room temperature to 1400K. Special sample holders with additional adapter rings were used due to different dimensions of samples. The samples were coated with graphite on the front and back surfaces in order to increase absorption of the flash light on the sample’s front surface and to increase the emissivity on the sample’s back surface. The presented thermal diffusivity results are the average values of five individual tests. The amount of γ' formed in the alloy was calculated using an image analyzer software. Thermal conductivity (k) values were calculated from the thermal diffusivity, specific heat (C p) and density (ρ) values, and the relation is as follows. πΎ = π. πΆπ . π . Table 1. Chemical composition of investigated alloys Element content, % weight Superalloy Cr Supercast 247A Superni 263A Co Mo Al Ti C B W Zr Hf Mn Fe Ni 8.2 9.3 0.5 5.6 0.81 0.074 0.015 9.5 0.014 1.51 - - Bal. Bal 20 19.4 5.9 0.44 2.1 - - - - - 0.38 0.10 . Table 2. Specific heat, density and thermal diffusivity of superalloy Supercast 247A as a function of temperature Nickel base superalloy : Supercast 247A Specific Thermal Thermal Temperat heat, Density conducti diffusivity ure (K) J/(g.K) g/cm3 vity mm2/s W/(m.K) 298 0.428 8.643 2.781 10.283 400 0.434 8.611 3.126 11.682 600 0.462 8.599 3.349 13.304 800 0.491 8.556 3.861 16.220 1000 0.542 8.434 4.344 19.857 1200 0.590 8.396 4.762 23.589 1400 0.620 8.209 5.159 26.257 0.65 8.7 Specific heat Density 8.6 8.5 0.55 8.4 0.50 Density, g/cm 3 Specific heat, J/(g.K) 0.60 8.3 0.45 8.2 0.40 200 Fig. 1: General view of LFA 427 device: a) laser system connected via fiber optics, b) measuring unit with furnace, a sample carrier and In-Sb detector, c) controller for measuring unit 400 600 800 1000 1200 1400 Temperature, K Fig. 2(a) : Specific heat and Density of nickel base superalloy Supercast 247A as a function of temperature ISSN (Print): 2321-5747, Volume-1, Issue-1, 2013 109 International Journal on Mechanical Engineering and Robotics (IJMER) 6.0 27 Thermal diffusivity Thermal conductivity 5.5 /s 2 Thermal diffusivity, mm 21 4.5 4.0 18 3.5 15 3.0 Thermal conductivity, W/(m.K) 24 5.0 600 0.482 8.161 4.216 16.580 800 0.516 8.099 4.892 20.421 1000 0.576 7.862 5.122 23.189 1200 0.635 7.751 5.637 27.741 1400 0.652 7.700 5.826 29.248 8.4 Specific heat Density 0.65 8.3 12 2.5 0.60 8.2 200 400 600 800 1000 1200 1400 Temperature, K Fig. 2(b) : Thermal diffusivity and Thermal conductivity of nickel base superalloy Supercast 247A as a function of temperature 8.1 0.55 8.0 0.50 7.9 3 Specific heat, J/(g.K) 9 Density, g/cm 2.0 0.45 7.8 7.7 0.40 III. RESULTS AND DISCUSSION 7.6 The thermal properties of nickel based superalloys Supercast 247A and Superni 263A were investigated. The change in thermal diffusivity, thermal conductivity, specific heat and density of Supercast 247A was showed in Fig. 2(a) & (b) and corresponding values are shown in Table 2. The thermal properties are dependent upon electron transport. Consequently, for the solid phase measured values are affected by the microstructure since electrons can be scattered by particles, grain boundaries, etc. Thus, there tends to be some variation in thermal diffusivity values for the solid phase since they are dependent upon the microstructure which is, in turn, dependent on the thermal history of the specimen. Measured thermal diffusivity values derived in the temperature ranges where the γ' phase particles coarsen and then dissolve also tend to vary because these transformations are dependent upon both temperature and time. 200 Density g/cm3 298 0.417 8.361 3.349 11.678 400 0.442 8.310 3.926 14.420 800 1000 1200 1400 Fig.3(a) : Specific heat and Density of nickel base superalloy Superni 