NUMERICAL ANALYSIS OF THE USE OF UNIFORM SEMI-POROUS HEAT SINK MEDIAS FOR CHIP THERMAL MANAGEMENT WITH FREE CONVECTION by Eric R. Savery A Project submitted in partial fulfillment of the requirements for the degree of Masters of Engineering Rensselaer Polytechnic Institute 2010 Approved by __________________________________________________ Ernesto Guiteerez-Mirravette, Engineering Project Advisor Rensselaer Polytechnic Institute Groton, Connecticut September, 2010 1 ABSTRACT This work presents a numerical investigation of the use of metallic porous materials, for use as a semiconductor heatsink. Specifically what is the optimum porosity for a porous heatsink to achieve the greatest transfer of heat from a microprocessor. The heatsink will have a constant size, material thermal conductivity (ie Material) and geometry. The heat source (ie Processor) will be held at a constant temperature. By varying the heatsinks porosity the amount of energy that is able to be transferred to the atmosphere will be analyzed. The results of the each heatsink are compared against each other and to a standard fin heatsink which are normally supplied with the processor. Introduction/Background Since the discovery of the microprocessor computing power has been becoming more powerful and consequently been creating more heat. The heat which more powerful processors create is required to be dissipated else the processor will become less reliable or fail1. For every 10ºc that you are able to reduce a transistors temperature the failure of the electronic component is halved1. Therefore the more heat that is able to be removed from the transistor the greater the reliability is. To transfer the waste heat from the transistor to the environment requires the use of a heatsink. A heatsink is a device which dissipates energy from a component to ambient air by use of natural or forced convection. The heatsink’s ability to dissipate the heat energy is a function of the material properties, geometry and the environmental conditions2. Increasing the amount of heat energy which is able to be dissipated by the heat sink will allow for higher processing speeds at a lower temp. Below is an example of a simple fin heat sink that would be used on a typical integrated circuit. 2 Figure 1: Fin Heat Sink This paper looks how the use of semi-porous media with a significant amount of surface area affects the efficiency of the heat sink to dissipate heat energy from a computer chip. With the use of a numerical analysis this paper will compare the efficiency of the standard fin heatsink against a heatsink that uses a semi-porous material. Problem Description Methodology/Approach Analytical Analysis and Modeling Resources Required Analytical Analysis and Modeling Expected Outcomes Milestone/Deadline List 3 Start 1 2 3 4 5 6 7 8 9 10 11 12 14 16 17 22 23 24 26 Proposal Design Model Design Contraints Design Heat Sinks Numerical Anylasis of Experment Construct Control Heat Sink Model Perform Control Calculation Construct Poruois Material Calculation Model Perform Porous Material Calculations Review & Check Calculations First Progress Report Compile and Compare Compile Calculated Data Analyze Use of Semiporous Material Effectiveness Second Progress Report Final Draft Write Draft Review of Final Draft Final Report 9/26/2010 9/26/2010 9/26/2010 10/7/2010 10/7/2010 10/14/2010 10/21/2010 10/28/2010 11/3/2010 10/21/2010 11/4/2010 11/4/2010 11/11/2010 11/11/2010 11/11/2010 11/11/2010 11/25/2010 12/2/2010 Finish Time (days) 9/26/2010 10/7/2010 11 10/7/2010 11 10/7/2010 11 11/4/2010 28 10/14/2010 7 10/21/2010 7 10/28/2010 7 11/4/2010 7 11/4/2010 1 10/21/2010 0 11/18/2010 14 11/11/2010 7 11/18/2010 7 11/11/2010 0 12/2/2010 21 11/25/2010 14 12/2/2010 7 12/16/2010 14 References 1 2 Fundamentals of Thermal-Fluid Sciences; Second Edition, Yunus A. Cengel & Robert H. Turner, © 2005 http://en.wikipedia.org/wiki/Heat_sink 4