263A as a function of temperature Similar dependencies of thermal properties were detected for sample Superni 263A as functions of temperature were measured. The change in thermal diffusivity, thermal conductivity, specific heat and density of Supercast 247A was showed in Fig. 3(a) & (b) and corresponding values are shown in Table 3. Lower values of thermal conductivity are the results of higher alloying elements contamination in this superalloy (see Table 1). Slight steps were detected in thermal diffusivity, heat capacity and thermal conductivity for all samples above 800K (Figs. 2 & 3). Much the same results was obtained by Przeliorz 23 and other authors who investigated the heat capacity of superalloys by the DSC method. They observed the increase of heat capacity above the temperature of 800K and then the drop up to the temperature of 1000K, on the DSC curve. This phenomena is probably due to the distribution of γ' phase. Between temperature of 1100K and 1200K the thermal conductivities remains constant and then slightly increase (Figs. 2&3). Lower values of thermal diffusivity and conductivity were detected for samples of Supercast 247A which has the highest alloying elements content (Fig. 2, Table 2). Nickel base superalloy : Superni 263A Specific heat, J/(g.K) 600 Temperature, K Table 3. Specific heat, density and thermal diffusivity of superalloy Superni 263A as a function of temperature Temper ature (K) 400 Thermal Thermal conductivi diffusivity ty mm2/s W/(m.K) ISSN (Print): 2321-5747, Volume-1, Issue-1, 2013 110 International Journal on Mechanical Engineering and Robotics (IJMER) IV. CONCLUSIONS Thermal conductivity of superalloys depends on the chemical composition of alloy and the temperature. It was confirmed that alloying elements decrease the thermal conductivity of superalloys. Thermal conductivity increases with the increase of the temperature from 10.2 Wm-1K-1 at room temperature to 26.2 Wm-1K-1 at 1400K for alloy Supercast 247A (equivalent to CM 247LC), and 11.6 Wm-1K-1 at room temperature to 29.24 Wm-1K-1 at 1400K for Superni 263A (equivalent to Nimonic 263C). 7.0 30 Thermal diffusivity Thermal conductivity 28 26 2 6.0 Thermal diffusivity, mm 24 5.5 22 5.0 20 18 4.5 16 4.0 14 3.5 Thermal conductivity, W/(m.K) /s 6.5 The γ' phase content of the alloy has a significant effect on the thermal properties. Slight steps were detected in thermal diffusivity and conductivity for samples above 500°C which is probably due to the distributing of γ' phase. 12 3.0 10 200 400 600 800 1000 1200 1400 Temperature, K V. REFERENCES Fig. 3(b) : Thermal diffusivity and Thermal conductivity of nickel base superalloy Superni 263A as a function of temperature [1] J.S. Houa, J.T. Guoa, L.Z. Zhoua, C. Yuana, H.Q. Ye, Materials Science and Engineering A 374 (2004) 327. [2] B. G. Choi, I. S. Kim, D. H. Kim, C. Jo, Materials Science and Engineering A 478 (2008) 329. [3] S. A. Sajjadi, S. Nategh, R. I. L. Guthrie, Materials Science and Engineering A 325 (2002) 484. [4] C.T. Liua, J. Ma, X.F. Sun, Journal of Alloys and Compounds 491 (2010) 522. [5] S.A. Sajjadi, S. Nategh, Materials Science and Engineering A 307 (2001) 158. [6] F. Long, Y.S. Yoo, C.Y. Jo, S.M. Seo, Y.S. Song, T. Jin, Z.Q. Hu, Materials Science and Engineering A 527 (2009) 361. [7] S.A. SAjjadi, S.M. Zebarjad, R. I. L. Guthrie, M. Isac, Materials Processing Technology, 175 (2006) 376. [8] M. Pouranvari, A. Ekrami, A.H. Kokabi, Alloys and Compounds 461 (2008) 641. [9] A. Jacques, F. Diologent, P. Caron, P. Bastie, Materials Science and Engineering A, 483– 484 (2008) 568. [10] J. Sieniawski, Nickel and titanium alloys in aircraft turbine engines, Advances in Manufacturing Science and Technology 27/3 (2003) 23-34. [11] J.R. Davis, Heat-Resistant Materials, ASM Speciality Handbook, ASM International, 1999. Effect of γ' phase on properties As mentioned above, the γ' phase precipitates formed in the γ phase matrix provide high temperature strength by hindering the movement of dislocations. The principal constituent of the γ' phase is Ni3Al but Ni3Fe and Ni3Cr also contribute but dissolve in the γ matrix at 793 and 823 K respectively. Consequently, these compounds do not contribute to the γ' phase above 823 K. The γ' phase content was calculated using image analyzer software. Since Ni3Al is the principal constituent of the γ' phase the amount of γ' phase was expressed as a function of the Al content of the alloy. The following relation was found γ' (at x%) = 16.1+10.6(wt x% Al) Inspection of the results showed that the properties such as the density may be affected by the amount of γ' phase present in the alloy. The Cp , ρ and T curves for Ni based superalloys show evidence of several transitions which occur with increasing temperature. (i) around 870 K there is a step-like increase in the Cp in all samples which has been attributed to the rearrangement of atoms (ii) between 1070K and 1270 K the γ' phase coarsens which results in an increase in the Cp (iii) between 1270 and 1500 K dissolution of the γ' phase (i.e. γ'→γ) occurs and results in an increase in Cp culminating in a peak in the Cp–T curve (1(a) ,2(a)). ISSN (Print): 2321-5747, Volume-1, Issue-1, 2013 111 International Journal on Mechanical Engineering and Robotics (IJMER) [12] M. Zielinska, J. Sieniawski, M. Poreba, Microstructure and mechanical properties of high temperature creep resisting superalloy René 77 modified CoAl2O4, Archives of Materials Science and Engineering 28/10 (2007) 629-632. [13] M. Zielinska, K. Kubiak, J. Sieniawski, Surface modification, microstructure and mechanical properties of investment cast superalloy, Journal of Achievements in Materials and Manufacturing Engineering 35/1 (2009) 55-62. [14] P. Bala, New tool materials based on Ni alloys strengthened by intermetallic compounds with a high carbon content, Archives of Materials Science and Engineering 42/1 (2010) 5-12. [15] A. Onyszko, K. Kubiak, Method for production of single crystal superalloys turbine blades, Archives of Metallurgy and Materials 54/3 (2009) 765-771. [16] R.C. Read, The Superalloys Fundamentals and Application, Cambridge University Press, Cambridge, 2006. [17] H. Hetmanczyk, L. Swadzba, B. Mendala, Advances materials and protective coatings in aero-engines application, Journal of Achievements in Materials and Manufacturing Engineering 24/1 (2007) 372-381. [18] J.H. Suwaride, R. Artiaga, J.L. Mier, Thermal characterization of a Ni-based superalloy, Thermochimica Acta 392-393 (2002) 295-298. [19] Y. Terada, K. Ohkubo, S. Miura, J.M. Sanchez, T. Mohri, Thermal conductivity and thermal expansion of Ir3X (X=Ti, Zr, Hf, V, Nb, Ta) compounds for high temperature applications, Materials Chemistry and Physics 80 (2003) 385390. [20] S. Min, J. Blumm, A. Lindemann, A new laser flash system for measurement of the thermophysical properties, Thermochimica Acta 455 (2007) 46-49. [21] O. Altun, Y. Erhan Boke, A. Kalemtas, Problems for determining the thermal conductivity of TBCs by laser flash method, Journal of Achievements in Materials and Manufacturing Engineering 30/2 (2008) 115-120. [22] C. D. Henning and R. Parker: J. Heat Transfer, 1967, 39, 146. [23] R. Przeliorz, L. Swadba, M. Góral, Heat capacity versus heat resistance of the casting nickel superalloys intended for turbine blades, Corrosion Protection 51/4-5 (2008) 171-173 (in Polish). ο²ο²ο² ISSN (Print): 2321-5747, Volume-1, Issue-1, 2013 112